Cylindrical Gear Solutions - ? Â· for cylindrical gear machines. Designs are both mechanical and...

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Transcript of Cylindrical Gear Solutions - ? Â· for cylindrical gear machines. Designs are both mechanical and...

  • CylindricalGear

    Solutions

  • Horizontal Gear Hobbing Machines

    H o b b i n g / S h a v i n g

    Maximumaxial travel

    mm

    Nominal module

    mm

    P 60 80/100 2.5/3+,5 220/320

    P 90 100/125 2,3/5+,5 320/400

    P 90 EL 100/125 2,3/5+,5 800

    P 210 L 180/210 2,3/4.5 300/400

    Nominal workpiecediameter

    mm

    Maximumaxial travel

    mm

    Nominal module

    mm

    Genesis 130SV(C) 150 4 40

    Nominal workpiecediameter

    mm

    for horizontal workpiece mounting

    for vertical workpiece mounting

    P 90 WM 090 2,5/8,5 280

    Worm milling machine

    (C), (E) chamfering and deburring (T) plunge shaving () for plunge shaving

    ZS(E) 150 (T) 200 5 (3.5) 100 (45)

    ZS(E) 300 280 8 100

    ZS 600 600 8 100

    option manual loading + profile milling

    2

    Vertical Gear Hobbing Machines

    Maximumaxial travel

    mm

    Nominal module

    mm

    Nominal workpiecediameter

    mm

    Larger machines are available on request.

    option+ profile milling

    above 2400 mm only with reduced speed and feed rates.

    Gear Shaving Machines

    Genesis 130H 130 3 350

    Genesis 210H 210 3/4 350

    Genesis 260H 260 4/8 400/600

    Genesis 400H 400 8/4 400/600

    P 400 400 16 400/600/1000

    P 600 600/800 16 400/600/1000

    P 800 800/1200 700/1000/1300/1600

    Titan 1200H 1200 1000/1600

    Titan 1600H 1600 1000/1600

    P 2000 2000

    P 2400 2400/2800

    P 2800 2800

    P 3200 3200

    P 4000 4000

    P 5000 5000 30/40+

    P 6000 6000 30/40+

    P 8000/10000 8000/10000 45 on request

    20/30+ (30/40+)

    700/1000/1300/1600/2200

  • G e a r S h a p i n g / D e b u r r i n g

    Gear Shaping Machines with Electronic Helical Guide

    P 200 ES 200 6 110

    P 300 ES 300 6 110

    P 400 ES 400 8/12 110/225/250

    P 600 ES 600/800 8/12 110/225/250

    P 800 ES 800/1200 12 225

    P 1200 ES 1200/1600 12 225

    Maximumaxial travel

    mm

    Nominal module

    mm

    Nominal workpiecediameter

    mm

    option Larger machines are available on request.

    Gear Shaping Machines

    P 150 S 150 4 30

    P 200 S 200 6 55/110

    P 300 S 300 6/12 55/110/225

    P 500 S 500 8/12 110/225

    P 600 S 600/800 8/12 110/225

    P 800 S 800/1200

    P 1200 S 1200/1600

    P 1600 S 1600/2000

    P 2000 S 2000 12/16/24 225/380/650

    P 2400 S 2400/2800

    P 2800 S 2800

    P 3200 S 3200

    Maximumaxial travel

    mm

    Nominal module

    mm

    Nominal workpiecediameter

    mm

    Larger machines are available on request.

    option

    option

    with hydraulic shaping head

    Short Term Delivery Standard Gear Shaping Machine

    AM 250 300 6 55/110

    Maximumaxial travel

    mm

    Nominal module

    mm

    Nominal workpiecediameter

    mm

    Chamfering and Deburring Machine

    ZEA 4* 20/250 0.8 - 5 40

    Maximumaxial travel

    mm

    Nominal module

    mm

    Nominal workpiecediameter

    mm

    * also available with two deburring stations for twin gears.

    3

  • Multi-functional Machine for Turning, Hobbing, Drilling, Chamfering andDeburring in one single set-up

    180TH

    Technical data

    Workpiece data: maximum diameter 180 mm maximum length 500 mm maximum weight 30 kg

    Nominal module 3 mm

    Maximum axial slide travel 500 / 600* mm

    4

    C o m b i n e d P r o c e s s e s

    NC-controlled tailstock column with quill to hold tailstock centers.

    Tool turret to take up to 12 tools (VDI40).

    Designed for wet or dry machining. Modular design. Individual configuration of chip

    transport/separation.

    Gleason chamfering and deburring station attached to turret.

    Workpiece-specific gripper jaws for loading/unloading via turret.

    Optional NC steady rest (Z3) axis withsurrounding three-point steady rest.

    Optional measurement on tool turret for tool wear compensation.

    In combination with other cells for additional turning operations.

    The combination of threaded wheel and profile grinding significantly reduces grinding times by up to 50%.

    Threaded wheel grinding up to module 14 for roughing.

    Profile grinding up to module 44. Advantage in profile grinding.

    Unique and patented simultaneous doubleflank twist compensation or asymetrical lead modifications reducing finishing time by 50%.

    Automatic tool changer. Fully-automatic tool change in less

    than one minute. Set-up occurs during gear grinding. Optimum grit size for roughing and

    finishing grinding wheel. No interfering contours between

    tool/workpiece in the entire diameterrange.

