Cultivation of Ulva lactuca for bioenergyfileadmin.cs.lth.se/luarchive/ · NATIONAL ENVIRONMENTAL...

29
NATIONAL ENVIRONMENTAL RESEARCH INSTITUTE AARHUS UNIVERSITY Malmö 29.11.2010 Cultivation of Ulva lactuca for bioenergy Bruhn A, Rasmussen MB, Dahl J, Nikolaisen LS, Nielsen HB, Thomsen AB, Sander B and Ravn E

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Page 1: Cultivation of Ulva lactuca for bioenergyfileadmin.cs.lth.se/luarchive/ · NATIONAL ENVIRONMENTAL RESEARCH INSTITUTE AARHUS UNIVERSITY Cultivation of Ulva lactuca for bioenergy Malmö

NATIONAL ENVIRONMENTAL RESEARCH

INSTITUTE

AARHUS UNIVERSITYMalmö 29.11.2010

Cultivation of Ulva lactuca for bioenergy

Bruhn A, Rasmussen MB, Dahl J, Nikolaisen LS, Nielsen HB,

Thomsen AB, Sander B and Ravn E

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AARHUS UNIVERSITY Malmö 29.11.2010Cultivation of Ulva lactuca for bioenergy

Ulva lactuca

› High growth rates in natural Danish

habitats (35% d-1)1

› High production potential 2,3

› Green tide species

› Easy to grow

› High content of carbohydrates

(>50%) 4

› Good model macroalgae for R & D

on energy production from marine

biomass

1: Pedersen & Borum 1996. 2: Msuya & Neori 2008. 3: Robertson-Anderson et al 2008. 4: Smith & Montgomery 1959.

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NATIONAL ENVIRONMENTAL RESEARCH

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AARHUS UNIVERSITY Malmö 29.11.2010Cultivation of Ulva lactuca for bioenergy

”Energy production from marine biomass (Ulva lactuca)”

› Funded by Energinet.dk (8.5 mio DKR = 1.5 mio USD)

› 2008-2011

› Aims:

› Production potential

› Suitability for energy conversion› Combustion

› Gasification

› Bioethanol

› Biogas (methane)

› Integration into power plants› CO2 capture

› prolonging of growth season by heat from cooling water

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AARHUS UNIVERSITY Malmö 29.11.2010Cultivation of Ulva lactuca for bioenergy

Project and partners

Harvest,

conditioning and

characterisation

Integration into

powerplants

Bioethanol and

biogas

Cultivation and

optimisation

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AARHUS UNIVERSITY Malmö 29.11.2010Cultivation of Ulva lactuca for bioenergy

Publication

http://dx.doi.org/10.1016/j.biortech.2010.10.010

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AARHUS UNIVERSITY Malmö 29.11.2010Cultivation of Ulva lactuca for bioenergy

Midway status

Results

› Production potential

› Optimisation of growth by CO2 capture

› Conditioning and storage

› Energy conversion

› Combustion

› Ethanol

› Biogas (methane)

Summary

Future aims

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AARHUS UNIVERSITY Malmö 29.11.2010Cultivation of Ulva lactuca for bioenergy

Production potential

Cultivation facility 5

› 56º 47’ 16’’ North (Mors)

› 1 m2 tanks

› continuous aeration

› addition of N and P

› water exchange 6 times

per day

› salinity 25-28.5 psu

› weekly adjustment of

stocking density

5: Bidwell 1985

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AARHUS UNIVERSITY Malmö 29.11.2010Cultivation of Ulva lactuca for bioenergy

0

100

200

300

400

1 2 4 6 8

Biomass density (kg ww m-2

)

Bio

ma

ss

yie

ld

(g w

w m

-2 d

ay

-1)

0

5

10

15

20

Gro

wth

ra

te (

% d

-1)

Production potential

Optimal stocking density = 4 kg m-2 (N=3)

Light

limitation

Nutrient

limitation

6: Bruhn et al, 2010

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AARHUS UNIVERSITY Malmö 29.11.2010Cultivation of Ulva lactuca for bioenergy

Production potential (4 kg m-2)

-100

0

100

200

300

400

500

600

12-05-2008 01-06-2008 21-06-2008 11-07-2008 31-07-2008 20-08-2008 09-09-2008

Date

Yie

ld m

-2 d

ay

-1 (

g w

w)/

irra

dia

nce (

mo

l p

ho

ton

s d

ay

-1 m

-2

-4

0

4

8

12

16

20

24

Wate

r te

mp

era

ture

(d

eg

rees C

)

Biomass yield

Light

Temperature

RGR (% d-1): Average: 3.03 ± 2.85 (SD). Range: -2.07 to 9.38.

