CTHS430-02_SPC_R223.1394-01

7/27/2019 CTHS430-02_SPC_R223.1394-01

http://slidepdf.com/reader/full/cths430-02spcr2231394-01 1/82

Spare Parts Catalog Doc. No. R 223.1394

SANDVIK CTHS430:02

7/27/2019 CTHS430-02_SPC_R223.1394-01


This document is valid for:

Serial No. / Machine No. Signature

SANDVIK CTHS430:02

© Copyright 2012 Sandvik SRP AB.

All rights reserved. No parts of this document may be reproduced or copied in any form or by

any means without written permission from Sandvik SRP AB. All data and information in this

manual may be changed without further notice. Reservations for misprints.

Document number: R 223.1394

Issue: 20120827

Version: 01

Document type: Spare Parts Catalog (SPC)

Sandvik

Stationsplan, SE-233 81 Svedala, SwedenTel: +46 (0)40 409000, Fax: +46 (0)40 409260

www.sandvik.com

7/27/2019 CTHS430-02_SPC_R223.1394-01


SPC Sandvik CTHS430:02 Table of contents

3

© 2012 Sandvik SRP AB Doc. no. R 223.1394 Ver. 01

Contents Page

1. Lubrication and hydraulic tank . . . . . . . . . . . . . . . . . . . . . . 5

1a. Pump unit Albin RB 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

1b. Assembly kit RB5/6 IEC100B14 . . . . . . . . . . . . . . . . . . . . . 9

1c. Valve 4.5 MPa assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 11

1d. Hydroset Valve 4.5 MPa assembly . . . . . . . . . . . . . . . . . . 13

1e. Set of signs /sign board-tank . . . . . . . . . . . . . . . . . . . . . . 15

2. Oil tank basic unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

2a. Filter head PI 2214-47 R1 1/4" assembly . . . . . . . . . . . . 21

2b. Filter head PI 2205-56 assembly . . . . . . . . . . . . . . . . . . . 23

2c. Electronic kit standard . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

2d. Electronic kit GB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

2e. Ball valve 1/2" assembly . . . . . . . . . . . . . . . . . . . . . . . . . 29

2f. Ball valve 1 1/4" assembly . . . . . . . . . . . . . . . . . . . . . . . . 31

2g. Hose assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

2h. Pump hydroset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

2i. Ball valve 1/4" assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 39

7/27/2019 CTHS430-02_SPC_R223.1394-01


4 © 2012 Sandvik SRP AB

Doc. no. R 223.1394 Ver. 01

SPC Sandvik CTHS430:02 Table of contents

2k. Pressure gauge assembly . . . . . . . . . . . . . . . . . . . . . . . . 41

2l. Check valve 1" with drain assembly . . . . . . . . . . . . . . . . 43

3. Cooler LAC 044 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

4. Water/oil heat exchanger with by-pass . . . . . . . . . . . . . . . 47

5a. Hose connections STD . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

5b. Hose connections USA . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

6. Overpressure units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

6a. Overpressure fan unit . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

6b. Overpressure fan assembly . . . . . . . . . . . . . . . . . . . . . . 65

6c. Overpressure fan CMA-324-2T . . . . . . . . . . . . . . . . . . . . 67

6d. Pressure regulator compressed air . . . . . . . . . . . . . . . . 69

7. Transmitter assembly for ASRi . . . . . . . . . . . . . . . . . . . . . 71

8. Heater set - Cold climate . . . . . . . . . . . . . . . . . . . . . . . . . . 73

9. Heater box system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75

9a. Heaterbox complete with details . . . . . . . . . . . . . . . . . . . 77

9b. Heating coil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80

7/27/2019 CTHS430-02_SPC_R223.1394-01


SPC Sandvik CTHS430:02 452.5194

5


1. Lubrication and hydraulic tank

Pos. No. Qty. Part number Alternative Description Remark

1 – Oil tank Basic unit See section 2. Oil tank basic unit

2 452.4765-901 Pump unit Albin RB 5 See section 1a. Pump unit Albin RB 5

3 – Valve 4.5 MPa As. See section 1c. Valve 4.5 MPa assembly

4 – Set of signs - tank Seesection 1e. Set of signs /sign board- tank

3412

7/27/2019 CTHS430-02_SPC_R223.1394-01



Doc. no. R 223.1394 Ver. 01


This page is intentionally left blank

7/27/2019 CTHS430-02_SPC_R223.1394-01


7/27/2019 CTHS430-02_SPC_R223.1394-01



Doc. no. R 223.1394 Ver. 01



7/27/2019 CTHS430-02_SPC_R223.1394-01



9


1b. Assembly kit RB5/6 IEC100B14


1 1 906.0183-00 Pump bracket Albin 38-85470

2 4 841.0236-00 Screw MC6S 8x25 8,8 FZB

3 2 843.0446-00 Screw PS 10x40

4 2 845.0006-00 Nut M6M M10 8 FZB ISO 4032

5 1 930.0340-00 Guard for pump RB5

6

1 930.0344-00 Flexible shaft connection 28/25 Kit, contains the following parts:

