Custom Products & SolutionsBring us your challenge; we'll deliver a solution.

Cylinders

Pumps

Valves

Pullers

Presses

Tensioners

Torque Wrenches

OEM Tools

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ASME B30.1:2015HArMoniSEd StAndArd iSo 1402EMC dirECtivE 2014/30/EU

II 2 GD ck T4ISO 9001REGISTERED

All custom products and solutions are tested to the most exacting standards to comply with global standards and directives.

With facilities in 22 countries, we are capable of providing the technical and application support needed to serve you globally.

Global Support & Service

Requests are delivered to a cross-functional team to follow your project from design to delivery.

Enerpac Custom Products & Solutions

With more than 50 years supporting

industrial markets, Enerpac has gained

the unique and in-depth expertise that

is respected by industrial professionals

around the world. Using our experience and

manufacturing base, Enerpac’s Custom

Products & Solutions group is prepared to

rapidly develop, design and manufacture

custom products and solutions optimized

for specific applications. These products

are supported, alongside all Enerpac

products, through a global network of

distributors, technical service teams and

application engineers.

QualityOur Team

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CUSTOM PRODUCTS & SOLUTIONS

Although Enerpac has the broadest

portfolio of high-pressure, high-force

tools, we know that some situations

require a solution not available in our

standard offering. These applications

require a custom product or solution

to meet your needs.

The Custom Products & Solutions

group is dedicated to understanding

your objectives, recommending a

solution and delivering it in a timely

basis. Whether you have a solution

in mind or are not sure where to

begin, we are committed to serving

you. We welcome all requests,

regardless of complexity.

Custom products and solutions

are necessary for a variety of

reasons, but common requests for

applications are listed below:

▪ Extreme environments or use (hot, cold, corrosive, dusty, explosive or high cycle)

▪ Requirement of more or less than our standard products’ capacities (tonnage or speed)

▪ Physical constraints that our standard products cannot meet (size, shape, oil capacity, accuracy, control and feedback)

▪ Private-label products for OEM customers

When You Require a Solution Tailored to Your Needs

CUSTOM PUMPS

CUSTOM CYLINDERS

CUSTOM PRESSES

CUSTOM BOLTING TOOLS

OTHER CUSTOM PRODUCTS

CUSTOM SOLUTIONS

OVERVIEW

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CuSTOM HYdRauliC PuMPS

customizable features:• ReservoirandFrame

• Valves

• Controls

• Oil

• Seals

• PressureandFlow

• CoolersandHeaters

• Paint

• MotorType

Enerpac offers a wide variety of hydraulic pumps for all your custom needs

Hydraulicpumpsareattheheartofanyhydraulic

system. Different systems require different flow,

pressure and control. Enerpac offers a wide variety of

hydraulic pumps from small hand-operated pumps to

large gasoline-powered pumps.

Still, many applications require a customized pump to

operate the system. These may include larger reservoir

capacity, custom valve configurations or added

electrical controls. Enerpac also specializes in power

units and controls used for synchronous lifting/lowering of

multiple jacking points.

◂ Private-label electric torque

wrench pumps

forOEMs.

◂ Custom pumps with

control packages for

independent control of

jacking points.

◂ Pumps with custom valve and

controls package.

▴ Custom hydraulic pump for a bridge deck launching system.

CUSTOM PRODUCTS & SOLUTIONS 5CUSTOM PRODUCTS & SOLUTIONS

CuSTOM HYdRauliC PuMPS

◂ Gas-powered pump with valve

bank to control lifting at each

point, electric start, and a heat

exchanger for long cycles in

bridge-jacking applications.

◂ Larger reservoir air-

operated pumps for large

tensioning projects.

◂ Electric pump with large

cooler and controls for

high-heat applications.

◂ XC-Series Cordless Pump with

custom black shroud for private-

labelOEMcustomertobeused

with a variety of hand held hydraulic

tools.

◂ Private-label hand or foot

pumps with fire-resistant

oil and special exterior

paint.

