daelim liCensors

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Licensors We looked into 4 different licensors, namely Amoco, Daelim, Nisseki and Fina. After due consideration, we decided to use the Daelim licensor namely for the reasonable pricing and quality of product. Daelim Introduction Daelim, the leading company in the Korean petrochemical industry, undertook the development of polybutene synthesis in order to enhance the value of C4 stream in 1986. Since 1994, Daelim has supplied polybutene into the domestic and worldwide market. Especially, including the basic process design as well as plant construction, Daelim was able to develop the innovative process for itself and to license its technology to companies abroad. Daelim’s ensures that the polybutene produced is always toxic free. Not only do they go for the eco-friendly approach, their processes also produce very little pollution as well as residues. Having good product stability is also important to Daelim especially in terms of thermal and UV resistance. Furthermore, the polybutene produced by daelim are high in purity as they do not use additives in their process.

description

Description on daelim polybutene production

Transcript of daelim liCensors

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Licensors

We looked into 4 different licensors, namely Amoco, Daelim, Nisseki and Fina. After due

consideration, we decided to use the Daelim licensor namely for the reasonable pricing and

quality of product.

Daelim

Introduction

Daelim, the leading company in the Korean petrochemical industry, undertook the

development of polybutene synthesis in order to enhance the value of C4 stream in 1986.

Since 1994, Daelim has supplied polybutene into the domestic and worldwide market.

Especially, including the basic process design as well as plant construction, Daelim was able

to develop the innovative process for itself and to license its technology to companies abroad.

Daelim’s ensures that the polybutene produced is always toxic free. Not only do they

go for the eco-friendly approach, their processes also produce very little pollution as well as

residues. Having good product stability is also important to Daelim especially in terms of

thermal and UV resistance. Furthermore, the polybutene produced by daelim are high in

purity as they do not use additives in their process.

Properties

Daelim Polybutene (trade name) is chemically stable to both oxidation by light or heat.

COLOR

Daelim Polybutene is generally water-white, reaching less than 50 on APHA color scale.

(typically less than 10) The product remains very stable after being prolonged exposure to UV

light. Daelim Polybutene is more stable than conventional mineral oil with same APHA color.

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TACKINESS

Tackiness increases as the molecular weight and viscosity increase.

PURITY & TOXICITY

Daelim Polybutene has neither additive nor chlorine & sulfur content hence it is famous for

high purity and non-toxic characteristic.

STABILITY

Daelim Polybutene is chemically stable therefore it shows excellent stability to heat and UV

radiation.

OXIDATION STABILITY

Under normal use, Daelim Polybutene offers good resistance to air oxidation.

LUBRICITY

With high viscosity index and no residual carbon remained at high temperature, Daelim

Polybutene can be used in blend with other lubricants and oils.

VISCOSITY

Viscosity of Daelim Polybutene that is measured by Cannon-Fensky capillary viscometer and

Kinematic viscosity is between 10 and 5,000cSt at 100℃.

As the average molecular weight rises up, kinematic viscosity increases.

- Kinemaric Viscosity- Temperature Characteristics

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The viscosity depends on the temperature. Based on ASTM D341, viscosity changes can be

generally predicted as follows.

log log(ν+0.7)=A-BlogT

* ν: kinematic viscosity / A,B : Coefficient / Temperature, K

[ Kinematic Viscosity-Temperature Characteristics ]

- Blending of Daelim Polybutene

When blending two grades of Daelim Polybutene of different viscosity to obtain a

product of desired viscosity, the following formula can be used.

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Inν= X1Inv1 + X2Inν2-BlogT

 * ν: kinematic viscosity of the blend / v1: kinematic viscosity of the 1st component /

ν2; kinematic viscosity of the 2nd component

  X1: weight fraction of the 1st component / X2 : weight fraction of the 2nd component

[ Blending Chart (at 100℃) ]

- MOLECULAR WEIGHT

The number average molecular weight(Mn) in Daelim Polybutene ranges from 300

and 2,500. The Mn can be determined experimentally with gel permeation

chromatography.