1 930.0234-00 Coupling half D25 05-32-116

1 930.0235-00 Coupling half D28 05-32-538

1 930.0236-00 Toothed ring 05-32-120

2

3, 4

6

1

5

7/27/2019 CTHS430-02_SPC_R223.1394-01



Doc. no. R 223.1394 Ver. 01



7/27/2019 CTHS430-02_SPC_R223.1394-01



11


1c. Valve 4.5 MPa assembly


1 1 902.1067-00 Hydroset Valve 4.5 MPa As. See section 1d. Hydroset Valve 4.5 MPaassembly

2 1 900.2041-00 Swivel adapter G 3/4 B -14

3 2 873.0385-00 Tredo Nr.20 3/4"

4 1 900.2025-00 T-Pipe 300-12-12 3/4"

5 1 900.0435-00 Compression fitting GE 22-LR6 1 900.1903-00 Swivel branch tee adapter 1/4" BxG 1/4"

7 4 840.0020-00 Screw M6S M8x16 8.8 ZP Pt.

8 1 900.1645-00 Coupling G 1/4 BxG 1/4

9 1 873.0382-00 Seal Tredo 14

10 1 900.2603-00 Socket 1/4" x 1/2"

11 1 900.2026-00 Plug Magnetic 0606-12 As.

115 3 6

891072411

7/27/2019 CTHS430-02_SPC_R223.1394-01



Doc. no. R 223.1394 Ver. 01



7/27/2019 CTHS430-02_SPC_R223.1394-01



13


1d. Hydroset Valve 4.5 MPa assembly


1 2 902.1063-00 Check valve

2 1 902.1064-00 Pressure relief valve 3.8 MPa

3 1 902.1035-00 Pressure relief valve 4.5 Mpa

4 1 902.1065-00 Check valve Pilot operated

5 1 902.1004-00 Pressure relief valve 8.0 MPa - CE

6 1 902.1005-00 Needle valve

7 3 900.2292-00 Measuring nipple 1/4"

8 1 902.1066-00 Base plate

9 1 900.2673-00 Plug VSTI G3/8 -ED

10 1 900.2279-00 PLUG VSTI R 1/4"-ED

11 5 873.0384-00 Seal Tredo 18

12 4 900.0654-00 Adapter G 1/2 BxG 1/2 B

13 1 900.0647-00 Adapter G3/4" BxG 1/2" B

14 1 873.0382-00 Seal Tredo 14

15 1 900.0652-00 Adapter G 1/4 BxG 1/4 B

91112

2 5 12 113614

13 11 14 15 7

8

7/27/2019 CTHS430-02_SPC_R223.1394-01



Doc. no. R 223.1394 Ver. 01



7/27/2019 CTHS430-02_SPC_R223.1394-01



15


1e. Set of signs /sign board-tank

1

6, 7, 8, 9, 10, 11, 12, 13,

14, 15, 16, 17, 18, 19, 20, 21,

22, 23, 24, 25, 26, 27, 28, 29

30, 31, 32, 33, 34, 35, 36

2, 3, 4, 5, 37

7/27/2019 CTHS430-02_SPC_R223.1394-01



Doc. no. R 223.1394 Ver. 01



1 1 126.0534-001 Sign Read manual

2 1 126.0559-001 Sign L

3 1 126.0635-001 Sign N

4 1 126.0542-001 Sign P

5 1 126.0540-001 Sign U

6 1 126.0537-001 Sign E7.1

7 1 126.0587-001 Sign E7.2

8 1 126.0588-001 Sign E7.3

9 1 126.0589-001 Sign E7.4

10 2 126.0786-001 Sign TS1

11 2 126.0787-001 Sign TS2

12 2 126.0788-001 Sign TS3

13 1 126.0657-001 Sign PI2

14 2 126.0650-001 Sign TI1

15 1 126.0649-001 Sign PI116 1 126.0655-001 Sign B3N

17 1 126.0789-001 Sign FS1

18 1 126.0627-001 Sign LI1

19 1 126.0658-001 Sign LI2

20 2 126.0659-001 Sign Min.

21 2 126.0660-001 Sign Max.

