CWIEME BERLIN 2016 MOTOR MARKET UPDATE ... REINE, SENIOR ANALYST IHS MANUFACTURING TECHNOLOGY ©...
Transcript of CWIEME BERLIN 2016 MOTOR MARKET UPDATE ... REINE, SENIOR ANALYST IHS MANUFACTURING TECHNOLOGY ©...
© 2016 IHS. ALL RIGHTS RESERVED.
© 2016 IHS. ALL RIGHTS RESERVED.
CWIEME BERLIN 2016
MOTOR MARKET UPDATE
PRESENTED BY:
PRESTON REINE, SENIOR ANALYST
IHS MANUFACTURING TECHNOLOGY
www.coilwindingexpo.com/BERLIN
© 2016 IHS
IHS Manufacturing Technology Presentation
Agenda
• Economic update
• Motor market statistics
• Key trends and challenges for
suppliers
• Conclusion
© 2016 IHS. ALL RIGHTS RESERVED.
DISCOVERING
MANUFACTURING TECHNOLOGY
3
INDUSTRIAL AREAS
Capital Equipment &
Machinery
Discrete & Process
Automation
Electric Motor Systems
Comprised of three dedicated research areas and
over 30 analysts covering electrical, electronic,
electromechanical, and mechanical automation
equipment types; as well as finished machinery and
equipment markets. By leveraging the breadth of
IHS and its experts, IHS’s insight into
manufacturing technology is unparalleled in key
vertical markets, including automotive, power
generation, oil & gas, maritime, amongst others.
25+8
Industrial analysts
across
locations worldwide
Strategic
Plannersto
Procurement
Personnel
30+dedicated analysts
years of industry
coverage
Team of
ANALYTICS
EXPERTISE
INFORMATION
© 2016 IHS 4
Global economic outlook
© 2016 IHS 5
Short term factors affecting the world economy
Systematic factors
• Withdrawal of policy stimulus
• Over capacity after investment booms
• Sluggish export markets
• Increased risk aversion
Structural factors
• Slower labor force growth
• Slower pace of globalization
• Falling commodity prices
• Lack of market reforms
© 2016 IHS 6
World GDP growth will stay flat, despite 2015
projections, with 3.1% growth in 2017.
-2%
-1%
0%
1%
2%
3%
4%
5%
Real GDP
Real GDPSource: IHS © 2016 IHS
Real GDP
© 2016 IHS 7
Emerging economies still struggling
-10%
-5%
0%
5%
10%
15%
India China Brazil RussiaSource: IHS © 2016 IHS
Real
GD
P G
row
th
Real GDP Growth - BRIC Countries
• India committed to rural development rather than business incentives
• Key overcapacity concerns loom large in China; lower commodity prices will continue through
2017
• Political issues in Russia and the Middle East are reverberating through the Eurozone.
Manufacturing PMI fell to its 7-month low in March 2016, and export orders declined for the 31st
consecutive month.
• Venezuela, Argentina and Brazil are in substantial recessions. The worsening political crisis will
extend the ongoing downturn in Brazil
© 2016 IHS 8
China’s investment-driven industrial expansion is
winding down
Challenges:
• Collapsing Commodity Demand
• Overcapacity
• Stock Market Correction
Opportunities:
• More investment in robotics
• Automation penetration rate
• Factory capacity consolidation
-5%
0%
5%
10%
15%
20%
25%
30%
35%
Real GDP Industrial Production Machinery ProductionSource: IHS © 2016 IHS
China Economic Figures
© 2016 IHS 9
Industrial automation equipment market update
© 2016 IHS
IAE 2015 and 2016 forecast comparison
10
$199.3B2015 Equipment Revenue
33.0%
Automation Equipment34.2%
Motors & Motor Controls 32.8%
Power Transmission Equipment
$41.0 billion
Motors & Generators
$19.4 billionProcess Control
$17.2 billionSwitchgear
$30.1 billionLinear Products
$31.4 billionDiscrete Controllers
$24.4 billionMotor Controls
$35.6 billionRotary Products
2016 Regional Sales Growth 2016 Market Drivers
44.0%IAE Sales into
Discrete Manufacturing
Machinery Production
0.1% Growth
41.0%IAE Sales into
Process Manufacturing
Capital Expenditure
-0.1% Decline
Global GDP
2.7% Growth
M
A
P
Americas
2.2%
EMEA
1.2%
Rest of Asia
4.3% Japan
-2.1%China
3.1%
© 2016 IHS 1111
Industrial automation equipment market regional growth
