CURRICULUM STRUCTURE OF FINAL B.TECH (PRODUCTION S/W ... · CURRICULUM STRUCTURE OF FINAL B.TECH...

CURRICULUM STRUCTURE OF FINAL B.TECH

(PRODUCTION S/W) Effective from 2010-2011

VII-Semester

Sr.

No

Course

code

Subject Title Contact hours

L T P

Credits

01 PE401 Operations Research 3 - - 3

02 PE403 Machine Tool Design 3 - - 3

03 PE405 CAD / CAM / CIM 3 - - 3

04 PE407 Manufacturing Automation 3 - - 3

05 PE45X Elective – I* 3 - - 3

06 PE46X Elective – II** 3 - - 3

07 PE495 CAD / CAM / CIM Laboratory - - 4 2

08 PE497 Manufacturing Automation

Laboratory

- - 2 1

09 CT-421 Software Laboratory – II - - 2 1

Total 18 - 08 22

*Elective-I (Any One)

Sr. No Course code Subject Title

01 PE 451 Robotics

02 PE 453 Facility Planning & Design

03 PE 455 Tribology

04 PE 457 Mechatronics

**Elective-II (Any One)

Sr. No Course code Subject Title

01 PE 461 Product Design & Manufacture

03 PE 463 Supply Chain & Logistic Management

03 PE 465 Terotechnology

04 PE 467 Total Quality Management

VIII-Semester

Sr.

No

Course

code

Subject Title Contact hours

L T P

Credits

01 PE402 Industrial Inplant Training

6 Months (2 contact hrs. per student

per week is allotted to teacher)

- - - 16

02 PE404 Seminar-II - - - 2

Total - - - 18

SEMESTER VII

PE-401 OPERATIONS RESEARCH

Teaching Scheme Examination Scheme Lectures : 3 hrs/week Mid-Sem – 30, Assignments, Quiz -20

End-Sem Exam- 50.

Objective : To study quantitative techniques in management decision-making and its applications by

using mathematical methods

Unit 1 (08)

Introduction: Operations Research : Development, history, definitions, objectives, characteristics,

limitations, phases, and applications. Optimisation models and their classifications.

Linear Programming : Formulation of LP problem. Basic Solution. Theorems of LP. Graphical method. Simplex

method (minimisation / maximisation cases). Degeneracy in LP. Duality in LP. Sensitivity

analysis. Introduction to Integer Programming, Dynamic Programming and Non – linear

programming.

Unit 2 (08)

Transportation: Introduction. Methods for finding initial solution. Test of optimality. Maximisation

Transportation problem. Tran-shipment problem. Degeneracy.

Assignment Problem : Introduction. Solution methods. Variations of the assignment problem. Traveling Salesman

Problem.

Unit 3 (08) Sequencing Models: Scheduling and sequencing. Assumptions in sequencing models.

Processing “n” jobs on machines. Processing of two jobs on machines with each having

different processing order.

Inventory Control System (Quantitative Approach) : Introduction. Meaning of Inventory Control. Functional classifications of Inventories.

Advantages of Inventory Control. Costs associated with Inventories. Advantages of

Inventory Control. Costs associated with Inventories. Deterministic Inventory Models :

economic lot size with instantaneous replenishment with and without shortage costs,

economic lot size with finite replenishment with and without shortage, economic lot size

models with quantity discount.

Unit 4 (05)

Replacement Models : Replacement of capital equipment that deteriorates with time : value remains same during

the period, and it changes with constant rate during the period, Replacement of an equipment

that deteriorates with an alternate equipment, Replacement of items that fail without

deteriorating.

Simulation : Monte -Carlo Method.

Unit 5 (08)

Queuing Theory:

Queuing Systems : Introduction, cost associated with, characteristics, operating

characteristics and probability distributions. Classification of queuing models. Kendall’s

notations. Models : {(M/M/1) : (α / FSFS)}. minimum cost service rate.

Theory of Games: Introduction, two–person zero-sum game. Minimax and Maximin principle. Saddle point.

Methods for solving game problems with mixed strategies. Introduction to graphical, and

iterative methods for solving game problems.

Unit 6 (08) Network Models: Introduction to PERT / CPM and its importance in project management.

Concepts and construction of network diagrams. Critical path and project duration, floats,

network crashing, optimum project duration and cost, PERT activity, time estimate,

probability of completion of a project on before specified time, Resource allocation and load

smoothening.

Text Books

1. Basu S. K., Pal D. K. and Bagchi H. : Operations Research for engineers, Oxford & IBH

Publishing Co. Pvt. Ltd.

2. Gupta P. K. and Hira D. S. : Operations Research, S Chand & Company Ltd.

3. Sharma J. K. : Mathematical Models in Operations Research, Tata McGraw – Hill

Publishing Company Limited.

4. Sharma S. D., Kedar Nath : Operations Research, Ram Nath & Co.

5. R. Panneerselvam : Operations Research, Prentice Hall of India Pvt. Ltd

6. Wiest J. D. & Levy F. K.: Managerial Guide to PERT/CPM, Prentice Hall of India Pvt.

Ltd.

7. Srinath L.S “PERT & CPM principles & Applications” Affiliate East West Press (P)

Ltd., New Delhi, 1975.

Reference Books

1. Taha H. A. : Operations Research : An Introduction, Prentice Hall of India Pvt. Ltd.

2. Wagner H. N. : Principles of Operations Research with applications to Managerial

Decisions, Prentice Hall of India Pvt. Ltd.

PE-403 MACHINE TOOL DESIGN

Teaching Scheme Examination Scheme

Lectures : 3 hrs/week Mid-Sem – 30, Assignments, Quiz -20

End-Sem Exam- 50.

Objective : The basic necessity for the foundation of Production Engineering being Machine Tool

Design, the main aim is to, learn various elements, drives and controls of Machine Tools

Design so as to develop skills & enhance thinking power of student.

Unit 1 (08)

Introduction & Drives:

Recent Trends in designing machine tools: Classification of various machine tools General

purpose, Special purpose, NC-CNC on the basis of kinematics. Force & power required for

various metal cutting operations. Considerations in designing drives, based on continuous on

intermittent requirement of power. Type and selection of motor for the drive, regulation and

range of speed based on preferred number series/ Geometric progression. Design of

headstock gear box for spindle drive using ray diagram, structure diagram, nodal

optimization while designing compact gearbox.

Unit 2 (08)

Stepless Regulation & Elements of Machine Tools:

Electromechanical regulation of speeds, Friction, pressure and ball variators, P.I.V. drive

(Kopp. Variator) Epicyclic drive etc.

Design of beds, slideways, carriage, tables of lathes, milling machines based on force,

frictional behavior and different types of lubrication system.

Design of Power Screws – sliding as well as rolling friction spindle units, and bearing,

Preloaded supports.

.

Unit 3 (04)

Rigidity and Vibration Analysis including concept of ‘stickslip’ sliding and its minimization

Concept of modular design

Unit 4 (08) Control System:

a) Electrical Control: Push button control, directional control relays, thermal relays,

electrical brakes, Control for reversing traverse and automation in feed mechanism

b) Hydraulic Control of shaper, miller and other machine. Power pack for lubrication

system in hydrostatic drive.

