Custom Seal TPO Details
Transcript of Custom Seal TPO Details
Custom Seal TPO Details Detail # Detail Name Page Number CS-1.01 Termination Bar 4 CS-1.02 Termination Bar W/ Counter Flashing 4 CS-1.03 Common Counter Flashing & Membrane Securement 5 CS-1.04 Coping Termination Over Membrane Flashing 5 CS-1.05 Gravel Stop / Drip Edge Termination – TPO Coated Metal 6 CS-1.08 Gravel Stop / Drip Edge Termination – TPO Coated Metal 6 CS-1.09 Gravel Stop / Drip Edge Securement Pattern 7 CS-2.01 Vertical Wall Base Flashing 7 CS-2.02 Horizontal Wall Base Flashing 8 CS-2.03 Non-Penetrating Wall Base Flashing 8 CS-2.04 Wall Base Flashing w/ Cant 9 CS-2.05 Horizontally Mounted Peel & Stick R.P.S 9 CS-2.06 Vertically Mounted Peel & Stick R.P.S 10 CS-3.01 Intermediate Securement for High Wall Flashing Method 1 10 CS-3.02 Intermediate Securement for High Wall Flashing Method 2 11 CS-3.03 Sloped Wall Transition 11 CS-3.06 Existing Curb Flashing 12 CS-3.07 New Curb Flashing 12 CS-3.08 Roof Hatch Curb Flashing 13 CS-3.10 Welded Watertight Curb Flashing 13 CS-3.13 Sleeper Support Assembly 14 CS-3.14 Sleeper Curb Support 14 CS-3.15 Skylight Curb Flashing 15 CS-4.01 Pre-Molded Inside Corner 15 CS-4.02 Two Piece Inside Corner Detail 16 CS-4.03 One Piece Inside Corner Detail w/ Pigear Overlay 16 CS-4.04 Pre-Fabricated Outside Corner Flashing 17 CS-5.01 One Piece Flashing w/ Pre-Molded Outside Corner 18 CS-5.02 Field Fabricated Outside Corner 18 CS-5.03 Field Fabricated Outside Corner 19 CS-6.01 Hot Air Welded Seam 19 CS-6.02 Mechanically Attached Seam / Single Weld – 6’ Panels Only 20 CS-6.03 Mechanically Attached Seam / Dual Weld – 6’ & 12’ Panels Only 20 CS-6.04 Mechanically Attached Seam / Single Weld using 8’ &10’ Panels 21 CS-6.05 TPO Panel Markings for 6’ & 12’ Panels 21 CS-7.01 Pre-Fabricated Pipe Boot 22 CS-7.02 Field Fabricated Pipe Wrap 22 CS-7.03 Hot Pipe Flashing 23 CS-8.01 Roof Drain 23 CS-8.02 Membrane Securement at Drain w/ Sump 24 CS-9.01 Pourable Sealer Pocket Formed with TPO Coated Metal 24 CS-9.02 Pourable Sealer Pocket Formed with Un-Coated Metal 25 CS-10.01 Scupper Fabricated with TPO Coated Metal 25 CS-10.02 Scupper Fabricated with Un-Coated Metal 26 CS-10.03 Gravel stop Scupper Fabricated Coated Metal 26 CS-11.01 Field Fabricated Deck to Deck Expansion Joint 27
CS-11.02 Field Fabricated Deck to Deck Curb Expansion Joint 27 CS-11.03 Field Fabricated Deck to Wall Expansion Joint 28 CS-11.04 Deck-to-Deck Sliding Expansion Joint 28 CS-14.01 Snap On Two Piece Fascia Assembly 29 CS-14.03 Standard Gravel stop 29 CS-14.04 Coated Metal Edge Detail for Mechanically Attached Systems 30 CS-14.06 Slotted Drain Bar 30 CS-14.07 Gutter With Flange 31 CS-14.08 Roof Edge Termination 31 CS-14.10 Gravel stop Metal Joint 32 CS-14.11 TPO Coated Metal Gravel stop 32 CS-15.01 Bar Cover Tape Over Field Seam T-Joint 33 CS-15.02 Bar Cover Tape End Lap 33 CS-16.01 Molded EPDM Walkpad Installation 34 CS-16.02 Paver Installation 34 CS-16.03 Pipe Support 35 CS-16.04 Installation of Weldable Walktread 35 CS-17.02 TPO Edge Sealant 36 CS-18.01 Tie In To an EPDM Roof System 36 CS-18.02 Curb Tie In To Roof By Others 37 CS-18.03 Tie In To BUR Roof By Others 37 CS-19.01 Lightning Rod Installation 38 CS-19.03 Night Seal Installation 39 CS-19.04 Valley Installation 39 CS-19.05 Ridge Installation 40 CS-19.06 Threshold Termination 40 CS-19.07 Sacrificial Layer at Grease Vent 41 CS-19.08 Rooftop Equipment Support 41 Supplemental Details (these are also in the application sections for the appropriate system) CS-42.08 Mech. Attached Insulation Securment Pattern for Std Warranty 42 CS-42.02sw Mech. Attached Cross Section for Single Weld (sw) Systems 42 CS-42.02dw Mech. Attached Cross Section for Dual Weld (dw) Systems 43 CS-42.04-1 Perimeter Securement Layout For Std. Warranty 50’ High or Less 44 CS-42.04-3 Perimeter Securement Layout For Factory Mutual Rated Systems 45 CS-41.05 Fully Adhered Insulation Securement Pattern for Std Warranty 46 CS-41.02 Fully Adhered System Cross Section 47 N/A Reduced Fastening Patterns for Fully Adhered Systems 48-49 CS-40.02 Ballasted System Cross Section (including Std, IRMA & Paver) 50
Custom Seal Termination Caulk
Custom Seal WaterstopSee Note #3
Approved Custom Seal Fasteners Spaced 20.3 cm (8") Apart On Re-roof Applications And 30.5 cm (12") Apart On New Construction Projects
Vertical substrate must be clean and suitable for flashing.Alternate flashing substrates may be installed over existing vertical substrates if conditions prevent the substrate from meeting Custom Seal flashing requirements. Examples of alternate substrates are 1.3 cm (1/2") minimum thickness exterior grade plywood or 22ga G-90 Galvanized Steel. Securement must be achieved with corrosion resistant fasteners and be sufficent to resist 556 N (125 lbs) of pullout pressure per square foot. For compression details that utilize Custom Seal Waterstop, the substrate must be bared in the compression area down to either a masonry, or metal surface.
1.2.
3.
As with any surface mounted termination, the vertical substrate above the seal must be waterproofed and maintained by the property owner in order to ensure performance of the detail.
Custom Seal TPO Bonding Adhesive
Custom Seal Metal Termination Bar
Custom Seal TPO MembraneSee Notes #1&2
TPO Systems 06/02Termination Bar Detail #: CS-1.01
TPO Systems 06/02
Termination Bar W/ Counter Flashing Detail #: CS-1.02
Custom Seal WaterstopSee Note #3
Approved Fasteners Spaced 16 cm (6") Apart On Re-roof Applications And 30.5 cm (12") Apart On New Construction Projects
Vertical substrate must be clean and suitable for flashing.Alternate flashing substrates may be installed over existing vertical substrates if conditions prevent the substrate from meeting Custom Seal flashing requirements. Examples of alternate substrates are 1.3 cm (1/2") minimum thickness exterior grade plywood or 22ga G-90 Galvanized Steel. Securement must be achieved with corrosion resistant fasteners and be sufficent to resist 556 N (125 lbs) of pullout pressure per square foot. For compression details that utilize Custom Seal Waterstop, the substrate must be bared in the compression area down to either a masonry, or metal surface.
1.2.
3.
As with any surface mounted termination, the vertical substrate above the seal must be waterproofed and maintained by the property owner in order to ensure performance of the detail.
