Cubic Boron Nitride...Super hard material Super hard material Cast iron Cast iron Low-CBN content...

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Transcript of Cubic Boron Nitride...Super hard material Super hard material Cast iron Cast iron Low-CBN content...

Page 1: Cubic Boron Nitride...Super hard material Super hard material Cast iron Cast iron Low-CBN content gradey with good thermal stability and high abrasion resistancey suitable for high
Page 2: Cubic Boron Nitride...Super hard material Super hard material Cast iron Cast iron Low-CBN content gradey with good thermal stability and high abrasion resistancey suitable for high

Cubic Boron Nitride

PCBN cutting tools with high hardness,

abrasion resistance , good heat resistance

and high temperature hardness for cutting

of hardened steel greater than 45 HRC

(such as carbon steel , bearing steel , mould

steel and high speed steel , the cutting

temperature could be 1300°C), grey cast

iron, nodular graphite cast iron, chilled cast

iron and Ni-based, Co-based, Cr-based

and Fe-based high temperature alloy.

Workpiece material Grade Application characteristics

Super hard material

Super hard material

Cast iron

Cast iron

Low-CBN content gradey with good thermal stability and high abrasion resistancey

suitable for high speed continuous cutting hardened steel (45-65 HRC),etc .

Low-CBN content grade,with high abrasion resistance,good impact strength and

chemical stability,suitable for continuous or weak interrupted cutting tool steely

alloy steel,mould steel,etc .

High-CBN content grade, with high hardness and abrasion resistance, suitable for highspeed continuous cutting cast iron, etc.

High-CBN content grade,with high hardness and abrasion resistance,excellent impact

strength,suitable for continuous or weak interrupted cutting cast iron,etc.

Polycrystalline

Application and machining Parameter Guidelines:

Grade Workpiece material Speed(m/min) Feed(mm/r) Depth of Cut(mm)

hardened steel

alloy steel

tools/mould steel

grey cast iron

nodular graphite

alloy cast iron

pearlitic grey cast iron

cast iron

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High Wear ResistanceHigh Wear ResistanceHigh Wear Resistance

High Surface QualilyHigh Surface QualilyHigh Surface Qualily

Workpiece material:Cast iron TL048

Insert grade:YCB211

Insert type:CNGA120-2

Machining mode: Continuous dry cutting

Cutting parameters:Vc=600m/min Fn=0.2mm/rev

ap=0.5mm

Comparison of tool life

Similar productof company B

Similar productof company A

ZCC.CT(YCB211)

Tool life (piece/edge)

Workpiece material:16CrNiMo

Insert grade:YCB121

Insert type:TNGA16T308-3

Machining mode:Dry cutting

Cutting parameters:n=400rpm

Fn=0.12mm/rev

ap=0.2mm

Comparison of surface Roughness

Surf

ace

roughness

Ra(u

m)

Similar productof company B

Similar productof company A

ZCC.CT(YCB211)

Similar productof company B

Similar productof company A

ZCC.CT(YCB211)

Similar productof company B

Similar productof company A

ZCC.CT(YCB211)

Cutting time (min)

Page 4: Cubic Boron Nitride...Super hard material Super hard material Cast iron Cast iron Low-CBN content gradey with good thermal stability and high abrasion resistancey suitable for high

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PCBN inserts turning case

Solid PCBN with good abrasion resistance and chemical stability,

compared with the PCBN compact has higher

impact strength suitable for the turning/milling

roughing and semi-finishing.

Workpiece material Grade Application characteristics

Super hard material

Cast iron

Cast iron

Solid PCBN grade, with good abrasion resistance

and edge chipping resistance, suitable for low

speed interrupted cutting bearing steel, mould

steel ,tool steel , high speed steel , etc .

Solid PCBN grade, with good abrasion resistance

and heat resistance, suitable for milling alloy cast

iron , odular graphite cast iron ,grey cast iron, high

chromium cast iro ,high –Ni-Cr cast iron ,etc .

