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Transcript of Dailies, Weeklies, Monthlies, PSM Maintenance - Simplify IT If you’d like to reach SCS Engineers,...
![Page 1: Dailies, Weeklies, Monthlies, PSM Maintenance - Simplify IT If you’d like to reach SCS Engineers, Tracer Environmental Division please contact us at: Service@scsengineers.com.](https://reader036.fdocuments.in/reader036/viewer/2022070323/56649e035503460f94aee1f9/html5/thumbnails/1.jpg)
Dailies, Weeklies, Monthlies, PSM
Maintenance - Simplify ITIf you’d like to reach SCS Engineers,
Tracer Environmental Divisionplease contact us at:
![Page 2: Dailies, Weeklies, Monthlies, PSM Maintenance - Simplify IT If you’d like to reach SCS Engineers, Tracer Environmental Division please contact us at: Service@scsengineers.com.](https://reader036.fdocuments.in/reader036/viewer/2022070323/56649e035503460f94aee1f9/html5/thumbnails/2.jpg)
Where do we start?Mechanical Integrity
40 CFR 68.73 & OSHA 1910.119(j)
Webster’s Dictionary• Mechanical: (a)(1) of or relating to machinery or tools (2)
produced or operated by a machine or tool <mechanical power> <a mechanical refrigerator> <a mechanical saw> (b) of or relating to manual.
• Integrity: (1) firm adherence to a code of especially moral or artistic values (incorruptibility) (2) an unimpaired condition (soundness) (3) the quality or state of being complete or undivided (completeness)
![Page 3: Dailies, Weeklies, Monthlies, PSM Maintenance - Simplify IT If you’d like to reach SCS Engineers, Tracer Environmental Division please contact us at: Service@scsengineers.com.](https://reader036.fdocuments.in/reader036/viewer/2022070323/56649e035503460f94aee1f9/html5/thumbnails/3.jpg)
Where do we start?Mechanical Integrity
40 CFR 68.73 & OSHA 1910.119(j)
• OSHA Process Safety Management Program
• EPA Risk Management Program• EPA /OSHA General Duty Clause
– IIAR Bulletin 110
![Page 4: Dailies, Weeklies, Monthlies, PSM Maintenance - Simplify IT If you’d like to reach SCS Engineers, Tracer Environmental Division please contact us at: Service@scsengineers.com.](https://reader036.fdocuments.in/reader036/viewer/2022070323/56649e035503460f94aee1f9/html5/thumbnails/4.jpg)
Where do we start?Mechanical Integrity
40 CFR 68.73 & OSHA 1910.119(j)
• Maintenance Procedures for:• Pressure vessels and storage tanks;• Piping systems;• Relief and vent systems;• Emergency shutdown systems;• Controls; and• Pumps.
• Ensure all “affected” employees are trained on maintenance procedures.
![Page 5: Dailies, Weeklies, Monthlies, PSM Maintenance - Simplify IT If you’d like to reach SCS Engineers, Tracer Environmental Division please contact us at: Service@scsengineers.com.](https://reader036.fdocuments.in/reader036/viewer/2022070323/56649e035503460f94aee1f9/html5/thumbnails/5.jpg)
Where do we start?Mechanical Integrity
40 CFR 68.73 & OSHA 1910.119(j)
• Ensure maintenance, testing, and inspections are performed regularly and are documented.
• Ensure that all procedures are updated as new equipment is installed. Basis for schedules, tests, inspections:• Industry Standards• Manufacturer’s Recommendations• Facility History
![Page 6: Dailies, Weeklies, Monthlies, PSM Maintenance - Simplify IT If you’d like to reach SCS Engineers, Tracer Environmental Division please contact us at: Service@scsengineers.com.](https://reader036.fdocuments.in/reader036/viewer/2022070323/56649e035503460f94aee1f9/html5/thumbnails/6.jpg)
Mechanical Integrity40 CFR 68.73 & OSHA 1910.119(j)
• Steps to Avoid Deviations (PSI and SOPs)• Prepare SOP for Daily Walk / Log• System Discharge Pressure• System Suction Pressure(s)• Visual Walk of Engine Room
• Unusual Vibrations• Normal Sounds• Leak Detection• Ventilation System • Oil / Water Leaks• Doors / Security• Levels in Vessels• Computer Alarms• Purge Counts• Dump System Counts
• Evaporators / Roof Equipment (minimum weekly)
![Page 7: Dailies, Weeklies, Monthlies, PSM Maintenance - Simplify IT If you’d like to reach SCS Engineers, Tracer Environmental Division please contact us at: Service@scsengineers.com.](https://reader036.fdocuments.in/reader036/viewer/2022070323/56649e035503460f94aee1f9/html5/thumbnails/7.jpg)
Where do we start?Mechanical Integrity
40 CFR 68.73 & OSHA 1910.119(j)
• RECENT CITATIONS– Not following manufacturer’s maintenance
schedule for ammonia sensors.EXAMPLE: Manning EC-F9-NH3 Manual states:
• “Calibration should be performed with certified calibration gas every six months or after major exposure to a leak.”