6: Bruhn et al, 2010

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AARHUS UNIVERSITY Malmö 29.11.2010Cultivation of Ulva lactuca for bioenergy

CO2 capture from fluegas

› pH controlled (7.5)

› three treatments

› atmospheric air

› CO2 12%, O2 6%

› flue gas from wood pellets

› nutrient replete

› three replicates

› duplicate experiments

› increase of production

by up to 25%

› fluegas = CO2

0

10

20

30

40

50

1

Treatments

Gro

wth

ra

te (

% d

-1)

Air CO2 Flue gas

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AARHUS UNIVERSITY Malmö 29.11.2010Cultivation of Ulva lactuca for bioenergy

Production potential - summary

› 45 T dw ha-1 season-1

› 2-5 times landbased

energy crops

› production can be

optimised regarding

› CO2 addition

› fertilisation – more N and P

› minimising sporulation

› more light

0

10

20

30

40

50

Willow

Switc

hgrass

Pop

lar

Hemp

Misca

nthu

s

Ulva lactuc

a

Energy crop

Yie

ld (

odt ha

-1 y

ear-1

)

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AARHUS UNIVERSITY Malmö 29.11.2010Cultivation of Ulva lactuca for bioenergy

Conditioning and storage

› For futher processes

› Avoid sand at harvest

› Avoid salt – or rinse

› Screwpress

› reduction to 30 % water content

› Pelletisation

› Unproblematic

› Water content of 17.5 % and a

density of 800 kg m-3

› Compression of biomass by a

factor 12

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AARHUS UNIVERSITY Malmö 29.11.2010Cultivation of Ulva lactuca for bioenergy

10.0

12.0

14.0

16.0

18.0

20.0

22.0

wood pellets

wheat straw

Ulva pool 08

Lower heating value, MJ/kg (dry)

wood pellets wheat straw U. lactuca

Combustion

Heating value

0.4 % 6 % 14-30 %Ash % DW

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AARHUS UNIVERSITY Malmö 29.11.2010Cultivation of Ulva lactuca for bioenergy

Combustion

› Ash analysisUnit(dry basis)

Ulva lactuca

Laminaria digitata7

Wheat straw

Debarked softwood

Ash Wt% 16.5 25.75 6 0.4

K mg/kg 26,400 36,600 2,725 183

Na mg/kg 16,500 43,300 177 7

Mg mg/kg 18,150 9,325 781127

S mg/kg 19,800 - 2,100 150

Cl mg/kg 15,840 - 3,522 76

P mg/kg 1,617 8,750 155 20

6: Bruhn et al, 2010. 7: Jenkins et al 1998. 8: Ross et al 2008.

Alkali index (moderate to severe fouling): 0.17-0.34 7

Alkali index algae ulva/brown: 1.2–5.036/2.034-6.1638

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AARHUS UNIVERSITY Malmö 29.11.2010Cultivation of Ulva lactuca for bioenergy

Combustion – summary

› High ash content – lower heating

value

› High alkali content

› Not recommendable for direct

combustion

› Potential for use in co-firing with

other fuel types

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AARHUS UNIVERSITY Malmö 29.11.2010Cultivation of Ulva lactuca for bioenergy

Bioethanol

› Large fraction of Ulva

lactuca sugars are C5

sugars

› Poor Saccaromyces

fermentation

› Approximately 4 % ethanol

yield (ww) (9)

› Salt inhibits fermentation

› alternative microorganisms

for fermentation

9

9: Isa et al 2009

C6 C6 C6

C5C5 C5

From Isa et al 2009

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AARHUS UNIVERSITY Malmö 29.11.2010Cultivation of Ulva lactuca for bioenergy

Biogas187

157

200

171174

271

176162

0

50

100

150

200

250

300

350

Batch 1,

control

Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8

Me

tha

ne

yie

ld (

ml g

VS

-1)

(b)

0

50

100

150

200

250

300

350

0 10 20 30 40 50 60 70

Time (days)

Me

tha

ne

pro

du

ctio

n (

ml)

Batch 1

Batch 2

Batch 3

Batch 4

Batch 5

Batch 6

Batch 7

Batch 8

Inoculum 55

Inoculum 37

(a)

12

96

1810 11

1311

13

0

20

40

60

80

100

120

Batch 1,

control

Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8

We

igh

t sp

eci

fic m

eth

an

e p

rod

uct

ion

(m3 t

-1)

(c)

› washed - - + + + + - -

› dried - - - - - - + -

› macerated/chopped C M C M C C - C

› 55°C/37°C 55 55 55 55 55 55 55 37

› pretreatment 110°C/20 min 130°C/20 min

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0

0,1

0,2

0,3

0,4

0,5

0,6

M. p

orife

ra

A. n

odos

um

S. lat

issim

a

S. f

luita

ns

G. t

ikva

hiae

Cha

etom

orph

a sp

.

