Cutting data manual - messer-coupage.fr
Transcript of Cutting data manual - messer-coupage.fr
Cutting data manual
- Power source HiFocus 280i, 360i, 440i- Plasma gas control unit FlowControl 3- Plasma machine torch PerCut 370.1
data version: 9 - valid from: 13.08.2009
marking record WG1 [swirl gas 1]swirl gas nozzlegas guide
swirl gas cap cathodemarking record (notching)PG3 [plasma gas 3]
ignition height PG1 [plasma gas 1]marking record (notching+) WG2 [swirl gas 2]
technology rangecutting speed [quality]down slope cutting pressure
up slopecutting currentthickness cutting height
PG2 [plasma gas 2] cutting voltage
pierce heightcutting speed [max]nozzle nozzle cap
kerf [quality]record numbercooling tube protection cap
special partpierce timemarking record WG1 [swirl gas 1]
swirl gas nozzle gas guideswirl gas cap cathode
marking record (notching)PG3 [plasma gas 3]ignition height PG1 [plasma gas 1]
marking record (notching+)WG2 [swirl gas 2]technology range cutting speed [quality]
Copyright
The reproduction, distribution and utilization of this document as well as the communication of its contents to others without express authorization is prohibited. Offenders will be held liable for the payment of damages. All rights reserved in the event of the grant of a patent, utility model or design.
Subject to alterations.
Kjellberg Finsterwalde Plasma und Maschinen GmbH, 2010
Kjellberg Finsterwalde Plasma und Maschinen GmbHLeipziger Str. 82DE - 03238 Finsterwalde
Tel.: +49 3531 500-0Fax.: +49 3531 8510E-Mail: [email protected]: www.kjellberg.de
I
Contents
Contents
1 References .............................................................................................................. 1-1
2 Consumable overview ............................................................................................2-1
3 Cutting data overview ............................................................................................ 3-1
II
References
1 ReferencesGeneral
– Cutting parameters and results may differ because of material composition, material surface and shape of workpiece.
– The compliance of the determined cutting distance is very important.
– The specified cutting voltages serve as a guideline only. They depend on a number of conditions such as cutting height, cathode burn-off, good electrical contact between workpiece and cutting table and length of the hose package.
– The pierce time is adjusted at profile-cutting-machine.
Technology range HiFinox
– Don't use nozzle first applied in technology range “HiFocus” in technology range “HiFinox CrNi / CrNiTi”!
Marking
– Marking is possible only with power sources and gas consoles, which are arranged for the operation of this technology.
– reset the pierce time at the profile-cutting-machine
– don't enlarge the ignition height
– If marking records are indicated under the cutting charts to the individual cutting record, these can be used without consumable changes - by it however in every case the optimal marking quality is not reached.
abbreviations / symbols
explanation
(i) intern eingestellt = intern adjustedThe gas parameters of the ignition gas are internally adjusted.An adjusting by hand is not required/ not possible.
(K) Kantenstart = edge startEdge start is necessary if hole piercing is no longer useful or possible due to the material thickness, because the consumables may be damaged already after a short time by material splashes and suffer the cut quality.
