CV_Ajay Patel-QIP-15-16

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AJAY PATEL [Q UALITY & I NSPECTION P ROFESSIONAL ] Cell: +91 9974090659 E-mail: [email protected] , [email protected] PROFILE Graduate engineer with total 13+ years of experience in Quality & Inspection profession; Especially having 6 year reach experience in Oil & Gas Plant operation as an In-charge of site Operation QA/QC as well as Construction QA/QC management; Responsible for planning, managing onshore and offshore RBI inspections, fit for service certifications, modification & project quality management, procurement inspections, technical integrity review and responsible to drive an asset corrosion management program with the objective to maintain and improve plant mechanical integrity & hence reliability (Static). KEY ACHIEVEMENTS Championing / Driving Corrosion Management Program Implemented RBI program at site Certifications Controller (Offshore Platforms, Subsea Pipelines) Change Management Program Reviewer as an Integrity Manager Authorized API 653 Inspector (Above ground storage tank: Cert # 52531) Qualified NDE Inspector (RT/UT/DPT/MPT) Welding Inspector (ASME, API & AWS) QMS Internal Auditor 1. Assist. Manager- QAQC (Cairn India Limited)–CB/OS2 Jan-2010 Onwards As an In-charge of QAQC Operation and Project at site, I am responsible to ensure mechanical integrity of onshore plant & offshore facilities (static equipments) including structural integrity of 3 unmanned offshore well head platforms (LA, LB & GA), onshore well pad, 35 Km long subsea & onshore Pipelines at CB/OS2 Block, Suvali Village near Surat in the state of Gujarat, India. Roles & Responsibilities (QA/QC Operation & Projects) To drive corrosion management program To execute & manage in-service RBI inspection as per plan Liaising with other disciplines; Identifying equipment condition, assist in determining failure modes and effects, root cause / RCFA, and assist engineering in defining a corrective action Report remedial actions, recommendations and assessment of anomalies. Inspection of new construction /fabrication and repair/alteration of in- service pressure/process equipment, process piping and structural components Assisting maintenance in repair strategy of damages, developing weld repair plan etc. Page 1 of 5

Transcript of CV_Ajay Patel-QIP-15-16

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AJAY PATEL [Q UALITY & I NSPECTION P ROFESSIONAL ]Cell: +91 9974090659E-mail: [email protected], [email protected]

PROFILE

Graduate engineer with total 13+ years of experience in Quality & Inspection profession; Especially having 6 year reach experience in Oil & Gas Plant operation as an In-charge of site Operation QA/QC as well as Construction QA/QC management; Responsible for planning, managing onshore and offshore RBI inspections, fit for service certifications, modification & project quality management, procurement inspections, technical integrity review and responsible to drive an asset corrosion management program with the objective to maintain and improve plant mechanical integrity & hence reliability (Static).

KEY ACHIEVEMENTS

Championing / Driving Corrosion Management Program Implemented RBI program at site Certifications Controller (Offshore Platforms, Subsea Pipelines) Change Management Program Reviewer as an Integrity Manager Authorized API 653 Inspector (Above ground storage tank: Cert # 52531) Qualified NDE Inspector (RT/UT/DPT/MPT) Welding Inspector (ASME, API & AWS) QMS Internal Auditor

1. Assist. Manager- QAQC (Cairn India Limited)–CB/OS2 Jan-2010 Onwards

As an In-charge of QAQC Operation and Project at site, I am responsible to ensure mechanical integrity of onshore plant & offshore facilities (static equipments) including structural integrity of 3 unmanned offshore well head platforms (LA, LB & GA), onshore well pad, 35 Km long subsea & onshore Pipelines at CB/OS2 Block, Suvali Village near Surat in the state of Gujarat, India.

Roles & Responsibilities (QA/QC Operation & Projects) To drive corrosion management program To execute & manage in-service RBI inspection as per plan Liaising with other disciplines; Identifying equipment condition, assist in determining failure modes

and effects, root cause / RCFA, and assist engineering in defining a corrective action Report remedial actions, recommendations and assessment of anomalies. Inspection of new construction /fabrication and repair/alteration of in-service pressure/process

equipment, process piping and structural components Assisting maintenance in repair strategy of damages, developing weld repair plan etc. Perform Qualification of welding procedure and welders as per International standards Co-ordination & Execution of fit for purpose certification of offshore facilities (Platforms, Pipelines) Monitoring of In-service Hydrostatic test, calibration of PSV (Relief Valves) Co-ordination & Execution of annual subsea survey of pipelines (Free spans, Delineation) Intelligent Pigging (ILI) results validation Online retrieval & assessment of corrosion coupon, trending etc. Execution & monitoring of assets Cathodic Protection System healthiness Managing & Execution of maintenance painting of an asset including Offshore Platforms Vendor evaluation & approval as per company guidelines, performance monitoring Approval of contractor Project Quality Management Plant Co-ordination of TPI at Vendor place and at site during project execution Preparation and approval of QCP/QAP/ITP Co-ordination and execution of NDE technique as per project requirements Controlling NCR & assisting in disposition of NCR Provide operations technical support

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Major operation works executed:

1. Offshore Platforms & Pipelines Re-certification work / Fit for Service legislation requirement2. Execution of Structural stability assessment of Onshore facility/ Process Plant3. Pipeline Cleaning by Pigging and Preservation with Nitrogen/ N2 (Isolated Line)4. Jacket Diving Inspection under certification agency surveillance (DNV & ABS) 5. Offshore platform blasting and painting maintenance job6. Crude storage tank internal floor coating and sacrificial anodes replacement work

