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Cyclon Rotary Screw Compressors - 5.5-75kW

Compressed air delivered

simply and reliably

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Compressed air,

delivered simply

and reliably

Cyclon 345 (45kW)

Cyclon 105 (5.5kW)

Cyclon 222 (22kW)

Cyclon 475 (75kW)

R e m a r k a b l y

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CYCLON

COMPRESSION ELEMENTDesigned and manufactured by

CompAir BroomWade to deliver compressedair reliably and efficiently day in, day out.

HIGH EFFICIENCY DRIVE MOTORTotally enclosed IP54 rated motor delivers high

efficiency and reliability as well asmaximum protection.

HIGH QUALITY AIRFor efficient air/oil separation system

and optimum cooling.

LOW NOISE LEVELSEliminates the need for a separate

compressor house.

450C AMBIENT CAPABILITYEnsures reliability and stress free

operation in high ambient temperatures.

SIMPLE SERVICINGAll major service items grouped in one

area reducing downtime and maintenance costs.

SIMPLE INSTALLATION

A small footprint, lifting slots and versatile air dischargeallow maximum flexibility when choosing a location.

AUTOMATIC BELT TENSIONINGBelts are kept at optimum tension for long life

and maximum transmission efficiency no adjustments necessary.

SURESCAN ELECTRONIC CONTROL SYSTEMThe simple Surescan control panel provides you

with reliability and efficiency.

FACTORY FILLED WITH COMPAIR LUBRICANTSpecially formulated to provide maximumprotection for the compressor.

PRESSURE TRANSDUCERFor reliable and accurate pressure control.

24 VOLT CONTROLSFor safe operation.

R e l i a b l e

4&

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10

7

46

511

1

2

3

9

8

Key to DiagramG1 Intake Filter

G2 Suction Regulator

G3 BroomWade Cyclon Compression Element

G4 Primary Oil Separation

G5 Spin-On Air/Oil Separation Element

G6 Scavenge Line

G7 Minimum Pressure Valve

G8 Aftercooler

G9 Compressed Air Discharge

G10 Oil Cooler withThermostatic Bypass

G11 Spin-On Oil Filter

G12 Enclosure Filter

G13 Vertical/HorizontalCooling Air Discharge

G14 Automatic Belt Tensioner

G15 High Efficiency DriveMotor

Simplicity of OperationOperation of the Cycloncompressors could not besimpler. The provenSurescan electronic controlsystem takes care of everything. All you need to do ispress the start and stopbuttons. The control systemprotects your investment bycontinuously monitoringoperational parameters as

well as providing thefollowing features:AIR/OIL FLOW DIAGRAM

Oil

Air/Oil Mixture

Compressed air Discharge

S i m p l i c i t y o

21MG12

G8G5 G

15

G3G14

G10

G13

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1

2

313

12

9

8

10

11

76

5 4

Key to diagram

G1 Intake Filter

G2 Suction Regulator

G3 BroomWade CyclonCompression Element

G4 Fan

G5 Oil Filter

G6 Thermostatic MixingValve

G7 Oil Cooler

G8 Primary Oil Separator

G9 Minimum Pressure/NRV

G10 Delivery Air Outlet

G11 Aftercooler

G12 Oil Separation Element

G13 Scavenge Line

G14 Automatic Belt Tensioner

G15 High Efficiency DriveMotor

AIR/OIL FLOW DIAGRAM

f O p e r a t i o n

Discharge pressure

display

Air/oil temperature

display

Hours run display

Service due indication

Fault indication

Remote start/stop

Remote load/unload

Group fault output

Automatic restart on

power failure

4

Oil

Air/Oil Mixture

Compressed Air Discharge

&G11

G12

G4

G15

G14

G7

G3

G8

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E f f i c i e n c y

A modern V-belt tensionerreliably carries out yourmaintenance. The tensionwill always be set at thecorrect level. This meansno slip and absolutelymaintenance free.

The air intake filter, oil fillpoint, spin on/off, air/oilseparators and oil filter areconveniently located behindeasy removable panels orwide hinged doors, therebyminimising yourmaintenance time andcosts.

Quality AirCyclon Series compressorsdeliver high quality coolcompressed air, ideal foryour production process.

