Cubic Boron Nitride...Super hard material Super hard material Cast iron Cast iron Low-CBN content...
Transcript of Cubic Boron Nitride...Super hard material Super hard material Cast iron Cast iron Low-CBN content...
Cubic Boron Nitride
PCBN cutting tools with high hardness,
abrasion resistance , good heat resistance
and high temperature hardness for cutting
of hardened steel greater than 45 HRC
(such as carbon steel , bearing steel , mould
steel and high speed steel , the cutting
temperature could be 1300°C), grey cast
iron, nodular graphite cast iron, chilled cast
iron and Ni-based, Co-based, Cr-based
and Fe-based high temperature alloy.
Workpiece material Grade Application characteristics
Super hard material
Super hard material
Cast iron
Cast iron
Low-CBN content gradey with good thermal stability and high abrasion resistancey
suitable for high speed continuous cutting hardened steel (45-65 HRC),etc .
Low-CBN content grade,with high abrasion resistance,good impact strength and
chemical stability,suitable for continuous or weak interrupted cutting tool steely
alloy steel,mould steel,etc .
High-CBN content grade, with high hardness and abrasion resistance, suitable for highspeed continuous cutting cast iron, etc.
High-CBN content grade,with high hardness and abrasion resistance,excellent impact
strength,suitable for continuous or weak interrupted cutting cast iron,etc.
Polycrystalline
Application and machining Parameter Guidelines:
Grade Workpiece material Speed(m/min) Feed(mm/r) Depth of Cut(mm)
hardened steel
alloy steel
tools/mould steel
grey cast iron
nodular graphite
alloy cast iron
pearlitic grey cast iron
cast iron
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High Wear ResistanceHigh Wear ResistanceHigh Wear Resistance
High Surface QualilyHigh Surface QualilyHigh Surface Qualily
Workpiece material:Cast iron TL048
Insert grade:YCB211
Insert type:CNGA120-2
Machining mode: Continuous dry cutting
Cutting parameters:Vc=600m/min Fn=0.2mm/rev
ap=0.5mm
Comparison of tool life
Similar productof company B
Similar productof company A
ZCC.CT(YCB211)
Tool life (piece/edge)
Workpiece material:16CrNiMo
Insert grade:YCB121
Insert type:TNGA16T308-3
Machining mode:Dry cutting
Cutting parameters:n=400rpm
Fn=0.12mm/rev
ap=0.2mm
Comparison of surface Roughness
Surf
ace
roughness
Ra(u
m)
Similar productof company B
Similar productof company A
ZCC.CT(YCB211)
Similar productof company B
Similar productof company A
ZCC.CT(YCB211)
Similar productof company B
Similar productof company A
ZCC.CT(YCB211)
Cutting time (min)
2
PCBN inserts turning case
Solid PCBN with good abrasion resistance and chemical stability,
compared with the PCBN compact has higher
impact strength suitable for the turning/milling
roughing and semi-finishing.
Workpiece material Grade Application characteristics
Super hard material
Cast iron
Cast iron
Solid PCBN grade, with good abrasion resistance
and edge chipping resistance, suitable for low
speed interrupted cutting bearing steel, mould
steel ,tool steel , high speed steel , etc .
Solid PCBN grade, with good abrasion resistance
and heat resistance, suitable for milling alloy cast
iron , odular graphite cast iron ,grey cast iron, high
chromium cast iro ,high –Ni-Cr cast iron ,etc .