22 1 126.0823-001 Sign V10

23 1 126.0665-001 Sign M2

24 1 126.0666-001 Sign M6

25 1 126.0664-001 Sign B2N

26 1 126.0826-001 Sign FU1

27 1 126.0855-001 Sign H10

28 1 126.0829-001 Sign HA1

29 1 126.0796-001 Sign TS4

30 1 126.0565-001 Sign V1

31 1 126.0822-001 Sign LV1

32 1 126.0792-001 Sign PS2

33 1 126.0581-001 Sign V4

34 1 126.0580-001 Sign V5

35 1 126.0828-001 Sign FU4

36 1 126.0827-001 Sign FU3

37 1 126.0785-001 Sign Earth conn.

7/27/2019 CTHS430-02_SPC_R223.1394-01



17


2. Oil tank basic unit

A A

A-A

5

2330392932182362039

3 3511148402428

10, 41, 44

3831 37 12 25

3321715, 16, 17715, 16, 17622

46, 47 26 30

9

7/27/2019 CTHS430-02_SPC_R223.1394-01



Doc. no. R 223.1394 Ver. 01


13 27 34

41, 42, 43, 45

7/27/2019 CTHS430-02_SPC_R223.1394-01



19



1 1 452.5240-901 Tank shell As.

2 1 – Filter head PI 2214-47 R1 1/4" As. See section 2a. Filter head PI 2214-47R1 1/4" assembly

3 1 – Filter head PI 2205-56 As. See section 2b. Filter head PI 2205-56assembly

4 1 914.0170-00 Level indicator L=254mm M 12

5 1 914.0174-00 Level indicator L=508mm

6 1 923.0536-00 Thermostat KPS79 50-100°C

7 2 923.0537-00 Thermostat KPS77 20-60°C

8 1 923.0192-00 Temp.indicator

9 1 923.0193-00 Pressure indicator

10 1 – Standard

Electronic kitSee section 2c. Electronic kit standard

– GB See section 2d. Electronic kit GB

11 1 452.5557-901 Pressure gauge isolator

12 1 650.0088-06 Hose SAE 100 R1AT R1/2"x400

13 1 – Ball valve 1/2" As. See section 2e. Ball valve 1/2" assembly

14 1 904.0506-00 Hose L=300

15 6 840.0010-00 Screw M6S M6x16 8.8fzb ISO 4017

16 6 847.0164-00 Washer BRB 6,4x12 HB200 ISO 7089

17 6 845.0004-00 Nut M6M M6 8 ZP ISO 4032

18 1 – Ball valve 1 1/4" As. See section 2f. Ball valve 1 1/4" assembly

19 1 452.7395-901 Suction pipe

20 1 – Hose As. See section 2g. Hose assembly

21 1 452.6726-001 Hose 1"

22 1 452.4547-901 Hydraulic pipe

23 1 452.5252-901 Pump hydroset See section 2h. Pump hydroset

24 1 126.5007-01 Identification plate

25 1 900.0654-00 Adapter G 1/2 BxG 1/2 B SS-ISO 228/126 1 984.1008-00 Helifloat level guard

27 1 – Ball valve 1/4" As. See section 2i. Ball valve 1/4" assembly

28 4 849.0328-00 Blind rivet 3,2x13,5 6061 Alloy

29 1 650.0281-04 Hose SAE 100 R1AT R1/2"x450

30 2 650.0281-01 Hose SAE 100 R1AT R1/2"x300

31 1 442.1843-00 Oil screen

32 1 650.0088-08 Hose SAE 100 R1AT R1/2"x500

33 1 650.0088-05 Hose SAE 100 R1AT R1/2''x350

34 1 650.0086-04 Hose SAE 100 R1AT R1/4"x300 Pt.

35 1 – Pressure gauge As. See section 2k. Pressure gauge assembly

36 2984.0671-00 1 640 W,

575/332 V Element K7

984.0607-00 1 125 W, 380 V

37 1 – Ball valve 1" As. See section 2l. Check valve 1" withdrain assembly

38 1 900.3174-00 Socket G 1 1/2"-G 1 1/4"

39 2 919.0074-00 Protection plug R2 ext

40 1 900.1194-00 L-adapter G 1/2 BxR 1/2 SS-ISO 7/1

41 3 847.0136-00 Lock washer M8 - A DIN 6798

42 2 845.0005-00 Nut M6M M8 8 fzb ISO 4032

43 1 840.0023-00 Screw M6S M8x25 8.8 ZP Pt.

