CUSTOM DESIGNS! - Victory Energy

12

Transcript of CUSTOM DESIGNS! - Victory Energy

Page 2: CUSTOM DESIGNS! - Victory Energy

Start Saving todayAn Explorer® economizer from Victory Energy can immediately reduce your fuel costs and carbon foot-print. Your boiler flue gas exhaust has enough energy that can be recovered economically using our custom designed economizer. In addition to reducing fuel usage and emissions, an economizer, by pre-heating the boiler feed-water, allows the boiler to more rapidly respond to load changes.

Beyond Boiler-PlateVictory Energy’s economizers are custom engineered, for your application, by our industry leading thermal design experts, to maximize heat recovery. Every aspect of the economizer design is chosen with the goal of providing an economizer that will perform trouble-free for many years. From selecting the right metallurgy for the application, the right fin geometry and tube layout, based on fuel and fouling concerns, paying close attention to erosion, corrosion and vibration concerns, you can be rest assured that our Explorer Economizer Series will be optimally designed for your application.

No application is too small or too big for us. We thrive on an atmosphere of innovative thinking and breakthrough methodology. We carry this attitude forward as we work closely with our fabrication personnel and field technicians. In addition to providing innovative solutions to increase alternative energy production, we are constantly looking for ways to improve renewable energy technologies and maximize waste heat recovery processes.

Victory Energy strives for a “ZERO” TOLERANCE policy for anything less than perfect.

$2.69$2.48

$2.26

$2.90

$2.70

$2.50

$2.30

$2.10

$1.90

$1.70

$1.50

Decrease Fuel Usage

Without Economizer

With Economizer

With Condensing Economizer

65,000 lb/hr boiler with 7,200 hours of annual operation.Natural gas cost of $4.50 / Mscf.

MM $/year of fuel usage.

Victory Energy offers a complete suite of heat recovery products and accessories for all your applications: ▪ Cylindrical Economizers ▪ Rectangular Economizers▪ Condensing Economizers▪ Waste Heat Recovery Units▪ Thermal Oil Heaters▪ Process Liquid Heaters▪ Air Pre-heaters▪ Ancillary Equipment

Rectangular EconomizerEngineered to order for your specific application, our rectangular Explorer Economizer Series can be designed for boiler sizes ranging from 100 BHP to greater than of 500,000 lb/hr of steam flow. We also can offer field assembled economizers for utility sized boilers. The rectangular economizer uses high frequency resistance welded finned tubes to recover heat from the flue gas that flows counter-current to the boiler feedwater. Victory Energy economizers can be designed to recover energy from clean burning fuels like natural gas to fouling fuels such as oil, coal or wood. Our economizers are designed for economically optimum heat recovery with typical paybacks being in months, not years.

Insulated and lagged with a gas tight casing, our economizers will be structurally engineered to handle any loads transmitted through your duct work, stack, and structural steel accessory components.

All Victory Energy economizers are built to comply with Section I or Section VIII, Division I of the ASME Boiler & Pressure Vessel Code.

CUSTOM DESIGNS!

Page 3: CUSTOM DESIGNS! - Victory Energy

Condensing

Think CondensingIt is important to note that the majority of the heat content (of the exhaust flue gas), is “trapped” in the moisture in the flue gas. Flue gas from natural combustion has approximately 11% by weight of moisture. Each pound of moisture, if condensed, can release 1,000 btu’s of energy. By condensing this moisture, the amount of energy that can be recovered in an economizer can be significantly increased. Condensing needs feedwater at temperatures below the water dew-point. Let us evaluate your application to see if a condensing economizer is suitable for you.

The cold sink may be either make-up water or a completely separate stream to be used elsewhere. Boiler efficiencies reaching 95% may be obtained by adding a condensing economizer to your system.

Victory Energy can also provide a two-stage economizer with one stage (coil) transferring sensible heat to de-aerated feed-water and another coil transferring the latent heat to make-up / cold water. Both coils will be in a common housing and can even be designed for vertical gas flow up.

Cylindrical EconomizerSuitable for boilers ranging from 50 BHP to 100,000 PPH, our cylindrical economizers are ideal for firetube boilers as well as watertube boilers. Cylindrical economizers can be mated directly to the round stack for ease of installation. Available in either carbon steel or stainless steel construction, the cylindrical Explorer Economizer Series can even be installed for horizontal gas flow.

Air Pre-heatersVictory Energy can design, engineer and manufacture tubular air pre-heaters, typically used for combustion air pre-heating. Rigorously engineered, our air pre-heaters are custom designed for your plant layout. We can handle very high flue gas temperatures, up to 1,750° F with our refractory lined units.

Waste Heat Recovery UnitsVictory Energy can design heat recovery units for non-boiler related applications. Waste heat can be recovered from various sources, for example, gas turbines, cement kilns, diesel generators, to name a few, to heat either a glycol-water mixture or thermal oil. Recovered heat can be used for a variety of applications including on-site power generation.

Our heat recovery units can handle inlet gas temperatures of up to 2,000° F.