A secure ignition of pilot arc provided, the plasma torch has to be placed in this way that approximately one third of the plasma arc already cuts the workpiece while ignition and two-thirds are still outside of the workpiece.
Ignition height is equivalent to the cutting height h.
∗ undetermined
Fig. 1: explanation of the used abbreviations and symbols at the cutting chart
1-1
Consumable overview
2 Consumable overview
HiFocus 280i, 360i, 440i overviewFlowControl 3 - PerCut 370.1data version: 9 - valid from: 13.08.2009
mat
eria
l
thic
knes
s [m
m]
cutti
ng c
urre
nt [A
]
com
men
tary
#
1.0330 St12
0,5 - 1,5 20 - 25
HiFocus A1 - 6 35
2 - 3 50
1.0037 St37
4 - 8 60
HiFocus+ B6 - 1590
130
12 - 20 160
1.4301 CrNi
1 - 2 60
HiFinox
C
3 - 4 60 - 65
5 - 6 65 - 75
6 - 8130
HiFocus F+10 - 12
12 - 18160
20
1.4571 CrNiTi
1 - 3 60 - 65 HiFinox
D
4 70
5 - 8130
HiFocus F10 - 15
16020
3.3536 AlMg3
1 - 4 35 HiFocus
E
4 - 8 45 - 50
6 - 16 130
HiFocus F12
16015 - 20
25
2-1
Consumable overview
HiFocus 280i, 360i, 440i #AFlowControl 3 - PerCut 370.1data version: 9 - valid from: 13.08.2009 mild steel - 1.0330 St12
HiFocus
thic
knes
s [m
m]
cutti
ng c
urre
nt [A
]
cool
ing
tube
cath
ode
gas
guid
e
nozz
le
nozz
le c
ap
swirl
gas
cap
prot
ectio
n ca
p
0,5 - 1,5 20 - 25
1 - 6 35
2 - 3 50
S901.11.842.401.152
S002Y.11.843.021.320
Z101.11.835.221.153
S2006X.11.843.021.406
S3004.11.842.401.160
Z4015.11.835.201.1561
Z501.11.835.201.081
S2007X.11.843.021.407 Z4020
.11.835.201.1571S2008X.11.843.021.408
2-2
Consumable overview
HiFocus 280i, 360i, 440i #BFlowControl 3 - PerCut 370.1data version: 9 - valid from: 13.08.2009 mild steel - 1.0037 St37
HiFocus+
thic
knes
s [m
m]
cutti
ng c
urre
nt [A
]
cool
ing
tube
cath
ode
gas
guid
e
nozz
le
nozz
le c
ap
swirl
gas
cap
prot
ectio
n ca
p
4 - 8 60
6 - 1590
130
12 - 20 160
S901.11.842.401.152
S002Y.11.843.021.320
Z102.11.835.221.154
S2008X.11.843.021.408
S3028.11.842.401.1622
Z4020.11.835.201.1571
Z501.11.835.201.081
S2010X.11.843.021.410 Z4022
.11.835.201.1551S2014X.11.843.021.414
S2016X.11.843.021.416
Z4025.11.835.201.1581
2-3
Consumable overview
HiFocus 280i, 360i, 440i #CFlowControl 3 - PerCut 370.1data version: 9 - valid from: 13.08.2009 stainless steel - 1.4301 CrNi
HiFinox
thic
knes
s [m
m]
cutti
ng c
urre
nt [A
]
cool
ing
tube
cath
ode
gas
guid
e
nozz
le
nozz
le c
ap
swirl
gas
cap
prot
ectio
n ca
p
1 - 2 60
3 - 4 60 - 65
5 - 6 65 - 75
HiFocus F+
6 - 8130
10 - 12
12 - 18160
20
S901.11.842.401.152
S042.11.842.411.510
Z101.11.835.221.153
S2010X.11.843.021.410
S3008.11.842.401.162
Z4020.11.835.201.1571
Z501.11.835.201.081
Z4022.11.835.201.1551
Z4025.11.835.201.1581
S901.11.842.401.152
S052.11.842.511.510
Z111.11.834.321.153
S2516X.11.843.111.616
S3018.11.842.401.1621
Z4530.11.835.411.1581
Z501.11.835.201.081
Z4535.11.835.411.1580
S2518X.11.843.111.618
Z4540.11.835.411.1591
Z4545.11.835.411.1590
2-4
Consumable overview
HiFocus 280i, 360i, 440i #DFlowControl 3 - PerCut 370.1data version: 9 - valid from: 13.08.2009 stainless steel - 1.4571 CrNiTi
HiFinox
thic
knes
s [m
m]
cutti
ng c
urre
nt [A
]
cool
ing
tube
cath
ode
gas
guid
e
nozz
le
nozz
le c
ap
swirl
gas
cap
prot
ectio
n ca
p
1 - 3 60 - 65
4 70
HiFocus F
5 - 8130
10 - 15
16020
S901.11.842.401.152
S042.11.842.411.510
Z101.11.835.221.153
S2010X.11.843.021.410 S3008
.11.842.401.162
Z4020.11.835.201.1571 Z501
.11.835.201.081S2011X.11.843.021.411
Z4022.11.835.201.1551
S901.11.842.401.152
S052.11.842.511.510
Z111.11.834.321.153
S2516X.11.843.111.616
