Customer Satisfaction and Total Quality Management

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    Customer Satisfaction and

    Total Quality Management

    Department of Industrial Engineering UETPeshawar

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    Why study Customer?

    Asset of an organization.

    Success of any organization is related to no of

    customers, how often they come and buy and how

    much.

    Customer satisfaction is used as measure of quality

    due to national and international competition.

    Exceeding customer expectation in order to win newbusiness and to keep the existing business.

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    Customer Needs and Company

    Offers

    Customer satisfaction Model

    The customer needs are presented by circle

    and square represents the products or services

    that the company is going to offer.

    Total satisfaction is achieved when the offer

    matches the need.

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    Who is the Customer?

    Internal and external customers.

    External customers. The one who uses the

    product or service or the one who purchases

    the product or service or the one who influence

    the sale of the product or service. ( as child

    influenced the sale). identification of external

    customers is going to change.

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    Customers

    External customer is one who is normally

    outside the organization and is of 3 types.

    Current, prospective, and lost customer.

    Every employee in the organization must know

    how their job enhance the customer needs.

    Continuous improvement is required to retain

    the existing one and add new one

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    Internal Customers

    Every function has internal customer. Every

    person in a process is considered as a customer

    of the proceeding operation.

    Each worker goal is to make sure that quality

    meets the expectation s of the next person.

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    Internal Customers

    3 basic question to be asked in internal

    customers relations. i.e.

    1. what do u need from me?

    2. what do u do with my output?

    3. are their any gap between what u need

    and what u get?

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    What is important to customer

    ASQ answers on survey basis that following factorsare important to end user.

    Performance Feature

    Service

    Warranty

    Price

    Reputation

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    Performance : A product primary operating

    characteristics. It involves fitness for use. It

    may include 1) availability: the possibility that

    the product will operate when needed.

    2) Reliability: freedom from failure over time.

    3). Maintainability: ease of keeping the product

    operatable.

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    Service sector

    Research shows that 5 key dimensions of service

    quality contribute to customer perception.

    Reliability: The ability to provide what was promised,

    dependably, and accurately. Example includecustomer service representative responding in the

    promised time, following customer instruction,

    providing error free invoice and statements, and

    making repair correctly the 1st time.

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    Service Sector

    Assurance: the knowledge and courtesy of

    employee and their ability to convey trust and

    confidence. For example the ability to answer

    questions, having the capability to do

    necessary work and being polite and pleasant

    during customer transactions.

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    Service Sector

    Tangibles: the physical facility and

    equipments and the appearance of personnel.

    Tangible include attractive facilities,

    appropriately dressed employees, and well

    designed forms that are easy to read and write.

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    Service Sector

    Empathy: The degree of caring and individual

    attention provided to customer.

    Responsiveness: the willingness to help

    customers and provide prompt services.

    Example include acting quickly to resolve

    problems and rapidly replacing defective

    products.

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    Quality dimension of Manufactured

    Product vs ServiceQuality Dimension Manufactured Product

    (Stereo Amplifier)

    Service Product

    (checking account)

    Performance Power Time to process

    customer request

    Feature Remote Control Automatic bill payment

    Conformance Workmanship Accuracy

    Reliability Mean time to failure Variability of time to

    process request

    Durability Useful life Keeping pace with

    industry trends

    Aesthetics Oak cabinet Appearance of bank

    lobby

    Serviceability Ease of repair Resolution of error

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    Japanese Professor say

    Japanese professor Noriaki Kano suggest three classes ofcustomer requirements.

    Dissatisfiers: Requirement that are expected in a product orservice. In Automobile, a radio, heater and required safetyfeatures are examples which are generally not stated bycustomer but assumed as given. If these features are not giventhen customer is dissatisfied.

    Satisfiers: Requirements that customer say they want. Manycar buyers want a sunroof, power windows, or antilock brakes.Although these requirements are not expected, fulfilling them

    creates satisfaction. Delighters: new features that customers dont expect.

    Individual channel selection at each seat will delight theindividual.

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    Feedback

    Customers continuously change. they changetheir minds, their expectations, and theirsuppliers. It enables the organization to;

    1) Discover customer dissatisfaction2) Discover relative priorities of quality

    3) Compare performance with competition

    4) Identify customer needs5) Determine opportunities for

    improvements

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    Voice of the customer

    Customerneeds/requirements asexpressed by the customersown terms are called as

    Voice of the Customer. Customer meaning is a

    crucial part of the message.

    Vice president of Marketingat Whirlpool refrigerators

    stated the consumer speakin code Whirlpool researchshowed that customer wanteasy to clean refrigerator.

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    How to Listen Voice of the Customer

    Comment Cards

    Low cost method for

    obtaining feedback from

    customer. People respond in case

    the product is very good

    or very bad.

    Also used in restaurants

    and hotels.

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    Feedback contd..