RECOVERED HEAT = LESS FUEL & EMISSIONS!

TYPICAL WASTE HEAT RECOVERY SYSTEM

Stub Stack Thermal OilStorage

VEO Waste HeatRecovery Unit

Insulated Inlet Transition

Support Steelto elevate system off-grade

Bypass Stack

Divertor Assembly

Exhaust Gasfrom source(e.g. gas turbine)

© 2011 VICTORY ENERGY OPERATIONS, LLC

Page 4: CUSTOM DESIGNS! - Victory Energy

FULL STEAM AHEAD!

Page 5: CUSTOM DESIGNS! - Victory Energy

QUALITY FEATURES = LONG SERVICE LIFE!

Serrated fins on a staggered tube layout are best suited for clean fuels.

Minimum wall thickness far exceeds ASME requirements.

Solid fins on an inline tube layout are best suited for dirty fuels.

Full-time (24/7) service, installation and start-up. All units are shrink-wrapped for shipping. State-of-the-art manufacturing facilities.

Rigorously engineered for your

application.

Guaranteed thermal

performance.

Page 6: CUSTOM DESIGNS! - Victory Energy

w w w . v i c t o r y e n e r g y . c o m1-877-783-2665

VICTORY ENERgY OPERATIONS, LLC | 10701 E. 126TH ST. N., COLLINSVILLE, OK 74021 | TEL: 918.274.0023 FAx: 918.382.4896

F O L L O W A L E A D E R

Ancillary Equipment

Victory Energy can provide a complete suite of ancillary equipment to maximize the value of our products. ▪ Duct-work▪ Transitions including D-type transitions▪ Support steel to elevate units off-grade▪ Stack▪ Controls▪ Dampers▪ Expansion joints

Heat Recovery Products are a vital part of our sustainability initiative and a part of the many ways in which we provide innovative solutions to maximize waste heat recovery.

Our commitment to the 212 Principle continues to drive our dedication to customer satisfaction.

At 211 degrees, water is hot. At 212 degrees, it boils. And with boiling water, comes steam. And with steam, we power the progress of change.

The power of one extra degree!

The Principle

RECOVERED HEAT TRANSLATES TO RESOURCES SAVED!

Page 7: CUSTOM DESIGNS! - Victory Energy

CUSTOMER INFORMATION Company __________________________________________________________________________________________________________Contact _________________________________________________ Telephone _______________________________________________ E-mail ____________________________________________________________________________________________________________Install Location _____________________________________________________________________________________________________Number of Units __________________________________________

BOILER INFORMATION Boiler Type Firetube Watertube Boiler Size ______________ BHP lbs/hr Operating Pressure ______________ psig

Gas Side Gas Mass Flow ______________ lb/hr Gas Inlet Temperature ______________ °F Allowable Gas side pressure drop ______________ in w.c.

Water Side Water is De-aerated YES NO Water Mass Flow ______________ lb/hr Water Inlet Temperature ______________ °F Allowable Water side pressure drop ______________ psig

Condensing Coil (if needed) Water Mass Flow ______________ lb/hr Water Inlet Temperature ______________ °F Allowable Water side pressure drop ______________ psig % load range that boiler is typically operated at ______________ %

FUEL INFORMATION Primary Fuel Natural Gas #2 Oil #6 Oil Coal Wood Other _______________________Secondary Fuel Natural Gas #2 Oil #6 Oil Coal Wood Other _______________________ Percentage of time Secondary fuel fired ______________ % Please list any Sulfur in primary or secondary fuel (w/w) _____________________________________________________________________If known ( flue gas composition ) vol % wt % O2 __________% N2 __________% CO2 __________% SO2 __________%Ash Content ( if applicable ) ______________ lb ash / lb flue gas

FEEDWATER ECONOMIZER10701 E. 126th St. N., Collinsville, OK 74021918.274.0023 1.877.783.2665

INQUIRY FORM - PAGE 1 OF 2

Page 8: CUSTOM DESIGNS! - Victory Energy

ECONOMIZER LAYOUT

Gas flow Direction Gas flow Up Gas flow Down Horizontal

Structural Requirements Elevation off-grade ______________ ft Please specify any dead / wind / seismic loads: __________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________

ACCESSORIES Support Steel to Elevate off-grade YES NOTransitions YES NOSafety Relief Valve YES NOStack YES NO Elevation __________ ftWater side by-pass assembly YES NO

SERVICESStart-up Service YES NOInstallation Service YES NO

GENERAL INFORMATION Is this a funded Project? YES NO When is Equipment needed? __________________________________________________________________________________________ Who will make purchase decision? ( kindly provide contact information ) ________________________________________________________Have you purchased equipment from Victory Energy Operations? YES NO

How did you hear about Victory Energy Operations? ________________________________________________________________________

w w w . v i c t o r y e n e r g y . c o mF O L L O W A L E A D E R

INQUIRY FORM - PAGE 2 OF 2

FEEDWATER ECONOMIZER

Page 9: CUSTOM DESIGNS! - Victory Energy

CUSTOMER INFORMATION Company __________________________________________________________________________________________________________Contact _________________________________________________ Telephone _______________________________________________ E-mail ____________________________________________________________________________________________________________Install Location _____________________________________________________________________________________________________Number of Units __________________________________________

PROCESS INFORMATION

Gas Side Gas Mass Flow ______________ lb/hr Gas Inlet Temperature ______________ °F Allowable Gas side pressure drop ______________ in w.c.