Unit 5 (08) NC - CNC Machine : Introduction, Construction, Operation, Transducers of various type,

CPU block diagram, CAD-CAM Systems interfacing, APT programming, Retrofitting &

Design considerations for conversion. Open or closed loop for NC\CNC machine using

stepper motor or DC motor, protective and safety devices.

Flexible manufacturing System: Definition, Types, classification, equipment application –

Auto Tool Changer – types, functional details.

Unit 6 (07)

Acceptance tests for machine tools: As per Schlesinger’s tests and Tobias’s Stability

Envelopes Performance criteria of Machine Tools.

concepts of modular aesthetic and ergonomic designs applied to machine tools.

Text Books

1. Design of Machine Tools (4

th Revised Ed), , D.K. Pal and S.K.Basu, Oxford-IBH 2008

2. Principles of Machine Tools, A. Bhattacharya and G.C. Sen, New Central Book Agency,

Calcutta

Reference Books 1 Machine Tools Vol. I to Vol. IV, Acherkan, N.S. et al :, MIR Publications.

2 NC Machine Tools, Martin, S.J. : ELBS

3 Design Principles of MCMT Koenigsburger, A., Pergamon press, 1964.

4 Machine Tool Design, Mehta, N.K., Tata McGraw Hill

5 Numerical Control and Computer Aided Manufacturing, T Kundra, Rao, P.M., Tiwari,

N.K. Tata McGraw Hill

6 Fundamental of Tool Engineering Design, S. K. Basu, S.N. Mukherjee, R. Mishra,

Oxford-IBH, 1979.

PE-405 CAD / CAM / CIM


End-Sem Exam- 50.

Objective :

To understand the basic concept of Computer Integrated Manufacturing and its industrial

applications using Modern Production Techniques. To understand Computer Aided Design,

Computer Aided Manufacturing and how CAD/CAM fits within the scope of CIM.

Unit 1 (05)

Introduction to CAD/CAM:-Trends in Modern Manufacturing, Product Cycle and

CAD/CAM, Functional relationship, Elements of CAD Hardware.

Computer Graphics:- Transformation- Introduction, Formulation, Translation, Rotation,

Scaling, Reflection, Homogenous Representation, Concatenated Transformation, Inverse

Transformations.

Unit 2 (15)

Modelling Curves:- Introduction, Analytic Curves, Parametric representation, Line, Circle, Parabolas,

Hyperbolas, Ellipses, Conics. Geometric continuity (C0, C1, C2) and Visual continuity (G0,

G1, G2), Synthetic Curves, Hermite Cubic Spline, Bezier Curve, B-Spline Curve and NURB

Surface:- Introduction, Surface Representation, Analytic Surface, Synthetic Surfaces,

Hermite bicubic Surface, Bezier surfaces, B-spline Surfaces, Coons Surface.

Solids:- Introduction, Geometry & Topology, Solid Representation, Boundary

Representation, Constructive Solid Geometry, Sweeps, Solid Manipulations, Feature Based

Modelling.

Unit 3 (08) Computer Aided manufacturing (CAM):- CAD hierarchy, Integrating CAD, NC and

CAM, numerical control of machine tools, devices of NC system, data processing unit,

Motion and axes of Machine Tools, linear and circular interpolation control loops,

positioning control loops, contouring control loops, increment and absolute systems, Point to

Point and Continuous Path Machining, CNC and DNC system.

Unit 4 (07) NC Programming:- Machine Tool Co-ordinate System, Machine zero, Job zero, Cutter

Programming, Tool Offsets, Programming Steps, NC Programming Languages, G-codes and

M-codes. Turning Center programming, Machining Center programming, Advance features

of Controller.

Unit 5 (05)

Computer Integrated Manufacturing (CIM): Computer application in manufacturing,

Automation and Robotics, computer aided inspection and quality control. Computer

integrated production management system, inventory material requirement planning,

manufacturing resource planning, enterprise resource planning.

Computer aided process planning (CAPP): Retrieval CAPP, generative CAPP and

computer assisted shop floor control.

Unit 6 (05)

Flexible Manufacturing System: Components of FMS, FMS Planning, automated

workpiece handling, layout, cost feasibility, typical application, emerging areas : automated

factory, remote control.

Group Technology: Part Families, Part classification and coding, production flow analysis,

machine cell design and Cellular manufacturing.

References :

Text Books

1 Mikel P. Groover and Emory W. Zimmers: Computer Aided Design and Manufacturing,

Prentice Hall.

2 T. Kundra, Rao P.M., Tiwari N.K. : Numerical Control and Computer Aided

Manufacturing, Tata McGraw Hill

3 Nanua Singh: Systems Approach to Computer-Integrated Design and Manufacturing,

John Wiley and Sons, Inc.

4 P. Radhakrishnan and Subramaniam: CAD / CAM / CIM, Wiley Eastern Ltd.

Reference Books

1 Paul C. Bave: CAD Principles and Applications

2 Mikell P. Groover: Automation, Production systems & Computer Integrated

Manufacturing, Prentice Hall.

3 Ibrahim Zeid: Mastering in CAD-CAM, Tata McGraw Hill Publication.

PE-407 MANUFACTURING AUTOMATION



End-Sem Exam- 50.

Objective :

To provide the student a comprehensive technical knowledge of the important topics in

production automation and related systems. To provide information about manufacturing

operations, technologies that have been developed to automate manufacturing operations and

industrial control systems. To provide the student with a sound, basic background in the vast

field of fluid power and automation.

Unit 1 (07)

Manufacturing Operations

Production System Facilities, Manufacturing Support Systems, Automation in Production

Systems, Automation Principles and Strategies, Manufacturing Operations,

Product/Production Relationships, Production Concepts and Mathematical Models, Costs of

Manufacturing Operations

Introduction to Automation Definition, concepts, Basic Elements of an Automated System, Advanced Automation

Functions, Levels of Automation, automation of machining processes, types of automation –

low, medium, high cost, hard/flexible automation, semi automatic & fully automatic

machine tools, SPMs, job/material transfer devices. Low cost automation systems using

mechanical devices.

Unit 2 (07)

Automation and Principle of Hydraulic and Pneumatic Circuit Design and Analysis Hydraulic and Pneumatic Controls, Application in Machine Tools and other Mechanical

Fields, Hydraulic and Pneumatic Circuit Design Considerations, Functional Diagram in

Circuit Design, Pneumatic Circuit Analysis, Electrical Controls for Fluid Power Circuits,

Fluid Logic Control Systems, Fluid Power Maintenance and Safety. Synthesis of circuits,

circuit optimization techniques.

Unit 3 (10)

High Volume Production Systems

Detroit Type Automation:- Automation Flow Lines, Transfer Mechanism, Automation for

Machining Operations, Design & Fabrication Considerations. Analysis of Automated flow

lines:- General Terminology and Analysis, Analysis of Transfer Lines without storage,

Partial Automation, Automated Flowlines with Storage Buffers, Computer Simulation of

Automated Flow lines. Assembly System & Line Balancing:- Computerized line balancing

methods, Ways to improve the Line Balancing. Automated Assembly Systems:- Design and

Types of Automated Assembly Systems. Material Handling and Identification

Technologies:- Introduction to Material Handling, Material Transport Systems, Storage

Systems, Automatic Data Capture. Automated Inspection and Testing:- Automated

Inspection Principles and Methods, Contact versus Noncontact Inspection Techniques,

Coordinate Measuring Machines, Machine Vision, Other Optical Inspection Techniques,

Other non-contact Inspection Methods.

