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    2 0 0 11, Ref. No. [0507]

    Molded C a se Circuit Breakers70 - 40 0 A m p e r e s 1 2 - 4 1K-Frame

    Selection12-70. Types KD, HKD and KDC Thermal -Magnet ic Circui t Breakers with In te rchangeab le Tr ip Units

    Standard InterruptingCapacity600V AC Rated35 kAIC @ 480V ACFactory AssembledCircuit Consistingof Frame, TripUnitand Terminals 3CatalogNumber PriceU.S. $

    Hgh InterruptingCapacity600V ACRated65 kAIC @ 480V ACFactory AssembledCircuit Consistingof Frame, TripUnita nd Terminals >CatalogNumber PriceU.S. $

    Ultra Hgh InterruptingCapacity Current Limting600V AC Rated1 00 kAIC @ 480V ACFactory AssembledCircuit Consistingof Frame, TripUnitand Terminals 3CatalogNumber PriceU.S. $

    Thermal MagneticTripUnitOnly For UsewithStandardor Hgh or Ultra HghInterruptingFrames

    CatalogNumber PriceU.S. S

    Standard Termnals OnlySee Page 12-50 orOptional Terminals

    CatalogNumber PriceU.S. $

    05050500

    KD2100K D 2 1 2 5KD2150K D 2 1 7 5KD2200KD2225KD2250KD2300KD2350KD2400

    2,485.002,485.002,485.002,485.002,485.002,485.002,485.002,485.002,485.002,450.00

    HKD2100HKD2125HKD2150HKD2175HKD2200HKD2225HKD2250HKD2300HKD2350HKD2400

    4,545.004,545.004,545.004,545.004,545.004,545.004,545.004,545.004,545.004,545.00

    KDC2100KDC2125KDC2150K D C 2 1 7 5KDC2200KDC2225KDC2250KDC2300KDC2350KDC2400

    5,420.005,420.005,420.005,420.005,420.005,420.005,420.005,420.005,420.005,420.00

    KT2100TKT2125TKT2150TKT2175TKT2200TKT2225TKT2250TKT2300TKT2350TKT2400T

    495.00495.00495.00495.00-495.00495.00495.00495.00495.00495.00

    TA300K TA300K TA300K TA300K TA300K TA300K TA350K TA350K TA350K I'2TA400K

    22.4022.4022.4022.4022.4022.4022.4022.4022.4044.75

    0505050000

    KD3100KD3125K D 3 1 5 0KD3175KD3200KD3225KD3250KD3300K03350KD3400

    2,980.002,980.002,980.002,980.002,980.002,980.002,980.002,980.002,980.002,980.00

    HKD3100HKD3125HKD3150HKD3175HKD3200HKD3225HKD3250HKD3300HKD3350HKD3400

    5,060.005,060.005,060.005,060.005,060.005,040.005,060.005,060.005,060.005,060.00

    KDC3100KDC3125KDC3150KDC3175KDC3200KDC3225KDC3250KDC3300KDC3350KDC3400

    6,540.006,540.006,540.006,540.006,540.006,540.006,540.006,540.006,540.006,540.00

    KT3100TKT3125TKT3150TKT3175TKT3200TKT3225TKT3250TKT3300TKT3350TKT3400T

    625.00625.00625.00625.00625.00625.00625.00625.00625.00625.00

    TA300K TA300K !TA300K TA300K TA300KTA300K TA350K TA350K TA350K 3TA400K

    22.4022.4022.4022.4022.4022.4022.4022.4022.4066.00

    0505050000

    KD4100KD4125KD4150KD4175KD4200KD4225KD4250KD4300KD4350KD4400

    4,765.004,765.004,765.004,765.004,765.004,765.004,765.004,765.004,765.004,765.00

    HKD4100HKD4125HKD4150HKD4175HKD4200HKD4225HKD4250HKD4300HKD4350HKD4400

    7,060.007,060.007,060.007,060.007,060.007,040.007,060.007,060.007,060.007,060.00

    KDC4100KDC4125KDC4150KDC4175KDC4200KDC4225KDC4250KDC4300KDC4350KDC4400

    9 , 1 2 0 . 0 09,120.009 , 1 2 0 . 0 09 , 1 2 0 . 0 09 , 1 2 0 . 0 09 , 1 2 0 . 0 09 , 1 2 0 . 0 09,120.009 , 1 2 0 . 0 09 , 1 2 0 . 0 0

    KT3100TKT3125TKT3150TK T 3 1 7 5 TKT3200TKT3225TKT3250TKT3300TKT3350TKT3400T

    625.00625.00625.00625.00625.00625.00625.00625.00625.00625.00

    TA300K TA300KTA300K iTA300KTA300K OTA300K 0TA350K TA350K TA350K 4TA400K ' ? - '

    22.4022.4022.4022.4022.4022.4022.4022.4022.4085.00

    Individually packed.TA400K, 3TA400K, and 4TA400K terminal kits contain one terminal for each pole and one terminal cover.