Solid PCBN grade, with excellent impact strength,

suitable for low speed and heavy cutting alloy cast

iron ,grey cast iron ,high chromium cast iron ,etc .

high

speed

low

high

speed

low

The PCBN cutting tools of machining super hard material The PCBN cutting tools of machining cast iron

continuous cutting

continuous and interrupted cutting

interrupted cutting

continuous cutting

continuous and interrupted cutting

interrupted cutting

Grade Workpiece material Speed(m/min) Feed(mm/r) Depth of Cut(mm) Hardness

hardened steel

grey cast iron

nodular graphite cast iron

alloy cast iron

grey cast iron

alloy cast iron

nodular graphite cast iron

Application and machining Parameter Guidelines:

bearing steel

Page 5: Cubic Boron Nitride...Super hard material Super hard material Cast iron Cast iron Low-CBN content gradey with good thermal stability and high abrasion resistancey suitable for high

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Polycrystalline Diamond PCD

PCD cutting tools with high hardness , excellent abrasion resistance and

thermal conductivity , low fiction coefficient for cutting of Non-ferrous metals

and their alloys(such as Cu , Al , Mg , etc) , Non-metallic materials and

compound materials.

high

strength

low

poor abrasion resistance good

Workpiece material Grade Application characteristics

Non-ferrous materials

Non-ferrous materials

Non-ferrous materials

Non-ferrous materials

Medium diamond grain size grade,with good hardness and abrasion resistance,suitable for turning low-medium contentsilicon aluminum alloys, compoundmaterials,copper/magnesium and theiralloys,YCD011 is the general turning grade.

Super-fine diamond grain size grade,withhigher edge chipping resistance and abrasion resistance,suitable for highprecision andmirror machining low-mediumcontent silicon aluminum alloys,also precision cutting copper/magnesium and their alloys .

Medium diamond grain size grade,withhigh abrasion resistance and good edgequality, suitable for milling low-mediumcontent siliconaluminum alloys,compoundmaterials, copper/magnesium and theiralloys,YCD421 is tgeneral milling grade.

Mixed(2-30um) diamond grain size grade,with excelltent abrasion resistance andedge strength, suitable for cutting high-medium content silicon aluminum alloys,metal matrix composites(MMC),ceramic,Bi-metals.

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Grade Workpiece material Speed(m/min)Cutting mode

Application and machining Parameter Guidelines:

silicon aluminum alloysThe content of Si 12%

copper/magnesium and their alloys

silicon aluminum alloysThe content of Si 12%

fiber reinforced composites

silicon aluminum alloys

MMC

copper/magnesium and their alloys

cemented carbide

silicon aluminum alloysThe content of Si 12%

MMC

ceramic(green)

ceramic(sintered)

Bi-metals

turning

milling

turning /milling

turning

milling

turning /milling

turning

milling

turning /milling

turning /milling

turning

turning

turning

turning

milling

milling

milling

Workpiece material:

ÿÿÿÿ

Workpiece:

Area of machining:

Insert grade: YCD511

nsert type: CCGW09T308

Cutting parameters: Vc=750m/min

Automotive engine piston

External and end surface

silicon aluminum alloys(si17%)

The content of Si 12%

fr=0.2mm/r

ap=0.25mm

Num

ber o

f Wor

kpie

ce m

achi

ned(

piec

e)

A company B company C company D company

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CNGA120408 ISO standard codeGrade

Type of cutting edge

Chamfer angle

Chamfer width

Insert shape Clearance angle of main cutting edge

code clearance angle

other clearanc

tolerance class

codeNose height Tolerance

Nscribed circle

Thickness S Tolerance(mm)

Chipbreaker and clamping system

codeWith/Without Section plane of

Without

With

Special

code codeclearance angle clearance angle

angle

M Code (mm)Tolerance

Tolerance M Code (mm)code

hole insert

With

With

With

With

PCBN&PCD inserts code key

(mm)

Nscribed circleTolerance

(mm)