Unit 4 (08)

Manufacturing Systems

Introduction to Manufacturing Systems, Single Station Manufacturing Cells, Manual

Assembly Lines, Group Technology and Cellular Manufacturing, Flexible Manufacturing

Systems, Transfer Lines and Similar Automated Manufacturing Systems, Automated

Assembly Systems, Automated material handling. Automated Material Handling.

Unit 5 (08)

Control Technologies

Linear Feedback Control Systems:- Transfer Functions and Block Diagrams, Control

Actions, System Design. Optimal Control:- Steady-state Optimal Control, Adaptive Control,

On-line Search Strategies. Sequence Control and Programmable Controllers:- Logic Control

and Sequencing, Logic Control Elements, Sequencing Elements, Ladder Logic Diagrams,

Programmable Logic Controllers (PLCs). Industrial Control Systems:- Process Industries

versus Discrete Manufacturing Industries, Continuous versus Discrete Control, Computer

Process Control, Forma of Computer Process Control. Sensors, Actuators and Other Control

System Components:- Sensors, Actuators, Analog-to-digital Conversion, Digital-to-analog

Conversion, Input/Output Devices for Discrete Data. Designing for Automation, cost-benefit

analysis.

Unit 6 (05)

Programmable Automation Overview of Microcomputer systems, Microcontroller, 8051 Microcontroller Architecture,

8051 Instruction set and interfacing, applications and assembly language programming of microcontroller

Text Books:

1. Mikell P. Groover, Automation, Production Systems, and Computer Integrated

Manufacturing, First and Second Edition, Prentice-Hall of India

Private Limited.

2. Anthony Esposito, Fluid Power with Applications, Fourth Edition, Prentice-

Hall International, Inc.

3. Nanua Singh: Systems Approach to Computer-Integrated Design and

Manufacturing, John Wiley and Sons, Inc.

4. S. R. Majumdar, Pneumatic Systems Principles and Maintenance, Tata

McGraw Hill Publishing Company Limited.

Reference Books

1. Gavrilov, A.N, Automation & Mechanization of Production process in Instrument

Industry, Pregaman Press Oxford, 1967.

2. Vickers manual on hydraulics

3. Petter Rohner : Industrial hydraulic control

4. Werner Deppert & Kurt Stoll : Pneumatic Control, Vol. 1 and Vol. 2

PE-451 ROBOTICS



End-Sem Exam- 50.

Objective :

• To enable students to learn the basic concepts in robotics and automation

• To provide a sound background and a perspective for robotic technology.

Unit 1 (06)

Basic Concepts in Robotics:

Automation and robotics, robot anatomy, basic structure of robots, resolution, accuracy and

repeatability.

Classification and Structure of Robotics System:

Point to point and continuous path systems. control loops of robotic system, manipulators,

wrist motions and grippers.

Unit 2 (09)

Drives and Control Systems: basic control systems, concepts and models, types of drive system- Hydraulic systems,

pneumatic and electrical, DC servo motors, control system analysis, robot activation and

feed back components, types of controllers- P, PI, PID controllers.

Sensors in Robotics Sensors, internal-external sensors, contact and non-contact sensors, position and velocity

sensors, Touch and slip sensors, Force and torque sensors, tactile sensors, Proximity and

range sensors.

Unit 3 (09)

Robot End Effectors / Grippers: Grippers and tools, Types of end effectors-mechanical, magnetic and vaccum, gripper force

analysis and gripper design considerations.

Vision Systems: Vision equipment, Vidicon Camera with line and area scanner, C.C.D. Camera, image

processing, and analysis, preprocessing, segmentation and feature recognition, smoothening

of binary image.

Interfacing: Interfacing robot with PC, RS232C serial interface.

Unit 4 (08)

Robot Arm Kinematics and Dynamics: Homogenous coordinates and homogenous transformations, the direct and indirect

kinematics in robot, Lagrange-Euler formation, Denavit Hartenberg convention and its

applications.

Unit 5 (06)

Robot Programming: Methods of robot programming, lead through programming methods, a robot program for

generating a path in space, motion interpolation, WAIT, SIGNAL and DELAY commands,

branching capabilities and limitations of lead through methods.

Robot Language: The textual robot languages, generations of robot programming languages, variables, motion

commands, end effectors and sensor commands, computations and operations, Introduction

to artificial intelligence.

Unit 6 (06)

Robot Applications in Manufacturing: Material transfer and machine loading/unloading, processing operations assembly and

inspection. concepts of safety in robotics, social factors in use of robots, economics of

robots.

Introduction to Telechirs: Telechiric machines and its application - handling radioactive materials, work in space,

mining & under sea operations, Telechiric surgery.

Text Books

• S. R. Deb.: Robotics Technology And Flexible Automation, Tata McGrawHill

Publishing Co. Ltd.

• P.A. Janakiraman, Robotics and Image Processing, Tata Mcgraw Hill, 1995

• Yoren Koren: Robotics for Engineers, McGraw Hill Book Co., ISBN 0-07-035341-

7.

• M. P. Grover, M. Weiss, R. N. Nagel, N. G. Odrey, : Industrial Robotics

Technology, ISBN 0-07-100442-4.

• K. S. Fu, C. G. S. Lee, R. C. Gonzaler, Robotics Control, Sensing, Vision and

Intelligence, Tata McGraw Hill.

Reference Books

• Richard D. Klafter, Thomas A. Chmielewski, Michael Negin : Robotic Engineering

An Integrated Approch, Prentice Hall of India

• Hall A. S., Kinematics and Linkage Dynamics, Jr. Prentice Hall.

• J. Hirchhorn : Kinematics and Dynamics of Machinery, McGraw Hill Book Co.

• H. Asada John, Robot analysis and control.

• M. W. Thring, Robots and telechirs, Ellis Horwood Limited, ISBN 0-85312-274-1.

• Robert J. Schilling, Fundamentals of Robotics-Analysis and Control, Prentice Hall

India.

• John J. Craig, Introduction to Robotics, Pearson Education.

PE-453 FACILITY PLANNING & DESIGN


End-Sem Exam- 50.

Objective :

Unit 1 (08)

Plant Location And Layout

Factors influencing plant location, Theories of plant location and location economies.

Plant Layout Objectives of plant layout, Principles of plant layout, type: of plant layout, their merits and

demerits.

Unit 2 (08)

Material Handling Definition, principles, system design and selectioin of equipment, unit load concepts, basic

layout types Immer, Nadler, Muther, Apple James and Ree's approaches to plant layout,

Modular design concept, Production Line balancing.

Unit 3 (05)

Computer Aided Layout CRAFT, COFAD, PLANET, CORELAP, ALDEP, Muther’s Classification, formation of

cells of machines each operating using common Host Computer.