    Magnetic trip adjustable 5-10 times continuous ampere rating.1 2 - 7 1 . Types KD, HKD and KDC Thermal -Magnet ic Circu i t Breakers Frame Only

    InterruptingCapacityACRatedkAIC @ 480V AC

    PriceU.S. $

    Hgh InterruptingCapacity600V ACRated65 kAIC @ 480V ACCatalogNumber PriceU.S. S

    UtraHgh InterruptingCapacity Current Limting600V AC Rated100kAIC@480V ACCatalogNumber PriceU.S. S

    1 , 8 6 0 . 0 0 HKD2400F 3,960.00 KDC2400F 4,820.00

    2 , 2 1 5 . 0 0 HKD3400F 4,290.00 KDC3400F 5,760.00

    3,965.00 HKD4400F 6,260.00 KDC4400F 8,320.00Instruction Leaflet/FRED Number 29C104 for Breaker; 29C603 for Thermal Magnetic

    Unit

    Discount Sym bol . CB-2For mo re information contac t Cu t l e r -Ha m me r a t : www.ch.cutler-hammer.com/catalog F.T-N

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    -

    For more information contact Cutler-Hammer at: www.ch.cutler-hammer.com/catalog CAT.200.01.T.E

    January 2001

    12

    Product Line OverviewVol. 1, Ref. No. [0468]

    Product Line Description

    Cutler-Hammer Molded Case CircuitBreakers are designed to provide circuitprotection for low voltage distributionsystems. They are described by NEMAas, . . . a device for closing and inter-rupting a circuit between separablecontacts under both normal andabnormal conditions, and furthermore

    as, . . . a breaker assembled as anintegral unit in a supporting andenclosing housing of insulatingmaterial. The NEC describes them as,A device designed to open and closea circuit by non-automatic means, andto open the circuit automatically on apredetermined overload of current,without injury to itself when properlyapplied within its rating.

    So designed, Cutler-Hammer circuitbreakers protect conductors againstoverloads and conductors and con-nected apparatus, such as motors andmotor starters, against short circuits.

    In low voltage distribution systems,there are many varied applicationsof molded case circuit breakers.Cutler-Hammer offers the mostcomprehensive family of moldedcase circuit breakers in the industry.

    This family of circuit breakers includes:

    s Thermal Magnetic Trip Breakers

    s Electronic rms Trip Breakers

    s Molded Case Switches

    s Motor Circuit Protectors

    s Current Limiting Breakers

    s Special Application Breakers

    s World Breakers

    Special Calibration

    Special non-UL-listed calibrationsare available for certain ambienttemperatures other than 40C and forfrequencies other than 50/60 Hz or DC.Reduced interrupting ratings will applyfor 400 Hz applications. Maximumthermal calibration is limited to 135Aat 400 Hz.

    50C Calibration

    Add suffix V to Catalog Number for

    complete breaker, listed above, whenordering listed ampere ratings forbreakers to be used in 50C ambients.

    Moisture-Fungus Treatment

    All circuit breaker cases are moldedfrom glass-polyester which does notsupport the growth of fungus. Anyparts which are susceptible to thegrowth of fungus will require specialtreatment.

    Freeze-Tested Circuit BreakersThe circuit breakers may be orderedwith freeze testing. This option usesspecial lubrication and mechanicaloperation is verified at -40C.

    Marine Applications

    F-Frame circuit breakers can be sup-plied to meet the following marinespecifications:

    s U.S. Coast Guard CFR 46 ABS American Bureau of ShippingIEEE 45

    These specifications generally requiremolded case circuit breakers to besupplied with 50C ambient calibration,special nameplating, and plug-inadapter kits. When plug-in adapter kitsare used, no terminals need be supplied.

    Circuit breakers can also be suppliedto meet UL489 Supplement SA(Marine Use) and UL489 SupplementSB (Naval Use).

    UL489 Supplement SA applies to vesselsover 65 feet in length. Requirementsinclude 40C ambient calibration, spe-cial labeling, and no use of aluminumconductors or terminals.

    UL 489 Supplement SB requires 50Cambient calibration, vibration testings,special nameplating and no use ofaluminum conductors or terminals.