44 4 840.0020-00 Screw M6S M8x16 8.8 ZP ISO 4017

45 2 847.0012-00 Washer BRB 8,4x16 ZP ISO 708946 3 902.0843-00 Heat conduction compound 5gr AVAT25

47 3 923.0568-00 Sensor pocket f. KPS 77-79 Brass

7/27/2019 CTHS430-02_SPC_R223.1394-01



Doc. no. R 223.1394 Ver. 01



7/27/2019 CTHS430-02_SPC_R223.1394-01



21


2a. Filter head PI 2214-47 R1 1/4" assembly


1 1 912.0130-00 Filter head PI 2214-47 R 1 1/4

2 2 900.0649-00 Reducing adapter G 1 1/4 BxG 1 B

3 1 900.2254-00 T-adapter G1 BxG1 Swivel

4 2 873.0387-00 Seal ring TREDO 26

5 1 900.3103-00 Adapter hex. socket G1/2xG1

6 1 873.0384-00 Seal Tredo 18

7 1 900.2519-00 Adapter G 1/2 BxG 1/4 B

8 1 912.0290-00 Oil filter HC 36

9 1 912.0127-00 Pressure drop indicator PIS 3097/2 2 Bar

10 2 840.1010-00 Screw M6S M12x16 8,8 ISO 4017

11 1 900.3091-00 Measuring nipple G1/4" 620-16

12 2 847.0147-00 Washer round 13x24 ZP

116, 753 9 10, 12 1 2, 4 8

7/27/2019 CTHS430-02_SPC_R223.1394-01



Doc. no. R 223.1394 Ver. 01



7/27/2019 CTHS430-02_SPC_R223.1394-01



23


2b. Filter head PI 2205-56 assembly


1 1 912.0128-00 Filer base PI 2205-56

2 1 912.0129-00 Filter cartridge HC2

3 1 900.0141-00 Malleable cast iron BushingG 3/4"x 1/2"B

4 1 900.1194-00 Elbow adapter G1/2 GxR 1/2 R

5 1 900.0647-00 Adapter G3/4" BxG 1/2" B

6 2 842.0223-00 Hexagon socket set screws metric

7 2 845.0005-00 Nut M6M M8 8 fzb ISO 4032

8 1 847.0366-00 Seal washer Copper 27x32x2 Copper

1 3 46, 7852

7/27/2019 CTHS430-02_SPC_R223.1394-01



Doc. no. R 223.1394 Ver. 01



7/27/2019 CTHS430-02_SPC_R223.1394-01



25


2c. Electronic kit standard


– 1 190.4179-90 Cable set

1 1 190.3668-BE El cabinet

2 1 966.3739-00 Light emitting diode red 110-255VAC D22

21

7/27/2019 CTHS430-02_SPC_R223.1394-01



Doc. no. R 223.1394 Ver. 01



7/27/2019 CTHS430-02_SPC_R223.1394-01



27


2d. Electronic kit GB

Pos. No. Qty. Part number Alternative Description Remark – 1 190.4179-94 Cable set - GB

1 1 190.3669-BE El cabinet - GB

2 1 966.3739-00 Light emitting diode red 110-255VAC D22

21

7/27/2019 CTHS430-02_SPC_R223.1394-01



Doc. no. R 223.1394 Ver. 01



7/27/2019 CTHS430-02_SPC_R223.1394-01



29


2e. Ball valve 1/2" assembly


1 1 902.0654-00 Ball valve 1/2"

2 1 900.0020-00 Elbow 1/2" A4 ISO 49

3 1 873.0384-00 Seal Tredo 18

4 1 900.0654-00 Adapter G 1/2 BxG 1/2 B

2

1

3

4

7/27/2019 CTHS430-02_SPC_R223.1394-01



Doc. no. R 223.1394 Ver. 01



7/27/2019 CTHS430-02_SPC_R223.1394-01



31


2f. Ball valve 1 1/4" assembly


1 1 902.0653-00 Ball valve 1 1/4"

2 1 900.3126-00 Adapter G1 1/4BxG1 1/4B

1

2

7/27/2019 CTHS430-02_SPC_R223.1394-01



Doc. no. R 223.1394 Ver. 01



7/27/2019 CTHS430-02_SPC_R223.1394-01



33


2g. Hose assembly


1 1 452.6725-001 Adapter SAE 3000PSI 1 1/2x1 S355JR

2 1 452.6651-001 Hose 1" SAE100 R4

3 2 900.2385-00 Flange half SAE 3000 PSI 1"

