WAGH MAHESH SANTOSH16 Yrs. Experience in Maintenance & Projects of Pharma & Chemical plants

Dear Sir/Madam

Sub: Application for the Post of G.M. Engineering

This has reference to your advertisement dated ______________ in the __________________ I would like to apply for the post ___________in your esteemed organization. I have completed my Bachelor’s Degree in Instrumentation Engineering & Diploma in Electronics through Mumbai University.

Well versed with Foxboro DCS, Delta-v DCS, Allen Bradley, Mitsubishi PLC & SCADA with latest version of automations

Presently I am working with Zydus Cadila Healthcare Limited at Ahmedabad works. This is completely export oriented formulation unit & holding approvals from world-class regulatory bodies like US FDA, Medicines Control Agency of UK (MCA), Medicines Control Council (MCC) of South Africa, W.H.O., Bureau for Food and Drugs (BFAD Philippines), National Drug Authority (NDA) Uganda, P.I.C. Romania and MoH of Latvia and Namibia. Unit comprises with Tablets, Hard capsules, Soft capsules, Injectable, Transdermal, Aerosols, Vaccines, and Hormones Tablets & Injectable.

I assure you that the given opportunity; I shall spare no pain in discharging my duties to the fullest satisfaction of my superiors.

I would highly appreciate a call for an interview after your perusal of my resume, so that I may furnish with my other relevant detail.

Thanking you in anticipation.

Yours sincerely,

(WAGH MAHESH SANTOSH)

Encl. Resume

 Mahesh S. WaghFlat No I-702, Safal Parisar 1, South Bopal, Ahmedabad 380058.

Mob : 09974051271 (Ahmedabad )E-mail: maheshwagh1978@icloud..comPassport No: Z3521924

Instrumentation EngineeringOBJECTIVE To grow with a professional, progressive and learning organization

TARGET JOBDesired Job Type: EmployeeDesired Status: Full-TimeSite Location: On-SiteDescription of my 'perfect' job:An opportunity to contribute to the growth of a company

TARGET COMPANYDescription of my ideal company:A company that empowers its employees, and has an open door management policy.

TARGET LOCATION (Will Travel Will Relocate )

BIRTH DATE 04-02-1978 38 yearsEXPERIENCE Total 16 + years

1 Apr 05 to till date Zydus Cadila healthcare Ltd Ahmedabad Dy. General Manager - Engineering

2 Dec 02 to Apr 05 Indian organic chemicals ltd (Khopoli-Maharashtra)Sr. Executive Instrumentation (Maintenance/Projects)

3 Oct 01 to Dec 02 USV Limited. Daman Officer Instrumentation

4 Sep 00 to Sep 01 I.C.I. India Ltd. Mumbai Maintenance Engineer (Instrumentation)

EDUCATION

B.E. Instrumentation & Control Passed 2000 with 60.28% (Mumbai university)Diploma In Electronics Passed in 1997 with 60.35% (Mumbai university)SSC Passed in 1993 with 68.57% (Mumbai university)

SOFTWARE KNOWLEDGE

Operating Systems:Languages:

MSDOS, Windows 9X, 2000, MS office, , PLC software ladder language, SCADA designing. SAP

Countries Visited: Unites States, Taiwan, South Korea, Germany, Slovenia, and Japan for different FAT of equipment’s & International Exhibition.

On Going Projects: eBMR (Electronic BMR with Machine Integration), DQSA (US Anti counterfeit law)

Major Achievements1. Ointment/Topical Project execution costing nearly 40 Crore 2. Track and Trace solution for US bulk packing lines to fulfill e pedigree law3. End Line automation solutions. ( Robots) ( Customized Solutions)4. Batch Tracking System through Barcoding system.5. DGFT Barcoding Installations for Cadila group companies.6. Developed Calibration software for tracking & certification 7. Successfully conceptualized & independently designed, constructed and commissioned 4 new

manufacturing plants along with utilities worth Rs.25 crores, in a record time of 7 months at Indian Organic chemicals Ltd. Was awarded for outstanding performance for this achievement in April 2004.

