CUSTOMIZED. DURABLE. - Galvalume® Coils for Solar Panels · to Galvanized & Galvalume® Coil...
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CUSTOMIZED. DURABLE. TRUSTED. Disclaimer: While every effort has been made to ensure the accuracy of the information contained within this publication, the use of the information is at the reader's risk and no warranty is implied or expressed by JSW Steel with respect to the use of information contained herein. The information in this publication is subject to change or modification without notice. Please contact the JSW Steel office for the latest information. AD-Men Communications Pvt. Ltd. CIN: L27102MH1994PLC152925 Some of our manufacturing facilities An $11 billion conglomerate, JSW Group is a part of the O.P. Jindal Group and has strong footprints in the core sectors of the economy namely, Steel, Energy, Minerals, Port & Infrastructure and Cement in multiple locations across India, US, South America and Africa. JSW Steel, the flagship company of JSW Group, has an installed capacity of 18 MTPA and apart from being India's leading private sector steel producer, is among the world's most illustrious steel companies. We have an excellent in-house R&D team which will help you make the right choice about the most suitable material for your structures. Since we are the supplier of choice for several channel partners of the Solar value chain, collaborating with us will not only guarantee you superior quality steel but also fruitful alliances for the successful & timely execution of your projects. JSW Group How Collaborating With Us Helps You? Awards & Recognitions Awards 1. SWSCPL is proud to be awarded the first prize for Fair Business Practices adopted in Large Manufacturing Enterprises category for 2016 by CFBP Jamnalal Bajaj Trust 2. JSW Vijayanagar won the Award in the Innovation Category 2016 at World Steel Association’s STEELIE AWARDS 3. JSW Steel Coated Products won the IMC RBNQ Performance Excellence Trophy 2016 in the Manufacturing Category 4. JSW Steel accredited with Level-5-Exemplary Rating by Total Cost Management Maturity model by CII 2016 (highest in category) 5. JSW Steel wins the National Supply Chain And Logistics Excellence (SCALE) Award by CII 2016 6. JSW awarded prestigious PORTER Prize 2015 i.JSW Group for Creating shared value ii.JSW Steel for Leveraging unique activities 7. JSW Steel (Vijayanagar plant) awarded PM Trophy for being the 'Best Performing Integrated Steel Plant' in the country during the performance year 2012-13 8. JSW Steel bags Construction World Award 2015 for Fastest Growing Steel Company 9. JSW Steel won Frost & Sullivan’s “2015 India Steel Manufacturing Competitive Strategy and Innovation Leadership Award” 10. JSW Steel awarded Industry Leadership Award at Global Platts Metal Awards 2015 11. JSW Steel (Vijayanagar Works) awarded CII-ITC 2015 Sustainability Award Recognitions 1. Letter of Appreciation by Whirlpool (2016) 2. Best Vendor Award 2015 & Best Contribution Partner of the Year 2015 by Samsung 3. Star Performer 2014 by Haier Appliances 4. Zero defect supplies by Toyota Kirloskar Motors 5. Best Supplier award by Tata Motors 6. Best Delivery Supplier by FAG Schaeffler GALVOS has been derived from Galvalume® & Sun. This fusion gives it a modern feel & a premium aura. GALVOS is JSW's brand new offering of premium Galvalume® coils & sheets for the solar sector. Our multi-faceted effervescent mascot, exudes an ever-evolving, progressive outlook that encourages innovative thinking. The luminous colour palette gives the sense of energy while the rounded shapes imply our commitment to customize our offering to suit your specific needs. The futuristic design is reminiscent of the long life we're warranting, making GALVOS the perfect fit. Traditionally, mounting structures for solar panels have been fabricated using Galvanized steel of higher GSM Zinc coating. We’d like to introduce a revolutionary product Galvalume® which better suits your mounting requirements. You’d be surprised to know that both 275 GSM Galvanized & 150 GSM Galvalume® steel have approximately the SAME total coating thickness of 40 μm. Thus, Galvalume® not only helps you lower steel usage per megawatt of solar installation but also lowers your capital expenses. Besides, Galvalume® lasts longer, is a Greener product and gratifies the environment-friendly customer in you. Galvalume® was patented by BIEC International Inc., USA in 1966 and its brilliant properties have stood the test of time over the past 5 decades. The Story Behind Galvos JSW Centre Bandra Kurla Complex, Bandra (East), Mumbai - 400 051, Maharashtra, India Tel : +91 22 42861000 Email : [email protected] Website : www.jsw.in Our Regional Head Offices North Delhi NTH Complex (4th Floor), A-2, Shaheed Jeet Singh Marg, Qutub Institutional Area, New Delhi – 110016, Tel.: 011- 48178600 South Chennai 5th Floor, KRM Plaza, No 2, Harrington Road, Chetpet, Chennai - 600031 Tel: 044-28297420, 28297422 East Kolkata Godrej Waterside 10th floor, Towe r - 1, Unit No. 1003, Block –DP, Plot -5, Sector V, Salt Lake City, Kolkata - 700 091 Tel.: 033-40002020 West Mumbai Grande Palladium 6th Floor, 175, CST Road Kalina, Santacruz (East), Mumbai - 400 098 Tel.: 022-61871000 Vijayanagar Tarapur Dolvi
Transcript of CUSTOMIZED. DURABLE. - Galvalume® Coils for Solar Panels · to Galvanized & Galvalume® Coil...
