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CUSTOMERTRAINING
Your competence guide to food safety and operational efficiency
Customer training
Your competence guide to food safety and operational efficiency
invest in key skills for ensuring food safety and operational efficiency
Tetra Pak offers a complete range of tailored training services and solutions that maximize your uptime, reduce your costs and help you reach and sustain your desired performance levels.
Our experts provide the latest training methods, technologies and tools to help you increase productivity and ensure food safety through trained operator, maintenance, quality and management personnel.
WelcOme
customized, professional training from Tetra Pak helps you:
•Ensureproductqualityandfoodsafety•Reachandsustaindesiredproductivityandperformancetargets•Reducemaintenancecostsanddowntime•Ensurestaffsafety,skillsandmotivation
Our training services cover Tetra Pak® filling machines and distribution equipment and target all levels of customer personnel. Our unique operator certification verifies that operators have the required skills to run equipment in the safest and most efficient way.
adapted to your specific needs
Take advantage of our 60 years of experience in the food and beverage industry. Our 50 certified technical training instructors and 1,600 accredited field service engineers use well-proven methodologies combined with practical hands-on training. courses includes workbooks, textbooks, videos and self-study aids, covering every aspect of aseptic and safe food production.
Our training courses include equipment-specific introductions that give all staff a better understanding of the complete production line. They are normally held on-site using your equipment, adapted to your needs. They cover the key areas of operation, maintenance and quality control/assurance.
We also offer a wide range of competence development programmes off-site at our 17 Technical Training centres around the world. Together we can plan and provide customized training that ensures problem-free production for your plant.
You’ll find an overview of our complete range of training services on the following pages.
If you have any questions, or want to talk to us about tailoring courses to your exact requirements, please contact your nearest Tetra Pak Technical Service representative. We’ll get back to you immediately.
Thomas BorgströmDirector Technical Support, Tetra Pak
January 2014
Training porTfolio overview
WH
AT
WH
O
Operator trainingOperator certification
OPERATE YOUR EQUIPMENT
MAINTAIN YOUR EQUIPMENT
ENSURE QUALITY ANd FOOd SAFETY
Quality assurance trainingmanage aseptic production
maintenance training
Filling and distribution equipment operators
Technical staff involved in the maintenance of filling and
distribution equipment
Senior management middle management
Operational staff Quality assurance/ quality control staff
1. Operateyourequipment
Operator training
Operator certification
2. Maintainyourequipment
maintenance training
– Filling machines
– Distribution equipment
3. Ensurequalityandfoodsafety
Quality assurance training
manage aseptic production
4. Alwaysclosetoyou
5. abbreviations
contents
We’ve had great co-operation With tetra pak When it comes to the training of our personneleuropean customer
1
operaTe your equipmenT
Our professional operator training gives your staff the skills they need to safely and efficiently operate filling and distribution equipment.
1
GeNeRAl INTRODUcTION
FIllING mAcHINe INTRODUcTION
FIllING mAcHINe OPeRATION
DISTRIBUTION eQUIPmeNT OPeRATION
SAFeTY ANDHYGIeNe
Newly employed or experienced? The above training modules help your operators acquire and maintain all the skills they need to perform their duties in the best way.
ope
ra
Tor
Tr
ain
ing
1
Benefits:•Ensurethecompetencelevelneededforoperating
Tetra Pak® filling and distribution equipment
•Meetrequirementsforproductsafety
•Buildthefoundationforfurthercompetencedevelopment
Operatortrainingoverview
FIllING mAcHINeS
Operator training on filling machine includes the following modules, which can be tailored to your operators’ specific training needs:
• Generalintroduction• Fillingmachineintroduction• Fillingmachineoperation
Depending on previous experience, we recommend participation in all three modules above.
DISTRIBUTION eQUIPmeNT
Operator training on distribution equipment includes the following modules, which can be tailored to your operators’ specific training needs:
• Generalintroduction• Fillingmachineintroduction• Distributionequipmentoperation
Depending on previous experience, we recommend participation in all three modules above.
Based on your needs we also provide training on “Safety and hygiene” focusing on food safety and personnel safety.We specify a recommended number of hours for each module.
OPeR ATOR TR AINING
1
This training module provides participants with general information about Tetra Pak services and systems.
Whoisitfor?All participants in Tetra Pak technical training.
subjects
Hours
• TetraPakorganizationandproducts• TetraPakdocumentation• Technicaltrainingservices• TetraPakMaintenanceSystem(TPMS)• PackagingLineMonitoringSystem(PLMS)• Hygieneaspects• Whataffectsshelflifeandhowcanshelflifebeprolonged?• Asepticandnon-asepticpackaging
4
OPeR ATOR TR AINING
general introduction
1
Thistrainingmoduleisdesignedtointroduceparticipantstothefillingmachine(FM)anditscomponents. It also provides a short introduction to other units in the filling line.
Whoisitfor?mechanics, electricians and operators involved in the operation of the filling line.This introduction also benefits quality control personnel and supervisors.
subjects
Hours
• Machinecomponentsandfunctions.• Basicknowledgeofhowtooperatethemachine.
See table on next page
OPeR ATOR TR AINING
Fillingmachineintroduction
1OPeR ATOR TR AINING
Fillingmachineintroduction
operator training on all tetra Pak®fillingmachinesystemsIn the table below you will find information on the duration of the filling machine introduction training module for each filling machine system in our equipment portfolio.
Fillingmachinesystem Hours
Tetra Pak® A1 for Tetra classic® Aseptic 14
Tetra Pak® A1 for Tetra Fino® Aseptic 12
Tetra Pak® A3/Flex PullTab™ 20
Tetra Pak® A3/Flex DImc 20
Tetra Pak® A3/Speed 14
Tetra Pak® A3/compactFlex 18
Tetra Pak® A6 N/A
Tetra Pak® Simply 8 18
TBA/8 14
TBA/8 PullTab™ 14
TBA/8 DImc 14
TBA/19 14
Tetra Pak® c3/Flex 16
Tetra Rex®/27 and Tetra Rex®/28 extended Hygiene 14
Tetra Top®/3 extended Hygiene 10
Tetra Pak® R1 8
Tetra Pak® R2 8
Tetra Rex®/7 14
Tetra Rex®/8 14
Tetra Rex®/18 14
Tetra Rex®/22 12
TB/19 8
TB/21 24
TBA/3 10
TBA/3 for Tetra Fino® Aseptic 10
TFA/3 10
TBA/9 10
TBA/21 20
TBA/22 14
TcA/65 8
1
This training module helps operators perform their regular duties according totheoperationmanual(OM),includingpackagechecksanddaily/weeklycare.
Whoisitfor?mechanics, electricians and operators involved in the operation of the filling line.This introduction also benefits quality control personnel and supervisors.
subjects
Hours
• Safetyandhygiene• Productionpreparation• Production• Dailycare• Weeklycare• Packageevaluation
See table on next page
Weprovideoperatortrainingonourentirefillingmachineportfolio(seenextpage).