Custom Seal TPO Bonding Adhesive
Custom Seal Metal Anchor Bar
Custom Seal TPO MembraneSee Notes #1&2
Metal Counterflashing By others
TPO Systems06/02
Common Counter Flashing & Membrane Securement
Detail #: CS-1.03
Custom Seal Waterstop - See Note #3
Vertical substrate must be clean and suitable for flashing.Alternate flashing substrates may be installed over existing vertical substrates if conditions prevent the substrate from meeting Custom Seal flashing requirements. Examples of alternate substrates are 1.3 cm (1/2") minimum thickness exterior grade plywood or 22ga G-90 Galvanized Steel. Securement must be achieved with corrosion resistant fasteners and be sufficent to resist 556 N (125 lbs) of pullout pressure per square foot. For compression details that utilize Custom Seal Waterstop, the substrate must be bared in the compression area down to either a masonry, or metal surface.
1.2.
3.
Custom Seal TPO Bonding Adhesive
Custom Seal TPO MembraneSee Notes #1&2
Metal Counterflashing By others
Approved Custom Seal Fasteners Spaced 20.3 cm (8") Apart On Re-roof Applications And 30.5 cm (12") Apart On New Construction Projects
TPO Systems06/02
Coping Termination Over Membrane Flashing Detail #: CS-1.04
Custom Seal TPO MembraneSee Note #1
Continuous Metal Cleat
Custom Seal TPO Bonding Adhesive
Wood Nailer
Metal Coping Cap By OthersFabricated and installed toSMACNA Recommendations
Or
For Interior Securement Only
TPO Membrane must extend over wood nailer and onto exterior wall or parapet surface a minimum of 12.7 mm (1/2")
1.
TPO Systems06-02
Gravel Stop / Drip Edge Termination - Un-coated Metal Detail #: CS-1.05
Custom Seal TPO Membrane
Custom Seal TPO Bonding Adhesive
Wood Nailer
Custom Seal bar cover tape applied to primedmetal and membrane substrate centered on metal flange edge. Roll 100% to ensure contactand caulk any exposed joints in the metal onthe horizontal surface with Custom Seal terminationcaulk.
Metal Drip Edge fabricated and installed to SMACNArecommendations. Fascia portion must be cleatedand extend to ½" min. below wood nailer. Min. flangesecurement must be 6" o.c. and be in staggered rows separated by no more than the fastener head width.
TPO Systems06-02Detail #: CS-1.08
TPO Coated Metal Drip Edge fabricated and installed to SMACNA recommendations. Fascia portion must be cleated and extend to ½" min. below wood nailer.
Custom Seal TPO Membrane bonded to a GenFlexapproved substrate with a 1½" minimum hot airweld onto the Custom Seal TPO Coated Metal.
Custom Seal TPO Bonding Adhesive
Custom Seal approved substrate
Metalwork by others must be cleaned free of oil and contaminates and primed withCustom Seal Primer prior to application of TPO Cover Tape.
Gravel Stop / Drip Edge Termination - TPO Coated Metal
Wood Nailer
TPO Systems 06-02
Gravel Stop / Drip EdgeSecurement Pattern Detail #: CS-1.09
NOTE: Flange width must be less than width of nailerbut also allow the flashing material to extend minimum 2" onto metal beyond fasteners installed in the staggered pattern shown and 1½" min. onto deck membrane.
Custom Seal Insulation
Custom Seal TPO Membrane
Wood Nailer
Approved Substrate
Metalwork by others fabricated and installed to SMANCA Standards(minimum fastening requirements shown below - must be installedin conjunction with a continious metal cleat securing fascia tight to face of building in order to prevent or mitigate potential wind damage.
2"
1½"
Roof
Edge
6" max.
1"
½"
Custom Seal Flashing Material (cover tape set in primer or TPO Flashing welded to TPO Coated Metal)
06/02Detail #: CS-2.01 All TPO SystemsVertical Wall Base Flashing
Custom Seal TPO Membrane
Custom Seal TPO Bonding Adhesive
Custom Seal Seam Plate Or Metal Bar Anchor
3.8 cm (1.5") min. Hot Air Weld
Approved Deck
Approved Custom Seal Fastener spaced 30.5 cm (12") o.c. max - not to exceed 15.2 cm (6") in length
Custom Seal Insulation 10.2 Cm (4") Max. ThicknessWithout A Treated Wood Nailer
Approved Substrate
Note: Deck membrane must extend minimum ½" beyond Bar Anchor or Seam Plate.
06/02Horizontal Wall Base Flashing Detail #: CS-2.02 All TPO Systems
Except Ballasted
06/02Detail #: CS-2.03TPO Systems
(over metal, concrete and wood decks only - not for use with EPS Insul.)
Non-Penetrating Wall Base Flashing
Approved SubstrateCustom Seal TPO Membrane
Custom Seal TPO Bonding Adhesive
Custom Seal Metal Bar Anchor secured with Approved Custom Seal Fasteners spaced 30.5 cm(12") o.c. max - not to exceed 15.2 cm (6") in length. Note: Cover Tape must extend minimum ½" beyond Bar Anchor or Seam Plate.
Approved Deck
Custom Seal Insulation10.2 Cm (4") Max. ThicknessWithout A Treated Wood Nailer
Inverted Custom Seal 12.7cm (5") Bar Cover Tapebonded to the primed underside of the deckmembrane and rolled 100% to ensure contact
5.0 cm (2") behind Bar Anchor
Custom Seal TPO Membrane
Custom Seal TPO Bonding Adhesive
Custom Seal Seam Plate Or Metal Batten Anchor
3.8 cm (1.5") min. Hot Air Weld
Approved Deck
Approved Custom Seal Fastener spaced 30.5 cm (12") o.c. max - not to exceed 15.2 cm (6") in length
Custom Seal Insulation10.2 Cm (4") Max. ThicknessWithout A Treated Wood Nailer
Approved Substrate
Note: Deck membrane must extend minimum ½" beyond Bar Anchor or Seam Plate.
06/02Detail #: CS-2.04 TPO SystemsWall Base Flashing w/ Cant
06/02Detail #: CS-2.05 TPO Systems
(not for use with EPS Insul.)Horizontally Mounted
Peel & Stick R.P.S.
7.6 cm(3") max.
Approved SubstrateCustom Seal TPO Membrane
Custom Seal TPO Bonding Adhesive
Custom Seal Seam Plate Or Metal Batten Anchor
3.8 cm (1.5") min. Hot Air Weld
Approved Deck
Approved Custom Seal Fastener 30.5 cm (12") o.c.max - not to exceed 15.2 cm (6") in length
Custom Seal Insulation10.2 Cm (4") Max. ThicknessWithout A Treated Wood Nailer
Note: Deck membrane must extend minimum ½" beyond Bar Anchor or Seam Plate.
Approved SubstrateCustom Seal TPO Membrane
Custom Seal TPO Bonding Adhesive
Custom Seal Metal Bar Anchor or Seam Plates secured with Approved Custom Seal Fasteners spaced 30.5 cm (12") o.c. max - fasteners not to exceed 15.2 cm (6") in length
Approved Deck
Custom Seal Insulation10.2 Cm (4") Max. ThicknessWithout A Treated Wood Nailer
Custom Seal 15.2 cm (6") Peel & Stick R.P.S. Stripbonded to the primed underside of the deckmembrane and rolled 100% to ensure contact
2.5 cm (1") behind Bar Anchor or SeamPlate
06/02Detail #: CS-2.06 TPO SystemsVertically Mounted
Peel & Stick R.P.S.
06/02Detail #: CS-3.01 TPO SystemsIntermediate Securement for High Wall Flashing Method 1
Approved SubstrateCustom Seal TPO Membrane
Custom Seal TPO Bonding Adhesive
Custom Seal Metal Bar Anchor or Seam Plates secured with Approved Custom Seal Fasteners spaced 30.5 cm (12") o.c. max - fasteners not to exceed 15.2 cm (6") in length
Approved Deck
Custom Seal Insulation10.2 Cm (4") Max. ThicknessWithout A Treated Wood Nailer
Custom Seal 15.2 cm (6") Peel & Stick R.P.S. Stripbonded to the primed underside of the deckmembrane and rolled 100% to ensure contact
2.5 cm (1") above Bar Anchor or SeamPlate
Wall and parapet flashing exceeding 48" in height must have intermediate membranesecurement consisting of Custom Seal anchor bars or seam plates and be secured to thesubstrate at the rate of one Custom Seal fastener of appropriate type and lenghth per 12".