    POWER GRIND Combined Threaded Wheel and Profile Grinding Machine

    1200G

    * turning

    Vertical Gear Hobbing Machines with integrated chamfering and deburring unit

    Maximumaxial travel

    mm

    Nominal module

    mm

    Nominal workpiecediameter

    mm

    Horizontal Gear Hobbing Machine with integrated chamfering and deburring unit

    P 210 LiC 150 3/4.5 300/400

    Maximumaxial travel

    mm

    Nominal module

    mm

    Nominal workpiecediameter

    mm

    Genesis 210HiC 210 3/4 350

    Genesis 260HiC 260 4/8 400/600

    Genesis 400HiC 400 8/4 400/600

  • Profile Grinding Machinesfor external and internal gears

    Maximumaxial travel

    mm

    Nominal module

    mm

    Nominal workpiecediameter

    mm

    Threaded Wheel Grinding Machines

    P 90 G 100/125 3 320/400

    Genesis 160TWG 160 0.5 - 3 350

    300TWG 300 0.5 - 7 440

    Maximumaxial travel

    mm

    Nominal module

    mm

    Nominal workpiecediameter

    mm

    Larger machines are available on request.

    Machine suitable for threaded wheel and profile grinding.

    * for manufacturing of shaft-type workpiece up to 550 mm length.

    option manual loading

    Gear Honing Machines

    150SPH 150 4 45

    150SPH-L* 150 4 45

    ZH 250 250 6 100

    Maximum face width

    mm

    Nominal module

    mm

    Nominal workpiecediameter

    mm

    H a r d P r o c e s s i n g

    option Machine suitable for threaded wheel and profile grinding. manual loading

    Shaving Cutter Grinding Machine

    Maximumface width

    mm

    Nominal module

    mm

    SRS 410 400 0.5 - 15 75

    Nominal workpiecediameter

    mm

    5

    P 90 G 100/125 3 320/400

    300TWG 300 8 440

    P 400 G 400

    P 600 G 600

    P 600/800 G 800/1000

    P 800 G 800

    P 1000 G 1000

    Titan 1200G 1200 1000/1600

    P 1600 G 1600

    P 2000 G 2000

    P 2400 G 2400

    P 2800 G 2800

    P 3200 G 3200

    P 4000 G 4000

    P 5000 G 5000

    P 6000 G 6000

    35/45/55/80

    80/120

    400/600/1000

    700/1000/1300/1600

    700/1000/1300/1600

  • Workholding Solutions

    Gleason designs and manufactures a complete line of workholding equipment for cylindrical gear machines. Designs areboth mechanical and hydraulic and include

    quick change features for both Gleason and non-Gleason spindles.

    Tapered and/or Ball Sleevedesigns ensure repeatability of both axial and radial runouttolerances.

    Mechanical safety features are also designed into the equipment to preventover-travel.

    Gleason developed workholding equipment includes UNI-SPAND, ISO-SPAND, Quik-Flex gear arbors and LeCount expanding mandrels.

    6

    Analytical Gear Inspection Systems

    175GMM 175 0.4 - 6.35 380 305

    350GMS 350 0.4 - 18 650 450

    475GMS 475 0.4 - 18 650 450

    650GMS 650 0.4 - 22 1000 600

    1000GMS 1000 0.4 - 22 1300 1000

    1500GMS 1500 0.5 - 32 1300 1000

    2000GMS 2000 0.5 - 32 2000 1200

    3000GMS 3000 0.8 - 32 2000 1200

    Centerdistance*

    mm

    Z-axistravel*

    mm

    Module range

    mm

    Nominal workpiecediameter

    mm

    * other dimensions on request.

    M e t r o l o g y / W o r k h o l d i n g

    X-Pandisk for full range of solutions

    Quik-FlexA standardized interface for workholdingchange without centering work in themicron-range. This selfcentering clampingsystem can be exchanged within a fewseconds with only one tool. This ensureslowest efforts for machine set up work.

    The X-Pandisk workholding equipmenthas resulted in workpiece changeover timebeing reduced by up to 70% compared toconventional manual workholding concepts. This is achieved by means ofautomatic clamping and centering of theworkpiece. The X-Pandisk workholdingequipment is also designed for automaticloading to make production in medium tolarge-scale series even more economical.

    The key component of the X-Pandisk

    is the centering disc which centers theworkpiece. The workpiece is not clampedin the axial plane by the pressure coveruntil the centering process is complete. It is this segregation of centering and clamping operations which allows suchhigh workpiece weights (up to 2 tons) to be centered accurately to < 30 m.

  • Hobs Bore- or shank-type hobs, made of

    high-speed steel and solid carbide. Coated with PVD-coatings based on

    Titanium, Aluminium, Chromium andNitride or other coatings for extended toollife or dry cutting processes.

    Starting at module size 0.3 mm (DP 85) upto module 40 mm (DP 0.635).

    Maximum cutting rates using highly productive OPTI-CUT tools equippedwith indexable carbide insert technology.OPTI-CUT is also available for shapercutters.

    Whether roughing with EZ cutter (roughing hob) or finishing with top quality finishing cutters Gleason toolsalways have the right solution.

    Gashing Cutters Solid and carbide inserted tools for

    highest accuracy and efficiency