S3008.11.842.401.162
Z4530.11.835.411.1581
Z501.11.835.201.081
Z4540.11.835.411.1591
S2518X.11.843.111.618
Z4530.11.835.411.1581
Z4540.11.835.411.1591
2-5
Consumable overview
HiFocus 280i, 360i, 440i #EFlowControl 3 - PerCut 370.1data version: 9 - valid from: 13.08.2009 aluminium - 3.3536 AlMg3
HiFocus
thic
knes
s [m
m]
cutti
ng c
urre
nt [A
]
cool
ing
tube
cath
ode
gas
guid
e
nozz
le
nozz
le c
ap
swirl
gas
cap
prot
ectio
n ca
p
1 - 4 35
4 - 8 45 - 50
HiFocus F
6 - 16 130
12160
15 - 20
25
S901.11.842.401.152
S002Y.11.843.021.320
Z101.11.835.221.153
S2007X.11.843.021.407 S3004
.11.842.401.160Z4020
.11.835.201.1571Z501
.11.835.201.081S2008X.11.843.021.408
S901.11.842.401.152
S052.11.842.511.510
Z111.11.834.321.153
S2516X.11.843.111.616
S3008.11.842.401.162
Z4530.11.835.411.1581
Z501.11.835.201.081S2518X
.11.843.111.618Z4535
.11.835.411.1580Z4540
.11.835.411.1591
2-6
Cutting data overview
3 Cutting data overview
HiFocus 280i, 360i, 440i overviewFlowControl 3 - PerCut 370.1data version: 9 - valid from: 13.08.2009
mat
eria
l
thic
knes
s [m
m]
cutti
ng c
urre
nt [A
]
com
men
tary
ZG [i
gniti
on g
as]
PG [p
lasm
a ga
s]
WG
[sw
irl g
as]
#
1.0330 St120,5 - 1,5 20 - 25
HiFocus Air O2O2 1
1 - 6 35 - 50 O2, Air 2
1.0037 St37
4 - 8 60
HiFocus+ Air O2 N2
3
6 - 15 90 4
6 - 20 130 - 160 5
1.4301 CrNi
1 - 3 60 HiFinox
ArN2/H2
N2
6
4 - 6 65 - 75 7
6 - 20 130 - 160 HiFocus F+ Ar, H2 8
1.4571 CrNiTi
1 - 1,5 60 HiFinox
ArN2/H2
N2
9
2 - 4 65 - 70 10
5 - 20 130 - 160 HiFocus F Ar, H2 11
3.3536 AlMg31 - 8 35 - 50 HiFocus Air Air
N212
6 - 25 130 - 160 HiFocus F Ar Ar, H2 13
3-1
Cutting data overview
HiFocus 280i, 360i, 440i #1FlowControl 3 - PerCut 370.1data version: 9 - valid from: 13.08.2009 mild steel - 1.0330 St12 (0.5 - 1.5 mm)
HiFocus
cutting records (20 - 25 A) ZG (Air) - PG (PG2: O2) - WG (WG1: O2)
reco
rd n
umbe
r
cutti
ng c
urre
nt [A
]
thic
knes
s [m
m]
tech
nolo
gy ra
nge
PG1
[pla
sma
gas
1] [s
cale
val
ues]
PG2
[pla
sma
gas
2] [s
cale
val
ues]
PG3
[pla
sma
gas
3] [s
cale
val
ues]
WG
1 [s
wirl
gas
1] [
scal
e va
lues
]
WG
2 [s
wirl
gas
2] [
scal
e va
lues
]
cutti
ng p
ress
ure
[bar
]
igni
tion
heig
ht [m
m]
pier
ce h
eigh
t [m
m]
pier
ce ti
me
[s]
cutti
ng h
eigh
t [m
m]
cutti
ng v
olta
ge [V
]
cutti
ng s
peed
[qua
lity]
[mm
/min
]
cutti
ng s
peed
[max
] [m
m/m
in]
kerf
[qua
lity]
[mm
]
cool
ing
tube
cath
ode
spec
ial p
art
gas
guid
e
nozz
le
nozz
le c
ap
swirl
gas
noz
zle
prot
ectio
n ca
p
swirl
gas
cap
mar
king
reco
rd
mar
king
reco
rd (n
otch
ing)
mar
king
reco
rd (n
otch
ing+
)
up s
lope
[ms]
dow
n sl
ope
[ms]
120
0,5
1
0 3 0 7 0
5,2
2 2 - 1,5 106 5400 6000 1,2
S901 S002Y - Z101 S2006X S3004 - Z501 Z4015 450 - - 200
302 0,8 0 3 0 8 0 2 2 - 1,5 108 4300 6000 1,2 303 1 0 3 0 8 0 2 2 - 1,5 110 3700 5500 1,3 304 25 1,5 0 3 0 8 0 2 2 - 2 112 3000 4500 1,3 30
marking records ZG (Ar)450 5 - 1 0 0 0 0 0 3 2,5 2,5 - 2 81 3000 * 0 S901 S002Y - Z101 S2006X S3004 - Z501 Z4015 - - - 200 10
3-2
Cutting data overview
HiFocus 280i, 360i, 440i #2FlowControl 3 - PerCut 370.1data version: 9 - valid from: 13.08.2009 mild steel - 1.0330 St12 (1 - 6 mm)
HiFocus
cutting records (35 - 50 A) ZG (Air) - PG (PG2: O2) - WG (WG1: O2, WG2: Air)
reco
rd n
umbe
r
cutti
ng c
urre
nt [A
]
thic
knes
s [m
m]
tech
nolo
gy ra
nge
PG1
[pla
sma
gas
1] [s
cale
val
ues]
PG2
[pla
sma
gas
2] [s
cale
val
ues]
PG3
[pla
sma
gas
3] [s
cale
val
ues]
WG
1 [s
wirl
gas
1] [
scal
e va
lues
]
WG
2 [s
wirl
gas
2] [
scal
e va
lues
]
cutti
ng p
ress
ure
[bar
]
igni
tion
heig
