Customer Support Services PARTS MANUAL · Manual/Video Part Number Operation Manual M051-00K20-A387...

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STEPPER 95SE Customer Support Services PARTS MANUAL rev. 12/15/05

Transcript of Customer Support Services PARTS MANUAL · Manual/Video Part Number Operation Manual M051-00K20-A387...

Page 1: Customer Support Services PARTS MANUAL · Manual/Video Part Number Operation Manual M051-00K20-A387 Service Manual M051-00K47-A013 Hardware Bag AK47-00106-0000 Parts Bag AK47-00123-0000

STEPPER 95SE

Customer Support Services

PARTS MANUAL rev. 12/15/05

Page 2: Customer Support Services PARTS MANUAL · Manual/Video Part Number Operation Manual M051-00K20-A387 Service Manual M051-00K47-A013 Hardware Bag AK47-00106-0000 Parts Bag AK47-00123-0000

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STEPPER 95SE Notes: Manual/Video Part Number

Operation Manual M051-00K20-A387 Service Manual M051-00K47-A013 Hardware Bag AK47-00106-0000 Parts Bag AK47-00123-0000 POWER SUPPLY 12V, 4.5A

Without Line Cord

118E-00001-0161

LINE CORD, DOM. 10A 125V 0017-00003-0704

LINE CORD, CON. 10A 250V 0017-00003-0691

LINE CORD, 10A U.K. 0017-00003-0889

LINE CORD, AUSTRALIA 0017-00003-0918

Page 3: Customer Support Services PARTS MANUAL · Manual/Video Part Number Operation Manual M051-00K20-A387 Service Manual M051-00K47-A013 Hardware Bag AK47-00106-0000 Parts Bag AK47-00123-0000

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STEPPER 95SE Contents PAGE CONSOLE.........................................................................................................................4 CONSOLE COMPONENTS ..............................................................................................5 FRAME COMPONENTS ...................................................................................................6 SHROUDS.........................................................................................................................7 PEDAL ASSEMBLY..........................................................................................................8 MAIN DRIVE PULLEY AND CLUTCH ..............................................................................9 LEFT CLUTCH ASSEMBLY .............................................................................................10 CROSSOVER PULLEY ASSEMBLY................................................................................11 ALTERNATOR ASSEMBLY .............................................................................................12 GUIDE ROLLERS .............................................................................................................13 PCB AND RESISTOR.......................................................................................................14 POLAR RECEIVER ASSEMBLY......................................................................................15 CABLE ..............................................................................................................................16

Page 4: Customer Support Services PARTS MANUAL · Manual/Video Part Number Operation Manual M051-00K20-A387 Service Manual M051-00K47-A013 Hardware Bag AK47-00106-0000 Parts Bag AK47-00123-0000

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Stepper 95SE 95SE-0_ _ _-01Console Serial # SCE100000

CONSOLE ASSEMBLY Part Number Description

GK47-00002-0005 SERV KIT LCD CONS NTSC ENG GK47-00002-0006 SERV KIT LCD CONS NTSC SPN GK47-00002-0007 SERV KIT LCD CONS NTSC JAP GK47-00002-0008 SERV KIT LCD CONS NTSC FRN GK47-00002-0009 SERV KIT LCD CONS PAL ENG GK47-00002-0010 SERV KIT LCD CONS PAL GER GK47-00002-0011 SERV KIT LCD CONS PAL SPN GK47-00002-0012 SERV KIT LCD CONS PAL FRN GK47-00002-0013 SERV KIT LCD CONS PAL ITL GK47-00002-0014 SERV KIT LCD CONS PAL DUT GK47-00002-0015 SERV KIT LCD CONS PAL POR