CUSTOMIZED.DURABLE.TRUSTED.
Disclaimer: While every effort has been made to ensure the accuracy of the information contained within this publication, the use of the information is at the reader's risk and no warranty is implied or expressed by JSW Steel with respect to the use of information contained herein. The information in this publication is subject to change or modification without notice. Please contact the JSW Steel office for the latest information.
AD-Men Communications Pvt. Ltd.CIN: L27102MH1994PLC152925
Some of our manufacturing facilities
An $11 billion conglomerate, JSW Group is a part of the O.P. Jindal Group and has strong footprints in the core sectors of the economy namely, Steel, Energy, Minerals, Port & Infrastructure and Cement in multiple locations across India, US, South America and Africa.
JSW Steel, the flagship company of JSW Group, has an installed capacity of 18 MTPA and apart from being India's leading private sector steel producer, is among the world's most illustrious steel companies.
We have an excellent in-house R&D team which will help you make the right choice about the most suitable material for your structures. Since we are the supplier of choice for several channel partners of the Solar value chain, collaborating with us will not only guarantee you superior quality steel but also fruitful alliances for the successful & timely execution of your projects.
JSW Group
How Collaborating With Us Helps You?
Awards & Recognitions
Awards
1. SWSCPL is proud to be awarded the first prize for Fair Business Practices adopted in Large Manufacturing Enterprises category for 2016 by CFBP Jamnalal Bajaj Trust
2. JSW Vijayanagar won the Award in the Innovation Category 2016 at World Steel Association’s STEELIE AWARDS
3. JSW Steel Coated Products won the IMC RBNQ Performance Excellence Trophy 2016 in the Manufacturing Category
4. JSW Steel accredited with Level-5-Exemplary Rating by Total Cost Management Maturity model by CII 2016 (highest in category)
5. JSW Steel wins the National Supply Chain And Logistics Excellence (SCALE) Award by CII 2016
6. JSW awarded prestigious PORTER Prize 2015
i.JSW Group for Creating shared value ii.JSW Steel for Leveraging unique activities
7. JSW Steel (Vijayanagar plant) awarded PM Trophy for being the 'Best Performing Integrated Steel Plant' in the country during the performance year 2012-13
8. JSW Steel bags Construction World Award 2015 for Fastest Growing Steel Company
9. JSW Steel won Frost & Sullivan’s “2015 India Steel ManufacturingCompetitive Strategy and Innovation Leadership Award”
10. JSW Steel awarded Industry Leadership Award at Global Platts Metal Awards 2015
11. JSW Steel (Vijayanagar Works) awarded CII-ITC 2015 Sustainability Award
Recognitions
1. Letter of Appreciation by Whirlpool (2016)
2. Best Vendor Award 2015 & Best Contribution Partner of the Year 2015 by Samsung
3. Star Performer 2014 by Haier Appliances
4. Zero defect supplies by Toyota Kirloskar Motors
5. Best Supplier award by Tata Motors
6. Best Delivery Supplier by FAG Schaeffler
GALVOS has been derived from Galvalume® & Sun. This fusion gives it a modern feel & a premium aura. GALVOS is JSW's brand new offering of premium Galvalume® coils & sheets for the solar sector.
Our multi-faceted effervescent mascot, exudes an ever-evolving, progressive outlook that encourages innovative thinking. The luminous colour palette gives the sense of energy while the rounded shapes imply our commitment to customize our offering to suit your specific needs. The futuristic design is reminiscent of the long life we're warranting, making GALVOS the perfect fit.