$ 45.3 billion $ 60.8 billion $ 73.6 billion
Americas EMEA Asia Pacific
$ 51.5 billion $ 67.7 billion $ 84.6 billion
3.3% 2.7% 3.5%
2015
2018
World Market Revenue for IAE was $179.7 billion in 2015
EMEA
$60.8
Americas
$45.3
China
$35.3(CAGR 15-18)
2.9%
Japan
$15.9(CAGR 15-18)
2.2%
Rest of
Asia
$22.3(CAGR 15-18)
3.0%
CA
GR
15
-18
© 2016 IHS
Key industry sector weight and performance in 2016
12
3.7%
4.9%
3.6%
6.0%
3.4%
4.4%
6.2%
6.8%
8.4%
7.6%
37.9%
-10.0%
-8.0%
-6.0%
-4.0%
-2.0%
0.0%
2.0%
4.0%
6.0%
0%
1%
2%
3%
4%
5%
6%
7%
8%
9%
% of 2015 IAE 2015 Growth 2016 Growth
Industrial Automation Equipment Market by Industry
© 2016 IHS
Pro
po
rtio
no
f T
ota
l IA
E M
ark
et
(%)
Se
cto
r Gro
wth
© 2016 IHS
-50%
-25%
0%
25%
50%
2008 2009 2010 2011 2012 2013 2014 2015 2016 2017
USGermanyChinaJapan
Percentage growth rates of machinery production in US $
Machinery production growth profiles
13
-50%
-25%
0%
25%
2008 2009 2010 2011 2012 2013 2014 2015 2016 2017
Europe (€)Europe ($)
Percentage growth rates of European machinery production. Comparison of $ against €
-50%
-25%
0%
25%
50%
2008 2009 2010 2011 2012 2013 2014 2015 2016 2017
AmericasEuropeAsia Pacific
Percentage growth rates of machinery production in US $
Total Machinery Production Percentage Growth Rates
% Growth of machinery production measured in US $
2013 2014 2015 2016 2017 2018 2019 2020
CAGR
13 - 20
US 9.4% 0.5% -1.8% 1.4% -0.7% 1.6% 3.7% 3.4% 1.6%
Germany -4.7% 4.1% 1.6% -19.2% -0.9% 1.3% 2.5% 2.4% -1.7%
China 5.7% 7.5% 6.4% 0.2% -0.3% 1.4% 2.8% 3.0% 2.0%
Japan 1.4% -13.1% 1.2% -5.5% -1.1% 1.4% 2.1% 2.8% 1.4%
Source: IHS; Industry Publications © IHS 2016
Total Machinery Production Percentage Growth Rates
% Growth of machinery production measured in US $
2013 2014 2015 2016 2017 2018 2019 2020
CAGR
13 - 20
Americas 1.4% -2.4% -0.7% 0.4% 1.6% 3.3% 3.2% 3.5% 1.2%
Europe 1.4% 1.8% -18.2% 0.9% 2.6% 3.1% 3.0% 2.9% -0.9%Asia
Pacific 11.0% -5.1% 5.3% 0.5% -1.9% 1.9% 3.0% 6.4% 1.4%
Source: IHS; Industry Publications © IHS 2016
Total Machinery Production Percentage Growth Rates
% Growth of machinery production measured $ and €
2013 2014 2015 2016 2017 2018 2019 2020
CAGR
13 - 20
Europe (€) -1.8% 1.9% -2.2% 0.9% 2.6% 3.1% 3.0% 2.9% 1.4%
Europe ($) 1.4% 1.8% -18.2% 0.9% 2.6% 3.1% 3.0% 2.9% -0.9%
Source: IHS; Industry Publications © IHS 2016
© 2016 IHS 14
Industrial motor market insights
© 2016 IHS
Overview of industrial motor market
178M
Siemens
WEG
ABB
Asia
3.0%
EMEA
1.1%Americas
2.2%
Top-3 Leading Suppliers
Americas
28%
EMEA
24%
Asia
48%
15
2015 forecast
unit shipmentsWorld shipments by region (%)
Shipments CAGR (2015-2020)
© 2016 IHS
Global MEPS Timeline
16
Source: IHS; IE4 Low-Voltage Motors - 2015 © 2015 IHS
1997 2004 2006 2008 2009 2010 2011
IE2: US & Canada
IE1: China
IE2: Australia
IE2: Mexico
IE2: S. Korea, Φ1
IE2: Brazil
IE2: S. Korea, Φ2
IE3/NEMA Premium : US
IE2: European Union, Φ1
2012 2013 2015 2016 2017 2020
IE2: Turkey
IE3/NEMA Premium : Canada
IE2/GB3: China
European Union, Φ27.5kW - 375kWIE2+VFD or IE3
*Lot #30 Proposal*European Union0.75kW - 375kW
Exclusively IE3
European Union, Φ30.75kW - 7.5kWIE2+VFD or IE3
World - Legislative Timeline: 1997-2020
Japan 'Top Runner' IE3 or better
IE3/GB2: China
Europe
China: follower
US: Earliest for IE3/NEMAUS: earliest for IE2
© 2016 IHS
Unit shipment growth by efficiency class
17
0
5,000
10,000
15,000
20,000
25,000
2009 2010 2011 2012 2013 2014 2015 2016 2017 2018 2019
IE1 - Standard Efficiency IE2 - High Efficiency IE3 - Premium Efficiency
The World Market for Low Voltage Motors by Efficiency Class - Unit Shipments 2014 to 2019
Source: IHS © 2015 IHS
Un
its
(k
)
Brazil starts IE2
EU starts IE2 shift
China starts IE2
shift
US starts IE3/NEMA
Premium shift
Canada starts IE3/NEMA
Premium shift
EU (Phase 2) and Japan