Fillingmachineoperation
OPeR ATOR TR AINING
1OPeR ATOR TR AINING
Fillingmachineoperation
operator training on all tetra Pak®fillingmachinesystemsIn the table below you will find information on the duration of the filling machine introduction and filling machine operation training module for each filling machine system in our equipment portfolio.
Fillingmachinesystem Hours
Tetra Pak® A1 for Tetra classic® Aseptic 20
Tetra Pak® A1 for Tetra Fino® Aseptic 20
Tetra Pak® A3/Flex PullTab™ 26
Tetra Pak® A3/Flex DImc 28
Tetra Pak® A3/Speed 26
Tetra Pak® A3/compactFlex 24
Tetra Pak® A6 24
Tetra Pak® Simply 8 24
TBA/8 24
TBA/8 PullTab™ 22
TBA/8 DImc 28
TBA/19 28
Tetra Pak® c3/Flex 20
Tetra Rex®/27 and Tetra Rex®/28 extended Hygiene 20
Tetra Top®/3 extended Hygiene 16
Tetra Pak® R1 8
Tetra Pak® R2 8
Tetra Rex®/7 22
Tetra Rex®/8 22
Tetra Rex®/18 20
Tetra Rex®/22 16
TB/19 19
TB/21 20
TBA/3 18
TBA/3 for Tetra Fino® Aseptic 18
TFA/3 18
TBA/9 24
TBA/21 28
TBA/22 26
TcA/65 16
1 OPeR ATOR TR AINING
Distributionequipmentoperation
Weprovideoperatortrainingonourentiredistributionequipment(DE)portfolio.This training module gives De operators the skills to perform their regular duties accordingtotheoperationmanual(OM),includingdaily/weeklycare.
subjects:•Safetyandhygiene•Productionpreparation•Production•Dailycare•Weeklycare
In the table below you will find information on the duration of the De operation training block for every piece of distribution equipment in our portfolio.
Pallet Wrapper 30 8
Robot Palletizer 30 8
Robot Pallet Wrapper 30 8
Straw Applicator 1 4
Straw Applicator 30 4
Straw Applicator 30 for Tetra classic® Aseptic 4
Straw Applicator 30 for Tetra Prisma® Aseptic 4
Straw Applicator 30 for Tetra Wedge® Aseptic 4
Tetra cardboard Packer 12 8
Tetra cardboard Packer 22 6
Tetra cardboard Packer 70 4
Tetra cardboard Packer 71 4
Tetra cardboard Packer 78 4
Tetra cap Applicator 21 4
Tetra cap Applicator 45 4
Tetra cap Applicator 47 4
Tetra cap Applicator 49 4
Tetra cap Applicator 88 4
Tetra crate Packer 83 6
Distribution Equipment
Hours
Tetra easy Ride 4
Tetra Film Wrapper 32 6
Tetra Film Wrapper 66 6
Tetra Film Wrapper 67 6
Tetra Handle Applicator 32 4
Tetra Helix 21 5
Tetra Helix 22 2
Tetra Roll container Packer 85 6
Tetra Straw Applicator 21 4
Tetra Straw Applicator 22 High Speed 4
Tetra Straw Applicator 46 4
Tray Shrink 30 6
Tray Shrink 51 6
Once your operators have passed a De operation training block on a specific piece of distribution equipment, they can also attend the De line operation training block.
Distribution Equipment
Hours
Distribution Equipment
Hours
Accumulator easy Ride Plus 4
Accumulator for Tetra Wedge® Aseptic 4
Accumulator Helix 10 2
Accumulator Helix 30 for Tetra Prisma® Aseptic 2
Accumulator Helix 30 2
CapApplicator30(ReCap) 6
cap Applicator 30 (ScrewCap) 6
capper 25 2
cardboard Packer 30 8
cardboard Packer 32 4
cardboard Packer 32 lid 4
cardboard Packer 78 4
Film Wrapper 68 8
line controller 30 4
line controller 30 Plus 6
multi Shrink 30 Speed 8
multi Shrink 62 6
Package Divider 122 4
Palletizer 30 8
1OPeR ATOR TR AINING
In this training block participants gain an understanding of how to operate the complete De line smoothly. It will also prepare them for operator certification on the De line.
Whoisitfor?For De operators.Prior to this training block participants should attend the De Operation training block for each piece of distribution equipment included in the De line they will operate.
subjects
Hours
• Safety• Differentwaystostopamachine• Linecomponents• Conveyorlubrication• Hotmelt• Supplyofmaterials• Packagechecks• Careandcleaning• Startup
6
Distributionequipmentlineoperation
1 OPeR ATOR TR AINING
Safety is fundamental when it comes to both packaged food and the personnel involved in operations. That’s why this training module puts extra focus on safety and hygiene.
Whoisitfor?Package evaluation: All personnel involved in the operation and maintenance of the filling machine. laboratory and quality control personnel will also benefit from this training.We recommend that participants have taken part in the filling machine introduction prior to this module.Safeperoxidehandling: For all filling machine personnel who can come in contact with peroxide.
Block subjects
Hours
Package evaluationThis block is designed to give participants theoretical and practical knowledge of package integrity checks.
• Asepticproduction• Packageforming• Transversalsealing• Longitudinalsealing• Insidelayerruptures• PullTab
12
Safe peroxide handling This block is designed to train participants in handling peroxide in a safe way.
• Useofperoxide• Safetyregulations• Basicpropertiesofperoxide• Riskswithperoxide• Protectiveequipment• Actionsatpersonalinjuries• Disposalanddilution• Filling• Concentrationmeasuring
6
Safetyandhygiene
1
the operators noW find it a lot easier to perform their duties. it’s less stressful for them and they feel more confident in their skills. they knoW hoW to control, run and shut doWn the machines.
Asian customer
1
Based on your needs, we can provide:
• Fillingequipmentoperatorcertification
• Distributionequipmentoperatorcertification
Operator certification verifies that an operator has the right competence to run a filling line correctly and safely.
OPeR ATOR ceRTIFIcATION
ope
ra
Tor
ce
rT
ific
aT
ion
1
Benefits:•Verifiesyouroperators’competenceontheentirefillingline
•Providesacomprehensiveevaluationofoperators’competence,including an online theoretical test and an on-site practical skills assessment under the supervision of Tetra Pak experts
•Identifiespossiblecompetencegaps
WRITTeN ASSeSSmeNT
This part consists of a multiple-choice test on operating specific equipment. The operator must pass this written assessment before proceeding to the practical assessment.
PRAcTIcAl ASSeSSmeNT
According to a global standardized assessment, a Tetra Pak assessor supervises the operator during normal production to verify that the operator can safely and correctly run a specific line/equipment. The practical test covers three areas:
• Productionstart-up• Productionandproductioncontrol• Weeklycare
Thetestfollowsapredefinedchecklisttoensureobjectivity.
ceRTIFIcATION
Operators who pass the certification process successfully receive a certificate which proves that they can operate the equipment in a safe and correct way.
OPeR ATOR ceRTIFIcATION
2
mainTainyour
equipmenTmechanical, electrical and automation training from Tetra Pak gives your staff the skills to safely and cost efficiently maintain filling machines and distribution equipment. Usually held on-site, we adapt our maintenance training to your specific needs. Qualified Tetra Pak Technical Service staff provide all training materials and instructions.