Solid PCBN grade, with excellent impact strength,
suitable for low speed and heavy cutting alloy cast
iron ,grey cast iron ,high chromium cast iron ,etc .
high
speed
low
high
speed
low
The PCBN cutting tools of machining super hard material The PCBN cutting tools of machining cast iron
continuous cutting
continuous and interrupted cutting
interrupted cutting
continuous cutting
continuous and interrupted cutting
interrupted cutting
Grade Workpiece material Speed(m/min) Feed(mm/r) Depth of Cut(mm) Hardness
hardened steel
grey cast iron
nodular graphite cast iron
alloy cast iron
grey cast iron
alloy cast iron
nodular graphite cast iron
Application and machining Parameter Guidelines:
bearing steel
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Polycrystalline Diamond PCD
PCD cutting tools with high hardness , excellent abrasion resistance and
thermal conductivity , low fiction coefficient for cutting of Non-ferrous metals
and their alloys(such as Cu , Al , Mg , etc) , Non-metallic materials and
compound materials.
high
strength
low
poor abrasion resistance good
Workpiece material Grade Application characteristics
Non-ferrous materials
Non-ferrous materials
Non-ferrous materials
Non-ferrous materials
Medium diamond grain size grade,with good hardness and abrasion resistance,suitable for turning low-medium contentsilicon aluminum alloys, compoundmaterials,copper/magnesium and theiralloys,YCD011 is the general turning grade.
Super-fine diamond grain size grade,withhigher edge chipping resistance and abrasion resistance,suitable for highprecision andmirror machining low-mediumcontent silicon aluminum alloys,also precision cutting copper/magnesium and their alloys .
Medium diamond grain size grade,withhigh abrasion resistance and good edgequality, suitable for milling low-mediumcontent siliconaluminum alloys,compoundmaterials, copper/magnesium and theiralloys,YCD421 is tgeneral milling grade.
Mixed(2-30um) diamond grain size grade,with excelltent abrasion resistance andedge strength, suitable for cutting high-medium content silicon aluminum alloys,metal matrix composites(MMC),ceramic,Bi-metals.
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Grade Workpiece material Speed(m/min)Cutting mode
Application and machining Parameter Guidelines:
silicon aluminum alloysThe content of Si 12%
copper/magnesium and their alloys
silicon aluminum alloysThe content of Si 12%
fiber reinforced composites
silicon aluminum alloys
MMC
copper/magnesium and their alloys
cemented carbide
silicon aluminum alloysThe content of Si 12%
MMC
ceramic(green)
ceramic(sintered)
Bi-metals
turning
milling
turning /milling
turning
milling
turning /milling
turning
milling
turning /milling
turning /milling
turning
turning
turning
turning
milling
milling
milling
Workpiece material:
ÿÿÿÿ
Workpiece:
Area of machining:
Insert grade: YCD511
nsert type: CCGW09T308
Cutting parameters: Vc=750m/min
Automotive engine piston
External and end surface
silicon aluminum alloys(si17%)
The content of Si 12%
fr=0.2mm/r
ap=0.25mm
Num
ber o
f Wor
kpie
ce m
achi
ned(
piec
e)
A company B company C company D company
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CNGA120408 ISO standard codeGrade
Type of cutting edge
Chamfer angle
Chamfer width
Insert shape Clearance angle of main cutting edge
code clearance angle
other clearanc
tolerance class
codeNose height Tolerance
Nscribed circle
Thickness S Tolerance(mm)
Chipbreaker and clamping system
codeWith/Without Section plane of
Without
With
Special
code codeclearance angle clearance angle
angle
M Code (mm)Tolerance
Tolerance M Code (mm)code
hole insert
With
With
With
With
PCBN&PCD inserts code key
(mm)
Nscribed circleTolerance
(mm)
Nose height
6
Length of cutting edge
Diameter
Insert shape
Insert thickness
Thickness is defined as height from bottom of insert to the highest part of cutting edge
Nose radius code
code
code
code code
Nose radius(mm)
No radius
DiameterRound insert
others
Type of cutting edge
DiagramType of cu
Sharp
honing
chamfering
+honing
Chamfer width Chamfer angle Number of cutting nose
Number Diagram
UnspecSingle edge
Double edges
Three edges
Four edges
of IC(mm)
Insert thick codeness(mm)Insert thickness(mm)
of insert (Metric)
-tting edge
edges
chamfering
-ified
la
la
r
la
r
la
la
la
车削用CBN刀
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Type of cutting edge
Positive insertsNegative inserts
Inserts shape typedimensions(mm) grade
Please keep the optimal depth of cutting of PCBN Inserts under 0.5mm.