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[ Kinematic Viscosity vs Molecular Weight (by VPO) ]

Electrical Properties

Daelim Polybutene does not contain inorganic materials and conductors; its own

insulating property is excellent.

Chemical Properties

SOLUBILITY & COMPATIBILITY

Daelim Polybutene is a non-polar hydrocarbon polymer hence it has high solubility in

aliphatic, aromatic and chlorinated solvent.

It is compatible with a wide variety of organic materials, for instance, synthetic

hydrocarboon polymers including wax, rosin, asphalt and gum.

Item PB950

Aliphatic n-Hexane O

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n-Heptane O

n-Octane O

Aromatic

Benzene O

Toluene O

Xylene O

Ethylbenzene O

Chlorines

Carbon tetrachloride O

Trichloroethane O

Methylenechloride O

Esters

Methylacetate X

Ethylacetate △Isopropylacetate X

Alcohols

Methanol X

Ethanol X

Isopropylalcohol X

n-Buthanol X

i-Buthanol X

O : Soluble, △ : Partially soluble, X : Insoluble

Grades

Daelim produces both Conventional Polybutene and high reactive polybutene.

Item Properties of product Applications

Conventiona

l Polybutene

A liquid polymer having isobutylene-

structure as a main body and having 250~2,500

average molecular weights.

Lubricant/additive to

lubricant

Adhesive, caulking and

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Liquid polymer with no smell or color.

Superior chemical stability against heat,

reagent and UV ray.

Easy to store thanks to no evaporation or

solidification.

Superior solubility to kerosene, coal tar,

aromatic compound, hydrogen carbonate

chloride, lubricant.

sealing-compound,

plasticizer

Electric insulator,

dispersant

Asphalt modifier,

leathe-impregnating oil

High

reactive

Polybutene

A product with the enhanced reactivity due

to the vinylidene double bond in the chain end.

This HRPB has superior economic and

environmental advantages to the conventional

polybutene in the PIBSA (polyisobutenyl

succinic anhydride) manufacturing

Additives of fuel and

lubricant

Viscosity index

improver(VII) for

lubricant

Adhesives, stabilizer

and surface active agent

for emulsion explosive.

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HRPB

Classificati

on

Physical PropertiesChemical

PropertiesElectrical Properties

Molecul

ar

Weight

Viscosity

Flash Point

Vinylide

ne

Color(APH

A)

Pour

Point

Loss

on

Heatin

g

Wate

r

Acid

Value

Total

Sulfu

r

Dielectr

ic

Constan

t

Dielectric

Breakdo

wn Volt.

(CO

C)(PM)

Unit Mn

cSt cSt

℃ ℃ Wt-% Max. ℃ Wt-%Wt-

ppm

mg

KOH/

g

Max.

ppm- ㎸

@

10

0℃@

40℃

ASTM GPC

AST

M

AST

M

AST

M

AST

M13C ASTM

AST

MKS-C

AST

M

AST

M

AST

MASTM ASTM

D445 D445 D92D93

BNMR D1209 D97 2101

D630

4D974

D278

5D924 D149

HRPB750 750 90 2200 200 150 83 15 -10 0.25 20 0.01 1 2.18 40

HRPB1000 1000 190 4200 220 193 85 15 -2 0.15 30 0.01 1 2.18 50

HRPB1300 1300 4701400

0220 175 85 15 0 0.1 15 0.01 1 2.19 50

HRPB2300 2300 1600 5200 260 190 85 15 12 0.05 30 0.01 1 2.2 50

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0

Grades

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ConPb

Classificati

on

Physical PropertiesChemical

PropertiesElectrical Properties

Molecul

ar

Weight

Viscosity

Flash Point

Vinylide

ne

Color(APH

A)

Pour

Point

Loss

on

Heatin

g

Wate

r

Acid

Value

Total

Sulfu

r

Dielectr

ic

Constan

t

Dielectric

Breakdo

wn Volt.