1.2
m (
48")
max
.
Custom Seal Bar Anchor Cover Tape or TPO Cover Tapeapplied to a primed TPO Membrane substrate and rolled 100% to ensure contact between the mating surfaces OR6" wide TPO Flashing hot air welded in place with minimum 1½" wide hot air welded seams
Custom Seal Insulation
Approved Substrate
Custom Seal TPO Membrane
Custom Seal TPO Bonding Adhesive
Any Custom Seal approved Base Tie In
Custom Seal Bar Anchor or Seam Plates secured withApproved Custom Seal Fasteners 30.5 cm (12") o.c.
Install shingles to shingle manufacturers specification over properly installed starter course of shingles
Roofing Felt Shingle Underlaymentto counter-flash TPO Membrane
Note: TPO Membrane must be extended as required to reach a point 24" up the shingled slope from the finished roof surface. Top of membrane to be sealed to deck with bead of Custom Seal Waterstop and be counter-flashed with roofing felt by min. 3".
Custom Seal Waterstop
Any Custom Seal approved Base Tie In
Approved Substrate
Custom Seal TPO Bonding Adhesive
Wood Nailer (only required if insulation thickness exceeds 4")
Custom Seal TPO Membrane
Custom Seal Insulation
06/02Detail #: CS-3.02 TPO SystemsIntermediate Securement for High Wall Flashing Method 2
06/02Detail #: CS-3.03 TPO SystemsSloped Wall Transition
Counter-flash each Anchor Bar or row of Seam Plateswith the membrane panel above it and position so as to achieve a minimum of 1½" hot air weld to the adjacent membrane panel
Custom Seal Bar Anchor or Seam Plates secured withApproved Custom Seal Fasteners 30.5 cm (12") o.c.
Any Custom Seal approved Base Tie In
Custom Seal TPO Bonding Adhesive
Custom Seal TPO Membrane
Approved Substrate
Custom Seal Insulation
1.2
m (
48")
max
.
Wall and parapet flashing exceeding 48" in height must have intermediate membranesecurement consisting of Custom Seal anchor bars or seam plates and be secured to thesubstrate at the rate of one Custom Seal fastener of appropriate type and lenghth per 12".
06/02TPO SystemsExisting Curb Flashing Detail #: CS-3.06
06/02Detail #: CS-3.07 TPO SystemsNew Curb Flashing
Custom Seal Insulation
Custom Seal TPO Membrane
Custom Seal TPO Bonding Adhesive
Approved Substrate
Any Custom Seal approved Base Tie In
Custom Seal Waterstop
Counter-Flashing
HVAC Unit or Skylight Assembly
Curb Flange Secured to the Structural Deckor secured to a properly installed wood nailer equal in height to the roof insulation
Fasten Counter-Fl;ashing with Neoprene Washered Fasteners 6" o.c.
Custom Seal Insulation
Custom Seal TPO Membrane
Custom Seal TPO Bonding Adhesive
Approved Substrate
Any Custom Seal approved Base Tie In
HVAC Unit or Skylight Assembly
Securement of membrane optional since unit will rest
on membrane
06/02Detail #: CS-3.08 TPO SystemsRoof Hatch Curb Flashing
06/02TPO SystemsWelded Watertight Curb Flashing Detail #:CS-3.10
Custom Seal Insulation
Custom Seal TPO Membrane
Custom Seal TPO Bonding Adhesive
Approved Substrate
Any Custom Seal approved Base Tie In
HVAC Unit
Curb Frame
Backer Rod
TPO Membrane
Dashed Line=TPO Bonding Adhesive
Custom Seal Insulation
Custom Seal TPO Membrane
Custom Seal Primer
Approved Substrate
Welded Watertight HVAC Unit or Skylight Assembly
Curb Flange Secured at the rate of 15.2 cm (6")o.c. through the TPO membrane to a properly installed wood nailer equal in height to the roof insulation
Custom Seal Edge Caulk Applied To All Exposed Edges
Custom Seal Bar Cover Tape
Custom Seal Waterstop(applied in a continiousbead between flange and membrane)
06/02Detail #: CS-3.13Sleeper Support Assembly TPO Systems
06/02Detail #: CS-3.14 TPO SystemsSleeper Curb Support
*Sleeper Curb must be secured to the proper anchored wood nailers.
Custom Seal Insulation
Custom Seal TPO Membrane
Wood Nailer
Custom Seal TPO Bonding Adhesive
Approved Substrate
Any Custom Seal approved Base Tie In
Custom Seal Waterstop
Counter-FlashingSleeper Cover(required)
Custom Seal Insulation
Treated Wood Nailer exceedingthe size of the supported sleeperby ½" minimum on all sides
* For use when the roof supported load exceeds 5 pounds persquare inch. For loads less than 5 pounds per square inch the sleeper may be set on a slip sheet directly on the cleaned roofsurface.
Approved Substrate
Custom Seal TPO Membrane
Custom Seal TPO Membrane Slip Sheet extending 3" beyond sleeper in all directions
06/02Detail #: CS-4.01 TPO SystemsPre-Molded Inside Corner
04/01TPO SystemsSkylight Curb Flashing Detail #: CS-3.15
1 2
1 2
3
Custom Seal Insulation
Custom Seal TPO Membrane
Custom Seal TPO Bonding Adhesive
Approved Substrate
Any Custom Seal approved Base Tie In
Custom Seal Pre-Molded Inside Corner
Custom Seal Insulation
Custom Seal TPO MembraneApproved Substrate
Welded Watertight Skylight Curb
Curb Flange Secured at the rate of 15.2 cm (6")o.c. through the TPO membrane to a properly installed wood nailer equal in height to the roof insulation
Custom Seal Waterstop (applied in a continuousbead between flange and membrane)
Cut Membrane where indicated by bold line - DO NOTALLOW MORE THAN A SINGLE LAYER OF MEMBRANETO FOLD OVER TOP OF CURB OR DAMAGE TO DOME
MAY RESULT DUE TO THE UN-EVEN SURFACE.
Wood Nailer
Any Custom Seal approved Outside Corner Detail
Minimum 3.8 cm (1½") Hot Air WeldTop View of Curb Top w/Cut Membrane
Custom Seal TPO Bonding Adhesive
06/02Detail #: CS-4.02 TPO Systems
06/02Detail #: CS-4.03 TPO Systems
One Piece Inside Corner Detail w/ Pigear Overlay
Two Piece Inside Corner Detail
Custom Seal Insulation
Custom Seal TPO Membrane
Custom Seal TPO Bonding Adhesive
Approved Substrate
Any Custom Seal approved Base Tie In
Solid Hot Air Weld the Pig Ear Flap
Minimum 3.8 cm (1½") Hot Air Weld
2.
1. 3.
Custom Seal Insulation
Custom Seal TPO Membrane
Custom Seal TPO Bonding Adhesive
Approved Substrate
Any Custom Seal approved Base Tie In
Solid Hot Air Weld the Pig Ear Flap
6"x6" Unsupported Pig Ear / T-Joint Overlay
TPO Systems06/02
Pre-Fabricated Outside Corner Detail #: CS-4.04
Custom Seal TPO Membrane
Custom Seal Reinforced Outside Corner Flashing
Custom Seal Insulation
Approved Deck
Custom Seal Reinforced Outside Corner Flashing
The flashing is manufactured with one side of the corner base factory welded and one side looseto be field welded. This configuration allows thereinforced flashing to be adaptive to a less than perfect corner angle.