ht [m
m]
pier
ce h
eigh
t [m
m]
pier
ce ti
me
[s]
cutti
ng h
eigh
t [m
m]
cutti
ng v
olta
ge [V
]
cutti
ng s
peed
[qua
lity]
[mm
/min
]
cutti
ng s
peed
[max
] [m
m/m
in]
kerf
[qua
lity]
[mm
]
cool
ing
tube
cath
ode
spec
ial p
art
gas
guid
e
nozz
le
nozz
le c
ap
swirl
gas
noz
zle
prot
ectio
n ca
p
swirl
gas
cap
mar
king
reco
rd
mar
king
reco
rd (n
otch
ing)
mar
king
reco
rd (n
otch
ing+
)
up s
lope
[ms]
dow
n sl
ope
[ms]
5
35
1
1
0 5 0 20 1
5,2
2 2 - 2 113 2400 10000 1,4
S901 S002Y - Z101S2007X
S3004 - Z501 Z4020451
- - 200
306 1,5 0 7 0 20 1 2 2 0,1 1,5 115 2000 8000 1,4 307 2 0 7 0 20 1 2,5 2,5 0,1 1,5 116 1600 6500 1,4 308 3 0 7 0 20 1 3 3 0,1 2 118 1200 4500 1,4 309 4 0 7 0 20 1 3 3 0,1 2 119 950 3500 1,5 3010 5 0 7 0 20 1 3,5 3,5 0,2 2 119 800 3000 1,5 3011 6 0 7 0 20 2 3,5 3,5 0,2 2,5 120 700 1300 1,6 3012
502 0 8 0 20 1 2,5 2,5 0,1 2 112 2600 8500 1,4
S2008X 45250
13 3 0 8 0 20 1 2,5 2,5 0,1 2 112 2200 7000 1,6 50
marking records ZG (Ar)451
5-
10 0 0 0 0
32,5 2,5 - 2 82 3000 * 0
S901 S002Y - Z101S2007X
S3004 - Z501 Z4020 - - - 20010
452 - 0 0 0 0 0 2,5 2,5 - 2 83 3000 * 0 S2008X 10
3-3
Cutting data overview
HiFocus 280i, 360i, 440i #3FlowControl 3 - PerCut 370.1data version: 9 - valid from: 13.08.2009 mild steel - 1.0037 St37 (4 - 8 mm)
HiFocus+
cutting records (60 A) ZG (Air) - PG (PG2: O2) - WG (WG1: N2)
reco
rd n
umbe
r
cutti
ng c
urre
nt [A
]
thic
knes
s [m
m]
tech
nolo
gy ra
nge
PG1
[pla
sma
gas
1] [s
cale
val
ues]
PG2
[pla
sma
gas
2] [s
cale
val
ues]
PG3
[pla
sma
gas
3] [s
cale
val
ues]
WG
1 [s
wirl
gas
1] [
scal
e va
lues
]
WG
2 [s
wirl
gas
2] [
scal
e va
lues
]
cutti
ng p
ress
ure
[bar
]
igni
tion
heig
ht [m
m]
pier
ce h
eigh
t [m
m]
pier
ce ti
me
[s]
cutti
ng h
eigh
t [m
m]
cutti
ng v
olta
ge [V
]
cutti
ng s
peed
[qua
lity]
[mm
/min
]
cutti
ng s
peed
[max
] [m
m/m
in]
kerf
[qua
lity]
[mm
]
cool
ing
tube
cath
ode
spec
ial p
art
gas
guid
e
nozz
le
nozz
le c
ap
swirl
gas
noz
zle
prot
ectio
n ca
p
swirl
gas
cap
mar
king
reco
rd
mar
king
reco
rd (n
otch
ing)
mar
king
reco
rd (n
otch
ing+
)
up s
lope
[ms]
dow
n sl
ope
[ms]
30
60
4
1
0 20 0 50 0
8
3,5 3,5 0,2 2,5 125 2600 4000 1,6
S901 S002Y - Z102 S2008X S3028 - Z501 Z4020 453 - - 200
5031 5 0 20 0 30 0 4 4 0,3 2,5 126 2400 3500 1,6 5032 6 0 20 0 40 0 4,5 4,5 0,4 3 130 2000 3000 1,7 5033 8 0 50 0 60 0 4,5 4,5 0,6 3 132 1600 2200 1,8 50
marking records ZG (Ar)453 5 - 1 0 0 0 0 0 3 2,5 2,5 - 2 83 3000 * 0 S901 S002Y - Z102 S2008X S3028 - Z501 Z4020 - - - 200 10
3-4
Cutting data overview
HiFocus 280i, 360i, 440i #4FlowControl 3 - PerCut 370.1data version: 9 - valid from: 13.08.2009 mild steel - 1.0037 St37 (6 - 15 mm)
HiFocus+
cutting records (90 A) ZG (Air) - PG (PG2: O2) - WG (WG1: N2)
reco
rd n
umbe
r
cutti
ng c
urre
nt [A
]
thic
knes
s [m
m]
tech
nolo
gy ra
nge
PG1
[pla
sma
gas
1] [s
cale
val
ues]
PG2
[pla
sma
gas
2] [s
cale
val
ues]
PG3
[pla
sma
gas
3] [s
cale
val
ues]
WG
1 [s
wirl
gas
1] [
scal
e va
lues
]
WG
2 [s
wirl
gas
2] [
scal
e va
lues
]
cutti
ng p
ress
ure
[bar
]
igni
tion
heig
ht [m
m]
pier
ce h
eigh
t [m
m]
pier
ce ti
me
[s]
cutti
ng h
eigh
t [m
m]
cutti
ng v
olta
ge [V
]
cutti
ng s
peed
[qua
lity]
[mm
/min
]
cutti
ng s
peed
[max
] [m
m/m
in]
kerf
[qua
lity]
[mm
]
cool
ing
tube
cath
ode
spec
ial p
art
gas
guid
e
nozz
le
nozz
le c
ap
swirl
gas
noz
zle
prot
ectio
n ca
p
swirl
gas
cap
mar
king
reco
rd
mar
king
reco
rd (n
otch
ing)
mar
king
reco
rd (n
otch
ing+
)
up s
lope
[ms]
dow
n sl
ope
[ms]
40
90
6
1
0 30 0 50 0
9,5
4 4 0,2 2 124 2800 4500 1,9