2 GeNeRAl INTRODUcTION
FIllING mAcHINe INTRODUcTION
FIllING mAcHINe mAINTeNANce, elecTRIcAl AND AUTOmATION
DISTRIBUTION eQUIPmeNT mAINTeNANce
SAFeTY ANDHYGIeNe
Newly employed or experienced? The above training modules help your maintenance staff acquire and maintain all the skills they need to perform their duties in the best way.
ma
inT
en
an
ce
Tr
ain
ing
2Benefits:•Ensurethecompetencelevelneededformaintaining
Tetra Pak® filling and distribution equipment
•Securesafetyforstaffandequipment
•Buildthefoundationforfurthercompetencedevelopment
Maintenancetrainingoverview
FIllING mAcHINeS
maintenance training on the filling machine includes the following modules, which we tailor to your staff’s specific training needs:
• Generalintroduction• Fillingmachineintroduction• Fillingmachinemaintenance,electrical
andautomation
DISTRIBUTION eQUIPmeNT
maintenance training on distribution equipment includes the following modules, which we tailor to your operators’ specific training needs:
• Generalintroduction• Fillingmachineintroduction• Distributionequipmentmaintenance
Depending on previous experience, we recommend participation in all maintenance training modules above in the order they are listed.
Based on your needs, we also provide a training module on “Safety and hygiene” focusing on food safety and personnel safety. We specify a recommended number of hours for each module.
mAINTeNANce TR AINING
2
This training module provides participants with general information about Tetra Pak services and systems.
Whoisitfor?All participants in a Tetra Pak training programme.
subjects
Hours
• TetraPakorganizationandproducts• TetraPakdocumentation• Technicaltrainingservices• TetraPakMaintenanceSystem(TPMS)• PackagingLineMonitoringSystem(PLMS)• Hygieneaspects• Whataffectsshelflifeandhowcanshelflifebeprolonged?• Asepticandnon-asepticpackaging
4
general introduction
mAINTeNANce TR AINING
2
This training module is designed to introduce participants to the filling machine and its components. It will also provide a short introduction to other units in the filling line.
Whoisitfor?mechanics, electricians and operators involved with the operation of the filling line. The introduction will also benefit quality control personnel and supervisors.
subjects
Hours
• Machinecomponentsandfunctions.• Basicknowledgeofhowtooperatethemachine.
See table on next page
Fillingmachineintroduction
mAINTeNANce TR AINING
2
In the table below you will find information on the duration of the filling machine introduction training module for each filling machine system in our equipment portfolio.
Fillingmachineintroduction on all tetra Pak®fillingmachinesystems
mAINTeNANce TR AINING
Fillingmachinesystem Hours
Tetra Pak® A1 for Tetra classic® Aseptic 14Tetra Pak® A1 for Tetra Fino® Aseptic 12Tetra Pak® A3/Flex PullTab™ 20Tetra Pak® A3/Flex DImc 20Tetra Pak® A3/Speed 14Tetra Pak® A3/compactFlex 18Tetra Pak® A6 – Tetra Pak® Simply 8 18TBA/8 14TBA/8 PullTab™ 14TBA/8 DImc 14TBA/19 14Tetra Pak® c3/Flex 16Tetra Rex®/27 –Tetra Rex®/28 extended Hygiene 14Tetra Top®/3 extended Hygiene 10Tetra Pak® R1 8Tetra Pak® R2 8Tetra Rex®/7 14Tetra Rex®/8 14Tetra Rex®/18 14Tetra Rex®/22 12TB/19 8TB/21 24TBA/3 10TBA/3 for Tetra Fino® Aseptic 10TFA/3 10TBA/9 10TBA/21 20TBA/22 14TcA/65 8
2
This training module contains two parts –Fillingmachinemaintenance –Electricalandautomation
Fillingmachinemaintenance is intended for your maintenance staff and includes practical work needed to perform maintenance on the equipment. It enables participants to perform all tasks according to the TPmS customer lists and use the TPmS checklists. It also lays the foundation for performing basic troubleshooting on mechanical parts.
Electricalandautomation is designed for your technical staff involved in maintenance of the machine and it helps them understand the safety system of the equipment. It also teaches them to use the machine manuals and replace and set electrical components that do not require special software.
mAINTeNANce TR AINING FIllING mAcHINeS
Fillingmachinemaintenance, electricalandautomation
2
Tetra Pak® A1 for Tetra classic® Aseptic
Tetra Pak® A1 for Tetra Fino® Aseptic
Tetra Pak® A3/Flex
Tetra Pak® A3/Speed
Tetra Pak® A3/compactFlex
Tetra Pak® A6
Tetra Pak® Simply 8
Tetra Pak® TBA/8
TBA/19
Tetra Pak® c3/Flex
Tetra Rex®/27 extended Hygiene and Tetra Rex®/28 extended Hygiene
Tetra Top®/3
Tetra Pak® R1
Tetra Pak® R2
Other Tetra Pak® filling machine systems
maintenance training for
filling machines
2Fillingmachinemaintenance,electricalandautomation
Fillingmachinemaintenance
This training module provides participants with theoretical and practical knowledge of the different parts and functions of the filling machine.
Whoisitfor?Technical staff involved in the maintenance of Tetra Pak® A1 for Tetra classic® Aseptic.
Block subjects
Hours
Mechanical 1* • AutomaticSplicingUnit(ASU)• Drivesystem• Jawsystem
28
Mechanical 2* • Sterileairsystem• Boxcooling• Peroxideconcentrationgassensor
24
Mechanical 3* • Supplysystems• Fillingsystem
14
Mechanical 4* • Tubeforming• Peroxidesystem
12
design correction/Package integrity
• Designcorrection• Packageevaluation• Sealingsystems
14
* These blocks should be taken in the order indicated here.
tetra Pak® a1 for tetra Classic aseptic
mAINTeNANce TR AINING FIllING mAcHINeS
continued
2Fillingmachinemaintenance,electricalandautomation
Electricalandautomation
This training module is designed to provide machine-specific theoretical and practical knowledge of the electrical system of the Tetra Pak® A1 for Tetra classic® Aseptic.
Whoisitfor?Technical staff involved in the maintenance of Tetra Pak® A1 for Tetra classic® Aseptic.
Block subjects
Hours
Electrical and automation • Electricalequipment• Safetyprecautions• Howtoreadtheelectricalmanual
8
tetra Pak® a1 for tetra Classic aseptic
mAINTeNANce TR AINING FIllING mAcHINeS
2Fillingmachinemaintenance,electricalandautomation
Fillingmachinemaintenance
This training module provides participants with theoretical and practical knowledge of the different parts and functions of the filling machine.
Whoisitfor?Technical staff involved in the maintenance of Tetra Pak® A1 for Tetra Fino® Aseptic.