Factory WeldedSeam
Field Welded Seam
05/02Detail #: CS-5.01 TPO Systems
Detail #: CS-5.02 TPO Systems
One Piece Flashing w/ Pre-Molded Outside Corner
Field Fabricated Outside Corner
Field Fabricated Outside Corner- See Inset Detail
Custom Seal Insulation
Custom Seal TPO Bonding Adhesive
Approved Substrate
Any Custom Seal approved Base Flashing
Custom Seal Pre-Molded Outside Corner
Custom Seal TPO Membrane
Minimum 3.8 cm (1½") Hot Air Weld
Minimum 3.8 cm (1½") Hot Air Weld
Custom Seal Insulation
Custom Seal TPO Membrane
Custom Seal TPO Bonding Adhesive
Any Custom Seal approved Base Flashing
Approved Substrate
Minimum 3.8 cm (1½") Hot Air Weld
Corner Flashing must be sized and cutto allow for Minimum 3.8 cm (1½") Hot Air Welds in all directions from corner transition with deck - final installed product will be formed as shown by the dotted lines. Approximately 4"x4" of unreinforced flashing is required for each corner
1½"Min. - 2" Max.Corner Shape and Dimensions
06/02Detail #: CS-5.03 TPO Systems
06/02Detail #: CS-6.01
TPO Systems(for adhered & ballasted applications and
end laps on mechanically attached systems)Hot Air Welded Seam
Field Fabricated Outside Corner
Custom Seal Insulation
Custom Seal TPO Membrane
Custom Seal TPO Bonding Adhesive
Approved Substrate
Any Custom Seal approved Base Flashing
Minimum 3.8 cm (1½") Hot Air Weld
Field Fabricated Outside Cornerextending 1" beyond base flashing seam and 2" up vertical substrate - solid weldedFabricated from 12" Unreinforced Flashing
Any Custom Seal approved membrane termination
Custom Seal Insulation
Custom Seal TPO Membrane
Custom Seal TPO Bonding Adhesive(if adhered system)
Approved Substrate
Minimum 3.8 cm (1½") Hot Air Weld*
*For Adhered and Ballasted Systems position adjacent membrane panels on the factory applied solid reference line.
06/02Detail #:CS-6.02
06/02
TPO Systems(Mechanically Attached - Single Weld Systems)
Detail #: CS-6.03TPO Systems
(Mechanically Attached - Dual Weld Systems)
Custom Seal Insulation
Custom Seal TPO Membrane
Approved Substrate
Minimum 3.8 cm (1½") Hot Air Weld*
Custom Seal Fasteners and Seam Plates or Anchor Bar centered over spacing dots - see detail T-6.05(refer to application requirements in the Mechanically Attached TPO Code Matrix in the design section of the manual for securement requirements for standard asemblies as well as code tested assemblies for required components and spacing)
*For Mechanically Attached - Single Weld Systems position adjacent membrane panels on the factory applied dashed reference line and install membrane securement as required
centered over fastener and spacing dotted reference line.
Mechanically Attached SeamSingle Weld - 6' Panels Only
Mechanically Attached SeamDual Weld - 6' & 12' Panels Only
*For Mechanically Attached - Dual Weld Systems position adjacent membrane panels on the factory applied dashed reference line and install membrane securement (anchor or
poly bar only) as required centered directly over Adhered and Ballasted reference line NOT OVER FASTENER DOTS -this allows sufficient membrane on each side of the bar
to achieve a minimum 1" hot air weld on each side.
Custom Seal Fasteners and Anchor or Poly Bar centered over Solid Line - see detail T-6.05 (refer to application requirements in the Mechanically Attached TPO Code Matrix in the design section of the manual for securement requirements for standard asemblies as well as code tested assemblies for required components and spacing)
Custom Seal Insulation
Custom Seal TPO Membrane
Approved Substrate
Minimum 2.5 cm (1") Hot Air Weld on each side of Anchor or Poly Bar*
Layout Lines
Layout Lines
6"
4½"
2½"
1½"
Mechanically AttachedLayout Line
Adhered and BallastedLayout Line
Fastener Spacing and alignment Guide Dots
Panel Edge
6"
4½"
2½"
1½"
Mechanically AttachedLayout Line
Adhered and BallastedLayout Line
Fastener Spacing and alignment Guide Dots
Panel Edge
06/02Detail #: CS-6.04
TPO SystemsMechanically Attached - Single Weld Systems
Mechanically Attached Seam/ Single Weld using 8' & 10' Panels
*For Mechanically Attached - Single Weld Systems being installed to FM 1-90 criteria position adjacent membrane panels on the contractor applied reference marks and install membrane securement (anchor or poly bar only) as required centered directly over Mechanically Attached layout line NOT OVER FASTENER DOTS -this allows sufficient membrane on each side of the bar to achieve a minimum 1" hot air weld and a 6" wide overall seam width ( only 1" on each side of bar must be welded).
Custom Seal Fasteners and 2 3/8" Seam Plates or Anchor or Poly Bar aligned on the edge side of the Dashed Line - see detail T-6.05 (refer to application requirements in the Mechanically Attached TPO Code Matrix in the design section of the manual for securement requirements for standard asemblies as well as code tested assemblies for required components and spacing)
Custom Seal ISO
Custom Seal TPO Membrane
Approved Substrate
Minimum 2.5 cm (1") Hot Air Weld on each side of Anchor or Poly Bar*
Layout Lines for 8' & 10' Panels
06/02Detail #: CS-6.05 TPO SystemsTPO Panel Markings For 6' & 12' Panels
Refer to details T-6.01 through T-6.04 and the Mechanically Attached TPO Code Matrix in the design section of the manual to determine proper securement type, alignment and spacing. Special alignment procedures are in effect for FM 1-90 compliant systems using 12' wide TPO Panels.
Membrane Panel Edge
6" 6"
Adhered & Ballasted Layout LineSolid Line
Mechanically Attached Layout LineDashed line
2½"
4½"
2"
Fastener Spacing and Alignment GuideLineDots - spaced 6" on center
1½"
Layout markings for 8'& 12' panels shown inthe inset drawing in detail T-6.04
6"
6"
3"
Mechanically AttachedLayout Line
Adhered and BallastedLayout Line
Panel Edge
6"
1¾"
Fastener Layout AndSpacing Guide(6" o.c. dotted line)
06/02Detail #: CS-7.01 TPO SystemsPre-Fabricated Pipe Boot
Membrane securement at 12" out from penetration and 12" o.c. required for Mechanically Attached Roof Systems - this can be accomplished with seam plates and fasteners overlaid with either TPO Cover Tape , a target patch of TPO field membrane for the boot flange to br welded to or with 6" TPO Reinforced flashing. When installation of the pipe boot would overlap a fieldseam install a minimum 24"x24" target patch centered on the penetration beforeinstalling the pipe boot. As an alternative - membrane securement may also beinstalled close to the penetration and flashed with the pipe boot as shown here.
Custom Seal Insulation
Custom Seal TPO Membrane
Approved Substrate
Custom Seal Pre-Molded Pipe BootHot air weld Std. Boot Flange to deck membrane or Apply the Peeland Stick Boot Flange to the primedmembrane and roll into place with a2" silicone roller.
Stainless Steel Clamping Ring
Custom Seal Waterstop under pipe boot lip
Custom Seal Termination Caulk
06/02Detail #: CS-7.02 TPO Systems
Upper wrap to extend 1½" onto base wrap and 8" min up pipe and sealed into a bead of Custom Seal waterstopwith a stainless steel compression band.
Base wrap to extend min. 1" up vertical surface of pipe and 2" min. onto field membrane with a solid hot air weld to the deck membrane.
Side View of Field Wrapped Pipe
Field Fabricated Pipe Wrap
See membrane securement note on detail T-7.01. Securement must occur outside of boot flashing area for this condition.
1"
1½"
Min. 2"
TP
O M
emb
rane
Custom Seal Insulation
Custom Seal TPO Membrane
Approved Substrate
Custom Seal WaterstopCustom Seal Termination Caulk
Stainless Steel Clamping Ring
Custom Seal Un-reinforced TPO Flashing
06/02Detail #: CS-7.03 TPO SystemsHot Pipe Flashing
06/02Detail #: CS-8.01 TPO Systems
Refer to detail T-7.02 for Pipe Wrap Requirements and detail T-7.01 for membranesecurement requirements. Hood to be secured and sealed to hot pipe and be fabricated so as to shed water and protect opening in roof system.