Unit 4 (08)

Space Determination And Area Allocation Factors for consideration in space planning, receiving, storage, production, shipping, other

auxiliary) service actions, Establishing total space requirement, area allocation factor to be

considered, expansion, flexibility, aisles column and area allocation procedure. Design of

layout using Travel chart, plot plan, block plan, Sequence demand straight-line method and

non - directional method.

Construction of the Layout

Methods of constructing the layout, evaluation of layout, efficiency indices, presenting

layout to management, implementing layout.

Unit 5 (08)

Quantitative Approaches to Facilities Planning

Deterministic models - single and multi facility location models, Location allocation

problems - quadratic assignment problems, Warehouse layout models, plant location

problems. Conveyor models. Storage models.

Unit 6 (08)

Probabilistic Models Conveyor models, waiting line models and simulation models. Evaluation, selection,

implementation and maintenance of the facilities plan.

Text Books

1. Thompkins, J A and White, J. A Facilities Planning.

2. Francies, R.L. and White, J. A. Facility layout and Location.

3. James M Apple, Plant Layout and Material handling 2"d Edition., John, Wiely

and Sail.

Reference Books

1. Muther Richard, Practical plant layout ~ McGraw hill - 1955.

2. Sunderesh Heragu, Facilities Design, PWS Publishing Company, ISBN- 0-534-

95183.

3. James M Moore, Plant Layout Design, Mac Millon Co. 1962 LCCCN: 61 -

5204.

PE-455 TRIBOLOGY



End-Sem Exam- 50.

Objective :

Unit 1 (08)

Tribology Introduction, tribology in design, Tribology in industry, Economic considerations.

Friction Introduction, Laws of friction, kinds of friction, causes of friction, friction measurement,

theory of friction.

Wear Types of wear, various factors affecting wear, measurement of wear, wear between solids

and flowing liquids, theory of wear.

Unit 2 (06)

Lubricants and Lubrication Lubricant properties- physical and chemical. Lubrication-introduction, basic modes of

lubrication. Flow of viscous fluid through rectangular slot. Seals-Mechanical and dynamic

seals.

Unit 3 (09)

Hydrostatic Bearings Basic concept, operations, advantages and limitations. Hydrostatic conical;and spherical

bearings, load carrying capacity and flow of lubricants. Bearing power and film thickness,

bearing temperature and power. Compensators and their action. Optimum design of step

bearing.

Hydrodynamic Bearings Theory of hydrodynamic lubrication. Mechanism of pressure development in oil film. Two

dimensional Reynolds equation. Infinite tapered shoe slider bearings and infinite long

journal bearing. Short bearing theory applied to journal bearing.

Unit 4 (08)

Friction and Power Losses in Journal Bearing Ratio of heat conducted. temperature rise approximate and rapid methods, design

considerations.

Unit 5 (06)

Hydrodynamic Thrust Bearing Introduction, flat plate thrust bearing, pressure distribution equation, load, centre of pressure.

Tapered land thrust bearing, step thrust bearing, tilting pad thrust bearing. Friction in tilting

pad thrust bearing.

Unit 6 (08)

Hydrostatic Squeeze Film

Circular and rectangular plates, impact conditions between lubricated solids, Application to

journal bearing.

Lubrication in special conditions Forging, wire drawings extrusion, rolling. Lubricants used for wire ropes.

Text Books

1. Basu S.k., Sengupta S. N., Ahuja B.B. “Fundamentals of Tribology” PHI Ltd.

2. Cameron A. "Basic Lubrication Theory", Wiley Eastern Ltd.

3. B. C. Majumdar "Introduction to Tribology and Bearings", H. Whecier and

Company Pvt. Ltd.

4. 'Hailing J., "Principles of Tribology", MeMillan Press Ltd.

Reference Books

1. Fuller D.' D. "Theory and Practice of Lubrication for Engineers". John Wiley and

Sons.

2. Neale M. J. "Tribology hand Book", Butterworths.

3. P. Qfiov, "Fundamentals of Machine Design", Vol. IV, MIR.

PE-457 PRODUCT DESIGN & MANUFACTURE



End-Sem Exam- 50.

Objective :

Unit 1 (05)

Introduction To Product Design Asimow's Model: Definition of Product Design, Design by Evolution, Design by Innovation,

Essential Factors c Product Design, Production-Consumption Cycle, Flow and Value

Addition in the Production-consumption Cycle, The Morphology of Design (The sever

phases), Primary Design Phases and flowcharting, Role of Allowance Process Capability,

and. Tolerance in Detailed Design and Assembly.

Unit 2 (08)

Product Design Practice And Industry Introduction,, Product Strategies Time to Market, Analysis of the Product, The Three S's,

Standardization Renard Series (Preferred Numbers), Simplification, The Designer and E,,

Role, The Designer: Myth and Reality, The Industrial Design Organization Basic Design

Considerations, Problems faced by Industrial! Designer. Procedure adopted by Industrial

Designers, Types of Models designed by Industrial Designers, What the Designer

contributes, Role of Aesthetics in Product Design, Functional Design Practice.

Review of Strength, Stiffness and Rigidity Considerations in Product Design Principal Stress Trajectories (Force - Flow Lines), Balanced Design, Criteria and Objectives

of Design, Material Toughness: Resilience, Designing for Uniform Strength, Tension vis-à-

vis Compression.

Unit 3 (08)

Design for Production - Metal Parts Producibility Requirements in the Design of Machine Components, Forging Design, Pressed

Components Design, Casting Design, Design for Machining Ease, The Role of Process

Engineer, Ease of Location and Clamping, Some Additional Aspects of Production Design,

Die Casting and Special Castings, Design for Powder Metallurgical Parts, Expanded Metals

and Wire Forms.

Designing with Plastics, Rubber, Ceramics and Wood Approach to Design with Plastics, Plastic Bush Bearings, Gears in Plastic, Fasteners in

Plastic, Rubber Parts, Design Recommendations for Rubber Parts, Distortion in Rubber,

Dimensional Effects, Tolerances, Ceramics and Glass Parts, Production Design Factors for

Ceramic Parts, Special Considerations for Design of Glass Parts, Dimensional Factors and

Tolerances, Wood.

Unit 4 (08)

Optimization in Design

Introduction, Siddal's Classification of Design Approaches, Optimization by Differential

Calculus, Lagrange Multipliers, Linear Programming (Simplex Method), Geometric

Programming, Johnson's Method of Optimum Design.

Unit 5 (08)

Economic Factors Influencing Design Product Value, Design for Safety, Reliability and Environmental Considerations,

Manufacturing Operations in relation to Design, Economic Analysis, Profit and

Competitiveness, Break- even Analysis, Economics of a New Product Design (Samuel Eilon

Model).

Human Engineering Considerations in Product Design Introduction, Human being as Applicator of Forces, Anthropometry: Man as Occupant of

Space, The Design of Controls, The Design of Displays, Man/Machine Information

Exchange.