Block subjects
Hours
Mechanical 1* • AutomaticSplicingUnit(ASU)• Drivesystem• Jawsystem
28
Mechanical 2* • Sterileairsystem• Boxcooling• Peroxideconcentrationgassensor
24
Mechanical 3* • Supplysystems• Fillingsystem
14
Mechanical 4* • Tubeforming• Peroxidesystem
12
design correction/Package integrity
• Designcorrection• Packageevaluation• Sealingsystems
14
* These blocks should be taken in the order indicated here.
tetra Pak®A1forTetraFino® aseptic
mAINTeNANce TR AINING FIllING mAcHINeS
continued
2Fillingmachinemaintenance,electricalandautomation
Electricalandautomation
This training module is designed to provide machine-specific theoretical and practical knowledge of the electrical system of the Tetra Pak® A1 for Tetra Fino® Aseptic.
Whoisitfor?Technical staff involved in the maintenance of Tetra Pak® A1 for Tetra Fino® Aseptic.
Block subjects
Hours
Electrical and automation • Electricalequipment• Safetyprecautions• Howtoreadtheelectricalmanual
8
tetra Pak®A1forTetraFino® aseptic
mAINTeNANce TR AINING FIllING mAcHINeS
2
mAINTeNANce TR AINING FIllING mAcHINeS
Fillingmachinemaintenance,electricalandautomation
Fillingmachinemaintenance
This training module provides participants with theoretical and practical knowledge of the different parts and functions of the filling machine.
Whoisitfor?Technical staff involved in the maintenance of Tetra Pak® A3/Flex.
Block subjects
Hours
Mechanical 1* • Documentation• Supplysystems
22
Mechanical 2* • Drivesystem• Jawsystem• FinalFolderUnit(FFU)• Designcorrection
22
Mechanical 3* • Sterileairsystem• Peroxidesystem• Fillingsystem• CleaningInPlace(CIP)• Externalcleaningsystem
16
* These blocks should be taken in the order indicated here.
tetra Pak®A3/Flex
continued
2Fillingmachinemaintenance,electricalandautomation
Block subjects
Hours
Optional equipment DImc Flex
• Machineoperation• Supplysystems• Paperweb• Punch• Capforming
24
Optional equipment PullTab
• Operation• Serviceandsettings• Sealingevaluation
22
Optional equipment HI
• HeadspacebyInjection(HI) 8
design correction/package integrity • Designcorrection• Packageevaluation• Sealingsystems
14
Troubleshooting and preventive maintenance according to Tetra Pak Maintenance System
• Maintenanceconcepts• Maintenancechecklist
10
tetra Pak®A3/Flex
mAINTeNANce TR AINING FIllING mAcHINeS
continued
cont’d
2
mAINTeNANce TR AINING FIllING mAcHINeS
Fillingmachinemaintenance,electricalandautomation
Electricalandautomation
This training module is designed to provide machine-specific theoretical and practical knowledge of the electrical system of the Tetra Pak® A3/Flex.
Whoisitfor?Technical staff involved in the maintenance of Tetra Pak® A3/Flex.
Block subjects
Hours
iLine automation • Lineintegration• Electricalequipment• Machinecontrol• Networks• Drivesystems
12
Machine automation • TMCC• Sealingsystems• Fillingsystem• Designcorrectionsystem• Machineprocessinstruments• TPOP
10
tetra Pak®A3/Flexcont’d
2Fillingmachinemaintenance,electricalandautomation
Fillingmachinemaintenance
This training module provides participants with theoretical and practical knowledge of the different parts and functions of the filling machine.
Whoisitfor?Technical staff involved in the maintenance of Tetra Pak® A3/Speed.
Block subjects
Hours
Mechanical 1* • Documentation• Supplysystems
20
Mechanical 2* • Jawsystem• Designcorrection
12
Mechanical 3* • Sterileairsystem• Peroxidesystem• Fillingsystem• CleaningInPlace(CIP)• Externalcleaningsystem
16
* These blocks should be taken in the order indicated here.
tetra Pak® a3/speed
mAINTeNANce TR AINING FIllING mAcHINeS
continued
2Fillingmachinemaintenance,electricalandautomation
tetra Pak® a3/speed
mAINTeNANce TR AINING FIllING mAcHINeS
Block subjects
Hours
Optional equipment HI
• HeadspacebyInjection(HI) 4
Optional equipment TPA FFU
• TPAFinalFolderUnit(FFU) 8
design correction/package integrity • Designcorrection• InductiveHeating(IH)principal
10
Troubleshooting and preventive maintenance according to Tetra Pak Maintenance System
• Maintenanceconcepts• Maintenancechecklist
8
continued
cont’d
2
mAINTeNANce TR AINING FIllING mAcHINeS
Fillingmachinemaintenance,electricalandautomation
Electricalandautomation
This training module is designed to provide machine-specific theoretical and practical knowledge of the electrical system of the Tetra Pak® A3/Speed.
Whoisitfor?Technical staff involved in the maintenance of Tetra Pak® A3/Speed.
Block subjects
Hours
iLine automation • Lineintegration• Electricalequipment• Machinecontrol• Networks• Drivesystems
12
Machine automation • TMCC• Sealingsystems• Fillingsystem• Designcorrectionsystem• Machineprocessinstruments• TPOP
10
tetra Pak® a3/speedcont’d
2Fillingmachinemaintenance,electricalandautomation
Fillingmachinemaintenance
This training module provides participants with theoretical and practical knowledge of the different parts and functions of the filling machine.
Whoisitfor?Technical staff involved in the maintenance of Tetra Pak® A3/compactFlex.
Block subjects
Hours
Mechanical 1* • Documentation• Supplysystems
22
Mechanical 2* • Drivesystem• Jawsystem• Designcorrection• AutomaticSplicingUnit(ASU)• AutomaticStripSplicingUnit(ASSU)• StripApplicator(SA)
22
Mechanical 3* • Sterileairsystem• Peroxidesystem• Fillingsystem• CleaningInPlace(CIP)• Externalcleaningsystem
16
* These blocks should be taken in the order indicated here.
tetra Pak®A3/CompactFlex
mAINTeNANce TR AINING FIllING mAcHINeS
continued
2Fillingmachinemaintenance,electricalandautomation
tetra Pak®A3/CompactFlex
mAINTeNANce TR AINING FIllING mAcHINeS
Block subjects
Hours
design correction/package integrity • Designcorrection• Packageevaluation• Sealingsystems
14
Troubleshooting and preventive maintenance according to Tetra Pak Maintenance System
• Maintenanceconcepts• Maintenancechecklist
10
continued
cont’d
2
mAINTeNANce TR AINING FIllING mAcHINeS
Fillingmachinemaintenance,electricalandautomation
Electricalandautomation
This training module is designed to provide machine-specific theoretical and practical knowledge of the electrical system of the Tetra Pak® A3/compactFlex.
Whoisitfor?Technical staff involved in the maintenance of Tetra Pak® A3/compactFlex.
Block subjects
Hours
iLine automation • Lineintegration• Electricalequipment• Machinecontrol• Networks• Drivesystems
12
Machine automation • TMCC• Sealingsystems• Fillingsystem• Designcorrectionsystem• Machineprocessinstruments• TPOP
10
tetra Pak®A3/CompactFlexcont’d
2Fillingmachinemaintenance,electricalandautomation
Fillingmachinemaintenance
This training module provides participants with theoretical and practical knowledge of the different parts and functions of the filling machine.
