D2 PRESENTATION [tryb zgodności] - PKN · PDF file3 Industrial cogeneration is roughly twice...
Transcript of D2 PRESENTATION [tryb zgodności] - PKN · PDF file3 Industrial cogeneration is roughly twice...
ORLEN. FUELLING THE FUTURE.
CCGT WŁOCŁAWEK
Investor and Analyst days
W ł o c ł a w e k , 2 3 S e p t e m b e r 2 0 1 5
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Gas fired cogenration plants have many competetive advantages
HIGH-EFFICENCY
UNITS
PRIORITY IN THE
GRID SYSTEM
LOW CO2
EMISSIONS
SUPPORT
SYSTEM
SHORT
CONSTRUCTION
PERIODS
COGENERATION
Regulatory
MULTIPLE
INCOME
STREAMS
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Industrial cogeneration is roughly twice as efficie nt as largecondensing power plants
gas
oil
coal boiler
fumes
steam
turbinegenerator
grid
condenser
cooling
water
Industrial cogeneration- efficiency
50 –60%*40%*
10 GJ fuel ≈ 4 GJ of power* Overall efficiency 40%
10 GJ fuel ≈ 4 GJ of power* Overall efficiency 40%
PowerLost
Mun
icip
al
heatair
Condensing power plant- efficiency
35%* 20%*
grid
generatorgas
gas
turbineboiler
steam
turbine
generator
heating
water
extraction
heat
exchanger
cooling
chimney
fumes
20%*
PETCHEM & REFINERY
Comments: Just an example, efficiencies as well as steam/electricity structure can vary from plant to plant.
PowerProcess steam
10 GJ fuel ≈ 7-8 GJ of power & heat* Overall efficiency 70-80%
10 GJ fuel ≈ 7-8 GJ of power & heat* Overall efficiency 70-80%
PKN’s unique competitive advantage
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Key drivers of the Włoclawek project
� On-site electricity production with unique trafo setup lowers transmission costs
� Existing infrastructure in Anwil factory will cover all other media i.e. demi water, sewages, (modernization of the existing infrastructure optimize CAPEX for the project)
Infrastructure
� CCGT will replace existing Anwils CHP
� CCGT will cover all electricity and majority of heat demand for Anwil Park
� Stable demand for heat allows to achieve higher net efficiency of CCGT
Power & Heat
� Own source of power generation secures Anwil and PTA from electricity shortages
� Two independent sources of electricity for Anwil (from CCGT and from TSO substation)
Security of supply
Partner� General Electric as a leader of the EPC consortium
� Long Term Service Agreement signed with GE for maintenance of „power train” - gas turbine, generator and steam turbine
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� Locations with access to natural
gas pipelines (Gas System) and
grid connections (PSE)
� Locations in Northern Poland –
area with weak power
generation
Yamal-Europe Transit Gas Pipelines System
LNG Terminal
Yamal exit
PKN ORLEN sites
Inter-connectors for natural gas transmission
Electricity generation
Ostroleka
JaworznoRybnik
Siersza
Skawina
DolnaOdra
Turów PolaniecWola
Blachownia
LaziskaHalemba
Lagisza
Belchatów
PAK
Kozienice
PKE
BOT
Opole
/EnBWŁaziska
WłocławekPłock
Cieszyn
Lasów
LNG
Lwówek
Włocławek
Kondratki
Drohowicze
Our locations offer good access to external infrast ructure
CCGT Wloclawek- project technical data
CCGT Wloclawek- Project technical data
Electric capacity 463 MW
TechnologyCombined cycle gas turbine unit with steam extraction
Gas turbine type GE 9FB05
Ramp up rate 20 MW/min
Assumed average fuel utilization efficiency over the life-time
up to 70% (depending on steam offtake)
Net efficiency in fullcondensing mode
~59%
Assumed average electricity generation
2 - 2.5 TWh/a
Total Capex PLN 1.4 bilion
EPC CapexPLN 1.1 bilion
(0.6 mln EUR/MW)
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EPC+LTSA
• EPC: Consortium General Electric & SNC Lavalin
• LTSA: Genral Electric (12 years for the Power Train), PLN 200 mln
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The EPC Contractor –construction of CHP
PKN ORLEN -construction of
power line
ANWIL - modernizationof Anwil
Gaz System -gas supplies
PSE OPERATOR -modernization of
Azoty station
Construction of the unit is only one of the element s necessaryto develop the CCGT project
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Main elements of CCGT unit
stack
boiler feed
water pomp
air inlet
transformer
containers
(automatic/ electricity)
cooling tower
heat recovery steam
generator
engine room building with powertrain
( gas turbine – generator – steam turbine)
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Gas Turbine
Power 300 MW
Combustion system DLN 2.6+Exhaust flue gases temperature 637 °C
Number of compressor stages 18Air flow compressor 655 kg/sNumber of turbine stages 3Flue gas stream to boiler 679 kg/s
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Steam turbine HP, MP, LP
and condenser
Steam turbine
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Generator
Generator General Electric – 450 H Stator of generato r GE 450H – harbor in Wloclawek
� power output - 543MVA
� voltage of generator - 19kV
� cooled by hydrogen
� weight – 423 ton
� rotor weight – 70 ton
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Phase shift transformer
� Transformer 220/110 kV
� Transformer power - 230 MWA
� Total weight – 264 ton
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HRSG boiler
Assembly of the first module 28.05.2014
HRSG boiler – Doosan
� boiler height - 38 m
� number of modules - 15
� number of drums - 3
� steam pressure 158 bar, 21 bar, 4 bar
� tube arrangement - vertical
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Gas turbine on the foundation
Boiler house
Cooling system
Machine hall
Fotoinfo
07.2014
09.2014
07.2014
09.2014
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Site - Fotoinfo
08.2014
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Fotoinfo
08.2015
Wojciech Lizak ST and BOP specialist
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People – key factor of the successful project
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Total staffing 28 FTE
KEY PEOPLE IN THE PROJECT
• Production staff recruited from ANWIL–21 FTE
• Extensive training by GE• Plan Manager: 2 months training in one
of the GE Plant in Ireland (Whitegate plant)
Dominika Siurmicka-Wo źniak H&S
Leszek Kubiak I&C specialist
Krzysztof Witkowski CCGT Business PM
Piotr Zelba CCGT Production Manager
Krzysztof Motyl GT specialist
Włodzimierz Glinka CCGT Execution PM
Thank you
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