• “Response test once between calibrations - expose sensor to ammonia / water solution to verify proper sensor response and alarm functions.”
• “All tests and calibrations must be logged.”• “Typical sensor life in a refrigerated area will be three to four years.”
“In addition to timely response checks, a preventative maintenance program of periodic cell replacement should be implemented.”
![Page 8: Dailies, Weeklies, Monthlies, PSM Maintenance - Simplify IT If you’d like to reach SCS Engineers, Tracer Environmental Division please contact us at: Service@scsengineers.com.](https://reader036.fdocuments.in/reader036/viewer/2022070323/56649e035503460f94aee1f9/html5/thumbnails/8.jpg)
Where do we start?Mechanical Integrity
40 CFR 68.73 & OSHA 1910.119(j)
• Preparing your program• Manufacturer Specification Sheets / O&M Manuals• IIAR Bulletin 110• Facility History
• IIAR Bulletin 110 – 5 Year Independent Mechanical Inspection• Understand the ammonia systems AND regulatory
criteria.• True picture of the condition of your system without
undo influence.• Prioritize recommendations – solutions.• Utilization of staff – employee participation.
![Page 9: Dailies, Weeklies, Monthlies, PSM Maintenance - Simplify IT If you’d like to reach SCS Engineers, Tracer Environmental Division please contact us at: Service@scsengineers.com.](https://reader036.fdocuments.in/reader036/viewer/2022070323/56649e035503460f94aee1f9/html5/thumbnails/9.jpg)
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Mechanical Integrity40 CFR 68.73 & OSHA 1910.119(j)
• Notebook• Maintenance Database• Online / Handheld system
![Page 13: Dailies, Weeklies, Monthlies, PSM Maintenance - Simplify IT If you’d like to reach SCS Engineers, Tracer Environmental Division please contact us at: Service@scsengineers.com.](https://reader036.fdocuments.in/reader036/viewer/2022070323/56649e035503460f94aee1f9/html5/thumbnails/13.jpg)
Mechanical Integrity40 CFR 68.73 & OSHA 1910.119(j)
![Page 14: Dailies, Weeklies, Monthlies, PSM Maintenance - Simplify IT If you’d like to reach SCS Engineers, Tracer Environmental Division please contact us at: Service@scsengineers.com.](https://reader036.fdocuments.in/reader036/viewer/2022070323/56649e035503460f94aee1f9/html5/thumbnails/14.jpg)
Mechanical Integrity40 CFR 68.73 & OSHA 1910.119(j)
![Page 15: Dailies, Weeklies, Monthlies, PSM Maintenance - Simplify IT If you’d like to reach SCS Engineers, Tracer Environmental Division please contact us at: Service@scsengineers.com.](https://reader036.fdocuments.in/reader036/viewer/2022070323/56649e035503460f94aee1f9/html5/thumbnails/15.jpg)
Mechanical Integrity40 CFR 68.73 & OSHA 1910.119(j)
![Page 16: Dailies, Weeklies, Monthlies, PSM Maintenance - Simplify IT If you’d like to reach SCS Engineers, Tracer Environmental Division please contact us at: Service@scsengineers.com.](https://reader036.fdocuments.in/reader036/viewer/2022070323/56649e035503460f94aee1f9/html5/thumbnails/16.jpg)
Mechanical Integrity40 CFR 68.73 & OSHA 1910.119(j)