Whoisitfor?Technical staff involved in the maintenance of Tetra Pak® A6.
Block subjects
Hours
Mechanical 1* • AutomaticSplicingUnit(ASU)• ReadyToFill(RTF)• Sleeveforming• Supplysystems
30
Mechanical 2* • InjectionMouldingUnit(IM) 18
Mechanical 3* • SterilisationFillingSealing(SFS)• Cleaning
30
* These blocks should be taken in the order indicated here.
tetra Pak® a6
mAINTeNANce TR AINING FIllING mAcHINeS
continued
2Fillingmachinemaintenance,electricalandautomation
tetra Pak® a6
mAINTeNANce TR AINING FIllING mAcHINeS
Block subjects
Hours
Package integrity • Packageevaluation• Packagingmaterial• Packagingmateriallayerfunction• Packagingmaterialreellabel• Packageterminology• LS-stripstructure
12
Troubleshooting and preventive maintenance according to Tetra Pak Maintenance System
• Maintenanceconcepts• Maintenancechecklist
8
Electricalandautomation
This training module is designed to provide machine-specific theoretical and practical knowledge of the electrical system of the Tetra Pak® A6.
Whoisitfor?Technical staff involved in the maintenance of Tetra Pak® A6.
Block subjects
Hours
Electrical • Machinecontrol• Electricalequipment• Troubleshooting
18
cont’d
2
mAINTeNANce TR AINING FIllING mAcHINeS
Fillingmachinemaintenance
This training module provides participants with theoretical and practical knowledge of the different parts and functions of the filling machine.
Whoisitfor?Technical staff involved in the maintenance of Tetra Pak® Simply 8.
Block subjects
Hours
Mechanical 1* • Documentation• Supplysystems
18
Mechanical 2* • Drivesystem• Jawsystem• FinalFolderUnit(FFU)• Automaticsplicingunit(ASU)• StripApplicator(SA)• Designcontrolsystem
24
Mechanical 3* • Sterileairsystem• Peroxidesystem• Stepupconditions• CIPandExternalCleaning
16
design correction/Package integrity
• Designcorrection• Packageevaluation• Sealingsystems
12
* These blocks should be taken in the order indicated here.
tetra Pak®Simply8
2
mAINTeNANce TR AINING FIllING mAcHINeS
TBA/8Fillingmachinemaintenance,electricalandautomation
Fillingmachinemaintenance
This training module provides participants with theoretical and practical knowledge of the different parts and functions of the filling machine.
Whoisitfor?Technical staff involved in the maintenance of TBA/8.
Block subjects
Hours
Mechanical 1* • Drivesystem• Jawsystem• TPMSservice
20
Mechanical 2* • FinalFolderUnit(FFU)• Automaticsplicingunit(ASU)• AutomaticStripSplicingUnit(ASSU)• StripApplicator(SA)
20
Mechanical 3* • Sterileairsystem• Peroxidesystem• Stepupconditions• Supplysystems
14
* These blocks should be taken in the order indicated here.
continued
2Fillingmachinemaintenance,electricalandautomation
TBA/8
mAINTeNANce TR AINING FIllING mAcHINeS
Block subjects
Hours
Optional equipment PullTab
• Serviceandsettings• Operation• Sealingevaluation
20
Optional equipment DImc
• Machineoperation• Supplysystems• Paperweb• Punch• Capforming
24
design correction/package integrity • Designcorrection• Packageevaluation• Sealingsystems
12
Troubleshooting and preventive maintenance according to Tetra Pak Maintenance System
• Maintenanceconcepts• Maintenancechecklist
12
continued
cont’d
2
mAINTeNANce TR AINING FIllING mAcHINeS
Fillingmachinemaintenance,electricalandautomation
Electricalandautomation
This training module is designed to provide machine-specific theoretical and practical knowledge of the electrical system of the TBA/8.
Whoisitfor?electrical: Technical staff involved in the maintenance of TBA/8.PLms: Production supervisors and production managers.
Block subjects
Hours
Electrical • Electricalequipment• Machineprocessinstruments• TMCC• PLC• TPIHgenerator• Drivesystems• Barcodephotocells
12
PLMS • PLMSofflinesoftware 4
TBA/8cont’d
2Fillingmachinemaintenance,electricalandautomation
Fillingmachinemaintenance
This training module provides participants with theoretical and practical knowledge of the different parts and functions of the filling machine.
Whoisitfor?Technical staff involved in the maintenance of TBA/19.
Block subjects
Hours
Mechanical 1* • Drivesystem• Jawsystem
20
Mechanical 2* • FinalFolderUnit(FFU)• Papertracking• AutomaticStripSplicingUnit(ASSU)
16
Mechanical 3* • Sterileairsystem• Peroxidesystem• Stepupconditions• Supplysystems
14
* These blocks should be taken in the order indicated here.
tBa/19
mAINTeNANce TR AINING FIllING mAcHINeS
continued
2Fillingmachinemaintenance,electricalandautomation
tBa/19
mAINTeNANce TR AINING FIllING mAcHINeS
Block subjects
Hours
Optional equipment ASU, HI and PullTab
• AutomaticSplicingUnit(ASU)• HeadspacebyInjection(HI)• PullTab(PT)
16
design correction/package integrity • Designcorrection• FillingControlSystem(FCS)• Packageevaluation• Sealingsystems
18
Troubleshooting and preventive maintenance according to Tetra Pak Maintenance System
• Maintenanceconcepts• Maintenancechecklist
14
continued
cont’d
2
mAINTeNANce TR AINING FIllING mAcHINeS
Fillingmachinemaintenance,electricalandautomation
Electricalandautomation
This training module is designed to provide machine-specific theoretical and practical knowledge of the electrical system of the TBA/19.
Whoisitfor?electrical: Technical staff involved in the maintenance of TBA/19.PLms: Production supervisors and production managers.
Block subjects
Hours
Electrical • Electricalequipment• Machinecontrol• TPIH2500generator• Machineprocessinstruments• TMCC• Brakesystems• Barcodephotocells
12
PLMS • PLMSofflinesoftware 4
tBa/19cont’d
2Fillingmachinemaintenance,electricalandautomation
Fillingmachinemaintenance
This training module provides participants with theoretical and practical knowledge of the different parts and functions of the filling machine.
Whoisitfor?Technical staff involved in the maintenance of Tetra Pak® c3/Flex.
Block subjects
Hours
Mechanical 1* • Documentation• Supplysystems
22
Mechanical 2* • Drivesystem• Jawsystem• Designcorrection
22
Mechanical 3* • Sterileairsystem• Peroxidesystem• Fillingsystem• CleaningInPlace(CIP)• Externalcleaningsystem
16
* These blocks should be taken in the order indicated here.
tetra Pak®C3/Flex
mAINTeNANce TR AINING FIllING mAcHINeS
continued
2Fillingmachinemaintenance,electricalandautomation
tetra Pak®C3/Flex
mAINTeNANce TR AINING FIllING mAcHINeS
Block subjects
Hours
Optional equipment DImc Flex
• Supplysystems• Paperweb• Punch• Capforming
22
design correction/package integrity • Designcorrection• Packageevaluation• Sealingsystems
14
continued
cont’d
2
mAINTeNANce TR AINING FIllING mAcHINeS
Fillingmachinemaintenance,electricalandautomation
Electricalandautomation
This training module is designed to provide machine-specific theoretical and practical knowledge of the electrical system of the Tetra Pak® c3/Flex.