CBN Turning Inserts
List of CBN Inserts(Negative inserts)
Sla
r
90°
la
S
60°
la
la
la
S
80°
la
r
r
80°
la
S
8
Please keep the optimal depth of cutting of PCBN Inserts under 0.5mm.
Inserts shape typedimensions(mm) grade
Type of cutting edge
Positive insertsNegative inserts
List of CBN Inserts(Negative inserts)
CBN Turning Inserts
r
55°
la
S
S
90°
lar
60°
S
la
r
la
80°
S
la
80°
S
9
Please keep the optimal depth of cutting of PCBN Inserts under 0.5mm.
Type of cutting edge
Positive insertsNegative inserts
Inserts shape type dimensions(mm) grade
CBN Turning Inserts
List of CBN Inserts(Negative inserts)
S
80°
rS
55°
90°
Sr
r
80°
S
S
10
Inserts shape type dimensions(mm) grade
CBN Turning Inserts
Type of cutting edge
Positive insertsNegative inserts
List of solid PCBN Inserts(Negative inserts)
S
la
80°7°
80°
S
la
7°
r
55°
S
la
7°
55°
S
la
7°
r
Sr
90°
la
7°
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Please keep the optimal depth of cutting of PCBN Inserts under 0.5mm.
Inserts shape type dimensions(mm) grade
CBN Turning Inserts
Type of cutting edge
Positive insertsNegative inserts
List of CBN Inserts(Positive inserts)
S
90°
r la
7°
S
90°
lar
7°
60°
la
S
7°
S
60°
7°
la
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Please keep the optimal depth of cutting of PCBN Inserts under 0.5mm.
Inserts shape type dimensions(mm) grade
CBN Turning Inserts
Type of cutting edge
Positive insertsNegative inserts
List of CBN Inserts(Positive inserts)
S
35°
la5°
S
35°la7°
S
80°7°
r
55°
S
7°
S
7°
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Please keep the optimal depth of cutting of PCBN Inserts under 0.5mm.
Inserts shape type dimensions(mm) grade
CBN Turning Inserts
Type of cutting edge
Positive insertsNegative inserts
List of CBN Inserts(Positive inserts)
Type of cutting edge
Positive insertsNegative inserts
List of solid PCBN Inserts(Positive inserts)
Inserts shape typedimensions(mm) grade
80°
la
7°
S
la
55°7°
Sr
r la
90°
S
7°
60°
7°
S
la
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Please keep the optimal depth of cutting of PCBN Inserts under 0.5mm.
Inserts shape type dimensions(mm) grade
CBN Turning Inserts
Type of cutting edge
Positive insertsNegative inserts
List of CBN Inserts(Positive inserts)
S80
7
la
S55
7
la
r
r
S90
7la
S60
7
la
S35
5la
S
7la
35
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Inserts shape type dimensions(mm) grade
PCD Turning Inserts
List of PCD Inserts
S80°
7°7°la
7°
55°
7°
l a
S
r
7°
90°
7°r la
S
60°
la
S
7°7°
S
7°
35°
5°la
S
7°
35°
7°la
16
type
PCD Turning Inserts
Inserts shape dimensions(mm) grade
List of PCD Inserts
S
ap
90°
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FMA10 milling cutter series
Face milling tools
Close and even pitch
A-type coupling B-type coupling
Specification of tools
TypeStock
of teeth
Indexable Milling Tools
Number Type of Weightcoupling
Spare parts
DiameterWedge Wedge screw Wrench
Selection of inserts
Insert shape Typedimensions(mm) Grade
Recommended cutting parameters
Workpiece material GradeCutting parameters
Cast iron
Sap
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Indexable Milling Tools
FMA13 milling cutter series
Face milling tools
Close and even pitch
A-type coupling B-type coupling
C-type coupling
Specification of tools
TypeStock
of teethNumber Type of
coupling Weight
Spare parts
Selection of inserts
Recommended cutting parameters
DiameterLocator Wedge
screwWedge Locator
screw Wrench Wrench
Insert shape Typedimensions(mm) Grade
Workpiece material GradeCutting parameters
Cast iron
S
ap