Upper wrap to extend 1½" onto base wrap and 8" min up pipe and sealed into a bead of Custom Seal waterstop w/a stainless steel compression band.
Base wrap to extend min. 1" up vertical surface of pipe and 2" min. onto field membrane with a solid hot air weld to the deck membrane.
Side View of Field Wrapped Pipe
Roof Drain
1"
1½"
Min. 2"T
PO
Mem
bran
e
Custom Seal Insulation
Custom Seal TPO Membrane
Approved Substrate
Custom Seal Waterstop
Metal Hood By Others
Custom Seal Insulation
Custom Seal TPO Membrane
Approved Substrate
Custom Seal Waterstop(use one tube per drain)
Minimum ½" of membrane insidecompression ring
Custom Seal Un-reinforced TPO Flashing
06/02Detail #: CS-8.02 TPO Systems
04/01Detail #: CS-9.01 TPO Systems
Membrane Securement at Drain w/ Sump
12" o.c.
Pourable Sealer Pocket FormedWith TPO Coated Metal
Refer to detail T-8.01 for Drain Flashing requirements
Custom Seal Insulation
Custom Seal TPOMembrane
Approved Substrate
Membrane securement at 12" out from drain or at top of sump area and 12" o.c. required for Mechanically Attached Roof Systems - this can be accomplished with seam plates and fasteners overlaid with either TPO Cover Tape , a target patch of TPO field membrane or with 6" TPO Reinforced Flashing.
Minimum ½" of membrane insidecompression ring
Lap in Pourable Sealer Pocket to be Pop Rivetedto prevent movement that could affect overlay seal
Custom Seal Edge Sealant applied to splice washed edge of TPO Reinforced Flashing -Caulk all edges
Custom Seal Reinforced TPO FlashingHot Air Welded to Pourable SealerPocket flange tight to angle change
Custom Seal TPO Coated Metal
Custom Seal Pourable SealerMounded To Shed Water
Refer To SMACNA For Pourable Sealer PocketFabrication Directions - Must be sized to provide 1" of clearance between penetrations and between penetrations and sides of pocket. Jobsite conditionsmay require that the pocket be assembled on sitedue to fixed continuous penetrations.
Field Fabricated Corner ofUnsupported TPO Flashing
Minimum 3.8 cm (1½") Hot Air Weld
06/02Detail #: CS-10.01 TPO SystemsScupper Fabricated with TPO Coated Metal
06/02Detail #: CS-9.02 TPO Systems
Custom Seal Insulation
Custom SealTPO Bonding Adhesive
Refer To SMACNA For Pourable Sealer PocketFabrication Directions - Must be sized to provide 1" of clearance between penetrations and between penetrations and sides of pocket. Jobsite conditionsmay require that the pocket be assembled on sitedue to fixed continious penetrations.
Custom Seal Reinforced TPO FlashingHot Air Welded to Pourable SealerPocket flange tight to angle change
If Pourable Sealer Pocket is constructed with welded or solid soldered cornersthen flashing only has to cover the flange and can be either TPO Reinforced Flashingor TPO Cover Tape. In either case, the flashing material must be edge caulked onall edges.
Pourable Sealer Pocket FormedWith Un-Coated Metal
Custom Seal TPO Membrane
Refer to detail T-3.04 for corner detailMinimum 3.8 cm (1½") Hot Air Weld
Custom Seal Pourable SealerMounded To Shed Water
Turn Flashing
into Scupper Sleeve 1½"
Custom Seal Insulation
Wood Nailer Equal In Height To Insulation Thickness
Approved Substrate
Any Custom Seal approved Base Flashing
Minimum 3.8 cm (1½") Hot Air Weld
Custom Seal TPO Coated Metal Scupper Fabricated ToSmacna Recommendations And Secured To The Substrate 6" O. C.
Custom Seal TPO Membrane
Custom Seal Unreinforced TPO Flashing
06/02Detail #:CS-10.03 TPO SystemsGravelstop Scupper Fabricated
With Coated Metal
Refer to appropriate edge detail for metal edge requirements - thefocus of this detail is the fabrication of a gravelstop scupper.
Cut opening into gravel stop fasciaand dam leaving 1" minimum tabs on the 3 sides of the fascia that will connect with scupper sleeve.Fabricate sleeve to fit opening and set in a bed of approved sealant and pop rivet into place. Bend fascia tabs into the front of the sleeve into a bed of approved sealant andpop rivet into place.Strip in gravel stop flange according to system specification and flash sleeve with unsupported flashing.Treat metal joints in accordance with detailT-14.11.
1.
2.
3.
4.
5.
06/02Detail #: CS-10.02 TPO Systems
Custom Seal Insulation
Wood Nailer Equal In Height To Insulation Thickness
Approved Substrate
Any Custom Seal approved Base Flashing
Metal Scupper Fabricated To SMACNA Recommendations And Secured To The Substrate 6" o. c. (must have soldered orwelded seams and rounded- continuouscorners)
Custom Seal TPO Membrane
Custom Seal TPO Cover Tape Applied To Primed Membrane AndMetal Surfaces- Min. 1½" Splice Onto Membrane And 1½" SpliceOnto Metal Flange Beyond Securment Fasteners
Scupper Fabricated With Un-Coated Metal
1
2
3
4
06/02Detail #:CS-11.01 TPO SystemsField Fabricated
Deck to Deck Expansion Joint
06/02Detail #:CS-11.02 TPO SystemsField Fabricated Deck to Deck Curb Expansion Joint
Custom Seal Insulation - Max. 4"Thick Without Nailers At Expansion Joint
Custom Seal TPO Membrane
Approved Substrate
Custom Seal Fasteners And Seam Plates Or AnchorBar Secured To The Structural Deck 12" o.c.
Foam Backer Rod By Others (diameter not less than 1½ times the width of the opening)
Minimum 3.8 cm (1½") Hot Air Weld
Custom Seal TPO Bonding Adhesive
Custom Seal Insulation
Custom Seal TPO Membrane
Approved Substrate
Custom Seal Fasteners And Seam Plates Or AnchorBar Secured To The Structural Deck 12" o.c.-Any GenFlex approved Base Tie In
Foam Backer Rod By Others (diameter not less than 1½ times the width of the opening)
Minimum 3.8 cm (1½") Hot Air Weld
Curb Height To Be 8" Above Finished Roof Surface
06/02Detail #:CS-11.04 TPO Systems
for use with TPO Ballasted Systems Only
Deck to Deck Sliding Expansion Joint
Custom Seal Insulation
Custom Seal TPO Membrane
Approved Substrate
20 ga. Galvanized Steel (by others)
06/02Detail #:CS-11.03 TPO Systems
Custom Seal Insulation
Approved Substrate
Custom Seal Fasteners And Seam Plates Or AnchorBar Secured To The Structural Deck 12" o.c.
Foam Backer Rod By Others (diameter not less than 1½ times the width of the opening)
Minimum 3.8 cm (1½") Hot Air Weld
Field Fabricated Deck to Wall Expansion Joint
Fasten As Required To Secure Flap Of Membrane To Form Pocket For Backer Rod
Custom Seal TPO Bonding Adhesive
Custom Seal TPO Membrane
04/01Detail #:CS-14.03 TPO Systems
Apply Custom Seal Edge Caulk At Metal Joints, Cover Tape End Laps And T-joint Junctions With Field Splices In Deck Sheet- Refer To Details T-6.06 & T-14.05.