    Standards and Certifications

    Molded case circuit breakers aredesigned to conform with the follow-ing standards:

    s Underwriters Laboratories, Inc.,Standard UL489, Molded CaseCircuit Breakers and Circuit BreakerEnclosures

    s

    National Electrical ManufacturersAssociation Standards PublicationNo. AB1-1993, Molded Case CircuitBreakers

    s Australian Standard AS 2184,Molded Case Circuit Breakers

    s British Standards Institution StandardBS 4752: Part 1, Switchgear andControl Gear Part 1: Circuit Breakers

    s Canadian Standards AssociationStandard C22.2 No. 5, ServiceEntrance and Branch Circuit Breakers

    s International ElectrotechnicalCommission RecommendationsIEC 157-1, Circuit Breakers

    s

    Japanese T-Mark Standard MoldedCase Circuit Breakers

    s South African Bureau of Standards,Standard SABS 156, StandardSpecification for Molded Case CircuitBreakers

    s Swiss Electro-Technical AssociationStandard SEV 157-1, Safety Regula-tions for Circuit Breakers

    s Union Technique de lElectriciteStandard NF C 63-120, Low VoltageSwitchgear and Control Gear CircuitBreaker Requirements

    s Verband Deutscher Elektrotechniker(Association of German ElectricalEngineers) Standard VDE 0660, LowVoltage Switchgear and ControlGear, Circuit Breakers

    Conformance with these standardssatisfies most local and internationalcodes, assuming user acceptabilityand simplified application.

    Molded case circuit breakers equal orexceed Federal Specification Classifi-cation W-C-375b requirements for theparticular class associated with the cir-cuit breaker frame being considered.

    Note: For further information, see CircuitBreaker, CD-ROM SA.74A.01.T.E.

    SuffixH01 400 Hz 20% Adder

    Suffix J01 Fungus Treated $325. + 20% Adder

    Suffix F01 Freeze Tested 20% Adder

    SuffixH08 Marine 10% Adder

    SuffixH09 Naval 10% Adder

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    2 0 0 1, Ref.N o. [0503 ]

    Molded Case Circuit B reakers70 - 400 AmperesK-Frame

    1 2 - 3 7

    Pa geDescription ......... 12-37

    Specifications ....,... 12-37ensions/Weights . . . . . . . 12-39Selection .......... 12-40

    K-Frame Product DescriptionAll K - F r a m e Circuit Bre a k e rs areH A C R rated.K-Frame circuit breakers are avail-able as individual components(Frame, Trip Unit, Terminals),or fac-tory assembled complete breakers.K-Frame circuit breakers with non-interchangeable trip units aresuitable for reverse feed use.

    Typica l K -Frame C i rcu i t B reakerTechnical Data and SpecificationsTable 12-62. NEMA/UL489/CSA Interrupting Capacity RatingsCircuitBreakerTypeDKKDBKDHKDK DCCKDC H K D

    Numberof Poles

    2,32,3,42,3,42,3,42,3,433

    Interrupting Capacity (Symmetrical Amperes) (kA)VoltsAC (50/60Hz)240656565

    1 0 020065

    1 0 0

    277

    480

    353565

    1 0 03565

    600

    252535502535

    VoltsDC250:?1 01 01 022221 022

    2-pole circuit breaker or two outside poles of 3-pole circuit breaker. Tme constant is 3 mlliseconds minimumat 10 kA and 8milliseconds minimum at 22 kA.Table 12-63. I E C 1 5 7 - 1 (PI) Interrupting Capacity RatingsCircuitBreakerType

    DKKDBKDHKDKDC

    Numberof Poles

    2,32,3,42,3,42,3,42,3,4

    Interrupting Capacity (Symmetrical A m p e r e s ) (kA)Volts AC (50/60Hz)240656565

    1 0 0200

    380

    4040651 0 0

    4 1 5

    4040651 0 0

    440 | 500

    600

    Volts DC250 i>1 01 01 0222 2

    2-pole circuit breaker or two outside poles of 3-pole circuit breaker. Tme constant is 3 mlliseconds mnimum at 10 kA and 8 mlliseconds minimumat 22 kA.

    -.->< T i r '** ' ,i-i

    >

    For more informat ion conta ct Cut ler-Ha mm er at : www.ch.cutler-hammer.com/catalog F.T.N

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    2001Ref . No . [0505 ]

    Molded Case Circuit B reakers70 - 400 A m p e r e s 12-39K-Frame

    12-65. Dimensions in Inches (mm )Poles

    Wdth

    5.5 ( 1 4 0 )7.219(183)

    Height

    1 0 . 1 2 5 ( 2 5 7 )1 0 . 1 2 5 (257)

    Depth

    4.063(103)4.063(103)12-66. App rox imate S h ipping Weight , Lbs. (Kg)

    BDK DDC

    Complete Breaker |Frame Only Trip Unit i!JNumber of Poles21 0 (4.536)1 0 (4.536)1 0 (4.536)1 0 (4.536)1 0 (4.536)

    31 1 . 5 ( 5 . 2 1 6 )1 1 . 5 ( 5 . 2 1 6 )1 1 . 5 ( 5 . 2 1 6 )1 1 . 5 ( 5 . 2 1 6 )1 1 . 5 ( 5 . 2 1 6 )