S901 S002Y - Z102 S2010X S3028 - Z501 Z4022 455 - - 200
10041 8 0 35 0 65 0 4,5 4,5 0,3 2 126 2200 4000 2 10042 10 0 40 0 65 0 5 5 0,4 2 128 1900 3000 2 10043 12 0 45 0 65 0 5 5 0,4 2,5 130 1600 2400 2,1 10044 15 0 50 0 70 0 6 6 0,6 2,5 136 1400 1600 2,2 100
marking records ZG (Ar)455 6 - 1 0 0 0 0 0 3 3 3 - 2 78 3000 * 0 S901 S002Y - Z102 S2010X S3028 - Z501 Z4022 - - - 200 10
3-5
Cutting data overview
HiFocus 280i, 360i, 440i #5FlowControl 3 - PerCut 370.1data version: 9 - valid from: 13.08.2009 mild steel - 1.0037 St37 (6 - 20 mm)
HiFocus+
cutting records (130 - 160 A) ZG (Air) - PG (PG2: O2) - WG (WG1: N2)
reco
rd n
umbe
r
cutti
ng c
urre
nt [A
]
thic
knes
s [m
m]
tech
nolo
gy ra
nge
PG1
[pla
sma
gas
1] [s
cale
val
ues]
PG2
[pla
sma
gas
2] [s
cale
val
ues]
PG3
[pla
sma
gas
3] [s
cale
val
ues]
WG
1 [s
wirl
gas
1] [
scal
e va
lues
]
WG
2 [s
wirl
gas
2] [
scal
e va
lues
]
cutti
ng p
ress
ure
[bar
]
igni
tion
heig
ht [m
m]
pier
ce h
eigh
t [m
m]
pier
ce ti
me
[s]
cutti
ng h
eigh
t [m
m]
cutti
ng v
olta
ge [V
]
cutti
ng s
peed
[qua
lity]
[mm
/min
]
cutti
ng s
peed
[max
] [m
m/m
in]
kerf
[qua
lity]
[mm
]
cool
ing
tube
cath
ode
spec
ial p
art
gas
guid
e
nozz
le
nozz
le c
ap
swirl
gas
noz
zle
prot
ectio
n ca
p
swirl
gas
cap
mar
king
reco
rd
mar
king
reco
rd (n
otch
ing)
mar
king
reco
rd (n
otch
ing+
)
up s
lope
[ms]
dow
n sl
ope
[ms]
50
130
6
1
0 40 0 40 08,5
4 4 0,2 3 132 3600 5800 2,1
S901 S002Y - Z102
S2014X
S3028 - Z501
Z4022 458
- - 200
6051 8 0 45 0 50 0 5 5 0,3 3 134 3200 4500 2,1 6052 10 0 50 0 80 0
9,5
5 5 0,4 3 126 2700 4000 2,1 6053 12 0 50 0 80 0 5 5 0,4 3 128 2200 3200 2,2 6054 15 0 50 0 80 0 6 6 0,5 3 132 1800 2300 2,4 6060
16012 0 60 0 70 0 5 5 0,4 3 124 2400 3700 2,4
S2016X Z4025 459200
61 15 0 60 0 70 09,9
5 5 0,5 3,5 130 2000 2700 2,6 20062 20 0 70 0 70 0 6,5 9 0,6 3,5 144 1400 1700 2,9 200
marking records ZG (Ar)458 12 -
10 0 0 0 0
33 3 - 2 60 3600 * 0
S901 S002Y - Z102S2014X
S3028 - Z501Z4022
- - - 20010
459 14 - 0 0 0 0 0 3 3 - 2 62 3600 * 0 S2016X Z4025 10
3-6
Cutting data overview
HiFocus 280i, 360i, 440i #6FlowControl 3 - PerCut 370.1data version: 9 - valid from: 13.08.2009 stainless steel - 1.4301 CrNi (1 - 3 mm)
HiFinox
cutting records (60 A) ZG (Ar) - PG (PG2: N2/H2) - WG (WG1: N2, WG2: N2)
reco
rd n
umbe
r
cutti
ng c
urre
nt [A
]
thic
knes
s [m
m]
tech
nolo
gy ra
nge
PG1
[pla
sma
gas
1] [s
cale
val
ues]
PG2
[pla
sma
gas
2] [s
cale
val
ues]
PG3
[pla
sma
gas
3] [s
cale
val
ues]
WG
1 [s
wirl
gas
1] [
scal
e va
lues
]
WG
2 [s
wirl
gas
2] [
scal
e va
lues
]
cutti
ng p
ress
ure
[bar
]
igni
tion
heig
ht [m
m]
pier
ce h
eigh
t [m
m]
pier
ce ti
me
[s]
cutti
ng h
eigh
t [m
m]
cutti
ng v
olta
ge [V
]
cutti
ng s
peed
[qua
lity]
[mm
/min
]
cutti
ng s
peed
[max
] [m
m/m
in]
kerf
[qua
lity]
[mm
]
cool
ing
tube
cath
ode
spec
ial p
art
gas
guid
e
nozz
le
nozz
le c
ap
swirl
gas
noz
zle
prot
ectio
n ca
p
swirl
gas
cap
mar
king
reco
rd
mar
king
reco
rd (n
otch
ing)
mar
king
reco
rd (n
otch
ing+
)
up s
lope
[ms]
dow
n sl
ope
[ms]
20060
11
0 55 0 99+ 997,8
3 3 - 3 125 8000 10000 1,3S901 S042 - Z101 S2010X S3008 - Z501
Z4020463 - - 200
200201 2 0 55 0 99+ 75 3 3 0,1 3 126 4500 7000 1,5 200202 3 0 55 0 99+ 60 3 3 0,2 3 128 4000 6000 1,5 Z4022 200
marking records ZG (Ar)463 9 - 1 0 0 0 0 0 3 2,5 2,5 - 2 60 3000 * 0 S901 S042 - Z101 S2010X S3008 - Z501 Z4022 - - - 200 10
3-7
Cutting data overview
HiFocus 280i, 360i, 440i #7FlowControl 3 - PerCut 370.1data version: 9 - valid from: 13.08.2009 stainless steel - 1.4301 CrNi (4 - 6 mm)