Nose height

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Length of cutting edge

Diameter

Insert shape

Insert thickness

Thickness is defined as height from bottom of insert to the highest part of cutting edge

Nose radius code

code

code

code code

Nose radius(mm)

No radius

DiameterRound insert

others

Type of cutting edge

DiagramType of cu

Sharp

honing

chamfering

+honing

Chamfer width Chamfer angle Number of cutting nose

Number Diagram

UnspecSingle edge

Double edges

Three edges

Four edges

of IC(mm)

Insert thick codeness(mm)Insert thickness(mm)

of insert (Metric)

-tting edge

edges

chamfering

-ified

Page 9: Cubic Boron Nitride...Super hard material Super hard material Cast iron Cast iron Low-CBN content gradey with good thermal stability and high abrasion resistancey suitable for high

la

la

r

la

r

la

la

la

车削用CBN刀

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Type of cutting edge

Positive insertsNegative inserts

Inserts shape typedimensions(mm) grade

Please keep the optimal depth of cutting of PCBN Inserts under 0.5mm.

CBN Turning Inserts

List of CBN Inserts(Negative inserts)

Page 10: Cubic Boron Nitride...Super hard material Super hard material Cast iron Cast iron Low-CBN content gradey with good thermal stability and high abrasion resistancey suitable for high

Sla

r

90°

la

S

60°

la

la

la

S

80°

la

r

r

80°

la

S

8

Please keep the optimal depth of cutting of PCBN Inserts under 0.5mm.

Inserts shape typedimensions(mm) grade

Type of cutting edge

Positive insertsNegative inserts

List of CBN Inserts(Negative inserts)

CBN Turning Inserts

Page 11: Cubic Boron Nitride...Super hard material Super hard material Cast iron Cast iron Low-CBN content gradey with good thermal stability and high abrasion resistancey suitable for high

r

55°

la

S

S

90°

lar

60°

S

la

r

la

80°

S

la

80°

S

9

Please keep the optimal depth of cutting of PCBN Inserts under 0.5mm.

Type of cutting edge

Positive insertsNegative inserts

Inserts shape type dimensions(mm) grade

CBN Turning Inserts

List of CBN Inserts(Negative inserts)

Page 12: Cubic Boron Nitride...Super hard material Super hard material Cast iron Cast iron Low-CBN content gradey with good thermal stability and high abrasion resistancey suitable for high

S

80°

rS

55°

90°

Sr

r

80°

S

S

10

Inserts shape type dimensions(mm) grade

CBN Turning Inserts

Type of cutting edge

Positive insertsNegative inserts

List of solid PCBN Inserts(Negative inserts)

Page 13: Cubic Boron Nitride...Super hard material Super hard material Cast iron Cast iron Low-CBN content gradey with good thermal stability and high abrasion resistancey suitable for high

S

la

80°7°

80°

S

la

r

55°

S

la

55°

S

la

r

Sr

90°

la

11

Please keep the optimal depth of cutting of PCBN Inserts under 0.5mm.

Inserts shape type dimensions(mm) grade

CBN Turning Inserts

Type of cutting edge

Positive insertsNegative inserts

List of CBN Inserts(Positive inserts)

Page 14: Cubic Boron Nitride...Super hard material Super hard material Cast iron Cast iron Low-CBN content gradey with good thermal stability and high abrasion resistancey suitable for high

S

90°

r la

S

90°

lar

60°

la

S

S

60°

la

12

Please keep the optimal depth of cutting of PCBN Inserts under 0.5mm.

Inserts shape type dimensions(mm) grade

CBN Turning Inserts

Type of cutting edge

Positive insertsNegative inserts

List of CBN Inserts(Positive inserts)

Page 15: Cubic Boron Nitride...Super hard material Super hard material Cast iron Cast iron Low-CBN content gradey with good thermal stability and high abrasion resistancey suitable for high

S

35°

la5°

S

35°la7°

S

80°7°

r

55°

S

S

13

Please keep the optimal depth of cutting of PCBN Inserts under 0.5mm.