Work Experience:

Zydus CadilaHealthcare Ltd.

&Responsibility

The formulations plant at Moraiya is spread over 40 acres with a built up area of 53,000 Sq. mtrs. With state-of- the-art-manufacturing facilities, the plant manufactures tablets, capsules, liquids and injectable. The installed production capacities are as under: RMGs, FBDs Egg shell Blenders, Compression machines, Tablet coaters, Tablet bulk packing lines for bottle filling , Blister packing lines, Depyrogenating tunnels, Vial filling lines, Ampoules filling machines ECTs, Autoclaves, DHS, Lyophilisers, Transdermal coating machine, Aerosol can filling machines, Vision inspection system, Capsules filling machines MG2,Adapta Individual Capsule Checkweighers, Individual Tablet Inspection machine Viswill, Sensum, Enclony, Visitab

Packaging Highlights in Existing Role.

1. Expertise in Track & Trace DSCSA & DGFT2. Expertise in EPCIS data repository, Serialization , Aggregation 3. Expertise in Bulk (Bottle) packing lines. (Unscrambler ,Counter, Silica

Sachet/Canister, Metal Detector, Capping, Induction Sealer, Retorquer, Checkweigher, Labeling , Outsert)

4. Expertise in in Blister (Tab/HG/SG Cap), Strip, Suppository, Vial/ Ampoule, Tube filling, MDI, Sticker labeling machine, Vignette machine , X Ray machine

5. Expertise in Vision system like OCR/OCV, Non fill detect, detection by color, size, Detection Pharma code , Barcodes.

6. Expertise in Cartonating machines.7. Use of Robotics in end of packaging,8. URS Review, Complete qualification of packaging machines, CFR compliance

review in packaging machines.9. Continuous improvement in packaging machine & their line clearance

systems.10. Review & CAPA of market complaints.11. MES & eBMR implementation.12. Making & Implementation & Packaging Global standards across the group of

companies like Ahmedabad, Baddi , Goa, Sikkim, Brazil , US plants.13. Working closely with Packaging & development to standardization machine

Change parts, Cost saving by reducing sizes, by saving in freight cost, Improvement in packaging.

Active Role & Responsibility in other areas.

1. Knowledge Of cGMP, GDP & GEP of Pharma industry2. Overall engineering maintenance handling of different formulation plant.14. Extending maintenance support to Engineering Head & other locations as well as

contract manufacturing. (Administrative/ Technical)15. Participations in various regulatory audits (USFDA, MHRA,MCC)16. Raising and executing CAPEX upcoming In-house projects. 17. Preventive maintenance activity scheduling and updating history and annual record

of production equipment. 18. Calibration activities for all the plant instruments & scheduling the activities.19. Monthly Engineering Presentation.20. Preparing and maintaining SOP’s of related engineering. 21. Temperature mapping of equipment’s for the validation related activities 22. Training subordinates for maintenance of instruments23. PLC and BMS system validation work for other automated system in the plant and

utilities. 24. Looking after instrumentation problems of all the machines located in the premises 25. Assigning of the jobs to subordinates for rectifying the problems in bare minimum

time considering the quality of the work according to the cGMP & GEP26. Keeping breakdown records.27. Breakdown analysis of instruments to avoid repeated occurring of problems.28. Maintaining of spares considering minimum bare level of inventory.29. Developing of vendors for substituting imported instruments30. Scheduling & planning of engineering personnel for shift operations.31. Release of all Engineering Purchase Indents32. Guidance to Utility Operations , EHS Operations

Project Experience

1 Actively participate in Ointment facility Project, selecting , installation and execution

2 I have done erection and commissioning of one project costing 25crores in IOC Ltd. I have done complete vendor finalization, documentation such as datasheets. System IO list. Commissioning of field instruments and PLC system (Allen Bradley Controllogix, wonderware SCADA) I have suggest all the logic diagram and pictorial view. Cable tray routing

3 In USV Ltd. I had done complete project work such as to read P&I diagram installation & calibration of field instrument. To do work as loop checking, panel installation, commissioning of control system from respective contractors. To suggest & do modification at site.