start IE3 shift
EU (Phase 3) and China
start IE3 shift
2015 and beyond are
estimated
© 2016 IHS
WORLD (major players)• ABB (inc. Baldor)
• Siemens
• WEG
• Regal Beloit
• TECO E&M/TECO-Westinghouse
• Leroy Somer
• Toshiba
• Shandong Huali
• Hyundai Heavy Industries/Ideal
• Hyosung Corporation
• NIDEC (US Motors)
Next-tier Competitors
• Toshiba
• Shandong Huali
• Hyundai Heavy Industries/Ideal
• Hyosung Corporation
• NIDEC (US Emerson)
• LEZ Ruselprom
• Gamak
• GE Industrial
• Tech Full Simo
• Cantoni Motor
• Fuji Electric
• Hengshui (OX)
• Crompton Greaves
• Tatung Corporation
• ATB Group (Wolong)
• VEM Group
• Luan JiangHuai
• Anhui Wannan
Low Voltage Motors Suppliers in the World
© 2016 IHS
Low-voltage motors efficiency class allocaation
19
EFFICIENCY CLASS TRANSITIONS (UNITS)
Average Annual Unit Growth ≈ 2.5%
Global Low Voltage Motors - Efficiency Class Transition: 2014 to 2019
2019 Market Size (Units)
51.6 Million
2014 Market Size (Units)
45.8 Million
IE144%
IE234%
IE314%
IE41%
DC1%
Others7%
IE121%
IE241%
IE329%
IE42%
DC<1%
Others7%
IHS has found that efficiency transitions often take 3-5 years until full compliance is underway.
As governments work together and learn from other regions, it is expected that this timeframe will
be shortened over time.
© 2016 IHS
Current allocation of motor efficiency by region
© 2016 IHS
Major motor applications (low-voltage motors)
21
Pumps, fans and compressors account for more than 75% of
worldwide low-voltage motor shipments annually.
-8.0%
-6.0%
-4.0%
-2.0%
0.0%
2.0%
4.0%
6.0%
8.0%
0
500
1,000
1,500
2,000
2,500
3,000
3,500
4,000
4,500
5,000
2014 Revenues Growth 2015 Growth 2016Source: IHS © 2016 IHS
Re
ven
ues (
$M
)
Gro
wth
(%
)
The World Market for Low Voltage Motors By Application - Market Breakdown and Growth
© 2016 IHS
Outlook for motors and motor-driven equipment
SIGNS OF PROGRESS
• Rebound in the construction market
• Rapid urbanization
• Increased demand for comfort
technology
• Municipalities beginning to build
budgets for infrastructure
development
• Bodes well for water/wastewater
investments
• Focus on systems efficiency
CAUSES FOR CONCERN
• Struggles with profitability
• Downward pricing pressure
• Slowdown in the project business
• Overcapacity concerns loom,
especially in China
• Rentals vs new equipment
• Low-cost providers still prevalent
• Downward forecast in machinery
production, GDP
22
© 2016 IHS
Supplier response to economic headwinds
• Increased focus on aftermarket revenues
• New designs; surpass minimum efficiency requirements
• Solutions providers
• Customers don’t want “just a motor”
• Are all IE3 motors the same?
• New manufacturing techniques
• 3-D printing could be the future
• “Industry 4.0”
23
© 2016 IHS
Efficiency: more than just a number
• Full lifetime cost, accessibility and environmental concerns
• Product advancements; smart manufacturing; 3-D printing
• More than just input/output
• 4/10 manufacturers have no visibility into equipment status
• 30% spend up to 4 hours/day searching for equipment
• 50% of suppliers only realize a problem when it’s too late
24
© 2016 IHS
Conclusion
Key Takeaway:
• Worldwide commitment for systems efficiency is best hope for growth in
the motor market amid such difficult economic times
Notable actions:
• With a shift towards efficiency and smart manufacturing, all industrial
players need to be thinking about how to simplify things for their
customers by providing a full holistic solution
• This means that motor suppliers are looking to offer more than just a
motor, but services and extra components, as well, in order to fit in with
the rapidly evolving “Industry 4.0”
25
© 2016 IHS
Questions?
Contact Information:
Preston Reine, Senior Analyst
IHS Manufacturing Technology
Email: [email protected]
Phone: +1 (512) 582 2059