4 4 841.0251-00 Screw MC6S 10x25 8.8 FZB

5 1 873.0643-00 O-ring Ø 47,22 x 3,53

6 4 847.0337-00 Washer BRB 10.5x20 ZP ISO 7089

7 4 841.0253-00 Screw MC6S M10x35 8.8 ZP ISO 4762

8 1 873.1299-00 O-ring 32,92x3,53 NBR 70 ISO 3601

1 6, 7 3

85 4 2

7/27/2019 CTHS430-02_SPC_R223.1394-01



Doc. no. R 223.1394 Ver. 01



7/27/2019 CTHS430-02_SPC_R223.1394-01



35


2h. Pump hydroset


7/27/2019 CTHS430-02_SPC_R223.1394-01



Doc. no. R 223.1394 Ver. 01


1

12

3

8, 9

165, 6, 16

15

8, 13, 14

2

4, 5, 6

10 7 11

7/27/2019 CTHS430-02_SPC_R223.1394-01



37



1 1 906.0268-00 Distance piece for Motor IEC90

2 1 906.0269-00 Flange w. foot P200

3 1 906.0270-00 Pump HPI P3 BAN 2004 L

4 3 841.0253-00 Screw MC6S 10x35 8.8 FZB

5 7 847.0144-00 Washer BRB 10,5x22x2 ZP

6 7 845.0006-00 Nut M6M M10 8 FZB ISO 4032

7 2 900.1736-00 Flange R 1/2" 2.500.055

8 12 847.0012-00 Washer BRB 8,4x16 ZP

9 4 841.0236-00 Screw MC6S 8x25 8,8 FZB

10 1 900.1262-00 Elbow Adapter G 1/4 BxR 1/4

11 2 900.1194-00 L-adapter G 1/2 BxR 1/2

12 1 930.0205-00 Elastic coupling ring

13 4 840.0027-00 Screw M6S 8x45 8.8 ISO 4014

14 4 845.0205-00 Locking nut M8 8 ZP Pt.

15 1

972.1248-00 380VD60

Motor 90S-4 V1-1,1

972.1275-00 400VD50

972.1289-00 460VD60

972.1320-00 525VD50

972.1306-00 575VD60

16 4 843.0446-00 Screw PS 10x40

7/27/2019 CTHS430-02_SPC_R223.1394-01



Doc. no. R 223.1394 Ver. 01



7/27/2019 CTHS430-02_SPC_R223.1394-01



39


2i. Ball valve 1/4" assembly


1 1 900.1262-00 Elbow Adapter G 1/4 BxR 1/4

2 1 902.0061-00 Ball valve 1/4"

3 1 873.0382-00 Seal ring Tredo 14

4 1 900.0652-00 Adapter G 1/4 BxG 1/4 B

4

163

2

1

7/27/2019 CTHS430-02_SPC_R223.1394-01



Doc. no. R 223.1394 Ver. 01



7/27/2019 CTHS430-02_SPC_R223.1394-01



41


2k. Pressure gauge assembly


1 1 923.0379-00 Pressure gauge 100M20-2 0-6 MPa/PSI

2 1 900.2607-00 Straight adapter G 1/4 B x G 3/8

2 1

7/27/2019 CTHS430-02_SPC_R223.1394-01



Doc. no. R 223.1394 Ver. 01



7/27/2019 CTHS430-02_SPC_R223.1394-01



43


2l. Check valve 1" with drain assembly


1 1 873.0384-00 Seal Tredo 18

2 1 900.0654-00 Adapter G 1/2 BxG 1/2 B

3 1 452.7316-001 Check valve 1" w. drain 1/2"