Inserts shape type dimensions(mm) grade

CBN Turning Inserts

Type of cutting edge

Positive insertsNegative inserts

List of CBN Inserts(Positive inserts)

Type of cutting edge

Positive insertsNegative inserts

List of solid PCBN Inserts(Positive inserts)

Inserts shape typedimensions(mm) grade

Page 16: Cubic Boron Nitride...Super hard material Super hard material Cast iron Cast iron Low-CBN content gradey with good thermal stability and high abrasion resistancey suitable for high

80°

la

S

la

55°7°

Sr

r la

90°

S

60°

S

la

14

Please keep the optimal depth of cutting of PCBN Inserts under 0.5mm.

Inserts shape type dimensions(mm) grade

CBN Turning Inserts

Type of cutting edge

Positive insertsNegative inserts

List of CBN Inserts(Positive inserts)

Page 17: Cubic Boron Nitride...Super hard material Super hard material Cast iron Cast iron Low-CBN content gradey with good thermal stability and high abrasion resistancey suitable for high

S80

7

la

S55

7

la

r

r

S90

7la

S60

7

la

S35

5la

S

7la

35

15

Inserts shape type dimensions(mm) grade

PCD Turning Inserts

List of PCD Inserts

Page 18: Cubic Boron Nitride...Super hard material Super hard material Cast iron Cast iron Low-CBN content gradey with good thermal stability and high abrasion resistancey suitable for high

S80°

7°7°la

55°

l a

S

r

90°

7°r la

S

60°

la

S

7°7°

S

35°

5°la

S

35°

7°la

16

type

PCD Turning Inserts

Inserts shape dimensions(mm) grade

List of PCD Inserts

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S

ap

90°

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FMA10 milling cutter series

Face milling tools

Close and even pitch

A-type coupling B-type coupling

Specification of tools

TypeStock

of teeth

Indexable Milling Tools

Number Type of Weightcoupling

Spare parts

DiameterWedge Wedge screw Wrench

Selection of inserts

Insert shape Typedimensions(mm) Grade

Recommended cutting parameters

Workpiece material GradeCutting parameters

Cast iron

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Sap

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Indexable Milling Tools

FMA13 milling cutter series

Face milling tools

Close and even pitch

A-type coupling B-type coupling

C-type coupling

Specification of tools

TypeStock

of teethNumber Type of

coupling Weight

Spare parts

Selection of inserts

Recommended cutting parameters

DiameterLocator Wedge

screwWedge Locator

screw Wrench Wrench

Insert shape Typedimensions(mm) Grade

Workpiece material GradeCutting parameters

Cast iron

Page 21: Cubic Boron Nitride...Super hard material Super hard material Cast iron Cast iron Low-CBN content gradey with good thermal stability and high abrasion resistancey suitable for high

S

ap

90°

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Indexable Milling Tools

FMA10 milling cutter series

Face milling tools

Close and even pitch

A-type coupling B-type coupling

Specification of tools

Type of teethNumber Type of Weightcoupling

Stock

Spare parts

DiameterWedge Wedge screw Wrench

Selection of inserts

Insert shape Typedimensions(mm) Grade

Recommended cutting parameters

Workpiece material GradeCutting parameters

Cast iron

Page 22: Cubic Boron Nitride...Super hard material Super hard material Cast iron Cast iron Low-CBN content gradey with good thermal stability and high abrasion resistancey suitable for high

apS

20

Indexable Milling Tools

Spare parts

DiameterWrench

Selection of inserts

Insert shape Typedimensions(mm) Grade

Recommended cutting parameters

Workpiece material GradeCutting parameters

Cast iron

Hardness HB

hardened steel

Specification of tools

Type of teethNumber Type of Weightcoupling

Stock

A-type coupling B-type coupling

FMR02 milling cutter series

Profile

Insert screw

Page 23: Cubic Boron Nitride...Super hard material Super hard material Cast iron Cast iron Low-CBN content gradey with good thermal stability and high abrasion resistancey suitable for high