Whoisitfor?electrical: Technical staff involved in the maintenance of Tetra Pak® c3/Flex.PLms: Production supervisors and production managers.
Block subjects
Hours
Electrical • Electricalequipment• Machineprocessinstruments• TMCC• GE-Fanuc• USTSGenerator• Drivesystems• Sensors
20
PLMS • PLMSofflinesoftware 4
tetra Pak®C3/Flexcont’d
2Fillingmachinemaintenance,electricalandautomation
Fillingmachinemaintenance
This training module provides participants with theoretical and practical knowledge of the different parts and functions of the filling machine.
Whoisitfor?Technical staff involved in the maintenance of Tetra Rex®/27 extended Hygiene and Tetra Rex®/28 extended Hygiene.
Block subjects
Hours
Mechanical 1* • Documentation• Supplysystems• Drivesystem• Heatingsystem
18
Mechanical 2* • Bottomforming• Magazine• Cartontransport• Topforming
26
Mechanical 3* • Fillingsystem• Cartonlifter• Cleaningsystem
14
Package integrity • Packageevaluation• Sealingsystems
6
* These blocks should be taken in the order indicated here.
tetra rex®/27 extended Hygiene and tetra rex®/28ExtendedHygiene
mAINTeNANce TR AINING FIllING mAcHINeS
continued
2tetra rex®/27 extended Hygiene and tetra rex®/28ExtendedHygiene
mAINTeNANce TR AINING FIllING mAcHINeS
Fillingmachinemaintenance,electricalandautomation
Electricalandautomation
This training module is designed to provide machine-specific theoretical and practical knowledge of the electrical system of the Tetra Rex®/27 extended Hygiene and Tetra Rex®/28 extended Hygiene.
Whoisitfor?Technical staff involved in the maintenance of Tetra Rex®/27 extended Hygiene and Tetra Rex®/28 extended Hygiene.
Block subjects
Hours
Electrical • Electricalequipment• Howtoreadtheelectricalmanual• Safetyprecautions• Circuitdiagram• Mainsconnections• Safetyrelays
10
cont’d
2
mAINTeNANce TR AINING FIllING mAcHINeS
tetra top®/3Fillingmachinemaintenance,electricalandautomation
Fillingmachinemaintenance
This training module provides participants with theoretical and practical knowledge of the different parts and functions of the filling machine.
Whoisitfor?Technical staff involved in the maintenance of Tetra Top®/3.
Block subjects
Hours
Mechanical 1* • AutomaticSplicingUnit(ASU)• Cartonsection• Supplysystems
20
Mechanical 2* • LidFormingUnit(LFU) 18
Mechanical 3* • PackageSection• ExtendedHygiene(XH)• Filling• Cleaning
16
* These blocks should be taken in the order indicated here.
continued
2Fillingmachinemaintenance,electricalandautomation
tetra top®/3
mAINTeNANce TR AINING FIllING mAcHINeS
continued
Block subjects
Hours
Optional equipment cap Applicator Unit
• CapApplicatorUnit(CAU) 18
Package integrity • Packageevaluation 12
Troubleshooting and preventive maintenance according to Tetra Pak Maintenance System
• Maintenanceconcepts• Maintenancechecklist
8
cont’d
2
mAINTeNANce TR AINING FIllING mAcHINeS
Fillingmachinemaintenance,electricalandautomation
Electricalandautomation
This training module is designed to provide machine-specific theoretical and practical knowledge of the electrical system of the Tetra Top®/3.
Whoisitfor?Technical staff involved in the maintenance of Tetra Top®/3.
Block subjects
Hours
Electrical • Electricalequipment• Machinecontrol• Drivesystems• Troubleshooting
18
tetra top®/3cont’d
2Fillingmachinemaintenance,electricalandautomation
Fillingmachinemaintenance
This training module provides participants with theoretical and practical knowledge of the different parts and functions of the filling machine.
Whoisitfor?Technical staff involved in the maintenance of Tetra Pak® R1.
Block subjects
Hours
Mechanical 1* • Documentation• TPMS• Supplysystems• Drivesystem• Heatingsystem
22
Mechanical 2* • Infeedunit• Carriertransport• TransversalSealing(TS)• TPOP• TPMSlist
26
Mechanical 3* • Packagehandling(pusherandelevatorunit)• FinalFolderUnit(FFU)• Daily/weeklyandmonthlycare
22
Package evaluation • Toolsandenvironment• Basic–Packageevaluation• Extended–Packageevaluation• Troubleshooting–Packageevaluation
12
* These blocks should be taken in the order indicated here.
tetra Pak® r1
mAINTeNANce TR AINING FIllING mAcHINeS
2Fillingmachinemaintenance,electricalandautomation
Fillingmachinemaintenance
This training module provides participants with theoretical and practical knowledge of the different parts and functions of the filling machine.
Whoisitfor?Technical staff involved in the maintenance of Tetra Pak® R2.
Block subjects
Hours
Mechanical 1* • Documentation• Supplysystems• Bottomflapheater
16
Mechanical 2* • Drivesystem• Bottomformerunit• FinalFolderUnit(FFU)
24
Mechanical 3* • Fillingsystems• Pistonfiller• Pocketfiller• Liquidfiller
16
Package evaluation • Toolsandenvironment• Basic–Packageevaluation• Extended–Packageevaluation• Troubleshooting–Packageevaluation
12
* These blocks should be taken in the order indicated here.
tetra Pak® r2
mAINTeNANce TR AINING FIllING mAcHINeS
2
WealsoprovidemaintenancetrainingonthefollowingTetraPak®equipment:
Fillingmachinesystem
Tetra Rex®/7
Tetra Rex®/8
Tetra Rex®/18
Tetra Rex®/22
TB/19
TB/21
TBA/3
TBA/3 for Tetra Fino® Aseptic
TFA/3
TBA/9
TBA/21
TBA/22
TCA/65
For further information, please contact your nearest Tetra Pak Technical Service representative.
MaintenancetrainingonotherTetraPak® fillingmachinesystems
mAINTeNANce TR AINING FIllING mAcHINeS
2
mAINTeNANce TR AINING DISTRIBUTION eQUIPmeNT
Distributionequipmentlinemaintenance
We provide maintenance training on our entire distribution equipment portfolio. This training is designed for technicians and electricians involved in the maintenance of distribution equipment.
subjects:•Safetyprecautions•OperationaccordingtotheOM•Machinefunction•ZeroSettingSequence•SettingsaccordingtoSettingSequenceintheMM•CapPositioningSystem(CPS)
In the table below you will find information on the duration of the De maintenance training block for each piece of distribution equipment in our portfolio.