◂ Aside from modified versions of our

standard hydraulic pumps, Enerpac can

design complete custom power units to

meet customer needs.

Gas or diesel

air

battery

Hand or foot operated

clean sHeet desiGnselectric

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OVERVIEW

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CuSTOM HYdRauliC CYliNdERS

customizable features:• Stroke

• Capacity

• Paint

• PressureRating

• Fitting

• SpecialAttachments

• Seals

• ImbeddedSensors

• CollapsedHeight

• RodModifications

• SpecialMounting

• CorrosionResistance

There's no substitute for experience in customizing hydraulic cylinders — Enerpac can meet the needs of the most demanding applications.

Cylinders are the primary workhorse in hydraulic systems required to push or pull. Although Enerpac offers a wide variety of cylinders to fit many application requirements, there are many applications

that require customization. These may include special corrosion protection, ability to handle extreme side

loads, or having special mounting needs.

◂ Large capacity, double-

acting lock nut cylinders

with an external lock ring

used for bridge work.

◂ Double-acting cylinders with pilot-

operated check valves and rod

eyes on both ends for lifting and

positioning applications.

◂ Custom private-label cylinders for

OEMapplications.

▴ Custom 500-ton cylinders with 72 inches of stroke for lifting electric rope shovels.

7CUSTOM PRODUCTS & SOLUTIONS

OVERVIEW

7CUSTOM PRODUCTS & SOLUTIONS

customizable features:•Capacity

•CylinderStroke

•PumpType

•Controls

•Guarding

•DaylightDimensions

CuSTOM HYdRauliC PRESSES With decades of experience and in-house capabilities, look to Enerpac to help find solutions to your customization needs.

Next to our large range of standard workshop presses, Enerpac offers the possibility of customization. Because many customers have specific requirements, we offer turn-key project management, including design, engineering and manufacturing. As the market leader, we listen to our customers and can offer the best solutions.

Whether a longer stroke, wider frame or a complete new design is required, our Custom Products group has many years of experience in multiple industries to deliver a solution that meets or exceeds expectations.

fully automated plc-controlled 1800 ton High-accuracy press

◂High-accuracyproductionpressesforproducingmagnetic

acceleration coils—the control of the press force and temperature

of the coils during forming is monitored by a PLC Control System.

50-ton Workshop press for maintenance Jobs

◂ C-shaped workshop presses designed for access from three sides,

while the fixed worktable features T-slots to mount tooling. Activation

requires two hands and the pressure and force can be checked with

the built-in gauge.

100-ton press for assembly of spring-loaded cylinders

◂ Special 100-ton roll-frame press with long stroke cylinders and a

PLC-controlled pendant to operate and monitor all movements in

offshore applications.

▴ Enerpac’s hydraulic presses can be configured to fulfill a broad range of applications. Each press is designed and manufactured according to customer specifications and in cooperation with our engineering team.

confiGurations•Verticalandhorizontalpress

•Cylinders mounted in upper and lower bolsters

•Heightbuilttocustomerspecifications

•Daylight (vertical and horizontal) built to customer specifications

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OVERVIEW

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CuSTOM HYdRauliC TORquE WRENCHES

customizable features:• ReactionArms

• TorqueLinks(splitorlayeredforextremely space restricted applications)

• ReactionRollerAssemblies

• Sockets(directdrive,castellated, peg drive, stacked)

• Drives(directAllen,spline,square drive size)

• HexReducingInserts

• SquareDriveInserts

Enerpac hydraulic torque wrenches are designed to

accommodatemostboltingapplications.However,due

to space constraints, the location of reaction points

or a need for special sockets and adapters, there is

oftenaneedforcustomizedcomponents.Ourdepth

of manufacturing resources can support high volume,

simple modifications, and private-label products.

◂ Custom hydraulic torque

wrench for a fracking pump.

◂ Custom S6000 hydraulic torque

wrench fitted with a custom reaction

arm/socket.

◂ Custom hydraulic torque wrenches with reaction

paddles for use with a flexible flowline.