Standard Gravelstop
06/02Detail #:CS-14.01 TPO SystemsSnap On Two Piece Fascia Assembly
Custom SealInsulation
Custom Seal TPO Membrane Extending min. ½" Past NailerSecured To The Nailer With The Spring Cleat Of The Snap On Fascia Assembly
Approved Substrate
Custom Seal TPO Reinforced FlashingOr Field Cut TPO Membrane Of Sufficient Width To Achieve A 1½" Hot Air Weld OntoThe Deck Sheet And Extend Over Dam And Down To Cleat Bend On Metal Spring Cleat(apply edge sealant to cut edges of membrane flashing to seal scrim after hot air welding the flashing to the deck membrane)
Fasten Spring Cleat Assembly In Accordance WithManufacturer's Recommendations But No Less Than1 Fastener Every 6"
Custom Seal TPO Membrane
Continuous Metal Cleat
Approved Substrate
Dam Optional On Adhered And Mechanically Attached Systems, Dam Height Min. 2" High On Ballasted Systems - If A Dam Is Fabricated Into The Gravelstop Metal Refer To Detail T-10.03 ForDrainage Scupper Fabrication
Fabricate And Install Metalwork In AccordanceWith SMACNA Recommendations
TPO Cover Tape - Must Achieve Min.2" Splice Onto Metal Flange BeyondFasteners
Custom Seal Primer
Custom Seal Insulation
06/02Detail #:CS-14.06TPO Systems
For use on Ballasted RoofsSlotted Drain Bar
06/02Detail #:CS-14.04 TPO SystemsCoated Metal Edge Detail For Mechanically Attached Systems
Width of enhanced perimeter is determined by multiplying building height by .4 or lesser building dimension by .1, whichever is less. The perimeter half sheet width weldedto the coated metal edge is restricted in width to 37.5" wideregardless of panel width in the field, subsequent half sheetsmay be up to 60% of field panel width.
Custom Seal InsulationCustom Seal TPO Membrane
Wood Nailer
Approved Substrate
Custom Seal Waterstop
Drain Bar By Others Secured 6" o.c. Min.
Custom Seal TPO Membrane
Approved Substrate
Custom Seal Insulation
Continuous Metal Cleat
06/02Detail #:CS-14.07 TPO Systems
For Use on Adhered & MAS RoofsGutter With Flange
06/02Detail #:CS-14.08TPO Systems
(not for use on Ballasted Roofs)Roof Edge Termination
Custom Seal Insualtion
Custom Seal TPO Membrane
Wood Nailer
Approved Substrate
TPO Cover TapeCustom Seal Primer
Custom Seal Insulation
GenFlex TPO Membrane
Approved SubstrateCustom Seal Waterstop
06/02Detail #:CS-14.10 TPO SystemsGravelstop Metal Joint
Hot air weld the field sheet to the TPO coatedmetal and metal joint covers maintaining a 1½" wide min. weld. Once completed probeall welds and repair voids if found then apply TPO Edge sealant to any cut membrane edgeto seal the scrim.
After installing TPO coated metal gravelstopapply a 3" wide strip of masking or duct tapecentered over the metal joint and extending to within 1" of the bottom of the fascia as a separator to prevent normal thermal movement from affecting the watertight hot air weld to the coated metal.
06/02Detail #:CS-14.11 TPO Systems
Hot air weld a 6" wide strip of reinforcedTPO centered over the metal joint and extending to both edges of the gravelstop metal.
TPO Coated Metal Gravelstop
Custom Seal Edge Caulk Extending 3" From Metal Joint And Cover Tape Junction In Both Directions And To Top Of Gravelstop Dam
TPO Cover Tape
Custom Seal Primer
Custom Seal Insulation
Approved Substrate
04/01Detail #: CS-15.01 TPO Systems
04/01TPO Systems
Bar Cover Tape Over Field Seam T-Joint
Custom Seal Insulation
Approved Substrate
Custom Seal Edge Caulk Applied To Edge Of Tape AndField Seam For 3" In All Directions From T-joint
Custom Seal Bar Cover Tape Applied To A Primed Surface
Minimum 3.8 cm (1½") Hot Air Weld
Custom Seal Insulation
Approved Substrate
Custom Seal Edge Caulk Applied To Edge Of Tape AsShown Extending 3" In All Directions From T-jointFormed At Over Lap.
Custom Seal Bar Cover Tape Applied To A Primed Surface
Detail #: CS-15.02Bar Cover Tape End Lap
Apply three strips of Custom Seal Seam Tape to the bottom of the molded walkpad at 1" in from sidesand in the center after priming the back of the pad in the splice areas with Custom Seal Primer and roll into place with with a 2" silicone roller to ensure completecontact. Prime the installation area of the deck membrane with Custom Seal Primer and allow to flashoff and then peel release paper from the seam tapeon the back of the walkpad and mate the pad to the prepared deck membrane and roll into place with a suitable roller.
1" in from sides and centered
06/02Detail #:CS-16.02
06/02Detail #:CS-16.01 TPO Systems
(for Use On Black Systems Only)
TPO Systems
Molded EPDM Walkpad Installation
Walkpads are required at all permanent points of roof access and to and frompoints on the roof requiring once a month or more service. Molded walkpads will reduce wear on the roofing membrane but will do little to mitigate the effects of "heavy" traffic which could cause insulation damage if a suitable walk substrate is not designed to handle heavy traffic.
Paver Installation
Pavers must be set on a slipsheet of membrane or separator sheet in order to prevent abrasion damage to the roofing membrane
Custom Seal TPO Membrane
Pavers By Others
Custom Seal TPO Membrane
Custom Seal Seam Tape Applied To Primed Pad
06/02Detail #:CS-16.03
06/02
When running gas line supports on a mechanically attached roof system caremust be taken to run the supports on the lines of membrane securment to prevent movement caused by sheet flutter. Or the support area may be isolated from the main portion of the roof by installing a row of membrane securement on each sideof the supports and then stripping them in with TPO Cover Tape installed to Custom Seal specification.
TPO SystemsPipe Support
Detail #:CS-16.04 TPO SystemsInstallation of Weldable WalkTread
Custom Seal TPO Walktread hot air welded in place-weld long sides only - do not cross field seams.Start and stop walktread installation 2" from field seams.
Custom Seal TPO Membrane
Custom Seal TPO Membrane
Membrane Or Walkpad Slipsheet
Wood Block SupportSecure supported object to blocking to prevent dislodging.If supported load per block exceeds 25 pounds refer to detail T-3.13.
06/02Detail #:CS-17.02 TPO Systems
06/02Detail #:CS-18.01 TPO SystemsTie In To An EPDM Roof System
TPO Edge Sealant
Custom Seal TPO Edge Sealant must be installed on all cuts edgesof Reinforced TPO membrane before close of business ofthe day the cut membrane is hot air welded in place.
Custom Seal TPO Edge Sealant Applied To Cut Edge Of Reinforced Membrane To Seal Scrim And Prevent Wicking
Custom Seal Insulation
Custom Seal TPO Membrane
Approved Substrate
Custom Seal Bar Anchor or Seam Plate secured with Custom Seal approved fasteners spaced 30.5 cm (12") o.c.
TPO Cover Tape
Custom Seal Primer
Wood Nailer
Approved Substrate
Custom Seal Seam Tape applied to a clean and primedEPDM surface
Custom Seal Insulation
EPDM Roof By Others
Custom Seal Waterstop AppliedBetween Membrane And NailerAnd Between Nailer And Deck ToIsolate The Two Roof Systems.
Tie In To BUR By Others TPO Systems04/01
Detail #:CS-18.03Tie In To BUR By Others TPO Systems
Existing BUR Roof System By Others
Custom Seal TPO Roof System
Custom Seal Waterstop
Custom Seal Insulation
Approved Substrate
Wood Nailer
Custom Seal Pourable Sealer -Edge Of Primed Membrane ToBe Enveloped In Pourable SealerAs Shown Below
Custom Seal Primer Applied to Underside as well as top of new membrane being sealed to the cleaned area of the existing BUR. Cleaned area must be stripped down to the plies and be free of dirt and debris.
Underside Exposed
Cleared area of BUR SurfaceMust be stripped to plies and be free of dirt and debris
Custom Seal Primer Shown As Dotted Line
Pourable Sealer
6" Min.
