CUSTOM DESIGNS! - Victory Energy
Transcript of CUSTOM DESIGNS! - Victory Energy
Start Saving todayAn Explorer® economizer from Victory Energy can immediately reduce your fuel costs and carbon foot-print. Your boiler flue gas exhaust has enough energy that can be recovered economically using our custom designed economizer. In addition to reducing fuel usage and emissions, an economizer, by pre-heating the boiler feed-water, allows the boiler to more rapidly respond to load changes.
Beyond Boiler-PlateVictory Energy’s economizers are custom engineered, for your application, by our industry leading thermal design experts, to maximize heat recovery. Every aspect of the economizer design is chosen with the goal of providing an economizer that will perform trouble-free for many years. From selecting the right metallurgy for the application, the right fin geometry and tube layout, based on fuel and fouling concerns, paying close attention to erosion, corrosion and vibration concerns, you can be rest assured that our Explorer Economizer Series will be optimally designed for your application.
No application is too small or too big for us. We thrive on an atmosphere of innovative thinking and breakthrough methodology. We carry this attitude forward as we work closely with our fabrication personnel and field technicians. In addition to providing innovative solutions to increase alternative energy production, we are constantly looking for ways to improve renewable energy technologies and maximize waste heat recovery processes.
Victory Energy strives for a “ZERO” TOLERANCE policy for anything less than perfect.
$2.69$2.48
$2.26
$2.90
$2.70
$2.50
$2.30
$2.10
$1.90
$1.70
$1.50
Decrease Fuel Usage
Without Economizer
With Economizer
With Condensing Economizer
65,000 lb/hr boiler with 7,200 hours of annual operation.Natural gas cost of $4.50 / Mscf.
MM $/year of fuel usage.
Victory Energy offers a complete suite of heat recovery products and accessories for all your applications: ▪ Cylindrical Economizers ▪ Rectangular Economizers▪ Condensing Economizers▪ Waste Heat Recovery Units▪ Thermal Oil Heaters▪ Process Liquid Heaters▪ Air Pre-heaters▪ Ancillary Equipment
Rectangular EconomizerEngineered to order for your specific application, our rectangular Explorer Economizer Series can be designed for boiler sizes ranging from 100 BHP to greater than of 500,000 lb/hr of steam flow. We also can offer field assembled economizers for utility sized boilers. The rectangular economizer uses high frequency resistance welded finned tubes to recover heat from the flue gas that flows counter-current to the boiler feedwater. Victory Energy economizers can be designed to recover energy from clean burning fuels like natural gas to fouling fuels such as oil, coal or wood. Our economizers are designed for economically optimum heat recovery with typical paybacks being in months, not years.
Insulated and lagged with a gas tight casing, our economizers will be structurally engineered to handle any loads transmitted through your duct work, stack, and structural steel accessory components.
All Victory Energy economizers are built to comply with Section I or Section VIII, Division I of the ASME Boiler & Pressure Vessel Code.
CUSTOM DESIGNS!
Condensing
Think CondensingIt is important to note that the majority of the heat content (of the exhaust flue gas), is “trapped” in the moisture in the flue gas. Flue gas from natural combustion has approximately 11% by weight of moisture. Each pound of moisture, if condensed, can release 1,000 btu’s of energy. By condensing this moisture, the amount of energy that can be recovered in an economizer can be significantly increased. Condensing needs feedwater at temperatures below the water dew-point. Let us evaluate your application to see if a condensing economizer is suitable for you.
The cold sink may be either make-up water or a completely separate stream to be used elsewhere. Boiler efficiencies reaching 95% may be obtained by adding a condensing economizer to your system.
Victory Energy can also provide a two-stage economizer with one stage (coil) transferring sensible heat to de-aerated feed-water and another coil transferring the latent heat to make-up / cold water. Both coils will be in a common housing and can even be designed for vertical gas flow up.
Cylindrical EconomizerSuitable for boilers ranging from 50 BHP to 100,000 PPH, our cylindrical economizers are ideal for firetube boilers as well as watertube boilers. Cylindrical economizers can be mated directly to the round stack for ease of installation. Available in either carbon steel or stainless steel construction, the cylindrical Explorer Economizer Series can even be installed for horizontal gas flow.
Air Pre-heatersVictory Energy can design, engineer and manufacture tubular air pre-heaters, typically used for combustion air pre-heating. Rigorously engineered, our air pre-heaters are custom designed for your plant layout. We can handle very high flue gas temperatures, up to 1,750° F with our refractory lined units.