Unit 6 (08)

Value Engineering and Product Design

Introduction, Historical& Perspective, What is Value? Nature and Measurement of Value,

Maximum Value, Normal Degree of Value, Importance of Value, The Value Analysis, Job

Plan, Creativity, Steps to Problem-solving and Value Analysis, Value Analysis Tests, Value

Engineering Idea Generation Cheek-list, Cost Reduction through Value Engineering Case

Study on Tap Switch Control Assembly, Material and Process Selection in Value

Engineering.

Modern Approaches to Product Design

Concurrent Design, Quality Function Deployment (QFD).

Text Books

1. Product Design and Manufacturing by A.C. Chitale and R.C. Gupta, PHI.

2. Product Design & Development - Karl T. Ulrich & Steven D., Epinger Tata

McGraw Hill, 3rd

Edition, 2003

Reference Books

1. New Product Development by Tim Jones, Butterworth Heinmann, Oxford,

TAC- 1997.

2. New Product Development: Design & Analysis by Roland Engene

Y.,inetoviez, John Wiley and Sons Inc., N.Y. 1990.

3. Product Design for Manufacture and Assembly by Geofferry Boothroyd, Peter

Dewhurst and Winston Knight.

4. Successful Product Design by Bill Hollins, Stwout Pugh, Butterworth, London

1990.

5. Design for Assembly, a Designer's Hand book, Boothroyod & Dewburst P.,

University of Massachusets, Amherst, 1983.

6. Product Design by Keyin otto and Kristini wood pearson Education 2004.

PE-465 TEROTECHNOLOGY



End-Sem Exam- 50.

Objective :

Unit 1 (05)

Reliability

Definition -methods of improving reliability, derivation of Reliability function,

configurations of reliability, series parallel & mixed configuration, simple problems

Unit 2 (08)

Reliability Calculations:

methods of improving reliability, redundancy element, unit stand-by redundancy, reliability

models, constant hazard, simple problems, hazard models.

Unit 3 (08)

Maintenance Systems Objective, of maintenance, maintainability and availability concepts, types of availability -

mean time to failure-mean time between failures-mean time to repair-mean down time-

Reliability allocation

Unit 4 (08)

Life Cycle Costing Technoeconomic Life; Reliability effort function, simple cost models for Life cycle.

Unit 5 (08)

Maintenance Management

Principles & types of maintenance - breakdown, preventive – periodic & predictive

(Condition Based ) and total productive maintenance, maintenance planning and

control strategies, maintenance planning, maintenance policies, maintenance

organization, maintenance standards-quality service standards-maintenance

Strategy, influence of Terotechnology on maintenance management-maintenance

performance indices, maintenance system documentation.

Failure Analysis: using cause & effects diagram (Ishikawa), FMEA, FMECA.

Unit 6 (08)

Condition Monitoring Techniques Definitions, advantages, limitations, through ferrography and particle analsyer,

spectroscopic oil analysis programme (SOAP), contaminant analysis, vibration monitoring,

use of monitoring, instruments and applications-magnetic chip detector. Role of computers

in condition monitoring. Monitoring, systems- layers & monitors.

Text Books

1. S.K. Basu & B.Bhadury, Terotechnology: Reliability Engg & maintenance

Management, Asian book Private Ltd., Delhi, 1st Edition, 2003.

2. A.K. Gupta, Reliability Engineering & Tero technology

3. H. P. Garg, Industrial Maintenance, S. Chand & company. Ltd, Third Edition 1990.

4. Dr. Shankar, Industrial engineering Management Golgotia Publications Pvt. Ltd.

1997

Reference Books

1. K. K. Ahuja, Industrial management and Organizational Behaviour, Khanna

Publications. 1999

2. L. S. Srinath Reliability Engineering, -Affiliated East -West press, 2002.

PE-461 MECHATRONICS


End-Sem Exam- 50.

Objective : To acquire a mix of skills in mechanical engineering, electronics and computing which is

necessary to comprehend and design mechatronics system. To help the student to become

capable of operating and communicating across the range of engineering disciplines

necessary in Mechatronics.

Unit 1 (08)

Mechatronics:

What is Mechatronics? Introduction to Mechatronics, An overview of Mechatronics,

Evolution of Mechatronics, Application areas of Mechatronics, Modeling and Design,

Mechatronic Design Concept, Mechatronic Systems, Introduction to Measurement Systems,

Control Systems, Micro-processor based controllers, Response of systems, The

Mechatronics Approach.

System Response: Introduction, Input-Output model equation and system characterization, Instantaneous,

Lagging and Delay Response, Transient Response Specification, Test Signals, Measurement

System Response, Amplitude Linearity, Fourier Series Representation of Signals,

Bandwidth and Frequency Response, Phase Linearity, Distortion of Signals, Dynamic

Characteristics of Measurement Systems, Zero Order measurement systems, First Order

Measurement Systems, Experimental Testing of First Order Measurement Systems, Second

Order Measurement Systems, Step Response of Second Order Systems, Frequency Response

of a System, System Modeling and Analogies, State Space Model.

Signal Conditioning and Signal Processing: Signal conditioning, The Operational Amplifier, Protection, Filtering, Wheatstone bridge,

Digital Signals, Multiplexers, Data Acquisition, Digital Signal Processing, Pulse-

modulation. Analog Signal Processing Using Operational Amplifiers: Rectification,

Amplifier, Comparator, Oscillator, Integrator, Differentiator, Sample and Hold Circuit,

Analog to Digital Conversion.

Unit 2 (08)

Digital Logic, Circuits, Systems and Hardware:

Introduction, Digital Logic, Digital number systems and codes, Gray Code, DNS arithmetic,

Logic Gates, Boolean Algebra, Karnaugh Maps, Applications of Logic Gates,

Combinational Logic and Circuits, IC Logic Families (TTL, CMOS), Timing Diagrams,

Design of Logic Networks, Sequential Logic, Devices and Circuits, Integrated Circuit

System Design. Practical Considerations of IC Chips.

Microprocessors, Microcomputers and Microcontrollers: Introduction, Microprocessor-based Digital Control, Basic Elements of Control Systems,

Microcomputer Organization, Microprocessor Architecture, Memory, Input/Output

Hardware, Operating cycle of a Microcomputer, Programming and Languages, Real Time

Processing, Microcontrollers, General Requirements for control and their implementation in

Microcontrollers, Classifications, Applications.

Unit 3 (07)

Assembly Language:

Languages, Instruction Sets, Assembly Language Programs, Subroutines, Look-up Tables.

Input/Output Systems: Interfacing, Input/Output Addressing, Interface Requirements, Peripheral Interface Adapters,

Serial Communications Interface, Examples of Interfacing.

Unit 4 (08)

Programmable Logic Controllers: Introduction, Basic Structure, PLC Hardware, Ladder Diagrams, Input/Output Processing,

Programming, Mnemonics, Timers, Internal Relays and Counters, Shift Registers, Master

and Jump Controls, Data Handling, Analog Input/Output, Selection of a PLC.

Sensors and Transducers: Introduction to Sensors and Transducers, Performance Terminology, sensors used in

measurement of displacement, position and proximity, velocity and motion, force, fluid

pressure, liquid flow, liquid level, temperature, Light, stress and strain, vibration and

acceleration, pressure and flow, semiconductor sensors and micro-electromechanical

devices, Selection of sensors, Inputting data by switches. Other types of sensors, Tactile

sensing, Digital Transducers, Advantages of Digital Transducers.