OVERLAY BEZEL ASSEMBLY

Part Number Description AK63-00247-0001 BZL/SW W/OVERLAY ASSY: MFG; ENG AK63-00247-0003 BZL/SW W/OVERLAY ASSY: MFG; GER AK63-00247-0004 BZL/SW W/OVERLAY ASSY: MFG; SPN AK63-00247-0006 BZL/SW W/OVERLAY ASSY: MFG; JAP AK63-00247-0007 BZL/SW W/OVERLAY ASSY: MFG; FRN AK63-00247-0008 BZL/SW W/OVERLAY ASSY: MFG; ITL AK63-00247-0009 BZL/SW W/OVERLAY ASSY: MFG; DUT AK63-00247-0010 BZL/SW W/OVERLAY ASSY: MFG; POR AK47-00145-0001 BZL/SW OVERLAY ASSY: ENG/PAL AK47-00145-0003 BZL/SW OVERLAY ASSY: GER/PAL AK47-00145-0001 BZL/SW OVERLAY ASSY: SPN/PAL AK47-00145-0007 BZL/SW OVERLAY ASSY: FRN/PAL AK47-00145-0008 BZL/SW OVERLAY ASSY: ITL/PAL AK47-00145-0009 BZL/SW OVERLAY ASSY: DUT/PAL AK47-00145-0010 BZL/SW OVERLAY ASSY: POR/PAL

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Stepper 95SE 95SE-0_ _ _-01Console Components Serial # SCE100000

Screws(7)0017-00101-1242

Console Back Cover0K32-01003-0000

Screws(8)0017-00101-1810

Single Board ComputerA084-92251-A003

Interface BoardsA084-92247-A009 NTSC A084-92247-A010 PAL

Screws(3)0017-00101-1814

TOUCHSCREENS, LCD0K32-01001-0013

Inverter Board135E-00002-0002Screws(2)0017-00101-1813

Seal0017-00042-1156

Bracket0K32-01006-0000

Screws(4)0017-00101-1843

Grommets(4)0017-00042-1160

Nuts(4)0017-00103-0084

HEADPHONE-JACK ASSYAK32-00035-0000

POLAR PCB W/HEADERAK39-00064-0000

TAPE: ADHESIVE0K39-01044-0000

Screw0017-00101-1811

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Stepper 95SE 95SE-0_ _ _-01Frame Components Serial # SCE100000

Mono-ColumnAK47-00068-0000 Mono-Column Decal0K47-01115-0000

Bull Horn w/HR - LTAK47-00023-0002

Bull Horn w/HR - RTAK47-00023-0001

Accessory Tray0K63-01030-0000Screws0017-00101-1253

HandlebarAK47-00057-0000

Leg LevelersAK61-00035-0000Jam Nut0017-00103-0273

Vertical Handrail0K47-01030-0000

Wheel0K63-01040-0000Wheel w/BearingsAK63-00016-0000Wheel Insert0K47-01085-0000

Console MountingScrews0017-00101-1253

TORX Cap Screw (4)0017-00101-1715

End Cap0K47-01156-0000

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Stepper 95SE 95SE-0_ _ _-01Shrouds Serial # SCE100000

Phillips Pan Screw(9)0017-0010101242

Phillips Pan Screw(2)0017-00101-1735

Left Shroud AK47-00064-0000

Right Shroud AK47-00064-0001

Center Shroud0K47-01057-0000

Mono-Column ShroudAK47-00082-0000

Phillips Pan Screw(2)0017-00101-1242

Track Cover Plate0K47-01128-0000

Cover Screw(2)0017-00101-1732

Pedal Tube0K47-01132-0000Pedal Tube Bolts0017-00101-1719

Decal; ISO Track0K47-01112-0000

Cover Rail Bracket0K47-01146-0000Bracket Screw0017-00101-1732

Grommet0017-00042-0754

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Stepper 95SE 95SE-0_ _ _-01Pedal Assembly Serial # SCE100000

Sleeve Roller(2)0K47-01136-0000

Side Roller Hex Bolt(4)0017-00101-1731

Track Roller(4)w/Busshing AssyAK47-00087-0000

Center Track Roller0K47-01084-0000

Thin Lock Nut(2)0017-00103-0324

Pedal Bracket Assemblyw/o RollersAK47-00086-0000Pedal Assembly LTw/RollersAK47-00072-0000Pedal Assembly RT]w/RollersAK47-00073-0000Pedal Only: RH or LT0K47-1046-0000