Waste Heat Recovery UnitsVictory Energy can design heat recovery units for non-boiler related applications. Waste heat can be recovered from various sources, for example, gas turbines, cement kilns, diesel generators, to name a few, to heat either a glycol-water mixture or thermal oil. Recovered heat can be used for a variety of applications including on-site power generation.
Our heat recovery units can handle inlet gas temperatures of up to 2,000° F.
RECOVERED HEAT = LESS FUEL & EMISSIONS!
TYPICAL WASTE HEAT RECOVERY SYSTEM
Stub Stack Thermal OilStorage
VEO Waste HeatRecovery Unit
Insulated Inlet Transition
Support Steelto elevate system off-grade
Bypass Stack
Divertor Assembly
Exhaust Gasfrom source(e.g. gas turbine)
© 2011 VICTORY ENERGY OPERATIONS, LLC
FULL STEAM AHEAD!
QUALITY FEATURES = LONG SERVICE LIFE!
Serrated fins on a staggered tube layout are best suited for clean fuels.
Minimum wall thickness far exceeds ASME requirements.
Solid fins on an inline tube layout are best suited for dirty fuels.
Full-time (24/7) service, installation and start-up. All units are shrink-wrapped for shipping. State-of-the-art manufacturing facilities.
Rigorously engineered for your
application.
Guaranteed thermal
performance.
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VICTORY ENERgY OPERATIONS, LLC | 10701 E. 126TH ST. N., COLLINSVILLE, OK 74021 | TEL: 918.274.0023 FAx: 918.382.4896
F O L L O W A L E A D E R
Ancillary Equipment
Victory Energy can provide a complete suite of ancillary equipment to maximize the value of our products. ▪ Duct-work▪ Transitions including D-type transitions▪ Support steel to elevate units off-grade▪ Stack▪ Controls▪ Dampers▪ Expansion joints
Heat Recovery Products are a vital part of our sustainability initiative and a part of the many ways in which we provide innovative solutions to maximize waste heat recovery.
Our commitment to the 212 Principle continues to drive our dedication to customer satisfaction.
At 211 degrees, water is hot. At 212 degrees, it boils. And with boiling water, comes steam. And with steam, we power the progress of change.
The power of one extra degree!
The Principle
RECOVERED HEAT TRANSLATES TO RESOURCES SAVED!
CUSTOMER INFORMATION Company __________________________________________________________________________________________________________Contact _________________________________________________ Telephone _______________________________________________ E-mail ____________________________________________________________________________________________________________Install Location _____________________________________________________________________________________________________Number of Units __________________________________________
BOILER INFORMATION Boiler Type Firetube Watertube Boiler Size ______________ BHP lbs/hr Operating Pressure ______________ psig
Gas Side Gas Mass Flow ______________ lb/hr Gas Inlet Temperature ______________ °F Allowable Gas side pressure drop ______________ in w.c.
Water Side Water is De-aerated YES NO Water Mass Flow ______________ lb/hr Water Inlet Temperature ______________ °F Allowable Water side pressure drop ______________ psig
Condensing Coil (if needed) Water Mass Flow ______________ lb/hr Water Inlet Temperature ______________ °F Allowable Water side pressure drop ______________ psig % load range that boiler is typically operated at ______________ %
FUEL INFORMATION Primary Fuel Natural Gas #2 Oil #6 Oil Coal Wood Other _______________________Secondary Fuel Natural Gas #2 Oil #6 Oil Coal Wood Other _______________________ Percentage of time Secondary fuel fired ______________ % Please list any Sulfur in primary or secondary fuel (w/w) _____________________________________________________________________If known ( flue gas composition ) vol % wt % O2 __________% N2 __________% CO2 __________% SO2 __________%Ash Content ( if applicable ) ______________ lb ash / lb flue gas
FEEDWATER ECONOMIZER10701 E. 126th St. N., Collinsville, OK 74021918.274.0023 1.877.783.2665
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ECONOMIZER LAYOUT
Gas flow Direction Gas flow Up Gas flow Down Horizontal
Structural Requirements Elevation off-grade ______________ ft Please specify any dead / wind / seismic loads: __________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
ACCESSORIES Support Steel to Elevate off-grade YES NOTransitions YES NOSafety Relief Valve YES NOStack YES NO Elevation __________ ftWater side by-pass assembly YES NO
SERVICESStart-up Service YES NOInstallation Service YES NO
GENERAL INFORMATION Is this a funded Project? YES NO When is Equipment needed? __________________________________________________________________________________________ Who will make purchase decision? ( kindly provide contact information ) ________________________________________________________Have you purchased equipment from Victory Energy Operations? YES NO
How did you hear about Victory Energy Operations? ________________________________________________________________________
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FEEDWATER ECONOMIZER
CUSTOMER INFORMATION Company __________________________________________________________________________________________________________Contact _________________________________________________ Telephone _______________________________________________ E-mail ____________________________________________________________________________________________________________Install Location _____________________________________________________________________________________________________Number of Units __________________________________________
PROCESS INFORMATION
Gas Side Gas Mass Flow ______________ lb/hr Gas Inlet Temperature ______________ °F Allowable Gas side pressure drop ______________ in w.c.