Unit 5 (07)

Actuators:

Introduction to actuation system, Pneumatic and Hydraulic Actuation Systems, Mechanical

Actuation Systems, Electromagnetic Principles, Electrical Actuation Systems, Selecting a

motor, Piezoelectric actuators.

Data Acquisition: Introduction, Elements of a Data Acquisition and Control System, Overview of the

Input/Output Process, Examples, Overframing, Quantizing Theory, Hardware for Analog to

Digital Conversion, Analog to Digital (A/D) Conversion, Digital to Analog (D/A)

Conversion, Data Acquisition Case Studies, Data Acquisition and Control Case Studies.

Unit 6 (07)

Mechatronics System Design: Integrated design issues in Mechatronics, Mechatronics Key Elements, Traditional and

Mechatronics designs, The Mechatronics Design Process, Possible Mechatronics Design

Solutions, Advanced approaches in Mechatronics, Control architectures, Advanced

Applications in Mechatronics: Sensors for Condition Monitoring, Mechatronic Control in

Automated Manufacturing, AI in Mechatronics, Fuzzy Logic Applications in Mechatronics,

Micro sensors in Mechatronics, Case studies in Mechatronics.

Text Books

1. Michael B. Histand and David G. Alciatore : Introduction to Mechatronics and

Measurement Systems, McGraw-Hill International Edition.

2. W. Bolten : Mechatronics : Electronic Control Systems in Mechanical and Electrical

Engineering, Third Edition, Pearson Education (Low Price Edition).

3. Devdas Shetty and Richard A. Kolk : Mechatronics System Design, PWS Publishing

Company (An International Thomson Publishing Company).

4. Nitaigour Premchand Mahalik : Mechatronics : Principles, Concepts and Applications,

Tata McGraw Hill Publishing Company Limited, New Delhi.

Reference Books

1. Clarence W. De Silva : Mechatronics : An Integrated Approach, CRC Press.

2. Lawrence J. Kamm : Understanding Electro-Mechanical Engineering : An Introduction

to Mechatronics, Prentice – Hall of India Private Limited, New Delhi.

3. HMT Limited : Mechatronics, Tata McGraw Hill Publishing Company Limited, New

Delhi.

PE-463 SUPPLY CHAIN & LOGISTIC MANAGEMENT


End-Sem Exam- 50.

Objective :

Unit 1 (05)

Building a Strategic Frame work to analyze Supply Chains

Supply chain stages and decision phases process view of a supply chain. Supply chain flows.

ExarTies of supply chains. Competitive and supply chain strategies. Achieving strategic fit.

Expanding strategic scope. Drivers of supply chain performance. Framework for structuring

drivers - Inventory, Transportation, Facilities, Information. Obstacles to achieving fit. Case

discussions.

Unit 2 (08)

Designing the Supply Chain Network

Distribution Network - Role, Design. Supply Chain Network(SCN) - Role, Factors,

Framework for Design Decisions. Models for Facility Location and Capacity Allocation.

Impact of uncertainity on SCN - Discounted Cash Flow Analysis, Evaluating Network

Design Decisions using Decision Trees. Analytical problems.

Unit 3 (08)

Planning & Managing Inventories in a Supply Chain Review of inventory concepts. Trade pronwtions, Managing Multi-Echelon Cycle

Inventory, Safety inventory determination. Impact of supply uncertainty aggregation and

replenishment policies on safety inventory. Optimum level of product availability:

Importance factors, managerial levers to improve supply chain profitability, supply chain

contracts. Analytical problems.

Unit 4 (10)

Sourcing, Transporting and Pricing Products

a) Role of Sourcing, Supplier - Scoring & Assessment, Selection & Contracts. Design

Collaboration.

b) Role of transportation, Factors affecting transportation decisions. Modes of transportation

and their performance characteristics. Designing transportation network. Trade-off in

transportation design. Tailored transportation, Routing and scheduling in transportation.

International transportation. Analytical problems.

c) Role of Revenue Management in the Supply Chain, Revenue Management for : Multiple

customer segments, Perishable assets, Seasonal demand, Bulk & spot contracts.

Unit 5 (06)

Coordination in the Supply Chain

Coordination in a supply chain: Bullwhip effect. Obstacles to coordination. Managerial

levers to achieve co-ordination, Building strategic partnerships.

Unit 6 (08)

Technology in the Supply Chain The role of IT in Supply Chain, The Supply Chain IT Framework, CRM, Internal SCM,

SRM.The role of E-business in a supply chain, The E-business framework, E-business in

Practice. Case discussions.

Text Books

1. Sunil Chopra & Peter Mcindl; Supply Chain Management -Strategy, Planning &

Operation; 11 Edition - 2003. Pearson Education Inc, ISBN: 81-297-0172-3.

2. Douglas Lanibert & James Stock: Strategic Logistics Management: Irwin McGraw

Ifill

3. Indtrocuction to Supplly chain management By Martin cristopher

Reference Books

1. Robert B. Handfield, Ernest L. Nichols, Jr.; Supply Chain Redesign-Transforming

Supply Chains into Integrated Value Systems 2002, Pearson Education

Inc.,ISBN:81-297-0113-8.

2. Jeremy F. Shapiro, Duxbury ; Modelling the Supply chain: 2002, Thomson

Learning, ISBN: 0-534-37363-

3. David Simchi Levi, Philip Kaniinsky & Edith Simchi Levi: Designing and

Managing the Supply Chain: McGraw Hill

4. Supply Chain Management: B.S. Sahay, Mc. Mllan

5. Kapoor, Marketing Logistics, A Supply Chain Approach, Pearson Education Pvt.

Ltd., ISBN 8129702444

PE-467 TOTAL QUALITY MANAGEMENT



End-Sem Exam- 50.

Objective : To develop the quality consciousness among the students by teaching modern quality

management techniques and to make them competitive in global quality scenario.

Unit 1 (05)

Overview of Total Quality Management History of TQM - quality consciousness during stone-age, introduction of interchangeable

parts and division of labor, scientific management and Taylorism, Walter Shewarts's concept

of variation and control system, post world war II and Japanese resurrection. Contribution of

Quality Gurus - Deming's approach, Juran's quality trilogy, Crosby and quality treatment,

Imai's Kaizen. Ishikawa's company wide quality control, and Fegenbaum's theory of TQC.

Unit 2 (06)

Evolution of Quality Concepts and Methods

Quality concepts. Development of four fitnesses, evolution of methodology, evolution of

company integration, quality of conformance versus quality of design, from deviations to

weaknesses to opportunities. Future fitness's, four revolutions in management thinking, and

four levels of practice.

Unit 3 (06)

Four Revolutions in Management thinking Customer focus, Continuous Improvement, Total Participation, and Societal Networking.

Focus on Customers: Change in work concept, market-in, and customers.

Unit 4 (10)

CONTINUOUS IMPROVEMENT Improvement as problem solving process: Management by process, WV model of

continuous improvement, process control, process control and process improvement, process

versus creativity.