Traditionally, mounting structures for solar panels have been fabricated using Galvanized steel of higher GSM Zinc coating. We’d like to introduce a revolutionary product Galvalume® which better suits your mounting requirements.
You’d be surprised to know that both 275 GSM Galvanized & 150 GSM Galvalume® steel have approximately the SAME total coating thickness of 40 µm. Thus, Galvalume® not only helps you lower steel usage per megawatt of solar installation but also lowers your capital expenses. Besides, Galvalume® lasts longer, is a Greener product and gratifies the environment-friendly customer in you. Galvalume® was patented by BIEC International Inc., USA in 1966 and its brilliant properties have stood the test of time over the past 5 decades.
The Story Behind Galvos
JSW CentreBandra Kurla Complex, Bandra (East), Mumbai - 400 051, Maharashtra, IndiaTel : +91 22 42861000Email : [email protected] : www.jsw.in
Our Regional Head Offices
NorthDelhi NTH Complex (4th Floor),A-2, Shaheed Jeet Singh Marg,Qutub Institutional Area, New Delhi – 110016,Tel.: 011- 48178600
SouthChennai5th Floor, KRM Plaza, No 2,Harrington Road, Chetpet,Chennai - 600031Tel: 044-28297420, 28297422
EastKolkataGodrej Waterside10th floor, Towe r - 1, Unit No. 1003, Block –DP, Plot -5, Sector V, Salt Lake City, Kolkata - 700 091Tel.: 033-40002020
WestMumbaiGrande Palladium6th Floor, 175, CST Road Kalina, Santacruz (East), Mumbai - 400 098 Tel.: 022-61871000
Vijayanagar
Tarapur
Dolvi
Galvos: the JSW Edge
1. Superior corrosion resistanceWhich means longer life & hassle-free operation
2. Superb formabilityWhich means easy processing
3. Cutting edge technologyWhich means admirable product quality
4. Long life warrantedWhich means consistent performance, lower lifecycle cost,
higher return on investment
5. Tailor-made offeringsWhich means seamless procurement leading to timely project
commissioning
6. Eco-friendly manufacturing processWhich means minimized impact of the manufacturing process
on the environment at every stage
7. Integrated steel player with Galvalume® capacity > 0.5 Million Tonnes spread across India
Which means ability to quickly service the demand from multiple locations
India's 1st Licensed producer of Galvalume® steel
Spangle Regular / Minimized / Suppressed
Surface TreatmentChromated Cr+6 / ChromatedCr+3 (as per ROHS norms) /Acrylic coating AFP (Cr+6)
Oiling Oiled / Unoiled
Surface Roughness 0.6 - 2.0 microns (for Skin Passed)
Cold Treatment Non Stretch Leveled / Stretch Leveled / Skin Passed
Edge Condition Slit / Mill edge
Product Authenticity
Our products come with unique identification & liner markings. The material specifications are mentioned on the product labels. Please check the product for its genuineness.
Characteristics common to Galvanized & Galvalume®
Coil Characteristic
Coil Inner Dia Coil Weight Max
508 mm / 610 mm 25T
GI GL
12T
Width Tolerance
Width Delta (mm)
Mill Edge
Slit Edge
+5/-0
+1/-0
Edge Condition
The Galvalume® Steel Advantage
Galvalume® is a Value-for-Money product as there is significantly More Area Per Ton of coated steel, especially for lower gauges.
Superior Corrosion Resistance
Galvalume® provides Galvanic & Barrier Protection as opposed to predominantly galvanic protection by Galvanized steel, thus Galvalume® lasts 2-4 times longer than equivalent thickness Zinc coating (traditional Galvanized sheet) and outlasts Aluminium Coated Type 1 & 2 products, when exposed to same atmospheric conditions.
Economic Advantages Of Galvalume® Over Galvanized
Total Coated Area Per Ton
G-90 Galvanized
Sheet Thickness Galvalume® Coated
% Area morein Galvalume®
over Galvanised
mm Sq.metre
0.3 406 384 6
0.38 320 306 5
0.64 188 183 3
1 116 114 2
Sq.metre %
JSW offers effective packaging as per your requirements and in compliance with international norms. Emphasis is placed to ensure durability, prevention of any damage during transportation and better storage.