Mono-roller Hex Bolt(2)0017-00101-1730

Center Hex Bolt0017-00101-1729

Belt/Spring AssemblyGK47-00002-0032

Spacer Plate0K47-01148-0000

Lock Nut(11)0017-00103-0282

Washer(2)0017-00104-0159

Belt Terminator0K35-01105-0000

Clamp Bracket0K35-01142-0000

Low HeadTerminator Screw(2)0K47-01153-0000

Roller Sleeve(2)0K47-01084-0000

Track Roller0K47-01084-0000

Mono Roller w/BearingsAK47-00076-0000

Mono Roller & Shaft Assy(2)AK47-00071-0000

Shaft0K47-01134-0000

Washer0K47-01151-0000

Thrust Washer0K47-01144-0000

Thrust Washer0K47-01144-0000

Washer0K47-01151-0000

Mono-roller Hex Bolt(2)0017-00101-1730

Retainer, Bottom0K35-01144-0001Retainer, Top0K35--1144-0003Allen Screw0017-00101-1346Nut 0017-00103-0052

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Stepper 95SE 95SE-0_ _ _-01Main Drive Pulley and Clutch Serial # SCE100000

Thrust Washer(3)0K47-01104-0000

Right DriveClutch AssemblyAK47-00043-0001

Flat Washer0K47-01105-0000

ThrustWashers

E-ring0017-00100-0107

Main Drive Pulley/ShaftAK47-00006-00000

Main Drive Belt0K47-01054-0000

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Stepper 95SE 95SE-0_ _ _-01Clutch Assembly - LT Serial # SCE100000

Thrust Washer

Left Pulley ClutchAK47-00043-0002

E-Rings(2)0017-00100-0107

Thrust Washer

Flat Washer

E-Ring

Flat Washers(3)0K47-01105-0000

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Stepper 95SE 95SE-0_ _ _-01Crossover Pulley Assembly Serial # SCE100000

Bolt0017-00101-1717

Lock Nut0017-00103-0025

Frame

Nut0017-00103-0026

Washer0017-00104-0043

Auto Start Switchand CableAK63-00050-0000

Adjustable Bracket0K47-01052-0000

Plate0K47-01056-0000

Bolts(2)0017-00101-1048

Magnet118E-00001-0124

Screw0017-00101-1713

Crossover Pulley AssyAK47-00007-0000

Tensioning Bolt0017-00101-0928

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Stepper 95SE 95SE-0_ _ _-01Alternator Assembly Serial # SCE100000

Alternator Belt0K47-01106-0000

Tensioning Bracket Bolt0017-00101-0986

Alternator w/FlywheelAK47-00038-0000

Locking Nut0017-00103-0117

Washer0017-00104-0044

Alternator Pivot Bolt0017-00101-0956

Alternator Flywheel0K47-01069-0000

Tensioning Bracket0K47-01053-0000

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Stepper 95SE 95SE-0_ _ _-01Guide Rollers Serial # SCE100000

Spring Guide Pulley(2)0K47-01066-0000Snap Ring(6)0017-00100-0050Shaft0K47-01154-0000

Belt Guide Pulley(2)AK63-00008-0000Bolt - 0017-00101-1722Nut - 0017-00143-0025

Belt Idler Pulley(2)0017-00009-1147Bolt(2)0017-00101-1089

Nut0017-00103-0025

Bolt0017-00101-1048

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Stepper 95SE 95SE-0_ _ _-01PCB and Resistor Serial # SCE100000

Plastic Grommet(4)0017-00042-0821

Phillips Screw(4)0017-00101-0823

Power Control BoardB084-92273-A000

PCB Bracket0K47-01087-0000

ResistorAK47-00037-0000

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Stepper 95SE 95SE-0_ _ _-01Polar Receiver Assembly Serial # SCE100000

PolarReceiverSK40-00045-0001

Screw0017-00101-1723

Screw0017-00101-1728

Electrode KitGK47-00002-0004

Polar Cap0K47-01075-0000

Isolator0K36-01059-0002

Cap0K63-01114-0000

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Stepper 95SE 95SE-0_ _ _-01Cable Serial # SCE100000

DC Power CableAK32-00075-0000

Coax CableAK32-00020-0000

Console CableAK32-00026-0004

HR CableAK63-00028-0001

HR Extensions CableAK32-00022-0000

POLAR receiverAK39-00064-0000

Polar CableAK32-00017-0000

Console Power CableAK32-00006-0004Reed switch and Cable

AK32-00027-0000

Flat Flex Cable118E-00001-0172

Inverter CableAK32-00032-0000

Head phone Jack CableAK32-00009-0000

Head phone Jack SR KITSK32-00035-0000