    Customer Questioners:

    It is a popular tool for

    obtaining opinion and

    perceptions about an

    organization and its

    products and services.

    Its costly and time

    consuming process

    Most survey ask the

    customer to grade the

    questions

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    Feedback contd

    Focus Groups:

    A focus group is a form ofqualitative research in which agroup of people are asked abouttheir perceptions, opinions, beliefs

    and attitudes towards a product,service, concept, advertisement,idea.

    Questions are asked in aninteractive group setting whereparticipants are free to talk with

    other group members.

    Focus groups are sometimes usedwith an organizations employeesto examine internal issues.

    http://en.wikipedia.org/wiki/Qualitative_researchhttp://en.wikipedia.org/wiki/Qualitative_researchhttp://en.wikipedia.org/wiki/Qualitative_researchhttp://en.wikipedia.org/wiki/Qualitative_research
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    Feedback contd..

    Customer Visits.

    Visits to a customer place of business provide anotherway to gather information.

    An organization can easily monitor its productperformance while it is in use and identify anyproblem.

    Senior managers should be involved in these visits

    along with operational managers. Brain storming sessions with the customers about

    future products and services.

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    Feedback cond..

    Quality Report Card.

    These are sent on quarterly basis normally to

    the customers regarding the product quality.

    Internet and computers

    Toll Free Numbers

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    Assignment No. 1

    Affinity Diagrams

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    Demings Background

    Main architect for introducing Total Quality

    into Japan

    Born 1900

    Graduated in Electrical Engineering

    PhD in mathematical physics

    Became statistician for US govt. Sent by US govt. to Japan after WWII to

    advise on Japanese census.

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    Demings Philosophy

    Quality is about people, not products

    Suggested quality concept for designing

    product

    Management need to understand nature of

    variation and how to interpret statistical data

    Promoted importance of leadership

    85% of production faults responsibility of

    management, not workers

    Enumerated a 14-point management

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    Product Development Cycle

    1. Design the product.

    2. Make it.

    3.

    Try to sell it.4. Do consumer research and test the products

    uses.

    5. Redesignstart the cycle all over again.

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    Quality

    Costs

    Prices

    Productivity

    Market Share

    Stay in business

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    Demings 14-point Management

    Philosophy

    2. Adopt a commitment to seek continual

    improvements Constantly and forever improve the system

    development processes, to improve quality andproductivity, and thus constantly decrease the time

    and cost of systems. Improving quality is not a one

    time effort.

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    Demings 14-point Management

    Philosophy

    4. In dealing with suppliers one should end the

    practice of awarding business on price. Move

    towards quality of product, reliability of

    delivery and willingness to cooperate andimprove. Build partnerships.

    Minimize total cost. Move towards a single supplier

    for any one item or service, making them a partner ina long-term relationship of loyalty and trust.

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    Demings 14-point Management

    Philosophy

    5. Improvement is not confined to products and

    their direct processes but to all supporting

    services and activities

    All functions in an organization need to become

    quality conscious to deliver a quality product.

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    Demings 14-point Management

    Philosophy

    6. Train a modern way.

    Institute training on the job. Everyone must be trained,

    as knowledge is essential for improvement.

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    Demings 14-point Management

    Philosophy

    7. Supervision must change from chasing, to

    coaching and support. Institute leadership. It is a mangers job to help their

    people and their systems do a better job.

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    Demings 14-point Management

    Philosophy

    8. Drive out fear and encourage two-way

    communication. Drive out fear, so that everyone may work effectively.

    Management should be held responsible for the faultsof the organization and environment.

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    Demings 14-point Management

    Philosophy

    9. Remove barriers between departments

    Break down barriers between areas. People must work

    as a team. They must foresee and prevent problems

    during systems development and use.

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    Demings 14-point Management

    Philosophy

    10. Do not have unrealistic targets

    Set realistic targets. Do not place people under

    unnecessary pressure by asking them to do things

    which are not achievable. Eliminate slogans,exhortations, and targets that ask for zero defects, and

    new levels of productivity. Slogans do not build

    quality systems.

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    Demings 14-point Management

    Philosophy

    11. Eliminate quotas and numerical targets

    Eliminate numerical quotas and goals. Substitute it

    with leadership. Quotas and goals (such as schedule)

    address numbers - not quality and methods.

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    Demings 14-point Management

    Philosophy

    12. Remove barriers that prevent employees

    having pride in the work that they perform Remove barriers to pride of workmanship. The

    responsibility of project managers must change fromschedules to quality.

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    Demings 14-point Management

    Philosophy

    13. Encourage education and self-improvement

    for everyone Institute and vigorous program of education and self-

    improvement for everyone. There must be acontinuing commitment to training and educating

    software managers and professional staff.

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    Demings 14-point Management

    Philosophy

    14. Publish top managements permanent

    commitment to continuous improvement of

    quality and productivity

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    Questions

    ?