HiFinox
cutting records (65 - 75 A) ZG (Ar) - PG (PG2: N2/H2) - WG (WG1: N2, WG2: N2)
reco
rd n
umbe
r
cutti
ng c
urre
nt [A
]
thic
knes
s [m
m]
tech
nolo
gy ra
nge
PG1
[pla
sma
gas
1] [s
cale
val
ues]
PG2
[pla
sma
gas
2] [s
cale
val
ues]
PG3
[pla
sma
gas
3] [s
cale
val
ues]
WG
1 [s
wirl
gas
1] [
scal
e va
lues
]
WG
2 [s
wirl
gas
2] [
scal
e va
lues
]
cutti
ng p
ress
ure
[bar
]
igni
tion
heig
ht [m
m]
pier
ce h
eigh
t [m
m]
pier
ce ti
me
[s]
cutti
ng h
eigh
t [m
m]
cutti
ng v
olta
ge [V
]
cutti
ng s
peed
[qua
lity]
[mm
/min
]
cutti
ng s
peed
[max
] [m
m/m
in]
kerf
[qua
lity]
[mm
]
cool
ing
tube
cath
ode
spec
ial p
art
gas
guid
e
nozz
le
nozz
le c
ap
swirl
gas
noz
zle
prot
ectio
n ca
p
swirl
gas
cap
mar
king
reco
rd
mar
king
reco
rd (n
otch
ing)
mar
king
reco
rd (n
otch
ing+
)
up s
lope
[ms]
dow
n sl
ope
[ms]
20365
41
0 50 0 99 997,8
3 3 0,2 3 130 3500 5000 1,6S901 S042 - Z101 S2010X S3008 - Z501
Z4022463 - - 200
200204 5 0 50 0 90 90 3,5 3,5 0,3 3 132 2500 4000 1,6
Z4025200
205 75 6 0 50 0 99+ 99 4 4 0,4 3 136 2200 3000 1,7 200
marking records ZG (Ar)463 9 - 1 0 0 0 0 0 3 2,5 2,5 - 2 60 3000 * 0 S901 S042 - Z101 S2010X S3008 - Z501 Z4022 - - - 200 10
3-8
Cutting data overview
HiFocus 280i, 360i, 440i #8FlowControl 3 - PerCut 370.1data version: 9 - valid from: 13.08.2009 stainless steel - 1.4301 CrNi (6 - 20 mm)
HiFocus F+
cutting records (130 - 160 A) ZG (Ar) - PG (PG1: Ar, PG3: H2) - WG (WG1: N2, WG2: N2)
reco
rd n
umbe
r
cutti
ng c
urre
nt [A
]
thic
knes
s [m
m]
tech
nolo
gy ra
nge
PG1
[pla
sma
gas
1] [s
cale
val
ues]
PG2
[pla
sma
gas
2] [s
cale
val
ues]
PG3
[pla
sma
gas
3] [s
cale
val
ues]
WG
1 [s
wirl
gas
1] [
scal
e va
lues
]
WG
2 [s
wirl
gas
2] [
scal
e va
lues
]
cutti
ng p
ress
ure
[bar
]
igni
tion
heig
ht [m
m]
pier
ce h
eigh
t [m
m]
pier
ce ti
me
[s]
cutti
ng h
eigh
t [m
m]
cutti
ng v
olta
ge [V
]
cutti
ng s
peed
[qua
lity]
[mm
/min
]
cutti
ng s
peed
[max
] [m
m/m
in]
kerf
[qua
lity]
[mm
]
cool
ing
tube
cath
ode
spec
ial p
art
gas
guid
e
nozz
le
nozz
le c
ap
swirl
gas
noz
zle
prot
ectio
n ca
p
swirl
gas
cap
mar
king
reco
rd
mar
king
reco
rd (n
otch
ing)
mar
king
reco
rd (n
otch
ing+
)
up s
lope
[ms]
dow
n sl
ope
[ms]
320
130
6
2
95 0 25 99 95
6,3
4 4 0,4 3 124 1600 2300 2,4
S901 S052 - Z111
S2516X
S3018 - Z501
Z4530468
- - 200
10321 8 95 0 25 99 95 4 4 0,4 3 126 1400 2000 2,5 10322 10 95 0 30 99 95 4,5 4,5 0,5 3 127 1150 1600 2,6
Z453510
323 12 95 0 30 99 95 4,5 4,5 0,5 3,5 128 950 1300 2,8 10324
160
12 98 0 35 99 996,5
4,5 4,5 0,5 3,5 125 1100 1800 2,8
S2518XZ4540 469
10325 15 98 0 35 99 99 5 5 0,6 4 126 950 1300 2,8 10326 18 98 0 35 99 99 5 6 0,7 3,5 128 850 1000 2,9 10327 20 98 0 35 99 99 7 5 7 0,8 3,5 130 700 850 3 Z4545 472 10
marking records ZG (Ar)468 14 -
20 0 0 0 0
5,54 4 - 2,5 54 3000 * 0
S901 S052 - Z111S2516X
S3018 - Z501Z4535
- - - 20010
46916
- 0 0 0 0 0 4 4 - 2,5 52 3000 * 0S2518X
Z4540 10472 - 0 0 0 0 0 4 4 - 2,5 52 3000 * 0 Z4545 10
3-9
Cutting data overview
HiFocus 280i, 360i, 440i #9FlowControl 3 - PerCut 370.1data version: 9 - valid from: 13.08.2009 stainless steel - 1.4571 CrNiTi (1 - 1.5 mm)
HiFinox
cutting records (60 A) ZG (Ar) - PG (PG2: N2/H2) - WG (WG1: N2, WG2: N2)
reco
rd n
umbe
r
cutti
ng c
urre
nt [A
]
thic
knes
s [m
m]
tech
nolo
gy ra
nge
PG1
[pla
sma
gas
1] [s
cale
val
ues]
PG2
[pla
sma
gas
2] [s
cale
val
ues]
PG3
[pla
sma
gas
3] [s
cale
val
ues]
WG
1 [s
wirl
gas
1] [
scal
e va
lues
]
WG
2 [s
wirl
gas
2] [
scal
e va
lues
]
cutti