Membrane Edge
Custom Seal not responsible for damage to BUR System.Custom Seal does not warrant tie Ins.
06/02Detail #:CS-18.02Curb Tie In To Roof By Others TPO Systems
Custom Seal TPO Roof System
Any Custom Seal approved Base Flashing
Metal Cap By Others Secured WithNeoprene Washered FastenersRoof System By Others Flashed
To Thier Specification
GenFlex Waterstop
Roof System By Others FlashedTo Thier Specification
Custom Seal TPO Roof System
Any Custom Seal approved Base Flashing
Metal Cap By Others Secured WithNeoprene Washered Fasteners
Custom Seal Waterstop
Custom Seal Insulation
Approved Substrate
06/02Detail #:CS-19.01
Vertically Mounted lightning rod -clean mounting area of membrane with TPO Cleaner,apply a generous bead of Custom Seal Waterstop to back of mounting plate in a pattern thatcrosses all holes in the plate, position plate in mounting location and secure to wall ensuring that the fasteners penetrate the bead of waterstop. Securment must be adequate to holdbracket firmly to substrate. Caulk the perimeter of the mounting plate with Custom Seal TerminationCaulk and fill in all exposed holes on mounting plate with Termination Caulk. Install the lightning protection grounding cable as detailed below in method #3.
Application of lightning protection on Mechanically Attached Systemsrequires the use of roof pavers to provide the lightning rods a stable surface to be mounted to. Use minimum 24" x 24" x 2" Pavers weighingno less than 40 pounds each laid in the pattern necessary on slip sheets of TPO membrane sized to extend 3" beyond paver in all directions and secured to the paver with a dollop of Termination Caulk. Care must be taken to run the pavers along the lines of membrane securement as this type of roof system will produce some amount of sheet flutter when subjected to significant wind loads. Install the lightning protection grounding cable between pavers as detailed below in method #3.
On Fully Adhered and Ballasted projects install a 6" strip of Reinforced TPO membrane by fully welding the membrane to the roof membrane along the path of lighting protection cable installation and mount the horizontally installed lightning rodsto that sacrificial layer of membrane by cleaning the membranestrip in the rod installation locations with TPO Cleaner, applyingCustom Seal Primer to the lightning rod mounting base location and allow to flash off, then apply a 4"x4" "puddle" of properly mixedPourable Sealer to the primed area of membrane and then set the perforated base into the puddle before the Pourable Sealer sets up. Once the Pourable Sealer sets up its safe to install the grounding cable. Grounding cable must be secured 36" o.c. tothe strip of reinforced membrane with 1½" x 6" strips of ReinforcedTPO Membrane hot air welded to the strip of membrane.
1.
TPO SystemsLightning Rod Installation
2.
3.
06/02Detail #:CS-19.03
06/02
Night Seal Installation Instructions - For Use At The End Of The Work Day And As Required By Inclement Weather:
Extend the deck membrane 12" past the edge of the new insulation.Clean the substrate at the nite seal location to remove any dirt and debris. The seal you achieve can only be as good as your cleaning.Apply Custom Seal Primer to the last 2" of the top of the deck sheet and the last 5" of the bottom of the deck sheet and allow to flash off.Set the last 5" of deck membrane into a 5" wide bead of PourableSealer. The membrane should be 1" back from the edge of the Pourable Sealer in order to allow for the membrane edge to beenveloped into the sealer.Install a 2"x4" 1" back from the membrane edge and secure to the deck 24" o.c. to compress the membrane into the Pourable Sealer.Trowel Pourable Sealer over the exposed 1" of membrane to envelope membrane edge.Upon return to work remove the 2"x4" and cut the last 6" off the decksheet and discard. Then proceed with roofing operations.
1.2.
3.
4.
5.
6.
7.
Night Seal Installation TPO Systems
Detail #:CS-19.04Valley Installation TPO Systems
2"x4" Secured 24" o.c. to deck
Custom Seal Pourable Sealer
Custom Seal TPO Membrane
Custom Seal Pourable SealerCustom Seal TPO Membrane
Custom SealInsulation
Custom Seal TPO Membrane
Custom Seal TPO Bonding Adhesive
Approved Substrate
Custom Seal Bar Anchor or Seam Plate secured with Custom Seal approved fasteners spaced 30.5 cm (12") o.c.
Minimum 3.8 cm (1½") Hot Air Weld
Custom Seal Edge Caulk applied to all field welded splices within the valley area.
37½" Max. per side of valley - fully adhere TPO in entire valley area
06/02
06/02Detail #:CS-19.05Ridge Installation TPO Systems
Detail #:CS-19.06Threshold Termination TPO Systems
Custom Seal Insulation
Custom Seal TPO Membrane
Approved Substrate
Any Custom Seal approved Base Flashing
Custom Seal Waterstop
Metal Counter-Flashing Cap by Others
Apply A Caulk Seal Between Counter-Flashing and Threshold Plate
Custom Seal Insulation
Custom Seal TPO Membrane
Approved SubstrateCustom Seal Bar Anchor or Seam Plate secured with Custom Seal approved fasteners spaced 30.5 cm (12") o.c.
Minimum 3.8 cm (1½") Hot Air Weld
8" above finishedroof height
Solid welds
Minimum 1/4" thick steel pipe welded to 6"x6" steel plate secured to the structural deckand flashed to Custom Seal Detail 7.02 with a solid welded cap andangle iron support flange to mountthe rooftop equipment or stairs.
06/02Detail #:CS-19.08 TPO SystemsRoof Top Equipment Support
This detail can be modified as required to provide a suitable support for roof top equipment, stairs or any other application requiring solid attachment to the deckprovided the final product rises 8" above the finished roof system and has a solidwelded top.
Detail #:CS-19.07 TPO SystemsSacrificial Layer At Grease Vent
Custom Seal TPO Membrane
Sacrifical layer of TPO membranehot air welded to the deck membrane tight against curb transition. Min. 1½"wide welds to adjacent membrane panels installed on all four sides of curb and extending out 3' from curb.
Flash curb according to Custom SealDetails
Custom Seal Edge Sealant between sacrifical layer and curb flashing on all sides
Minimum 3.8 cm (1½") Hot Air Weld
While this detail will help mitigate contamination damage to the TPO membrane it is no substitute for proper containment equipment and roof topmaintenance.
TPO SystemsMechanically Attached System
Cross Section Detail #: 42.02sw
TPO Systems09/02
Insulation Securment ForMechanically Attached Systems Detail #: 42.08r
4'
4'
8'
8"
8"
24"
4'
4'
8"
8"
Always stagger insulation joints regardless of panelsize used.
For use on buildings up to 15.2m (50') high. If building height exceeds 15.2m (50') high contact Custom Seal for attachment pattern.
Custom Seal Bar Anchor or Seam Plate secured with Custom Seal Fasteners spaced according to the Mechanically Attached TPO Code Matrix
Refer to detail CS-6.02 for seam specifications
Custom Seal TPO Membrane
Custom Seal Insulation
Position insulation and membrane sheets to enable securment into the top flutes on steel decks to ensure positive attachment and to reduce fastener movement. Insulation should be installed with board ends resting on the flute tops.
09/02
TPO Systems09/02
Mechanically Attached SystemCross Section Detail #: 42.02dw
TPO SystemsInsulation Securment ForMechanically Attached Systems Detail #: 42.08r
4'
4'
8'
8"
8"
24"
4'
4'
8"
8"
Always stagger insulation joints regardless of panelsize used.
For use on buildings up to 15.2m (50') high. If building height exceeds 15.2m (50') high contact Custom Seal for attachment pattern.
Custom Seal Bar Anchor secured with Custom Seal Fasteners spaced according to the Mechanically Attached TPO Code Matrix
Refer to detail CS-6.03 for seam specifications
Custom Seal TPO Membrane
Custom Seal Insulation
Position insulation and membrane sheets to enable securment into the top flutes on steel decks to ensure positive attachment and to reduce fastener movement. Insulation should be installed with board ends resting on the flute tops.