(CO

C)(PM)

Unit Mn

cSt cSt

℃ ℃ Wt-% Max. ℃ Wt-%Wt-

ppm

mg

KOH/

g

Max.

ppm- ㎸

@

10

0℃@

40℃

ASTM GPC

AST

M

AST

M

AST

M

AST

M13C ASTM

AST

MKS-C

AST

M

AST

M

AST

MASTM ASTM

D445 D445 D92D93

BNMR D1209 D97 2101

D630

4D974

D278

5D924 D149

PB300 300 - 27 140 - - 15 -45 0.19 20 0.01 1 - -

PB400 400 10.6 160 160 125 15 -30 0.7 20 0.01 1 2.17 40

PB560 560 33 620 165 130 - 15 -20 0.67 20 0.01 1 2.18 40

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PB680 680 80 1700 190 150 - 15 -14 0.06 20 0.01 1 2.18 40

PB800 800 112 2400 190 160 - 15 -10 0.2 20 0.01 1 2.18 40

PB950 950 230 7200 210 171 - 15 -1 0.04 20 0.01 1 2.18 40

PB1300 1300 640 22000 240 177 - 15 3 0.02 20 0.01 1 2.19 50

PB1400 1400 810 27000 240 177 - 15 5 0.02 20 0.01 1 2.19 50

PB2000 2000 2400 72000 240 190 - 15 11 0.02 20 0.01 1 2.2 50

PB2200 2200 320012000

0240 182 - 15 13 0.07 20 0.01 1 2.2 50

PB2400 2400 470020600

0260 190 - 15 17 0.01 20 0.01 1 2.2 50

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Applications of Daelim Polybutene

Fuel & Lubricant Additives/ Lubricants

■ FUEL & LUBRICANT ADDITVIES

Modified polybutene is used for the fuel & lubricant additives.

 Fuel Dispersants

Detergents serve to reduce deposits on the engine valve and emit low exhaust smoke,

and also prolong the lifetime of engine. Daelim Polybutene derivatives is performance

material added to fuel detergent to provide excellent cleanliness.

 Lubricant Dispersants

Dispersants serve to reduce and prevent deposits in engine. Those in commercial use

are prepared from polybutene and they minimize engine deposits at low temperature.

■ LUBRICANTS

 Two-Stroke Engine Oil

Two-Stroke(2T) engines are used in scooters, lawn mowers, chain saws and boats.

Soot of 2T-engine at high temperature generates smoke in case of rapid accelation and

sudden stop. Daelim Polybutene easily depolymerizes at high temperature and leaves

almost no carbon residue. Daelim Polybutene results in low carbon deposit formulation

and emits low exhaust smoke(JASO FC grade) in the engine exhaust system.

 Lubricant for Rolling and Wire Drawing

Traditionally, rolling and drawing oil have been based on mineral oil. Mineral oil must

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be removed from the metal before heating. However, Daelim Polybutene is not

necessary to be cleaned or removed since it leaves almost no carbon residue.

Unlike mineral oil, Daelim Polybutene dose not cause problem in rolling operation and

wire drawing involving aluminum and copper.

 Compressor Oil

Daelim Polybutene is free of sulfur and other impurity therefore it serves to remove the

danger of catalytic poison and other problem.

 Viscosity Index Improvers

As a viscosity index improver, Daelim Polybutene minimizes change in lubricant oil

viscosity affected by temperature.

ADHESIVES/ CAULK / SEALANTS  

■ ADHESIVES

Daelim Polybutene is used for wide application in the formulation of various types of

adhesives such as Pressure Sensitive Adhesive(PSA) and Hot Melt Adhesive(HMA).

 Pressure Sensitive Adhesive(PSA)

Raw material

- Base polymer : natural rubber, SIS, SBR, PIB etc.

- Tackifier : hydrocarbon resin, rosin, polybutene etc.