ng p
ress
ure
[bar
]
igni
tion
heig
ht [m
m]
pier
ce h
eigh
t [m
m]
pier
ce ti
me
[s]
cutti
ng h
eigh
t [m
m]
cutti
ng v
olta
ge [V
]
cutti
ng s
peed
[qua
lity]
[mm
/min
]
cutti
ng s
peed
[max
] [m
m/m
in]
kerf
[qua
lity]
[mm
]
cool
ing
tube
cath
ode
spec
ial p
art
gas
guid
e
nozz
le
nozz
le c
ap
swirl
gas
noz
zle
prot
ectio
n ca
p
swirl
gas
cap
mar
king
reco
rd
mar
king
reco
rd (n
otch
ing)
mar
king
reco
rd (n
otch
ing+
)
up s
lope
[ms]
dow
n sl
ope
[ms]
21060
11
0 50 0 99+ 997,8
3 3 - 3 130 7000 10000 1,2S901 S042 - Z101 S2010X S3008 - Z501 Z4020 463 - - 200
200211 1,5 0 50 0 99+ 99 3 3 - 3 132 6000 8500 1,2 200
marking records ZG (Ar)463 9 - 1 0 0 0 0 0 3 2,5 2,5 - 2 60 3000 * 0 S901 S042 - Z101 S2010X S3008 - Z501 Z4022 - - - 200 10
3-10
Cutting data overview
HiFocus 280i, 360i, 440i #10FlowControl 3 - PerCut 370.1data version: 9 - valid from: 13.08.2009 stainless steel - 1.4571 CrNiTi (2 - 4 mm)
HiFinox
cutting records (65 - 70 A) ZG (Ar) - PG (PG2: N2/H2) - WG (WG1: N2, WG2: N2)
reco
rd n
umbe
r
cutti
ng c
urre
nt [A
]
thic
knes
s [m
m]
tech
nolo
gy ra
nge
PG1
[pla
sma
gas
1] [s
cale
val
ues]
PG2
[pla
sma
gas
2] [s
cale
val
ues]
PG3
[pla
sma
gas
3] [s
cale
val
ues]
WG
1 [s
wirl
gas
1] [
scal
e va
lues
]
WG
2 [s
wirl
gas
2] [
scal
e va
lues
]
cutti
ng p
ress
ure
[bar
]
igni
tion
heig
ht [m
m]
pier
ce h
eigh
t [m
m]
pier
ce ti
me
[s]
cutti
ng h
eigh
t [m
m]
cutti
ng v
olta
ge [V
]
cutti
ng s
peed
[qua
lity]
[mm
/min
]
cutti
ng s
peed
[max
] [m
m/m
in]
kerf
[qua
lity]
[mm
]
cool
ing
tube
cath
ode
spec
ial p
art
gas
guid
e
nozz
le
nozz
le c
ap
swirl
gas
noz
zle
prot
ectio
n ca
p
swirl
gas
cap
mar
king
reco
rd
mar
king
reco
rd (n
otch
ing)
mar
king
reco
rd (n
otch
ing+
)
up s
lope
[ms]
dow
n sl
ope
[ms]
21265
21
0 50 0 90+ 857,8
3 3 0,1 3 135 4800 7000 1,3S901 S042 - Z101
S2010XS3008 - Z501
Z4020 463- - 200
200213 3 0 50 0 90+ 60 4 4 0,2 4 138 3800 4800 1,4 200214 70 4 0 50 0 99+ 50 4,5 4,5 0,4 4 139 3400 4300 1,4 S2011X Z4022 464 200
marking records ZG (Ar)463
9-
10 0 0 0 0
32,5 2,5 - 2 60 3000 * 0
S901 S042 - Z101S2010X
S3008 - Z501 Z4022 - - - 20010
464 - 0 0 0 0 0 2,5 2,5 - 2 58 3000 * 0 S2011X 10
3-11
Cutting data overview
HiFocus 280i, 360i, 440i #11FlowControl 3 - PerCut 370.1data version: 9 - valid from: 13.08.2009 stainless steel - 1.4571 CrNiTi (5 - 20 mm)
HiFocus F
cutting records (130 - 160 A) ZG (Ar) - PG (PG1: Ar, PG3: H2) - WG (WG1: N2, WG2: N2)
reco
rd n
umbe
r
cutti
ng c
urre
nt [A
]
thic
knes
s [m
m]
tech
nolo
gy ra
nge
PG1
[pla
sma
gas
1] [s
cale
val
ues]
PG2
[pla
sma
gas
2] [s
cale
val
ues]
PG3
[pla
sma
gas
3] [s
cale
val
ues]
WG
1 [s
wirl
gas
1] [
scal
e va
lues
]
WG
2 [s
wirl
gas
2] [
scal
e va
lues
]
cutti
ng p
ress
ure
[bar
]
igni
tion
heig
ht [m
m]
pier
ce h
eigh
t [m
m]
pier
ce ti
me
[s]
cutti
ng h
eigh
t [m
m]
cutti
ng v
olta
ge [V
]
cutti
ng s
peed
[qua
lity]
[mm
/min
]
cutti
ng s
peed
[max
] [m
m/m
in]
kerf
[qua
lity]
[mm
]
cool
ing
tube
cath
ode
spec
ial p
art
gas
guid
e
nozz
le
nozz
le c
ap
swirl
gas
noz
zle
prot
ectio
n ca
p
swirl
gas
cap
mar
king
reco
rd
mar
king
reco
rd (n
otch
ing)
mar
king
reco
rd (n
otch
ing+
)
up s
lope
[ms]
dow
n sl
ope
[ms]
350
130
5
2
70 0 40 99 50
5,1
3,5 3,5 0,2 2,5 121 1750 3700 1,8
S901 S052 - Z111
S2516X
S3008 - Z501
Z4530
466
- - 200
10351 6 70 0 40 99 60 4 4 0,2 2,5 123 1650 3000 2 10352 8 70 0 40 99 70 4 4 0,3 2,5 124 1550 2500 2,2 10353 10 70 0 40 99 70 4 4 0,3 2,5 125 1300 2100 2,5
Z454010