    2

    7.5 (3.402)7.5 (3.402)7.5 (3.402)

    3 2

    8.5 (3.856)8.5 (3.856)8.5 (3.856)

    1 . 5 1 . 6 8 0 )1 .5 (.680)1 . 5 1 . 6 8 0 )

    3

    1 . 5 1 . 6 8 0 )1 .5 (.680)1 . 5 1 . 6 8 0 )

    Weights shown are for thermal magnetic trip units. 3-pole electronic tripunits weigh2.5 Ibs.( 1 . 1 3 4 k g )

    7 h

    For more informat ion contac t Cut le r-Hamm er a t : www.ch.cutler-hammer.com/catalog F.T'N

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    Molded Case Circuit B reak ers70 - 400 A m p e r e s Cutler-HammerK-Frame

    January 2001Vol. 1,Ref.No. [0506]

    Produc t S electionThis information ispresented only as an aid to understanding Catalog Numbers. It is not to be used to build Catalog Numbersfor circuit breakersor trip units.Table 12-67. Circuit Breaker/Frame Catalog Numbering System ___ ____ ____ _________ ___ __

    KD 3 400 FJCircuit Breaker/Frame Ampere Rating

    350400

    SuffixC = Copper Term nalsE = 50% Protected Neutral Pole(4-Pole Electronic Trip CircuitB r e a k e r Only)F = Frame OnlyK = Hgh Magnetic MoldedC a s e SwitchV = 50C Calibration (Thermal-Magnetic Trip Units Only)W = Without TermnalsX = Load Side Terminals OnlyY = Line Side Termnals Only

    No Suffix Number IndicatesStandard Load and LinesideTermnals

    Table 12-68. Trip Unit Catalog Numbering SystemK T 3 4 0 0 T

    Trip Unit TypeKT = Thermal-MagneticK ES = Electronic

    I

    Trip Unit Rating/PlugAmpere Rating0700901 0 01251 5 01 7 5200225250300350400

    ISuffix

    LS =

    LSI =

    Electronic Trip UnitAdjustable Short Time Delaywith I2t Short Delay RampElectronic Trip UnitIndependentlyAdjustable ShortTme Pickup and DelayLSG = Electronic Trip UnitAdjustable Short Time Pickupwith I2t Short DelayandGroundFault Protection

    LSIG = Electronic Trip UnitIndependently Adjustable ShortTme Pickup and Delay andGround Fault ProtectionV = 50C Calibration (Thermal-MagneticTrip Units Only)E = 50% Protected Neutral Pole(4-Pole Electronic Trip Unit Only)Termnals OnlyT = Trip Unit Only Ampere rating available with electronic trip unit only.Table 12-69. OPTIM Circuit Breaker/Frame Catalog Num bering Sys tem

    Circuit BreakerFrame Type

    KDHKDKDCCKDCHKD

    / Numberof Poles3 = 3 Poles

    KD 3 1^ T'Circuit Breaker/Fram

    Ampere Rating1 2 5250400

    2e

    5 T5 7 WI LbTrip Model

    T5 - Model 550T 1 0 = Model 1 0 5 0

    TTrip Type2 -LSI6= LSIG7 = LSIA

    Suf f ixW - Without Te rmina ls

    f"" -

    E:TN For more information contact Cu t l e r -Ha mme r a t: www.ch.cutler-hammer.com/catalog CAT.200.01 .T .E

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    Molded Case Circuit B reakers70 - 400 AmperesK-Frame

    Cutler-HammerJ an ua r y 2 0 0 1

    Vol. 1 . Ref. No . [ 0 5 1 6 ]

    Line an d Load TerminalsLine and Load Terminals provide wireconnecting capabilitiesfor specificranges of continuous current ratingsand wire types. All terminals complywith Underwriters LaboratoriesStandards UL486Aand UL486Band CSAStandardC 2 2 . 2 No. 65, orTable 12-82. Line and Load Terminals

    Electrical Bulletin 1 1 6 5 . Unless other-wise specified,K-Frame circuit b r e a k e rline and load terminals are shippedseparately for field installation.

    Order ing Informat ionK-Frame circuit breakers use Cu/AIterminals asstandard. When optionalcopper or Cu/AI terminalsare required,order by Catalog Number. Specify iffactory installation is required.

    MaximumBreakerAmperesTerminalBodyMaterial

    WireType AWG WireRange/No.ConductorsMetric WireRange mm Terminal

    CatalogNumber PriceU.S. $

    Figure TerminalswithControl Wire TerminationCatalogNumber PriceU.S. $

    Figure

    S t a n d a r d Cu/AI P r e s s u r e Terminals225350400

    AluminumAluminumAluminumCu/AICu/AICu/AI

    3-350/d)250-500/d)3/0-250/I2)35-185120-24095-120

    TA300K TA350K2TA400K