S

ap

21

AMP01 milling cutter series

Face milling tools 90

Close and even pitch

A-type coupling

D-type couplingC-type coupling

B-type coupling

Specification of tools

Type of teethNumber Type of Weightcoupling

Stock

Locator Screw screw WrenchDiameter

Spare parts

Selection of inserts

Insert shape Typedimensions(mm) Grade

Workpiece material GradeCutting parameters

Recommended cutting parameters

Locator

-nt of Si 12%)Aluminum alloy (The conte

-nt of Si 12%)Aluminum alloy (The conte

screwAdjustable

The Diameter above 250mm(including 250mm) of Milling Tools without inner-cooling and dynamic balance

Al Alloy Face Milling Tool

Balancescrew

Page 24: Cubic Boron Nitride...Super hard material Super hard material Cast iron Cast iron Low-CBN content gradey with good thermal stability and high abrasion resistancey suitable for high

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AMP02 milling cutter series

Face milling tools 90 A-type coupling B-type coupling

C-type coupling

Specification of tools

Type of teethNumber Type of Weightcoupling

Stock

Diameter

Spare parts

Workpiece material GradeCutting parameters

Recommended cutting parameters

Locator WedgeWedge Wrench screw screwLocator

-nt of Si 12%)Aluminum alloy (The conte

-nt of Si 12%)Aluminum alloy (The conte

Al Alloy Face Milling Tool

Dynamic bal-ance screw

Page 25: Cubic Boron Nitride...Super hard material Super hard material Cast iron Cast iron Low-CBN content gradey with good thermal stability and high abrasion resistancey suitable for high

Ll

H

ØDød

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Recommended grade (always stock available)

Specification of tools

Typedimensions(mm) Grade

of teethNumber

Available grade (always stock available) Make-to-order

Applicable workpiece material table Very suitable Suitable

Carbon steel Alloy steel Aluminum alloy Copper alloy Titanium alloy Heat resistaAluminum alloyGrade

Workpiece material

/Cast iron -nt alloy

Rake Angle Arc

Metallic matrixcomposites

PCD End mills

PCD End mills

Page 26: Cubic Boron Nitride...Super hard material Super hard material Cast iron Cast iron Low-CBN content gradey with good thermal stability and high abrasion resistancey suitable for high

L1

L2L4L3

ød 120o ØD

L1L2

L3

120oød ØD

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Recommended grade (always stock available) Available grade (always stock available) Make-to-order

Applicable workpiece material table Very suitable Suitable

Picture 1

Picture 2

Specification of tools

TypeDrilling depth

dimensions(mm)Geometry

Picture 1

Picture 1

Picture 1

Picture 1

Picture 2

Picture 2

Picture 2

Cooling mode

Carbon steel Alloy steel Aluminum alloy Copper alloy Titanium alloy Heat resistaAluminum alloyGrade

Workpiece material

/Cast iron -nt alloy

Grade

PCD straight flute drill

PCD straight flute drill

Metallic matrix composites

Metallic matrixcomposites

Page 27: Cubic Boron Nitride...Super hard material Super hard material Cast iron Cast iron Low-CBN content gradey with good thermal stability and high abrasion resistancey suitable for high

LL2

L1

ød ØD

25

Recommended grade (always stock available) Available grade (always stock available) Make-to-order

Applicable workpiece material table Very suitable Suitable

Carbon steel Alloy steel Aluminum alloy Copper alloy Titanium alloy Heat resistaAluminum alloyGrade

Workpiece material

/Cast iron -nt alloy

Specification of tools

Typedimensions(mm) Grade

of teethNumber

PCD reamer

PCD reamer

Metallic matrixcomposites

Page 28: Cubic Boron Nitride...Super hard material Super hard material Cast iron Cast iron Low-CBN content gradey with good thermal stability and high abrasion resistancey suitable for high

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Address: Huanghe Southern Road, Tianyuan Zone, Zhuzhou, Hunan Province, China邮编(Postcode): 412007

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