2364127836903
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Barcode Sticker
Steel Strap
Seal
Product
This side up
Coiling Direction
Corrugated Steel Ring
I.D.Protective Steel Ring
Wax Paper
Hard Paper Laminated VCI
Cardboard O.D.Protective Ring
Steel Sheet
Eye to Sky Packing
2 364127 836903 43
This side up
Corrugated Steel Ring
I.D.Protective Steel Ring
Cardboard I.D.Protective Ring
Coiling Direction
Steel Strap
Seal
Cardboard O.D.Protective Ring
Wax Paper
Hard Paper Laminated VCI
Tenax Strap
Individual Slits
Barcode Sticker
Steel Sheet
Slit - Master Coil Packing
2364127
836903
43
This side up
Corrugated Steel Ring
I.D.Protective Steel Ring
Cardboard I.D.Protective Ring
Coiling Direction
Cardboard O.D.Protective Ring
Wax Paper
Hard Paper Laminated VCI
Barcode Sticker
Steel Strap
Seal
Product
Steel Sheet
Eye to Wall Packing
Wax Paper
Hard Paper Laminated VCI
Product
Wooden Runner
236
4127
8369
03
43
Seal
Steel Strap
Barcode Sticker
Sheet Packing
PACKAGING
(Recommended)
Importance Of Mounting Structures
Mounting structures are the base of a solar system - a good base maximizes the installation’s efficiency, lifetime & return on investment.
Mounting structures help in
1. Supporting solar modules
2. Inclining them for maximum energy generation
3. Protecting them from potential weather hazards like high wind velocity, rain, minor earthquakes etc.
Galvanised
CR_Thk Min* mm
0.8
CR_Thk Max mm Thk Tol (±) µm
1.49 25
1.5 1.99 40
2 2.49 60
2.5 3 90
Zn coating mass: 550 GSM onwards (total both sides)*
Plant Capability
GradeCR_Thk
min* mm
CR_Thk max mm
Widthmin mm
Widthmax mm
0.8
2.5
0.8
1.2
0.8
2.5
0.8
2.5
3
1.2
2.5
2.5
3
2.5
50
100
50
100
50
100
50
1300
1250
1300
1250
1300
1250
1300
CommercialSoft
Commercial Hard
Drawing
Structural
Details specific to solar application only, lower thickness & coating can also be provided*
Available sizes & grades
Structural Grades
ASTM 653/A
ASTM 653/AHSLA TYPE A
ASTM 653/AHSLA TYPE B 40[275], 50[340], 60[410], 80[550]
GradeSS 33[230], GradeSS 37[255], GradeSS 40[275], Grade 50 [340] class 1, Grade 50 [340] class 2, Grade 50 [340] class 3, Grade 80[550]
40[275], 50[340], 60[410]
JIS G 3302 SGC340, SGC400, SGC440, SGC570
EN 10326S220GD, S250GD, S280GD, S320GD, S350GD, S550GD
AS 1397 G250, G300, G350, G550
DesignationSpecification
Thickness Tolerance
Details specific to solar application only, lower thickness & coating can also be provided*
Plant Capability
GradeCR_Thk
min* mm
CR_Thk max mm
Widthmin mm
Widthmax mm
CommercialSoft
Commercial Hard
Structural
Structural Grades
DesignationSpecification
Thickness Tolerance
Galvalume®
Available sizes & grades
0.8
0.8
0.8
1.2
1.2
1.2
50
50
50
1300
1300
1300
CR_Thk Min* mm CR_Thk Max mm Thk Tol (±) µm
0.8 1.2 25
Al-Zn coating mass: 150 GSM onwards (total both sides)*
ASTM A 792
Grade 33 [230], Grade 37 [255], Grade 40 [275], Grade 50 [340] class 1, Grade 50 [340] class 2, Grade 50 [340] class 4, Grade 80 [550] class 1, Grade 80 [550] class 2
JIS G 3321 40[275], 50[340], 60[410], 80[550]
EN 10326S220GD, S250GD, S280GD, S320GD,S350GD, S550GD
AS 1397...... G250,G300,G350,G550
What Is Galvalume®?
1. Alloy coated product nominally containing 55% Aluminium, 43.5% Zinc and 1.5% Silicon by weight, applied by hot dipping process
2. Best properties of both Aluminium & Zinc combined
a. Galvalume® is a highly corrosion resistant coated steel which combines the barrier protection, heat reflectivity & extended durability characteristic of aluminium coatings with the galvanic protection of cut edges & formability characteristic of zinc coatings
3. Product has a shiny, attractive appearance and can be used without painting
Why Jsw Galvalume®?
1. First Licensee Galvalume® producer in India (out of the two) that uses technology from BIEC International Inc, USA
2. 20 year Warranty on demand for solar application
3. Conforms to AS, ASTM A, EN, IS, JIS standards