3

1

2

7/27/2019 CTHS430-02_SPC_R223.1394-01



Doc. no. R 223.1394 Ver. 01



7/27/2019 CTHS430-02_SPC_R223.1394-01



45


3. Cooler LAC 044


1 1

910.0175-90 without motor

Cooler LAC 044

50 Hz910.0175-00 400 V

910.0175-95 525 V


60 Hz910.0175-92 380 V

910.0175-93 460 V

910.0175-94 575 V

1

7/27/2019 CTHS430-02_SPC_R223.1394-01



Doc. no. R 223.1394 Ver. 01



7/27/2019 CTHS430-02_SPC_R223.1394-01



47


4. Water/oil heat exchanger with by-pass


7/27/2019 CTHS430-02_SPC_R223.1394-01



Doc. no. R 223.1394 Ver. 01


A

A A-A

B

B

78 5, 6 3, 41030, 31

1

2

28, 29

3, 1211

24

9, 13

24

25

14

26

11 3, 12

27

3, 15

21, 22, 23

16

18, 19, 20

17

7/27/2019 CTHS430-02_SPC_R223.1394-01



49



1 1 452.6365-001 Bracket

2 1 452.5812-901 Water/oil heat exchanger

3 4 873.0388-00 Sealing ring Tredo Nr 28

4 1 900.0985-00 Reducing adapter G 1 1/2" B x G 1" B

5 1 900.2046-00 Adapter G 1 BxG 1 SS-ISO 228/1

6 1 873.0386-00 Seal Tredo 23

7 1 902.0840-00 Thermostat valve AVTA 25

8 1 900.0188-00 Nipple ISO49 N8 1 1/4x1

9 2 873.0387-00 Seal ring TREDO 26

10 1 912.0096-00 Dirt trap SW/O 1 1/4 - 0,6 mm 740010

11 2 900.3104-00 Adapter G 1 1/2 BxG 1 1/2

12 2 900.0658-00 Adapter G 1 1/2 BxG 1 1/2 B SS-ISO 228/1

13 1 902.1131-00 Check valve RV25-01.1/0-3

14 1 452.6377-001 Hydraulic pipe - Chromated DIN 2391C

15 1 900.3119-00 Adapter G 1 1/2 BXG 1 1/416 1 902.0842-00 Bracket

17 1 452.6681-001 Bracket S355JR

18 2 840.0021-00 Screw M6S M8x20 8.8 ZP ISO 4017

19 2 847.0012-00 Washer BRB 8,4x16 ZP ISO 7089

20 2 845.0005-00 Nut M6M M8 8 fzb ISO 4032

21 2 840.0010-00 Screw M6S M6x16 8.8fzb ISO 4017


23 2 845.0004-00 Nut M6M M6 8 ZP ISO 4032

24 2 900.2983-00 Adapter G 1 1/4 BXG 1 1/2

25 1 900.3123-00 Compression fitting GE 42-LRed

26 1 900.3124-00 Compression fitting GAI 42-LR

27 1 126.0773-901 Set of signs - water coller

28 4 847.0147-00 Washer round 13x24 ZP ISO 7089

29 4 840.0622-00 Screw M6S 12x20 ISO 4017

30 1 902.0841-00 Sensor pocket for AVTA25

31 1 902.0843-00 Heat conduction compound 5gr AVAT25

7/27/2019 CTHS430-02_SPC_R223.1394-01



Doc. no. R 223.1394 Ver. 01



7/27/2019 CTHS430-02_SPC_R223.1394-01



51


5a. Hose connections STD

Hose connection STD – Crusher


– 1 452.7071-901 Hose connection STD-Crusher Kit, contains the following parts:

1 1 873.0385-00 Tredo Nr.20 3/4"

2 1 900.0215-00 Plug T8 DN40 zinced

3 1 900.0218-00 Plug R 3" ISO49 T9 Fzv

4 1 900.0276-00 Round cap Fe Rp 3/4

5 1 900.0655-00 Adapter G 3/4 BxG 3/4 B SS-ISO 228/1

1

2

3

4

5

7/27/2019 CTHS430-02_SPC_R223.1394-01



Doc. no. R 223.1394 Ver. 01


Hose connection STD – Tank


– 1 452.7071-902 Hose connection STD-Tank Kit, contains the following parts:

1 1 900.2265-00 Plug VSTI R 3/4'' - ED

2 1 900.3069-00 Plug VSTI R 1 1/4

3 1 919.0075-00 Protection plug R3

4 1 919.0070-00 Protection plug R 3/4 ext

3

2

1

4

7/27/2019 CTHS430-02_SPC_R223.1394-01



53


Hose connection STD – Hoses


– 1 452.7071-903 Hose connection STD Kit, contains the following parts:


2 2 900.0658-00 Adapter G 1 1/2 BxG 1 1/2 B SS-ISO 228/1

3 1 442.1901-00 Hose 3"

4 1 900.0655-00 Adapter G 3/4 BxG 3/4 B SS-ISO 228/1

5 1 650.0097-12 Hose SAE 100 R2AT R3/4" x 700

6 1 650.0092-19 Hose SAE 100 R1AT R11/2x1100

24

5

6

3

21

7/27/2019 CTHS430-02_SPC_R223.1394-01



Doc. no. R 223.1394 Ver. 01


Hose connection STD – Air cooler

Hose connection STD – Water cooler


– 1 452.7071-904 Hose connection STD-Air cooler Kit, contains the following parts:

1 1 900.0650-00 Adapter 1 1/2x 1 1/4

2 1 900.3126-00 Adapter G1 1/4BxG1 1/4B

3 1 452.6670-001 Hose 1 1/4" SAE100 R1AT

4 1 900.0657-00 Straight adapter G 1 1/4 B 1 1/4

5 1 873.0387-00 Seal ring TREDO 26


– 1 452.7071-905 Hose connection STD-Water cooler Kit, contains the following parts:

1 1 900.2983-00 Adapter G 1 1/4 BXG 1 1/2

2 1 452.6160-001 Hose EN 857-1SC

3 1 900.0657-00 Straight adapter G 1 1/4 B 1 1/4

4 1 873.0387-00 Seal ring TREDO 26

1

2

3

45

43

2

1

7/27/2019 CTHS430-02_SPC_R223.1394-01



55


5b. Hose connections USA

Hose connection USA – Crusher


– 1 452.7072-901 Hose connection USA-Crusher Kit, contains the following parts:

1 1 873.0385-00 Tredo Nr.20 3/4"

2 1 900.2316-00 Adapter JIC 1 1/16xG3/4 B


4 1 900.2317-00 Adapter JIC 1 7/8xG 1 1/2B

5 1 900.0218-00 Plug R 3" ISO49 T9 Fzv

6 1 900.2424-00 Seal Nut JIC 1 7/8-12

7 1 900.2428-00 Seal nut JIC 1 1/16-12

67

1

2

34

5

7/27/2019 CTHS430-02_SPC_R223.1394-01



Doc. no. R 223.1394 Ver. 01


Hose connection USA – Tank


– 1 452.7072-902 Hose connection USA-Tank Kit, contains the following parts:

1 1 900.2428-00 Seal nut JIC 1 1/16-12

2 1 900.2316-00 Adapter JIC 1 1/16xG3/4 B

3 1 900.2424-00 Seal Nut JIC 1 7/8-12

4 1 900.2427-00 Adapter JIC 1 7/8 x 1 1/4

5 1 919.0197-00 Protection plug R 3 ext. M-89

6 1 442.9818-01 Adapter R3xNPT 3

7 1 873.0387-00 Seal ring TREDO 26

8 1 873.0385-00 Tredo Nr.20 3/4"

9 1 919.0070-00 Protection plug R 3/4 ext

9

87

6

5

4

3

21

7/27/2019 CTHS430-02_SPC_R223.1394-01



57


Hose connection USA – Hoses


– 1 452.7072-903 Hose connection USA Kit, contains the following parts:

1 1 650.0343-01 Hose 1 1/2" 100 R1AT

2 1 442.9876-00 Hose R3 x NPT3

3 1 900.2422-00 Adapter JIC 1 7/8-12

4 1 900.2419-00 Adapter JIC 1 1/16-12

5 1 650.0342-01 Hose 3/4" SAE100 R2AT

1

2

5

4 3

7/27/2019 CTHS430-02_SPC_R223.1394-01



Doc. no. R 223.1394 Ver. 01


Hose connection USA – Air cooler

Hose connection USA – Water cooler


– 1 452.7072-904 Hose connection USA-Air C. Kit, contains the following parts:

1 2 873.0387-00 Seal ring TREDO 26

2 2 900.2427-00 Adapter JIC 1 7/8 x 1 1/4


– 1 452.7072-905 Hose connection USA-Water C. Kit, contains the following parts:

1 2 900.2317-00 Adapter JIC 1 7/8xG 1 1/2B


3 2 873.0387-00 Seal ring TREDO 26

4 2 900.2427-00 Adapter JIC 1 7/8 x 1 1/4

1

2

1

2

3

4

7/27/2019 CTHS430-02_SPC_R223.1394-01



59


6. Overpressure units

Overpressure unit – standard


1 1


Overpressure fan As. See section 6a. Overpressure fan unit

452.4817-60/380 380VD60

452.4817-50/400 400VD50

452.4817-60/460 460VD60

452.4817-50/525 525VD50

452.4817-60/575 575VD60

3 4 900.1358-00 Hose clip D 28 ISO 2298

4 2 900.1139-00 Clip RSGU 1.22/15

5 2 819.0187-00 Hose pneumatic 1"

6 3 900.1424-00 Hose coupling 3/4

7 2 900.1997-00 Socket G 3/4 B - hexagon

8 1 900.0005-00 Elbow A1 3/4" ISO 49

9 1 900.0365-00 Hexagon nipple Fe R 3/4"

4 37

3

4 3 8

56

5

196

7/27/2019 CTHS430-02_SPC_R223.1394-01



Doc. no. R 223.1394 Ver. 01


Overpressure unit – TIMS


1 1


Overpressure fan As. See section 6a. Overpressure fan unit

452.4817-60/380 380VD60

452.4817-50/400 400VD50

452.4817-60/460 460VD60

452.4817-50/525 525VD50

452.4817-60/575 575VD60

3 4 900.1358-00 Hose clip D 28 ISO 2298

4 2 900.1139-00 Clip RSGU 1.22/15

5 2 819.0187-00 Hose pneumatic 1"