09/02
TPO SystemsMechanically Attached Only
Perimeter Securement LayoutFor Std. Warranty 50' High or Less
Detail #: 42.04-109/02
All Custom Seal TPO Mechanically Attached Systemsrequire half sheet perimeter securement. A half sheet width of up to 60% of the width of the field panels may be used. Half sheet securement is equal to the membrane securement used in the field of the roof. See the Mechanically Attached TPO Code Matrix for fastener and spacing requirements. If the project must meet Factory Mutual criteria refer to detail 42.04-3 and contact Factory Mutual for review.
Half sheets are required at all exterior edges of theroof system and at the upper level edges of transitions in surface height greater than 3'
If the building being roofed has any of the following conditions contact Custom Seal for assistance in determining half sheet requirements: A) Large wall openings totalling 10% or more of any wall area.B) Canopies open below the roof deck.C) In the immediate vicinity of large bodies of water or coastline.D) Building height in excess of 75'.
For projects requiring a warranty wind speed in excess of 54mph contact Custom Seal for perimeter securement requirements - additional half sheets and / or fasteners and seam plates may be required.
Half Sheets50% to 60% field panel width
Full Sheets
Half Sheets50% to 60% field panel width
Full Sheets
For Use On Roofs 0' To 50' Above Ground Level
TPO SystemsMechanically Attached Only
Perimeter Securement LayoutFor Factory Mutual Rated Systems
Detail #: 42.04-309/02
The width of the enhanced perimeter and corner securement areas on a Mechanically attached TPO roof system is determined by multiplying the building height by .4 or the lesser building dimensionby .1 whichever is less. The perimeter areamust be roofed with half sheets (half sheets up to 60% of the field sheet width are acceptable) secured at the same rate as thefull width field sheets of membrane. The corner areas must be further enhanced as shown by criss crossing the half sheets in the corners.Caution: When installing to Factory Mutualrequirements all fasteners used to enhance the corner areas must penetrate the uppermostlayer seam assembly.
As an option, corner enhancement may be accomplished by installing additional rows of securment through the half sheets and then striping in those rows of securement with either TPO flashing or TPO Cover Tape installed to Custom Seal specification.
Half Sheets
Full Sheets
Full Sheets
Corner securement must be equal to field securment and reduce the area beingsecured to 40% maximum of field panelwidth. For assistance contact Custom Seal Technical Department.
Half Sheets
For Use On Roofs Requiring Factory Mutual Rating Compliance
TPO System 06/02Insulation Placement and Cross
Section For TPO Adhered Systems Detail #:CS41.02r
TPO System 06/02Insulation Securement for
(TPO) Adhered System Detail #:CS 41.05r
4'
8'
4'
8"
4'
4'
Always stagger insulation jointsregardless of boardsize used.
For use on buildings up to 15.2m (50') high. If building heightexceeds 15.2m (50') contact Custom Seal Roofing Systems for attachment pattern.
Position insulation to enable securment into the top flutes on steel decks to ensure positive attachment and to reduce fastener movement. Insulation should be installed with board ends resting on the top flutes.
Custom Seal ISO
Custom Seal (PVC) Membrane
Approved Substrate
Refer to the appropriate seam detailfor dimensions and layout requirements
Custom Seal (PVC) Bonding Adhesive
16"
16"
8"16" 16"
8"
16"
16"
8"16" 16"
Repeat pattern below
Reduced Fastening Patterns Are Available For Genflex Isocyanurate Insulation - Minimum Thickness RestrictionsApply. Refer to Insulation Attachment for Adhered SystemsTable on next page.
ADHERED SYSTEMS06/02
Insulation Securment Patterns Detail #: N/A
Pattern #1
For use with 2"min. ISO.
Pattern #2
For use with 2"min. ISO. and 5/8" Dens-Deck &Dens-Deck Prime
Pattern #3
For use with min.1.4" ISO. and 1/2"Dens-Deck & Dens-Deck Prime
Pattern #4
For use with 1.5"min. ISO. and 2"min. ISO.
6"
24"
6"
24"
8'
4'
8'
4'
6"6"
30"
24"
30"
24"
8'
4'
6"6"
24"
24"
21"
Base Pattern Perimeter + 50% Corner + 75%
24"
24"24"
18"
18"
18"
18"
12"12"
24"
24"
24"
12" 12"
12"
24"
24"
24"
12"12"12"
12"
12"
12"
12"
24"
12"12"12"
12"
12"
12"
12"
12"
12"
12"
12"
24"
8'
4'
8'
4'
8'
4'
8'
4'
8'
4'
8'
4'
8'
4'
8'
4'
8'
4'
12"
24" 6" 18" 18"
12"
12"
18"
18"
18"
18"
6"
18"
18"
12"
18"
18"
6"
6" 18" 18"
6"
18"
18"
6"
6" 6" 12"6"
6"
12"
12"
6"
6" 18" 18"
Repeat below pattern18"
18"
12"
18"
18"
6"
6" 18" 18"
Use this visual reference in conjuction with the Insulation For Fully Adhered Systems table located in the design portion of this manual and in the back of the Fully Adhered Application Specification.
06/02Insulation Securment Patterns Detail #: N/A
Pattern #5
For use with 1/4" &1/2" Dens-Deck andDens-Deck Plus
Pattern #6
For use with 1.3"min. Custom Seal ISO. 1.4" CustomSeal ISO. 1.25" Custom Seal ISO. 2, 1" Wood Fiberboard and.25 " DensDeck
Pattern #7
For use with 1/4"Dens-Deck
Base Pattern Perimeter + 50% Corner + 75%
Use this visual reference in conjuction with the Insulation For Fully Adhered Systems table located in the design portion of this manual and in the back of the Fully Adhered Application Specification.
8'
4'
6"6"
12"
12"12"
12"
12"
12"
12"
12"
12"
18"
18"
18"
18"
12"12"
8'
4'
6"6"
12"
12"12"
12"
12"
12"
12"
12"
12"
12"12"
8'
4'
6"
12"
12"
12"6" 6" 6"
6"
6"
6"
12"
12"
12"
12"
6"
8'
4'
6"6"
12"
18"18"
12"
12"
12"
12"
12"
12"
8'
4'
6"6"
12"
12"12"
12"
12"
12"
12"
12"
12"
18"
18"
18"
18"
12"12"
8'
4'
24"
24"
24"
12"
18" 18"6"
8'
4'
12" 12" 12" 6"
24"
6"6"
24"
18"
18"
24"
8'
4'
12" 12" 12" 6"
12"12" 12"
6"
18"
18"
12"
18"
18"
18"
8'
4'
6"
18"
18"
12"
6"
18"
18"
18"
12"12"12"
18"
ADHERED SYSTEMS
TPO Systems 04/01Insulation Placement and Cross
Section For TPO Ballasted Systems Detail #: 40.02r
Position insulation with board ends resting on the top flutes.
Custom Seal ISO or approved substrate
Custom Seal TPO Membrane
Approved Deck
Refer to the appropriate seam detailfor dimensions and layout requirements
Standard Ballasted Assembly
Minimum 10lbs per square foot of Approved Ballast
Custom Seal ISO or approved substrate
Custom Seal TPO Membrane
Approved Deck
Paver Ballasted Assembly
Minimum 10lbs per square foot of Approved Pavers
Custom Seal Approved Slipsheet
The property owner's design profesional must ensure that the structure is sound and capable of supporting the intended roof system. Care must be taken when installing a ballasted roof systemto prevent overloading the deck during ballasting operations. If the ballasted roof is installed ina high wind area and mechanical securement of the insulation is specified by the roof systemdesigner contact Custom Seal Technical to discuss securement requirements.
Custom Seal ISO or approved substrate
Custom Seal TPO Membrane
Approved Deck
IRMA Assembly
Minimum 10lbs per square foot of Approved Ballast
Custom Seal Approved Slipsheet over an approvedprotective layer of extruded polystyrene