An air/oil separation system

incorporating centrifugal,gravity and filteredseparation ensures very lowoil carryover (2-3mg/m3).

A pressure transducerenables the dischargepressure to be controlledwithin a 0.1 bar bandminimising system pressurefluctuations.

Quality In-builtAn ISO 9001 certified design

and manufacturing process,continuously audited by bothour internal auditors andLloyds Register ensures ahigh quality and reliableproduct.

Every compressor is testedfor operation andperformance in accordancewith our own stringentspecifications and those ofthe industry standard,PNEUROP/CAGI PN2CPTC2

code.

High Performance

and EfficiencyThe CompAir BroomWadedesigned, developed andmanufactured Cyclon profilecompression elementdelivers high air outputfor minimum powerconsumption. When teamedwith the high efficiency drivemotor the result is anenergy-efficient highperformance package.

Installation FlexibilityA small installation footprint,lifting slots and versatilecompressed air dischargesimplify installation while lownoise levels and resilientmounts allow siting withoutdisturbance to nearbypersonnel or equipment.

Cyclon 105 to 222 modelsare designed to passthrough a standard doorwayfor ease of positioning.

The Cyclon 4 offers avertical air discharge whilstthe Cyclon 1-3 has a uniquereversible cooling air outletgrille enabling eitherhorizontal or verticaldischarge depending on

installation requirements.

Simple ServicingAll major servicecomponents are groupedin one area. Servicing issimple, quick andeconomical.

The Inside StoryOur prime objective

in developing the

Cyclon rotary screw

compressors was to

provide a range of

compressors from

5.5kW to 75kW

that combinedhigh performance,

low operating costs

and reliability with

ease of installation

and servicing.

Sound engineering

principles allied to

innovative design has

resulted in a range

of compressors thatexceeds these

objectives.

ReliabilityThe slow runningcompression element issupported on precisiontaper and parallel rollerbearings for long trouble-free life with vee-belt life anddrive efficiency enhanced byautomatic belt tensioning.The enclosure filtermaintains internalcleanliness and ensurescoolers operate at maximumefficiency. A fully EMC(Electro MagneticCompatibility) testedelectronic control systemhoused in an IP 54enclosure together with highquality pressure tranducersand temperature sensorfurther safeguards

operational reliability.