Fuel Information Primary Fuel Natural Gas #2 Oil #6 Oil Coal Wood Other _______________________Secondary Fuel Natural Gas #2 Oil #6 Oil Coal Wood Other _______________________ Percentage of time Secondary fuel fired ______________ % Please list any Sulfur in primary or secondary fuel (w/w) _____________________________________________________________________If known ( flue gas composition ) vol % wt % O2 __________% N2 __________% CO2 __________% SO2 __________%Ash Content ( if applicable ) ______________ lb ash / lb flue gas
Tube Side Tube-side fluid ______________ Please Specify Tube-side Mass Flow ______________ lb/hr Tube-side Inlet Temperature ______________ °FTube-side Operating Pressure ______________ psig Allowable tube-side pressure drop ______________ psig
LAYOUT Gas flow Direction Gas flow Up Gas flow Down Horizontal
WASTE HEAT RECOVERY UNIT10701 E. 126th St. N., Collinsville, OK 74021918.274.0023 1.877.783.2665
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STRUCTURAL REQUIREMENTS Elevation off-grade ______________ ft Please specify any dead / wind / seismic loads: ____________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
ACCESSORIES Support Steel to Elevate off-grade YES NOTransitions YES NO
Please specify details: ________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
Safety Relief Valve YES NOStack YES NO Elevation __________ ftTube-side by-pass assembly YES NO
SERVICESStart-up Service YES NOInstallation Service YES NO
GENERAL INFORMATION Is this a funded Project? YES NO When is Equipment needed? __________________________________________________________________________________________ Who will make purchase decision? ( kindly provide contact information ) ________________________________________________________Have you purchased equipment from Victory Energy Operations? YES NO
How did you hear about Victory Energy Operations? ________________________________________________________________________
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WASTE HEAT RECOVERY UNIT
CUSTOMER INFORMATION Company __________________________________________________________________________________________________________Contact _________________________________________________ Telephone _______________________________________________ E-mail ____________________________________________________________________________________________________________Install Location _____________________________________________________________________________________________________Number of Units __________________________________________
GAS COMPOSITION Fluid 1 Air OR Exhaust from combustion of: Natural Gas #2 Oil #6 Oil Coal Wood Other _____________Fluid 2 Air OR Exhaust from combustion of: Natural Gas #2 Oil #6 Oil Coal Wood Other _____________
PROCESS PARAMETERS Fluid 1 Fluid 2Mass Flow Rate ______________ lb/hr ______________________ ______________________Inlet Temperature ______________ °F ______________________ ______________________Outlet Temperature ______________ °F ______________________ ______________________Operating Pressure ______________ in w.c. ______________________ ______________________Allowable pressure drop ______________ in w.c. ______________________ ______________________
Fuel Information Flue Gas Composition ( if known ) vol % wt % Fluid 1 Fluid 2 O2 ................................... % ______________________ _______________________ N2 ................................... % ______________________ _______________________ CO2 ................................ % ______________________ _______________________ SO2 ................................ % ______________________ _______________________
Ash Content ( if applicable ) ______________ lb ash / lb flue gas
AIR HEATER LAYOUT Hot Gas Up Hot Gas Down
Please describe any space or Orientation limitations: ______________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
AIR PRE-HEATER10701 E. 126th St. N., Collinsville, OK 74021918.274.0023 1.877.783.2665
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STRUCTURAL REQUIREMENTS Elevation off-grade ______________ ft Please specify any dead / wind / seismic loads: ________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
SERVICESStart-up Service YES NOInstallation Service YES NO
GENERAL INFORMATION Is this a funded Project? YES NO When is Equipment needed?___________________________________________________________________________________________ Who will make purchase decision? ( kindly provide contact information ) _________________________________________________________Have you purchased equipment from Victory Energy Operations? YES NO
How did you hear about Victory Energy Operations? ________________________________________________________________________
ADDITIONAL NOTES____________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
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AIR PRE-HEATER