354 12 70 0 40 99 70 4 5 0,4 3 127 1200 1500 2,6 10355 15 70 0 40 99 80 4 6 0,4 3 132 900 1100 2,8 10356
160
10 75 0 50 99 99
5,5
5 5 0,2 4 132 1500 2300 2,2
S2518XZ4530 467
10357 12 75 0 50 99 99 5 5 0,3 4 134 1200 1800 2,4 10358 15 75 0 50 99 99 5 5 0,4 4 136 1000 1350 2,8 10359 20 75 0 50 99 99 5 6 0,7 5 138 750 900 3,2 Z4540 473 10
marking records ZG (Ar)466 14 -
20 0 0 0 0
5,54 4 - 2,5 54 3000 * 0
S901 S052 - Z111S2516X
S3008 - Z501Z4535
- - - 20010
473 16 - 0 0 0 0 0 4 4 - 2,5 52 3000 * 0 S2518X Z4540 10
3-12
Cutting data overview
HiFocus 280i, 360i, 440i #12FlowControl 3 - PerCut 370.1data version: 9 - valid from: 13.08.2009 aluminium - 3.3536 AlMg3 (1 - 8 mm)
HiFocus
cutting records (35 - 50 A) ZG (Air) - PG (PG2: Air) - WG (WG1: N2)
reco
rd n
umbe
r
cutti
ng c
urre
nt [A
]
thic
knes
s [m
m]
tech
nolo
gy ra
nge
PG1
[pla
sma
gas
1] [s
cale
val
ues]
PG2
[pla
sma
gas
2] [s
cale
val
ues]
PG3
[pla
sma
gas
3] [s
cale
val
ues]
WG
1 [s
wirl
gas
1] [
scal
e va
lues
]
WG
2 [s
wirl
gas
2] [
scal
e va
lues
]
cutti
ng p
ress
ure
[bar
]
igni
tion
heig
ht [m
m]
pier
ce h
eigh
t [m
m]
pier
ce ti
me
[s]
cutti
ng h
eigh
t [m
m]
cutti
ng v
olta
ge [V
]
cutti
ng s
peed
[qua
lity]
[mm
/min
]
cutti
ng s
peed
[max
] [m
m/m
in]
kerf
[qua
lity]
[mm
]
cool
ing
tube
cath
ode
spec
ial p
art
gas
guid
e
nozz
le
nozz
le c
ap
swirl
gas
noz
zle
prot
ectio
n ca
p
swirl
gas
cap
mar
king
reco
rd
mar
king
reco
rd (n
otch
ing)
mar
king
reco
rd (n
otch
ing+
)
up s
lope
[ms]
dow
n sl
ope
[ms]
400
35
1
1
0 8 0 95 05,5
3 3 0,1 2 139 3800 10000 1,5
S901 S002Y - Z101
S2007X
S3004 - Z501 Z4020 - - - 200
30401 2 0 8 0 85 0 3 3 0,1 2 141 2600 6000 1,5 30402 3 0 8 0 95 0 3 3 0,1 2 145 2300 3000 1,6 30403 4 0 10 0 70 0
5,6
3,5 3,5 0,1 2 140 1100 3000 1,6 30404 45 4 0 10 0 90 0 3,5 3,5 0,1 2 143 1500 4000 1,6
S2008X
50405
505 0 10 0 85 0 3,5 3,5 0,1 2 146 1400 2500 1,9 50
406 6 0 10 0 85 0 3,5 3,5 0,2 2 148 1300 2000 1,8 50407 8 0 12 0 85 0 3,5 3,5 0,2 2 150 1100 1500 1,6 50
3-13
Cutting data overview
HiFocus 280i, 360i, 440i #13FlowControl 3 - PerCut 370.1data version: 9 - valid from: 13.08.2009 aluminium - 3.3536 AlMg3 (6 - 25 mm)
HiFocus F
cutting records (130 - 160 A) ZG (Ar) - PG (PG1: Ar, PG3: H2) - WG (WG1: N2, WG2: N2)
reco
rd n
umbe
r
cutti
ng c
urre
nt [A
]
thic
knes
s [m
m]
tech
nolo
gy ra
nge
PG1
[pla
sma
gas
1] [s
cale
val
ues]
PG2
[pla
sma
gas
2] [s
cale
val
ues]
PG3
[pla
sma
gas
3] [s
cale
val
ues]
WG
1 [s
wirl
gas
1] [
scal
e va
lues
]
WG
2 [s
wirl
gas
2] [
scal
e va
lues
]
cutti
ng p
ress
ure
[bar
]
igni
tion
heig
ht [m
m]
pier
ce h
eigh
t [m
m]
pier
ce ti
me
[s]
cutti
ng h
eigh
t [m
m]
cutti
ng v
olta
ge [V
]
cutti
ng s
peed
[qua
lity]
[mm
/min
]
cutti
ng s
peed
[max
] [m
m/m
in]
kerf
[qua
lity]
[mm
]
cool
ing
tube
cath
ode
spec
ial p
art
gas
guid
e
nozz
le
nozz
le c
ap
swirl
gas
noz
zle
prot
ectio
n ca
p
swirl
gas
cap
mar
king
reco
rd
mar
king
reco
rd (n
otch
ing)
mar
king
reco
rd (n
otch
ing+
)
up s
lope
[ms]
dow
n sl
ope
[ms]
410
130
6
2
75 0 35 99 75
6,6
4 4 0,1 2 121 3200 6500 2,3
S901 S052 - Z111
S2516X
S3008 - Z501
Z4530
- - - 200
10411 8 75 0 35 99 75 4 4 0,2 2 124 2200 5500 2,4 10412 10 75 0 35 99 60 4,5 6 0,3 2,5 127 1600 4500 2,7 10413 12 75 0 35 99 50 4,5 6 0,4 2,5 131 1400 4000 2,8 10414 16 75 0 35 99 50 4,5 8 0,5 3 133 1000 2700 3 10420
160
12 80 0 40 99 60 7 5 7 0,3 4 129 1900 3300 2,4
S2518X
10421 15 80 0 40 99 90
6,55 8 0,4 4 131 1400 2400 2,8
Z453510
422 20 80 0 40 99 80 5 10 0,5 4 134 1100 2300 3 10423 25 80 0 40 99 80 5 12 0,6 3,5 137 800 1500 3,3 Z4540 10
3-14