Reactive Improvement: Identifying the problem, standard steps and tools, seven steps -

case study, and seven QC tools. Management diagnosis of seven steps reactive

improvement. General guidelines for managers diagnosing a QI story. Discussion on case

study for diagnosis of the seven steps.

Proactive Improvement.. Introduction to proactive improvement, standard steps for

proactive improvement, semantics, example - customer visitation. Applying proactive

improvement to develop new products - three stages and nine steps.

Unit 5 (10) Total Participation: Teamwork skill, dual function of work, teams and team work,

principles for activating teamwork, creativity in team processes. Initiation strategies, CEO

involvement. Example strategies for TQM introduction. Infrastructure for

mobilization. Goal setting (Vision/Mission), organization setting, training and Education,

promotional activities, diffusion of success stories, awards and incentives monitoring and

diagnosis. Phase-in, orientation phase, alignment phase, evolution of the parallel

organization.

Hoshin Management. Definition, phases in hoshin management - strategic planning

(proactive), hoshin deployment, controlling with

metries(control), check and act (reactive). Hoshin management verses management by by

objective, hoshin management and conventional business planning, an alternative hoshin

deployment system, hoshin management as "Systems Engineering" for alignment.

Unit 6 (08)

Societal Networking:

Networking and societal diffusion - Regional and nationwide networking infrastructure for

networking, openness with real cases, change agents, Center for Quality Management case

study, dynamics of a societal learning system. TQM as learning system keeping pace with

the need for skill, a TQM model for skill development, summary of skill development.

References :

Text Books

1. Shoji Shiba, Alan Graharm and David Waiden, "A New American TQM - Four

Practical Revolutions in Management", Productivity Press, Portland (USA).

(Chapters 2 to 6)

2. N. Logothetis, "Managing for Total Quality", Prentice Hall of India* New Delhi.

(Chapter 1 - partly)

Reference Books

1. Roger C. Swanson, "The Quality Improvement Hand Book", Publisher Vanity

Books International, New Delhi.

2. Williarn. C. Johnson and Richard J. Chavia, "Encyclopaedia of Total Quality

Management", New Delhi.

PE-495 CAD / CAM / CIM LABORATORY

Teaching Scheme Examination Scheme Practical: -- 4 Hrs/Week Term Work: -- 50 Marks

Oral: -- 50 Marks

List of Experiments:

The term work shall consists of record of assignments on following topics.

Assignments should be based on computer application of:

1. CAD Programming and Application

2. Programming on CNC machine

3. Programming on Robot Application

4. FMS

5. Manufacturing resource planning and Mathematical Transformation (Matrices)

PE-497 MANUFACTURING AUTOMATION LABORATORY

Teaching Scheme Examination Scheme Practical: -- 2 Hrs/Week Term Work: -- 50 Marks

Oral: -- 50 Marks

TERM WORK

The term work shall consist of record of any eight assignments on following topics.

1. Study & Design of circuits for hydraulic Trainer, hydraulic press, machine tools, automobile.

2. Study & Design of circuit for pneumatic trainer & compressor.

3. Study & Design of automation in material handling & robotics.

4. Study & Experiments in 8085 microprocessor & its applications in production engineering.

5. Study & experiments in programmable logic controllers.

6. Study of displacement, level, pressure controls.

7. Measurements & Design circuit for speed & temperature measurements.

8. Study of Simple Hydraulic / Pneumatic Control Circuit Problem.

9. Study of Simple Electro-hydraulic / Electro-pneumatic Control Circuit Problem.

10. Study of Maintenance and Troubleshooting of Fluid Power Systems.

Note : Oral shall be based on above assignments.

CT-421 SOFTWARE LABORATORY - II

Teaching Scheme Examination Scheme Practical Exam: 50

Practical: 2 hr/week Term work: 50

Overview to Java Platform

Compiler Vs Interpreter, JVM and Byte code concept, JNI concept, Security in Java.

Basic Language components of Java Variable, operators, Expressions, Statements and Block, Control structures, Arrays, Functions.

Object Oriented Concepts in Java

Creating Classes, Managing Inheritance, Polymorphism and other COP concepts, Interfaces and

Packages, Enumerated Types, Annotations, Nested Classes, Inner classes and Anonymous classes

Essential Java Classes String class, Other classes in java.lang, Classes for mathematical operations, Exception Handling,

Collections

File and other I/O Handling

Overview of I/O streams, java.io package classes overview, Reading/Writing standard I/O,

Reading/Writing in File

GUI programming

AWT Classes, Event Handling, Introduction to SWING, Introduction to Advanced Core Java:

Threads, Socket Programming, 2D-3D programming, Image Handling API, RMI, Reflection, JNI

programming, Applets

List of Assignments

1. Write programs for

a. Fibonacci Series up to given number of terms.

b. Prime Number within a given range.

c. That reads a String from the command line and writes it backward

2. Write a program that continues to read a line from user and print all the characters back

in reveres. The program terminates when the user write "End'

3. Write a program to count the number of tokens, given a string and a separator.

4. Number Generator is class that generates random numbers continuously while Running

Average class calculates the average of a set of numbers generated.

Write These Classes. Write a program that uses tile piped stream to pipe the number

generator with the average calculator.

5. Create a Circle class that contains a radius field. Give it a constructor where you pass in

the radius. Have your test routine create a few circles, assign a value to the radius, then

print out some information about the circles. Give your Circle a getArea method that

calculates its area, and a printInfo method that prints out the radius and area. Make a

program that creates an array of 100 circles, each with a random radius. Print out the

sum of the areas of the 100 circles. Also print the biggest and smallest areas.

6. Write a program for rectangle as in Assignment 5. Have your Circle and Rectangle inherit

from a common Shape class. Change all your existing classes so that the fields are

private and you have getXxx and setXxx methods to lookup and change the values of the

fields. If you haven't already made a Square class, do so. Make your Square inherit from

Rectangle, but still enforce the restriction that the width and the height are the same.

Hint: override some method(s). Make a method that will take an array of Shape objects

and sum their areas. Where is the best place to put this method? Make a test case

consisting of an array of mixed shapes.

7. Write a program to count the numbers of characters entered through stdin. The program

exits upon entering Ctrl+Z. Also write all these characters in to given file.

8. Write a program to append a set of files to a given file.

9. Design a calculator in AVVT and SWING.

SEMESTER VIII

PE-402 INDUSTRIAL INPLANT TRAINING

Teaching Scheme Examination Scheme Contact Hours: 2 hrs/week/student Term Work : 100 Marks

Duration of Training in Oral Exam : 100 Marks

Industry : 6 months

The student shall undergo industrial training for the period of 6 months in an industrial

establishment and spend about 8 weeks for observational training and solving, minimum three

assignments given by the organization. The remaining period shall be utilized for Project.

Students are expected analyze the problems systematically and offer suggestions concluding

remarks.

Training The student shag undergo training Program prepared by t industry in following manufacturing

and functional area.

1. Plant Engineering:

Plant Layout, Plant Maintenance, Housekeeping, Material Handling & Safety

2. Production planning and Control, Quality Assurance.

3. Material Management:

Inventory Control, Vendor Development, Vendor Rating, Raw Material and Finished

goods stores.