U. lac

tuca

Whe

at s

traw

Turf g

rass

Man

ure

m3 C

H4 k

g-1

VS

Biogas - summary› yield in same range as other

algae 10

› lower/same range as landbased

energy crops and manure 10,11, 12

› optimisation by N starvation

› removal of inhibitors – salt &

sulphur

10: Gunaseelan et al 1997. 11: Lehtomäki et al 2008. 12: Hansen et al 2006

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AARHUS UNIVERSITY Malmö 29.11.2010Cultivation of Ulva lactuca for bioenergy

Midway project summary

› High production potential – 45T DW ha-1 season-1

› Potential for increase of production by CO2/fluegas

addition

› Excellent pellitisation

› Not recommendable for direct combustion

› Low bioethanol yields with Saccharomyces

› Reasonable biogas yields with existing technology

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AARHUS UNIVERSITY Malmö 29.11.2010Cultivation of Ulva lactuca for bioenergy

Future aims - 2011and beyond› Production

› growth on municipal waste water and manure

› optimisation of carbohydrates composition through nutrient starvation

› Combustion

› co-firing capacities

› gasification

› Bioethanol

› alternative strains

› Biogas

› sulphur stripping

› optimisation of inoculum

› Integration into power plants

› effect on growth of flue gas from coal and straw

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AARHUS UNIVERSITY Malmö 29.11.2010Cultivation of Ulva lactuca for bioenergy

Algae Center Denmark• 12 tanks of 2 m3

• 2 separate lines * 6 tanks

• recirculated seawater (freshwater)

• automated addition of air/nutrients/CO2/heat

• National Environmental Research Institute,

Technological Institute, Kattegatcentret, House of

the Ocean

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AARHUS UNIVERSITY Malmö 29.11.2010Cultivation of Ulva lactuca for bioenergy

In a broader perspective

› landbased cultivation of Ulva will not be economically

viable for energy production only

› extraction of high value products – then use waste products for energy

› protein fraction for feed/food/fertiliser

› applications for the ulvan fraction (up to 29%of DW) 13

› value of ecosystem services - biomitigation› CO2 capture

› N and P removal and recycling

› sustainable harvest from natural populations› necessary studies on the management of wild stocks

13: Lahaye & Robic 2007.

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AARHUS UNIVERSITY Malmö 29.11.2010Cultivation of Ulva lactuca for bioenergy

Thank you for your attention

[email protected]

Bruhn, et al, 2010: http://dx.doi.org/10.1016/j.biortech.2010.10.010

www.AlgeCenterDanmark.dk

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AARHUS UNIVERSITY Malmö 29.11.2010Cultivation of Ulva lactuca for bioenergy

Productivity and light

-20

6: Bruhn et al, 2010

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AARHUS UNIVERSITY Malmö 29.11.2010Cultivation of Ulva lactuca for bioenergy

Tissue C:N and light

6: Bruhn et al, 2010

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AARHUS UNIVERSITY Malmö 29.11.2010Cultivation of Ulva lactuca for bioenergy

Monosaccharides and light

6: Bruhn et al, 2010

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AARHUS UNIVERSITY Malmö 29.11.2010Cultivation of Ulva lactuca for bioenergy

-2

0

2

4

6

8

5 10 15 20 25 30

C:N ratio

Gro

wth

rate

(%

d-1

)

Production limitations

› Nutrient limitation at low biomass densities

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AARHUS UNIVERSITY Malmö 29.11.2010Cultivation of Ulva lactuca for bioenergy

Production limitations

› Light limitation at high biomass densities

0

50

100

1 kg 4 kg 8 kg

Biomass m-2

Irra

dia

nc

e (

% o

f

su

rfa

ce

irr

ad

ian

ce

)

Surface Mid-depth (30 cm) Bottom (60 cm)Irradiance at

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Combustion Ash content 6

Daylength / sea temperature 6

6: Lamare & Wing 2001