Fuel Information Primary Fuel Natural Gas #2 Oil #6 Oil Coal Wood Other _______________________Secondary Fuel Natural Gas #2 Oil #6 Oil Coal Wood Other _______________________ Percentage of time Secondary fuel fired ______________ % Please list any Sulfur in primary or secondary fuel (w/w) _____________________________________________________________________If known ( flue gas composition ) vol % wt % O2 __________% N2 __________% CO2 __________% SO2 __________%Ash Content ( if applicable ) ______________ lb ash / lb flue gas

Tube Side Tube-side fluid ______________ Please Specify Tube-side Mass Flow ______________ lb/hr Tube-side Inlet Temperature ______________ °FTube-side Operating Pressure ______________ psig Allowable tube-side pressure drop ______________ psig

LAYOUT Gas flow Direction Gas flow Up Gas flow Down Horizontal

WASTE HEAT RECOVERY UNIT10701 E. 126th St. N., Collinsville, OK 74021918.274.0023 1.877.783.2665

INQUIRY FORM - PAGE 1 OF 2

Page 10: CUSTOM DESIGNS! - Victory Energy

STRUCTURAL REQUIREMENTS Elevation off-grade ______________ ft Please specify any dead / wind / seismic loads: ____________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________

ACCESSORIES Support Steel to Elevate off-grade YES NOTransitions YES NO

Please specify details: ________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________

Safety Relief Valve YES NOStack YES NO Elevation __________ ftTube-side by-pass assembly YES NO

SERVICESStart-up Service YES NOInstallation Service YES NO

GENERAL INFORMATION Is this a funded Project? YES NO When is Equipment needed? __________________________________________________________________________________________ Who will make purchase decision? ( kindly provide contact information ) ________________________________________________________Have you purchased equipment from Victory Energy Operations? YES NO

How did you hear about Victory Energy Operations? ________________________________________________________________________

w w w . v i c t o r y e n e r g y . c o mF O L L O W A L E A D E R

INQUIRY FORM - PAGE 2 OF 2

WASTE HEAT RECOVERY UNIT

Page 11: CUSTOM DESIGNS! - Victory Energy

CUSTOMER INFORMATION Company __________________________________________________________________________________________________________Contact _________________________________________________ Telephone _______________________________________________ E-mail ____________________________________________________________________________________________________________Install Location _____________________________________________________________________________________________________Number of Units __________________________________________

GAS COMPOSITION Fluid 1 Air OR Exhaust from combustion of: Natural Gas #2 Oil #6 Oil Coal Wood Other _____________Fluid 2 Air OR Exhaust from combustion of: Natural Gas #2 Oil #6 Oil Coal Wood Other _____________

PROCESS PARAMETERS Fluid 1 Fluid 2Mass Flow Rate ______________ lb/hr ______________________ ______________________Inlet Temperature ______________ °F ______________________ ______________________Outlet Temperature ______________ °F ______________________ ______________________Operating Pressure ______________ in w.c. ______________________ ______________________Allowable pressure drop ______________ in w.c. ______________________ ______________________

Fuel Information Flue Gas Composition ( if known ) vol % wt % Fluid 1 Fluid 2 O2 ................................... % ______________________ _______________________ N2 ................................... % ______________________ _______________________ CO2 ................................ % ______________________ _______________________ SO2 ................................ % ______________________ _______________________

Ash Content ( if applicable ) ______________ lb ash / lb flue gas

AIR HEATER LAYOUT Hot Gas Up Hot Gas Down

Please describe any space or Orientation limitations: ______________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________

AIR PRE-HEATER10701 E. 126th St. N., Collinsville, OK 74021918.274.0023 1.877.783.2665

INQUIRY FORM - PAGE 1 OF 2

Page 12: CUSTOM DESIGNS! - Victory Energy

STRUCTURAL REQUIREMENTS Elevation off-grade ______________ ft Please specify any dead / wind / seismic loads: ________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________

SERVICESStart-up Service YES NOInstallation Service YES NO

GENERAL INFORMATION Is this a funded Project? YES NO When is Equipment needed?___________________________________________________________________________________________ Who will make purchase decision? ( kindly provide contact information ) _________________________________________________________Have you purchased equipment from Victory Energy Operations? YES NO

How did you hear about Victory Energy Operations? ________________________________________________________________________

ADDITIONAL NOTES____________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________

w w w . v i c t o r y e n e r g y . c o mF O L L O W A L E A D E R

INQUIRY FORM - PAGE 2 OF 2

AIR PRE-HEATER