4. Industrial Engineering:

Method Study, Work Measurement, Ergonomics and Productivity Improvement

Technique.

5. Costing and cost control.

6. Management Information System (M.I.S.)

7. Incentive Schemes, Labor Laws, factory acts.

8. Import Export Procedures

9. Machine 1 Process diagnosis

10. Quality Assurance, quality improvement

11. Improvement in tool layout, tool selection machine selection

12. Maintenance of Machines, Housekeeping, Safety Precautions

13. Computer based information study for stores, purchase wastage of material, in process

material planning and scheduling, assembly of storage of finish product dispatch.

14. Incentives schemes, labour laws, factory laws.

The students shall submit a detailed report on his training and assignments.

Project The student shall take up suitable project suggested by industry. The scope of the project shall be

such as to complete it with in the time schedule.

Project may be of the following types

1. Manufacturing 1 Fabrication of a prototype machine including selection,

concept, design, material selection, manufacturing the components, assembly of

components, testing and performance evaluation.

2. Improvement of existing machine 1 equipment 1 process.

3. Design and fabrication of Jigs and Fixtures, dies, tools, special purpose equipment,

inspection gauges, measuring instruments for machine tools.

4. Computer aided design, analysis of components such as stress analysis.

5. Problems related to Productivity improvements.

6. Problems related to value engineering.

7. Problems relating to material handling system.

8. Energy Audit of organization, Industrial evaluation of machine devices.

9. Design of a test rig for performance evaluation of machine devices.

10. Product design and development/

11. Detail Cost estimation of product.

12. Analysis, evaluation and experimental verification of any engineering problems

encountered.

13. Quality systems and management. Total 'Quality Management.

14. Quality improvements, In-process Inspection, Online gauging.

15. Low cost automation, Computer Aided Automation in Manufacturing.

16. Time and Motion study, Job evaluation.

17. Safety.

18. Management Information System.

19. Market Analysis in Conjunction with Production, Planning and Control.

20. Any other relevant topic.

The student shall submit a detailed report based on the project work.

Format of the project report should he as follows:

1. Paper:

The Project report should be typed/printed on white paper of A-4 size.

2. Typing : The typing shall be with single spacing and on one side of the paper.

3. Binding : The Industrial Inplant Report should be submitted with front and back cover in black hard

bound, with golden embossing.

4. Margins: Left - 1.25", Right - 1", Top & Bottom 1 ".

Sequence of Pages

1. Title page

2. Certificate form from Institute

3. Completion Certificate form from Indus", if sponsored.

4. Acknowledgement

5. Abstract

6. Index

7. Nomenclature & Symbols

8. Actual Content

9. Conclusion

10. References.

6. Front cover:

The front cover shall have the following details in block capitals

i. Title at the top.

ii. Name of the candidate in the centre, and

iii. Name of the Institute, Name of Industry, if sponsored and the year of submission on

separate lines, at the bottom.

7. Blank sheets: No blank sheets be left any where in the report.

8. Project Completion Certificate: The approval sheet follows the title sheet and shall be shown with proper spacing.

9. Four copies of Industrial Inplant Training & Project shall be submitted to the college. The

student shall present their project before the examiners.

The oral examination shall be based on the termwork submitted, and jointly conducted by

an internal and an ,external examiner from industry.

PE-404 SEMINAR - II

Teaching Scheme Examination Scheme Practical:-- 2 Hrs/Week Oral: -- 50 Marks

Term Work: -- 50 Marks

OBJECTIVES:

The basic necessity for the foundation of Production Engineering being Seminar, the main aim is

to develop presentation and communication skills, topics shall cover other than curriculum with

CERTIFICATE

This is to certify that Mr./Ms -----------------------------------

has carried out a Project entitled. (Name)

------------------------------------------- during the course of his (Name of Project) training at ---------------------------------- in

(Name of Industry)

partial fulfillment of the requirement of the B.Tech. Production Sandwich Course of College of Engineering , Pune

at ----------------------- during the academic Year ------------

(Name of Industry)

Date: (Guide):

Place:

(Examiner) (Head of Department)

advance development and research oriented in the field of manufacturing engineering enhance

thinking power of student.

Seminar shall be based on deep study of any topic related to production engineering; format of

the report shall be as follows:

1. Paper:

The seminar report should be typed/printed on white paper of A-4 size.

2. Typing: The typing shall be with single spacing and on one side of the paper.

3. Binding: The seminar report should be submitted with front and back cover of card paper neatly

cut to size and spiral bound together with the next.

4. Margins: Left-1.25”, Right-1”, Top & Bottom 1”.

5. Sequence of pages: 1. Title page

2. Seminar approval sheet

3. Acknowledge

4. Abstract

5. Index

6. Nomenclature & Symbols

7. Actual Content

8. Conclusion

9. References

6. Front cover:

The front cover shall have the following details in block capitals.

i. Title at the topic.

ii. Name of the candidate in the centre, and

iii. Name of the institute and the year of submission on separate lines, at bottom.

7. Blank Sheets:

No blank sheet be left any where in the report.

8. Title Sheet:

The title sheet shall be the first sheet and shall contain following details with proper

spacing.

A Seminar report on (TITLE) BY

(NAME)

(Enrollment No.)

9. Seminar Approval sheet: The approval sheet shall follow the title sheet and shall be as shown with proper spacing.

10. The format of the seminar report

i. The report shall be presented in the form of a technical paper.

ii. The introduction should be followed by the literature survey.

iii. Report of any analytical or experimental work done should follow the literature

survey.

iv. Figures should be drawn on separate sheets and inserted on the page on which the

text is typed. The figures are drawn in either permanent black ink or printed on

paper. The figures should he numbered.

v. Tables shall be typed in text. A separate sheet may be used, if necessary. The table

shall be numbered.

vi. Mathematical portion of the text shall be preferably typed. If this is not possible, it

should be written in permanent black ink. Lengthy Mathematical derivations shall

not be included. Only the important steps and expressions shall be given.

vii. Discussions and conclusions shall form the last paragraph of the text.

This is to certify that the seminar entitled ------------- submitted by -----

--------- Enrollment No ------------- is approved for the partial fulfillment of the B.Tech. Termwork in (Production Engineering Sandwich) of

College of Engineering , Pune during the academic year .................

Date (Guide)

(Examiner) (Head of Department)

11. References

The references shall form the last section and shall be followed by 'Appendix' if any.

They should contain list of works (Papers, Books, etc.) referred to in the body of the text.

The numbering shall be done in numerals (e.g. 1, 2,....) indicated as superscript along

with the author's name in the text. For any paper, the name of journal, the volume

number, the page number and the year of publication in parenthesis. In case of references

from journals and books in languages other than English the titles of the journal or book

shall be translated into Latin script. For any book the information shall contain the names

of authors, title, publisher and the year of publication in parenthesis. For papers and

books, with joint authorship the names of all the authors shall be introduced in the same

order. The author's name shall be last name followed by initials.

12. The total number of typed pages excluding the cover should be from 15 to 20 only. All the

pages should he numbered.

13. Three copies of seminar shall be submitted to the college. The students shall present the

seminar before the examiners.

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