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- Others : filler, antioxidant, solvent etc.

Daelim Polybutene improves the tack and peel strength of elastomers. Major

application of PSA is general & insulation tapes.

 Hot Melt Adhesive(HMA)

Raw material

- Base polymer : EVA, SBS, SIS, APP, PE etc.

- Tackifier : hydrocarbon resin, polybutene etc.

- Others : paraffin wax, filler, antioxidant etc.

Daelim Polybutene increases the melt index and gives the flexibility at the low

temperature. It is well compatible with SBS, SEBS, SIS, PE. Major application of

HMA is packaging, book-binding and disposable.

■ CAULK & SEALANTS

Caulks & Sealants are materials that are installed into a gap or joint to prevent water,

wind, dirt or other contaminants through gap. Dealim Polybutene is used for caulks and

sealant as tackifier and plasticizer with excellent non-drying UV stability and tackiness.

The main use of caulks & sealants with Daelime Polybutene is for construction,

automotive, ship-building and refrigerator.

Gum Base

Daelim Polybutene passes the standards regulation designated by the Korea Food

Additives Board, so it can be used as a base material for chewing and bubble gums.

Item PB1300F PB1400F PB1500F

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Viscosity (cSt 100℃) 645 810 4700

Characteristics Pass Pass Pass

Verification Test IR Spectrum Pass Pass Pass

Bromine Reagent Pass Pass Pass

Heat Test Pass Pass Pass

Verification Test Solubility Pass Pass Pass

Chlorine Compound Pass Pass Pass

Arsenic Pass Pass Pass

Heavy Metal Pass Pass Pass

Low Polymer

Contents

Pass Pass Pass

Esters Pass Pass Pass

The addition of Daelim Polybutene to LLDPE improves film properties including elongation,

tear resistance, impact strength, tackiness and low temperature flexibility.

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Main application is industrial stretch film, wrap film and PB Master Batch for Silage film.

WRAP FILM

The addition of Daelim Polybutene to LLDPE improves film properties including elongation,

tear resistance, impact strength, tackiness and low temperature flexibility. Main application is

industrial stretch film, wrap film and PB Master Batch for Silage film

ELECTRICAL INSULATION

Daelim Polybutene has been applied to electrical applications because it does not contain

inorganic material, sulfur and conductors. Daelim Polybutene shows excellent electrical

properties.

 Cable Jelly Compound

Because it has good heat stability, waterproof and low power factor, Daelim Polybutene is used

for petroleum jelly compound.

 Insulation Oil for Condenser

Daelim Polybutene has been applied to low voltage condenser as a insulation oil because of

outstanding electrical properties, heat stability and oxidation stability.

OTHERS

 Asphalt Modifier

Daelim Polybutene serves to good low temperature flexibility, waterproof, tackiness in the case

of asphalt sheet.

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 Resin Plasticizer

Daelim Polybutene increases melt index and strength in the case of olefinic and styrenic resin.

 Rubber Modifier

Daelim Polybutene improves tackiness, low temperature brittleness as a modifier.

 Dispersing Agent

Daelim Polybutene can be used as a useful dispersing agent for the pigments, inks. Also,

polybutene is used as the assistant material of foaming agent of synthetic resin including PS, PE

and PP.

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Certification

Aside from the top notch quality of products Daelim offers, Daelim has also passed many

quality assurance certification. Some of them are shown below;

ISO14001

According to company’s strategy, Daelim has certification of ISO14001 and points to not

only company development but also sustainable environmental development

NSF(National Sanitation Foundation)

Aiming Industrial Safety&Health, Daelim registers Polybutene products on NSF, which

evaluates suitability of high quality and safety of products

ROHS (Restriction of Hazardous Substances Directive)

Daelim Polybutene does not contain any substances from the list of RoHS

SVHC (Substance of very high concern)

Daelim Polybutene is anti-toxic products, not sustaining the substances of SVHC.