Operations Augmentation Projects Executed:

Two Major project “Artificial Gas Lift Project on offshore platform” (Cantilever Platform extension, Gas Compressor Package manufacturing & installation) and Crude Storage Tank - API 650 construction & Installation at site, beside many other equipments manufacturing & Installation, like Produced Water Cooler, Hydro Carbon Liquid Heater, Feed Product Heat Exchanger, ETP augmentation as well as Offshore Platform Extension, Riser & Conductor Protector and Modular Crane Installation on Offshore Platform, New Flow Arm Installation after successful Drilling campaign with all associated process piping

and structural work.

2. Surveyor (Det Norske Veritas AS - DNV Energy-India) June-2007 to Dec-2009

Worked as a Surveyor and responsible for qualification & verification services, like TPI, consulting work, manufacturing capabilities assessment and project inspection as per end-user requirements at DNV- Baroda station. The DNV is an autonomous service organization; it was established in 1864 at Norway with the purpose “To safeguard Life, Property and the Environment”.

Roles & Responsibilities

Prepare & approve QAP/QCP/ITP for Project services Manage projects on DNV Portal-PM tools Vendor Inspection of standard items and fabricated equipments / structures Project Inspection of pipelines, process plant, platform extension (Manufacturing & Installation) Manufacturing Plant / Yard capability Assessment Survey Consulting and execution of qualification welding procedure and welder as per

AWS D 1.1, ASME Sec-IX & API 1104

3. QC Engineer (At Larsen & Toubro Ltd.) Hazira, India Jan-2005 to May-2007

As a QC Engineer, I was looking after field Quality control & Inspection activities and offering to AI and or Client on behalf of M/s. L&T LTD. (HED). I have been involved in making EO & KO Reactors as per TEMA & ASME Sec-VIII Div-I codes, FCC Regenerator & Reactor, Crud-Vacuum columns and many more heavy pressure vessels with internals in compliance to U and U2 ASME coded certification requirements.

Roles & Responsibilities

Prepare QCP in line with customer specification & codes Inward Material inspection / Bought out items inspection In-process manufacturing inspection (Fabrication, Machine shop) Heat treatment Inspection(PWHT, Stress Relieving, Normalizing, Tempering, Annealing) Final Inspection Witnessing of Pressure & Leak test Generating improvement request for quality issue at early stage

Generating design change request

Note: Was working as QC Engineer at L & T on behalf of manpower supplier M/s. Shreekrishna Engineers Pvt. Ltd.

4. QC Engineer (Flexatherm Expanllow Pvt. Ltd.)Baroda, India July-2003 to Dec-2004

I have been worked as a QC Engineer to ensure quality as per client requirements. FEPL is the foremost Manufacturer and Supplier of Expansion Bellow and Hoses as per EJMA standard.

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5. QC Engineer (HL Engineers) Maroli, India Aug-2002 to June-2003

I have been worked as a QC Engineer to ensure quality as per client requirements. HL Engineers is the “U” stamp certified company which is manufacturing Agitated Filter Nutsche / Dryer and RVPD.

EDUCATION AND QUALIFICATION

Bachelor of Production Engineering (BE) with “First Class” (12+4 Years Education) Birla Vishvakarma Mahavidhyalaya, Sardar Patel University, V V Nagar, Gujarat, INDIAGraduated in July, 2002 (Production i.e.: Mechanical manufacturing/Industrial Engineering)

API 653 Authorized Inspector (Above Ground Storage Tank) – Cert # 52531 American Society for Non-Destructive Testing (ASNT): SNT-TC-1A Level-II

Dye Penetrant Examination (DPE/DPT)Magnetic Particle Examination (MPE/MPT)Ultrasonic Examination (UT)Radiography Examination (RT)

TRAINING

AIM (Asset Integrity Management) in Oil & Gas - 5 Day training

Trainer: Mr. Abdel Aziz M. Salah Eldin (Hudson Integrity Management Solutions " HIMS"- CANADA) Safety Integrity Level training (SIL)

HAZID identification Training

Scaffolding Inspection Training

First Aid Training

Attended two days Internal Auditor Training in DNV

Attended One day ISO-9001-2008/QMS awareness session in CAIRN INDIA LTD.

Attended Level-II Training of Visual Examination in L&T

Directorate General of Shipping approved training courses (Offshore):

Elementary First Aid (EFA), Proficiency in Survival Techniques (PST),Fire Prevention & Fire Fighting (FP FF),Helicopter Underwater Escape & Sea Survival (HUESS/HUET- OPITO Approved).

Known Codes / Standards / Law of land

ASME (Section- II, Sec.-V, Sec.-VIII Div-I & II, Sec- IX)ASTM, TEMA, EJMA, ASME B16.5, B 16.47, B16.11, B16.9, B 31.3, B 13.8 API 570, API 510, API 653, API 5L, API 5CT, API 1104, API 650, API 580, API 581AWS D 1.1 and many more…OISD RP related to Piping, Vessels & Tanks and other related Laws of Land.INDIAN- Oil Mines Regulation (OMR), Petroleum & Natural Gas Rules & Acts.

INTERESTS

Playing cricket, Volley Ball and Swimming

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