Pallet Wrapper 30 –
Robot Palletizer 30 6
Robot Pallet Wrapper 30 –
Straw Applicator 1 6
Straw Applicator 30 8
Straw Applicator 30 for Tetra classic® Aseptic 8
Straw Applicator 30 for Tetra Prisma® Aseptic 8
Straw Applicator 30 for Tetra Wedge® Aseptic 8
Tetra cardboard Packer 12 24
Tetra cardboard Packer 22 16
Tetra cardboard Packer 70 16
Tetra cardboard Packer 71 16
Tetra cardboard Packer 78 12
Tetra cap Applicator 21 18
Tetra cap Applicator 45 16
Tetra cap Applicator 47 16
Tetra cap Applicator 49 16
Tetra cap Applicator 88 16
Tetra crate Packer 83 18
Tetra easy Ride 12
Tetra Film Wrapper 32 24
Tetra Film Wrapper 66 22
Tetra Film Wrapper 67 22
Tetra Handle Applicator 32 6
Tetra Helix 21 6
Tetra Helix 22 6
Tetra Roll container Packer 85 20
Tetra Straw Applicator 21 6
Tetra Straw Applicator 22 High Speed 6
Tetra Straw Applicator 46 6
Tray Shrink 30 10
Tray Shrink 51 20
Once your technicians and electricians have passed a De maintenance training block for a specific piece of distribution equipment, they can also attend the De line maintenance training block.
Distribution Equipment
Hours
Distribution Equipment
Hours
Distribution Equipment
Hours
Accumulator easy Ride Plus 8
Accumulator for Tetra Wedge® Aseptic 6
Accumulator Helix 10 4
Accumulator Helix 30 4
Accumulator Helix 30 for Tetra Prisma® Aseptic 6
CapApplicator30(ReCap) 16
cap Applicator 30 (ScrewCap) 20
capper 25 8
cardboard Packer 30 16
cardboard Packer 32 24
cardboard Packer 32 lid 22
cardboard Packer 78 10
Film Wrapper 68 26
line controller 30 16
line controller 30 Plus 18
multi Shrink 30 Speed 24
multi Shrink 62 20
Package Divider 122 10
Palletizer 30 8
2The De line maintenance training block is designed to give participants an understanding of how to get the entire De line to function smoothly.
Whoisitfor?customer maintenance staff.Prior to this training block, participants should attend the De maintenance training block for each piece of distribution equipment included in the De line they will work on.
Distributionequipmentlinemaintenance
Block subjects
Hours
dE line maintenance • Safety• Differentwaystostopamachine• Linecomponents• Conveyorlubrication• Hotmelt• Supplyofmaterials• Packagechecks• Careandcleaning• Startup
6
mAINTeNANce TR AINING DISTRIBUTION eQUIPmeNT
2Safety is fundamental when it comes to packaged food and the personnel involved in operations. That’s why this training module puts extra focus on safety and hygiene.
Whoisitfor?Package evaluation: All personnel involved in the operation and maintenance of the filling machine. It will also benefit laboratory and quality control personnel.We recommend that participants take part in the Filling machine Introduction prior to this block.Safeperoxidehandling: All filling machine personnel who come into contact with peroxide.
Block subjects
Hours
Package evaluationThis block is designed to give participants theoretical and practical knowledge of the Package Integrity checks.
• Asepticproduction• Packageforming• Transversalsealing• Longitudinalsealing• Insidelayerruptures• PullTab
12
Safe peroxide handling This block is designed to train the participants in handling peroxide in a safe way.
• Useofperoxide• Safetyregulations• Basicpropertiesofperoxide• Riskswithperoxide• Protectiveequipment• Actionsatpersonalinjuries• Disposalanddilution• Filling• Concentrationmeasuring
6
Safetyandhygiene
mAINTeNANce TR AINING
our staff gained better aWareness of quality procedures, Which helped them to discover problems earlier
American customer
3
ensure qualiTy and food safeTy
Our Quality Assurance training helps you minimize product quality problems. We offer six targeted modules tailored specifically for senior management, middle management and operational staff, including quality assurance and quality control personnel. The modules cover the entire production process from raw material to finished product. They are conducted by skilled instructors providing best practice and expert knowledge within each area.
3
INTRODUcTION TO lONG-lIFe PRODUcTION
HIGH AcID PRODUcTS
lOW AcID PRODUcTS
lOW AcID PRODUcTS EXTENDED
HYGIeNIc PROceSSING AND PAckAGING
TROUBleSHOOTING
Newly employed or experienced? The above training blocks help all staff in the Quality Assurance/Quality control area acquire and maintain the skills they need to perform their duties in the best way.q
ua
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y a
ssu
ra
nc
e T
ra
inin
g
3
Benefits:•Minimizingproductqualityproblemsthatcoulddamagebrand
value and impact sales if experienced by retailers and/or consumers
•Reducingcostsandwasteduetoqualityproblems
•Meetingstrengthenedlegislationforfoodsafetyandfoodquality
•Increasingawarenessandunderstandingoftheimportanceofquality assurance
Thefollowingmodulesareincludedinqualityassurancetraining:
•Introductiontolong-lifeproduction
•Highacidproducts
•Lowacidproducts
•Lowacidproductsextended
•Hygienicprocessingandpackaging
•Microbiologicaltroubleshooting
QUAlIT Y ASSUR ANce TR AINING
3This training module provides an introduction to long-life production.
Whoisitfor?Senior management.No prior experience is required.
subjects
Hours
• Roleofseniormanagementinconnectionwithproductquality• Differencebetweenqualityassuranceandqualitycontrol• Introductiontolong-lifeproduction
4
Introductiontolong-lifeproduction
QUAlIT Y ASSUR ANce TR AINING
We specify a recommended number of hours for each module.
3This training module covers aseptic processing and packaging of high acid products, quality assurance/quality control, cleaning/cIP and package integrity test methods.
Whoisitfor?middle management and operational staff.No prior experience is required.
subjects
Hours
• Asepticprocessingandpackagingofhighacidproducts, covering the production line from raw material to finished product
• Qualitycontrolversusqualityassurance• Cleaning/CIP• Packageintegritychecks
8
Highacidproducts
QUAlIT Y ASSUR ANce TR AINING
3This training module covers aseptic processing and packaging of low acid products, quality assurance/quality control, cleaning/cIP and package integrity test methods.
Whoisitfor?middle management and operational staff.No prior experience is required.
subjects
Hours
• Asepticprocessingandpackagingoflowacidproducts,coveringtheproductionlinefrom raw material to finished product
• Qualitycontrolversusqualityassurance• Cleaning/CIP• Packageintegritychecks
8
Lowacidproducts
QUAlIT Y ASSUR ANce TR AINING
3This training module covers processing and packaging from raw material to finished product, basic microbiology theory, quality assurance and quality control, troubleshooting, cleaning/cIP and package integrity test methods.
