D2 PRESENTATION [tryb zgodności] - PKN · PDF file3 Industrial cogeneration is roughly twice...

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ORLEN. FUELLING THE FUTURE. CCGT WLOCLAWEK Investor and Analyst days Wloclawek, 23 September 2015

Transcript of D2 PRESENTATION [tryb zgodności] - PKN · PDF file3 Industrial cogeneration is roughly twice...

Page 1: D2 PRESENTATION [tryb zgodności] - PKN · PDF file3 Industrial cogeneration is roughly twice as efficient as large condensing power plants gas oil coal boiler fumes steam turbine

ORLEN. FUELLING THE FUTURE.

CCGT WŁOCŁAWEK

Investor and Analyst days

W ł o c ł a w e k , 2 3 S e p t e m b e r 2 0 1 5

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Gas fired cogenration plants have many competetive advantages

HIGH-EFFICENCY

UNITS

PRIORITY IN THE

GRID SYSTEM

LOW CO2

EMISSIONS

SUPPORT

SYSTEM

SHORT

CONSTRUCTION

PERIODS

COGENERATION

Regulatory

MULTIPLE

INCOME

STREAMS

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Industrial cogeneration is roughly twice as efficie nt as largecondensing power plants

gas

oil

coal boiler

fumes

steam

turbinegenerator

grid

condenser

cooling

water

Industrial cogeneration- efficiency

50 –60%*40%*

10 GJ fuel ≈ 4 GJ of power* Overall efficiency 40%

10 GJ fuel ≈ 4 GJ of power* Overall efficiency 40%

PowerLost

Mun

icip

al

heatair

Condensing power plant- efficiency

35%* 20%*

grid

generatorgas

gas

turbineboiler

steam

turbine

generator

heating

water

extraction

heat

exchanger

cooling

chimney

fumes

20%*

PETCHEM & REFINERY

Comments: Just an example, efficiencies as well as steam/electricity structure can vary from plant to plant.

PowerProcess steam

10 GJ fuel ≈ 7-8 GJ of power & heat* Overall efficiency 70-80%

10 GJ fuel ≈ 7-8 GJ of power & heat* Overall efficiency 70-80%

PKN’s unique competitive advantage

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Key drivers of the Włoclawek project

� On-site electricity production with unique trafo setup lowers transmission costs

� Existing infrastructure in Anwil factory will cover all other media i.e. demi water, sewages, (modernization of the existing infrastructure optimize CAPEX for the project)

Infrastructure

� CCGT will replace existing Anwils CHP

� CCGT will cover all electricity and majority of heat demand for Anwil Park

� Stable demand for heat allows to achieve higher net efficiency of CCGT

Power & Heat

� Own source of power generation secures Anwil and PTA from electricity shortages

� Two independent sources of electricity for Anwil (from CCGT and from TSO substation)

Security of supply

Partner� General Electric as a leader of the EPC consortium

� Long Term Service Agreement signed with GE for maintenance of „power train” - gas turbine, generator and steam turbine

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� Locations with access to natural

gas pipelines (Gas System) and

grid connections (PSE)

� Locations in Northern Poland –

area with weak power

generation

Yamal-Europe Transit Gas Pipelines System

LNG Terminal

Yamal exit

PKN ORLEN sites

Inter-connectors for natural gas transmission

Electricity generation

Ostroleka

JaworznoRybnik

Siersza

Skawina

DolnaOdra

Turów PolaniecWola

Blachownia

LaziskaHalemba

Lagisza

Belchatów

PAK

Kozienice

PKE

BOT

Opole

/EnBWŁaziska

WłocławekPłock

Cieszyn

Lasów

LNG

Lwówek

Włocławek

Kondratki

Drohowicze

Our locations offer good access to external infrast ructure

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CCGT Wloclawek- project technical data

CCGT Wloclawek- Project technical data

Electric capacity 463 MW

TechnologyCombined cycle gas turbine unit with steam extraction

Gas turbine type GE 9FB05

Ramp up rate 20 MW/min

Assumed average fuel utilization efficiency over the life-time

up to 70% (depending on steam offtake)

Net efficiency in fullcondensing mode

~59%

Assumed average electricity generation

2 - 2.5 TWh/a

Total Capex PLN 1.4 bilion

EPC CapexPLN 1.1 bilion

(0.6 mln EUR/MW)

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EPC+LTSA

• EPC: Consortium General Electric & SNC Lavalin

• LTSA: Genral Electric (12 years for the Power Train), PLN 200 mln

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The EPC Contractor –construction of CHP

PKN ORLEN -construction of

power line

ANWIL - modernizationof Anwil

Gaz System -gas supplies

PSE OPERATOR -modernization of

Azoty station

Construction of the unit is only one of the element s necessaryto develop the CCGT project

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Main elements of CCGT unit

stack

boiler feed

water pomp

air inlet

transformer

containers

(automatic/ electricity)

cooling tower

heat recovery steam

generator

engine room building with powertrain

( gas turbine – generator – steam turbine)

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Gas Turbine

Power 300 MW

Combustion system DLN 2.6+Exhaust flue gases temperature 637 °C

Number of compressor stages 18Air flow compressor 655 kg/sNumber of turbine stages 3Flue gas stream to boiler 679 kg/s

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Steam turbine HP, MP, LP

and condenser

Steam turbine

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Generator

Generator General Electric – 450 H Stator of generato r GE 450H – harbor in Wloclawek

� power output - 543MVA

� voltage of generator - 19kV

� cooled by hydrogen

� weight – 423 ton

� rotor weight – 70 ton

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Phase shift transformer

� Transformer 220/110 kV

� Transformer power - 230 MWA

� Total weight – 264 ton

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HRSG boiler

Assembly of the first module 28.05.2014

HRSG boiler – Doosan

� boiler height - 38 m

� number of modules - 15

� number of drums - 3

� steam pressure 158 bar, 21 bar, 4 bar

� tube arrangement - vertical

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Gas turbine on the foundation

Boiler house

Cooling system

Machine hall

Fotoinfo

07.2014

09.2014

07.2014

09.2014

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Site - Fotoinfo

08.2014

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Fotoinfo

08.2015

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Wojciech Lizak ST and BOP specialist

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People – key factor of the successful project

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Total staffing 28 FTE

KEY PEOPLE IN THE PROJECT

• Production staff recruited from ANWIL–21 FTE

• Extensive training by GE• Plan Manager: 2 months training in one

of the GE Plant in Ireland (Whitegate plant)

Dominika Siurmicka-Wo źniak H&S

Leszek Kubiak I&C specialist

Krzysztof Witkowski CCGT Business PM

Piotr Zelba CCGT Production Manager

Krzysztof Motyl GT specialist

Włodzimierz Glinka CCGT Execution PM

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Thank you

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