Looking for customized components to help solve your torquing problems? Enerpac has the experience and capabilities to help find solutions to your problems.

▴ Custom S11000 torque wrench with a custom torque link and reaction roller

9CUSTOM PRODUCTS & SOLUTIONS

OVERVIEW

9CUSTOM PRODUCTS & SOLUTIONS

customizable features:•Adaptorkitswithpullersleevestosuit

different thread sizes and/or pitch

•NutrotatingsocketstoaccommodatedifferentnutA/F(acrossflats)sizes

•Bridgestosuitroundornon-standardnutsor clear obstructions

•Loadcellswithvariouscapacities

•Screwontensionerstoovercome space restrictions

CuSTOM HYdRauliC TENSiONERS When the standard tensioner doesn't fit your needs Enerpac can help find a solution that does.

Enerpac hydraulic tensioners are designed to

accommodate most bolting applications, especially

when accurate tightening is needed.

Howeverduetospaceconstraintsandaneed

for special adapters, there is often a need for

customizedcomponents.Ourgroupcanmeetthe

requirements of your application, whether it's a

large order, simple modification, or even private-

label products.

◂ Custom tensioner for removing studs

on a stacker reclaimer.

◂ Custom hydraulic tensioners to suit 5-inch

studs load output 4200 kN (944202 lbf).

◂Customscrew-ontensionertosuitM30

stud load output 343.2 kN (77150 lbf).

▴ Custom tensioners used for tensioning multiple bolts on pipe line flange.

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OTHER CuSTOM PROduCTS &

Ourgroupofengineersandproductspecialistswillworkwithyouto

understand your specific application and produce a turn-key product or

solution that will exceed your expectations.

Any products other than those listed are customizable, in addition we

are capable of developing clean sheet designs which fit within our core

competencies of high-pressure hydraulics, controls and steel fabrication.

WorKHoldinG

◂ Custom components for

hydraulic workholding.

special oem tool

◂ Private-label bead breaker

for removing tires.

pullers

◂Mechanicalpulleroutfittedwith

custom hydraulic cylinder.

ValVes

◂ Custom manual valve with venturi and

locking section for hold and retract of

load return cylinders.

concrete stressinG JacKs

◂ Custom single and twin-ram

stressing jacks for concrete

prestressing application.

spreaders

◂ Custom spreader for straightening

cores on paper rolls for fitment on

processing machines.

When you need more than a customized version of a standard Enerpac product, look to Enerpac’s Custom Products & Solutions group.

CUSTOM PRODUCTS & SOLUTIONS 11CUSTOM PRODUCTS & SOLUTIONS

CuSTOM SOluTiONS

When the scope of your job requires more than a standard or custom product,

wedevelopacustomsolution.Ourcustomsolutionsoftencombinemultiple

high-pressure hydraulics, controls, steel fabrication and power units. They are

developed to be a turnkey system to meet the most unique challenges.

oem applications

◂ We specialize in private-label

andcustomproductsforOEM

customers.

sKiddinG systems

◂ Low profile custom Skidding Systems

can be configured to meet a variety

of applications including the need to

span across gaps.

computer controlled liftinG systems

◂Manycustomersrequest

customized features added to our

standard SyncLift Systems.

climbinG systems

◂ Custom climbing systems used

for applications such as climbing

forms and incremental stage

lifting applications.

Hydraulic slinG adJustment

◂CustomizedSyncHoistSystemsare

a common need for customers with

special rigging applications.

bridGe launcHinG systems

◂ Customized around the specific bridge

design and launching requirements.

Bring us your challenge; we’ll deliver a solution.

Custom Products & Solutions

www.enerpac.com718_03-030136817_EN-US © Enerpac 2017 - Subject to change without notice.

CUSTOM PUMPS

CUSTOM CYLINDERS

CUSTOM PRESSES

CUSTOM BOLTING TOOLS

OTHER CUSTOM PRODUCTS

CUSTOM SOLUTIONS

request your custom product or solution online at: www.enerpac.com/custom