Whoisitfor?middle management and operational staff, including quality assurance/quality control personnel.No prior experience is required.
subjects
Hours
• Asepticprocessingandpackagingoflowacidproducts, covering the production line from raw material to finished product
• Qualitycontrolversusqualityassurance• Basicmicrobiology• Cleaning/CIP• Microbiologicaltroubleshooting• Packageintegritychecks
24
Lowacidproductsextended
QUAlIT Y ASSUR ANce TR AINING
3This training module covers processing from raw material to finished product, basic microbiology theory, aseptic technology, quality assurance and quality control, critical control points concept, cleaning and package integrity.
Whoisitfor?Operational staff including quality assurance/quality control personnel.knowledge of dairy processing and experience from aseptic production is required.
subjects
Hours
• Equipmentforasepticprocessing• Aseptictechnology• Basicmicrobiology• Qualityassuranceandqualitycontrol• Criticalcontrolpointsconcept• Cleaning• Packageintegrity
40
Hygienic processing and packaging
QUAlIT Y ASSUR ANce TR AINING
3 This training module provides participants with a good understanding of the principles of systematic troubleshooting.
Whoisitfor?Operational staff including quality assurance/quality control personnel.This module requires knowledge of aseptic processing and at least three years’ experience in aseptic production.
subjects
Hours
• Casesfrombothtechnicalandmicrobiologicaltroubleshooting• Generalmicrobiology• Roughidentificationofspoilageflora• Generalaspectsofqualitycontrolandqualityassurance• Criticalcontrolpoints• Productsterilization• Aseptictransfer• Asepticpackaging• HazardAnalysisCriticalControlPoints(HACCP)Concept• CleaningandCIP• Packageintegrity
40
Troubleshooting
QUAlIT Y ASSUR ANce TR AINING
3
3
manage Aseptic Production is a three-day training programme for mid-level managers who want to increase their knowledge of aseptic production to improve performance in their plants.
By analyzing real-world examples, you gain insight into the leading factors that impact aseptic product quality and production performance, and ultimately influenceoperationalcost.
mANAGe ASePTIc PRODUcTION
ma
na
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ase
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ic p
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several years ago We had difficulties reaching a defect rate of 1:1,000! today our average defect rate based on our incubation results is less than 1:20,000.
european customer
3
Benefits:•Makemoreinformedbusinessdecisionstoloweroperationalcosts
•Achievehighandconsistentproductquality
•Understandandapplybestpracticestopreventunsterilities
•Planproductionmoreefficientlytoensureyoumeetyour delivery deadlines
mANAGe ASePTIc PRODUcTION
all of us in the management team attended training on aseptic production Where We got to meet some of our competitors and exchanged ideas and experiences With them
european customer
3
mANAGe ASePTIc PRODUcTION
How does the quality of raw materials affect the end product? Are your operational costs in line with industry benchmarks? Which key factors impact performance of an aseptic filling operation? Attending the manage aseptic production course will give you answers to these questions as well as a thorough understanding of how to attain and sustain aseptic performance.
Whoisitfor?This course is designed for plant managers, production managers, quality managers, service managers and others interested in a deeper understanding of aseptic technology. It is recommended that participants have basic knowledge of aseptic technology. Participants should have at least six months’ experience of working in a long-life production environment.
Block subjects Hours
After this session, you will understand how to:
A practical approach to aseptic production
• ApplyTetraPakbestpracticestoyourownoperation• Assesstheimpactofpreventivemeasurestoavoidquality
related mishaps• Identifywhereintheproductlinetheriskismajor• Implementcost-efficientpreventivemeasures
8
Quality systems, competence development and maintenance management
• Workwithcontinuousimprovementtoavoid, rather than detect, unsterilities
• Aligncompetencedevelopmenttomatchyourperformanceambitions• Improvemaintenanceroutinestoreduceimpactonproduction
8
Operational cost analysis • Startanalyzingavailabledatatoidentifypotentialimprovements and “quick wins”
• Investigatetheneedforathoroughcostmapping,improvedanalysisand/or changes in production planning
• Evaluatethecostimpactofimplementingimprovements
8
manage aseptic production
4
always close
To youexpertly trained and certified staff are vital for maximizing uptime, reducing costs and ensuring product quality.
In addition to our dedicated competence development programmes for operators and other staff in maintenance and quality assurance/ quality control, we provide tailor-made training solutions for these key competence areas.
4If what you’ve found so far doesn’t match your needs, get back to us, tell us what you’re looking for and we will find the best way to support you.
Our global Quality Assurance management network of approx. 100 people can support you on any food quality and food safety questions you may have.
Our 17 Technical Training centres around the world provide off-site technical training on our latest equipment as well as on older systems within the Tetra Pak equipment portfolio.
Our1,600certifiedtrainersFieldServiceEngineersprovideon-the-jobtrainingatyoursite,tailored to your staff’s specific needs.
We provide tailored competence development programmes for all members of your personnel.
Please contact your nearest Tetra Pak Technical Service representative for more information about our training services.
adapting training to your specific needs
AlWAYS clOSe TO YOU
5
ASSU Automatic Strip Splicing Unit
ASU Automatic Splicing Unit
cAU cap Applicator Unit
cIP cleaning In Place
De Distribution equipment
DImc DirectInjectionMouldingConcept
em electrical manual
FcS Filling control System
FFU Final Folder Unit
Fm Filling machine
HI HeadspacebyInjection
IH Inductive Heating
ImU InjectionMouldingUnit
lFU lid Forming Unit
mm maintenance manual
Om Operation manual
PlmS Packaging line monitoring System
PT PullTab
QA Quality Assurance
Qc Quality control
RTF Ready To Fill
SA Strip Applicator
SFS Sterilisation Filling Sealing
SPc Spare Parts catalogue
Tmcc Tetra Pak multi-purpose compact controller
TPmS Tetra Pak maintenance System
TPOP Tetra Pak Operator Panel
TS Transversal Sealing
XH extended Hygiene
ABBREVIATIONS
Tetra pak®, , proTecTs whaT’s good, Tetra Brik, Tetra rex, Tetra Top, Tetra fino, Tetra classic and Tetra recart are trademarks belonging to the Tetra pak group.
www.tetrapak.com
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OPERATE YOUR EQUIPMENT
MAINTAINYOUR EQUIPMENT
ENSURE QUALITY AND FOOD SAFETY
We help you to build-up the competence of your personnel
Our global network of trainers offers best-in-class competence training. In fact the figures speak for themselves.
We have a dedicated staff of 50 global instructors specialized in the area of operation, maintenance and automation, more than 1,600 certified trainers, and a quality assurance management network of approx. 100 people operating. Our 17 Technical Training Centres around the world provide off-site technical training on our latest equipment as well as on older systems within the Tetra Pak equipment portfolio. All with one aim, to increase the competence of your staff, and the efficiency of your business.
More skilled people, in more placesWe’re proud to say that we deliver more than 7,800 delivered operator and maintenance training days, and 1,200 delivered quality related training days every year. For us it’s all about enhancing people’s performance, increasing their motivation, and sustaining productivity.
Tetra Pak Technical ServiceRuben Rausings Gata221 86 LundSweden+46 (0)46 36 1000
No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form or by any means, without the previous written approval of Tetra Pak®. All intellectual property rights, including copyright, are reserved by Tetra Pak®.