90°
19
Indexable Milling Tools
FMA10 milling cutter series
Face milling tools
Close and even pitch
A-type coupling B-type coupling
Specification of tools
Type of teethNumber Type of Weightcoupling
Stock
Spare parts
DiameterWedge Wedge screw Wrench
Selection of inserts
Insert shape Typedimensions(mm) Grade
Recommended cutting parameters
Workpiece material GradeCutting parameters
Cast iron
apS
7°
20
Indexable Milling Tools
Spare parts
DiameterWrench
Selection of inserts
Insert shape Typedimensions(mm) Grade
Recommended cutting parameters
Workpiece material GradeCutting parameters
Cast iron
Hardness HB
hardened steel
Specification of tools
Type of teethNumber Type of Weightcoupling
Stock
A-type coupling B-type coupling
FMR02 milling cutter series
Profile
Insert screw
S
ap
21
AMP01 milling cutter series
Face milling tools 90
Close and even pitch
A-type coupling
D-type couplingC-type coupling
B-type coupling
Specification of tools
Type of teethNumber Type of Weightcoupling
Stock
Locator Screw screw WrenchDiameter
Spare parts
Selection of inserts
Insert shape Typedimensions(mm) Grade
Workpiece material GradeCutting parameters
Recommended cutting parameters
Locator
-nt of Si 12%)Aluminum alloy (The conte
-nt of Si 12%)Aluminum alloy (The conte
screwAdjustable
The Diameter above 250mm(including 250mm) of Milling Tools without inner-cooling and dynamic balance
Al Alloy Face Milling Tool
Balancescrew
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AMP02 milling cutter series
Face milling tools 90 A-type coupling B-type coupling
C-type coupling
Specification of tools
Type of teethNumber Type of Weightcoupling
Stock
Diameter
Spare parts
Workpiece material GradeCutting parameters
Recommended cutting parameters
Locator WedgeWedge Wrench screw screwLocator
-nt of Si 12%)Aluminum alloy (The conte
-nt of Si 12%)Aluminum alloy (The conte
Al Alloy Face Milling Tool
Dynamic bal-ance screw
Ll
H
ØDød
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Recommended grade (always stock available)
Specification of tools
Typedimensions(mm) Grade
of teethNumber
Available grade (always stock available) Make-to-order
Applicable workpiece material table Very suitable Suitable
Carbon steel Alloy steel Aluminum alloy Copper alloy Titanium alloy Heat resistaAluminum alloyGrade
Workpiece material
/Cast iron -nt alloy
Rake Angle Arc
Metallic matrixcomposites
PCD End mills
PCD End mills
L1
L2L4L3
ød 120o ØD
L1L2
L3
120oød ØD
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Recommended grade (always stock available) Available grade (always stock available) Make-to-order
Applicable workpiece material table Very suitable Suitable
Picture 1
Picture 2
Specification of tools
TypeDrilling depth
dimensions(mm)Geometry
Picture 1
Picture 1
Picture 1
Picture 1
Picture 2
Picture 2
Picture 2
Cooling mode
Carbon steel Alloy steel Aluminum alloy Copper alloy Titanium alloy Heat resistaAluminum alloyGrade
Workpiece material
/Cast iron -nt alloy
Grade
PCD straight flute drill
PCD straight flute drill
Metallic matrix composites
Metallic matrixcomposites
LL2
L1
ød ØD
25
Recommended grade (always stock available) Available grade (always stock available) Make-to-order
Applicable workpiece material table Very suitable Suitable
Carbon steel Alloy steel Aluminum alloy Copper alloy Titanium alloy Heat resistaAluminum alloyGrade
Workpiece material
/Cast iron -nt alloy
Specification of tools
Typedimensions(mm) Grade
of teethNumber
PCD reamer
PCD reamer
Metallic matrixcomposites
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