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Model Drive Motor*

kW hp

Cyclon 105 5.5 7.5

Cyclon 107 7.5 10.0

Cyclon 111 11.0 15.0

Cyclon 215 15.0 20.0

Cyclon 218 18.5 25.0

Cyclon 222 22.0 30.0

Cyclon 330 30.0 40.0

Cyclon 337 37.0 50.0

Cyclon 345 45.0 60.0

Cyclon 455 55.0 75.0

Cyclon 475 75.0 100

7.5 109 8.2 119 10 145 13 188 14 203

m3/min cfm m3/min cfm m3/min cfm m3/min cfm m3/min cfm

0.87 30.6 0.80 28.4 0.70 24.7 0.51 18.1 0.50 17.8

1.24 43.8 1.14 40.4 1.04 36.7 0.78 27.6 0.77 27.3

1.77 62.5 1.67 59.1 1.49 52.7 1.26 44.5 1.19 42.0

2.56 90.4 2.55 90.1 2.24 78.8 1.65 58.2 1.63 57.5

3.30 116.7 3.10 109.5 2.69 94.5 2.18 77.0 2.15 76.0

3.68 130.0 3.49 122.8 3.25 114.6 2.84 100.4 2.65 93.6

4.90 173.0 4.64 164.0 4.25 150.0 3.46 122.0

6.20 219.0 5.72 202.0 5.27 186.0 4.33 153.0

7.42 262.0 6.74 238.0 6.26 221.0 5.10 180.0

9.35 330.2 8.84 312.2 8.16 288.1 7.08 249.9

11.45 404.4 10.77 380.5 10.2 359 8.56 302.33

PERFORMANCEDATA60Hz

Model Drive Motor*

kW hp

Cyclon 105 5.5 7.5

Cyclon 107 7.5 10.0

Cyclon 111 11.0 15.0

Cyclon 215 15.0 20.0

Cyclon 218 18.5 25.0

Cyclon 222 22.0 30.0

Cyclon 330 30.0 40.0

Cyclon 337 37.0 50.0

Cyclon 345 45.0 60.0

Cyclon 455 55.0 75.0

Cyclon 475 75.0 100

7.5 109 8.2 119 10 145 13 188 14 203

m3/min cfm m3/min cfm m3/min cfm m3/min cfm m3/min cfm

0.86 30.37 0.81 28.61 0.71 25.07 0.51 18.1 0.50 17.66

1.25 44.14 1.16 40.97 1.10 38.85 0.78 27.55 0.77 27.19

1.76 62.15 1.70 60.04 1.50 52.97 1.24 43.79 1.17 41.32

2.59 91.47 2.40 84.76 2.23 78.75 1.72 60.74 1.61 56.86

3.25 114.77 3.02 106.65 2.63 92.88 2.06 72.75 2.04 72.04

3.68 129.26 3.45 121.84 3.18 112.3 2.75 97.12 2.60 91.82

4.85 171.28 4.65 164.21 4.22 149.03 3.29 116.19

6.16 217.54 5.83 205.89 5.10 180.11 4.28 151.15

7.42 262.04 6.83 241.20 6.26 221.07 5.20 183.64

9.31 328.6 8.84 312.2 7.92 279.8 7.00 247.2

11.30 398.8 10.81 381.88 9.87 348.5 8.56 302.2

* 50/60Hz motor speeds:

105-222 2960/3550rpm,

330-345 2970/3570rpm,

455-475-2970/8570rpm

** Unit performance measured in

accordance with PNEUROP/CAGI

PN2CPTC2

Free Air Delivered at Working Pressure Stated**

bar g psi.g bar g psi.g bar g psi.g bar g psi.g bar g psi.g

Model Weight Dimensions mm

kg lbs A B C

Cyclon 105 286 629 710 760 925 66 G34

Cyclon 107 292 642 710 760 925 67 G34

Cyclon 111 351 772 710 1000 925 68 G34

Cyclon 215 489 1076 710 1165 1252 68 G114

Cyclon 218 504 1109 710 1165 1252 69 G114

Cyclon 222 517 1137 710 1165 1252 69 G114

Cyclon 330 939 2070 990 1420 1650 68 Rp112

Cyclon 337 945 2083 990 1420 1650 69 Rp112

Cyclon 345 1043 2299 990 1420 1650 70 Rp112

Cyclon 455 1370 3014 1800 1200 1650 74 (73)* RP2

Cyclon 475 1370 3014 1800 1200 1650 75 (74)* RP2

3dB(A) according to PNEUROP/CAGI test code. *(Watercooled option shown in brackets)

Average AirNoise Level Outlet

dB(A) Conn

A

B

C

Note: performance data for the C455/C475

includes air and watercooled versions

Note: performance data for the C455/C475 includes air and watercooled versions

4

TECHNICALDATA

PERFORMANCEDATA50Hz

Free Air Delivered at Working Pressure Stated**

bar g psi.g bar g psi.g bar g psi.g bar g psi.g bar g psi.g

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The Global Player

Complete capability compressed air to suit all applications

Where our customers are

concerned quality is not

just a word but reality.

From the early planning

stage to start-up and

after-sales service, we

can provide the answers

where compressed air is

concerned worldwide

Lubricated Compressors

(0.1 to 43 m3/min,

.75 to 250 kW)

q Single Stage

Screw Compressors

q Speed Regulated

Screw Compressors

q Piston Compressors

Oil Free Compressors

(0.1 to 43 m3/min,

.75 to 250 kW)

q Two Stage

Screw Compressors

q Piston Compressors

q Water Sealed

Screw Compressors

Complete Accessories

Programme

q Filters and Dryers

q Cooling Systems

q Heat Recovery

q Condensate Management

qAir Receivers

q Multi Set Controllers

q Compressor Lubricants

Complete Service

for Compressed Air

Technology

q Engineering of Complete

Compressor Stations

q Computer Assisted

Demand Analysis

q Local Service Centres

q Guaranteed Parts

Availability

www.compair.com

CompAir policy is one of continuous improvement and we therefore reserve

the right to alter specifications and prices without prior notice.

All products are sold subject to the Company's conditions of sale.

Brochure re-order ref: G3 31E Print ref: AGB/AGB/5.00 Printed in England