Indian Organic Chemicals Limited

&Responsibility

IOCL was established in 1960. It is a widely held public company with manufacturing, sales and indigenous research facilities IOCL manufactures and sells a wide range of chemical products like alcohol-based products, Plasticizers, Glyoxal, Benzyl products and HPG Dane salt. The alcohol based plant has an installed capacity of more than 21000 tons, Plasticizers about 10000 tons, Benzyl products & Benzaldehyde products about 2000 tons and Glyoxal about 1000 tons.

1. Maintenance & troubleshooting of various Batch plants working DCS & PLC system (Delta V, Allen Bradley) with help of field instruments (Emerson, Yokogawa, E&H, Foxboro, ABB)

2. Planning &execution of Plant Shutdown activity.3. Maintain spares of instrumentation.4. Preparing ISO records Preventive Maintenance records Preventive checklist

Well versed with cGMP Guidelines including the required documentation process

5. Procurement & inspection of instrumentation items including construction, supervision & commissioning in Project work

(USV Limited)Responsibility

Experience

USV limited manufactures bulk activities for cardiovascular & diabetes segment and has available number of dossier with European bioequivalenceUSV limited professionally manages healthcare company ranked 18th Pharma industry this includes develop, manufacture &marketing a wide range of API &formulation globally besides focusing on ANDA, NDDS &Biotech.

1. Maintenance & troubleshooting of Bulk Drug & formulation units2. Doing all Project activity like generation of datasheets, procurement &

inspection of instrumentation items, contract finalization 3. Maintain spares of instrumentation.4. Experience in Handling & Total commissioning HVAC system with

Automation (BMS from Johnson’s Controls)5. Experience in Handling & Total commissioning Water treatments & DM

water plants worked on PLC based system.6. Automation in formulation Machine, Packaging machine, automation in

reactors. 7. Well versed with cGMP, FDA, USFDA Guidelines including the required

documentation processKnowledge of SAP R/3

(ICI Limited)Responsibility

ICI Limited is multinational company with Surfactant business, Oleo chemicals, DULUX paints, Polyurethane, & Starch situated in Thane Belapur Zone. 1. Maintenance & troubleshooting of various Batch plants working DCS & PLC system (Delta V, Allen Bradley) with help of field instruments (Emerson, Yokogawa, E&H, Foxboro, ABB)

Hands on experience FOXBORO DCS I/A SERIES VERSION 4.3, Foxboro transmitters, PLC 5, SLC, panel view from Allen Bradley DCS DELTA V from FISHER ROSEMOUNT PLC – ALLEN BRADLEY ,MITSUBISHI, MTL (KOYO), SIMATIC S7 FROM SIEMENS,OMRON SINGLE LOOP CONTROLLERS of ABB SLC 220,TAYLOR MICROSCAN HART TRANSMITTERS from FISHER ROSEMOUNT SERIES 3144,3244 3051,1151 AP & GP, 3095, 644H & MICRO

MOTION with RFT 9712 & IFT 9703 CONVENTIONAL TRANSMITTERS from FISHER ROSEMOUNT, KENT TAYLOR SMART LD-301 transmitters MAGFLOW METERS of KRONE MARSHALL, FISHER ROSEMOUNT Radar transmitters ULTRASONIC LEVEL TRANSMITTERS from MILLITRONICS, FISHER ROSEMOUNT LEVEL SWITCHES from CHEMTROL I / P CONVERTORS from BELLS, TAYLOR, MTL WATSON CONTROL VALVES from VALTEK, DEMBLA & VIRGO. SAFETY VALVES SCADA MMI SOFTWARWE INTOUCH WONDERWARE & INTELLUTION HARDWARE & SOFTWARE INSTALLATION of INTOUCH, INTERFACING SCADA WITH DIFFERENT PLC’S as

ALLEN BRADLEY, SIEMENS SIMATIC S5/S7, MODICON DRUCK calibrator, HART HHT.

Sign