6 3 900.1424-00 Hose coupling 3/4


8 1 900.0005-00 Elbow A1 3/4" ISO 49


10 1 900.0040-00 Tee B1 3/4" ISO 49

11 1 452.2136-901 Air overpressure connection

4 37

3

4 3 8

565

1 9

67

96

1110

7/27/2019 CTHS430-02_SPC_R223.1394-01



61


Overpressure unit pneumatic – standard


2 1452.4829-901

Pressure regulator Compress. air See section 6d. Pressure regulatorcompressed air

3 4 900.1358-00 Hose clip D 28 ISO 2298

4 2 900.1139-00 Clip RSGU 1.22/15

5 2 819.0187-00 Hose pneumatic 1"

6 3 900.1424-00 Hose coupling 3/4


8 1 900.0005-00 Elbow A1 3/4" ISO 49


12 1 900.0054-00 T-pipe 3/4x3/8 B1 ISO 49

13 1 900.0209-00 Plug R 3/8 T8 FZV ISO 49

14 1 900.0172-00 Nipple N8 3/4" ISO 49

15 1 923.0267-00 Pressure gauge 2060 D100 0-1000 PA

16 1 126.0678-901 Set of signs

4 3 7 3

43

56

5

2 914

813

15

12

16

7/27/2019 CTHS430-02_SPC_R223.1394-01



Doc. no. R 223.1394 Ver. 01


Overpressure unit pneumatic – TIMS


2 1452.4829-901

Pressure regulator Compress. air See section 6d. Pressure regulatorcompressed air

3 4 900.1358-00 Hose clip D 28 ISO 2298

4 2 900.1139-00 Clip RSGU 1.22/15

5 2 819.0187-00 Hose pneumatic 1"

6 3 900.1424-00 Hose coupling 3/4


8 1 900.0005-00 Elbow A1 3/4" ISO 49


10 1 900.0040-00 Tee B1 3/4" ISO 49

11 1 452.2136-901 Air overpressure connection

12 1 900.0054-00 T-pipe 3/4x3/8 B1 ISO 49

13 1 900.0209-00 Plug R 3/8 T8 FZV ISO 49

14 1 900.0172-00 Nipple N8 3/4" ISO 49

15 1 923.0267-00 Pressure gauge 2060 D100 0-1000 PA

16 1 126.0678-901 Set of signs

4 3 7 3

43

56

5

2 914

813

15

12

16 9

67

1110

7/27/2019 CTHS430-02_SPC_R223.1394-01



63


6a. Overpressure fan unit


1 1442.9325-00 Overpressure fan See section 6b. Overpressure fan

assembly

2 1912.0138-00 Air filter Purolator PI 0154

912.0139-00 Filter cartridge 852516 MIC

3 1 900.0108-00 Wrought iron pipe fittings 1x3/4

4 1 900.1424-00 Hose coupling 3/4

5 1 900.0022-00 Elbow A4 Zn DN20 zinced

6 442.9325-90 Overpressure fan w/o motor

2

5

41, 6

3

7/27/2019 CTHS430-02_SPC_R223.1394-01



Doc. no. R 223.1394 Ver. 01



7/27/2019 CTHS430-02_SPC_R223.1394-01



65


6b. Overpressure fan assembly


1 1442.9303-00 Overpressure fan CMA-324-2T See section 6c. Overpressure fan

CMA-324-2T

2 1 442.8152-00 Mounting plate

3 4 840.1113-00 Screw M6SF-TT 5x16 Fz

4 1 442.6104-01 Flange gasket 1414 D 147/95x2 Rubber

5 1 126.0676-901 Set of signs

A

A

B

B

4

1

2

3 5

5

7/27/2019 CTHS430-02_SPC_R223.1394-01



Doc. no. R 223.1394 Ver. 01



7/27/2019 CTHS430-02_SPC_R223.1394-01



67


6c. Overpressure fan CMA-324-2T


1 1 442.9303-00 Fan CMA-324-2T

2 1

972.1249-00 380VD60

Motor 71-2 B14-0,37

972.1284-00 400VD50

972.1298-00 460VD60

972.1329-00 525VD50

972.1315-00 575VD60

3 1 442.9303-03 Discharge flange

1 2 3

7/27/2019 CTHS430-02_SPC_R223.1394-01



Doc. no. R 223.1394 Ver. 01



7/27/2019 CTHS430-02_SPC_R223.1394-01



69


6d. Pressure regulator compressed air


1 1 902.0645-00 Regulator 216-2-8

2 1 900.0169-00 Hexagon nipple N8 DN8/8 zinced

3 1 900.0180-00 Nipple N8 1/2x1/4 ISO 49

4 1 912.0113-00 Air filter 504-2S 5 Micron

5 1 900.0182-00 Nipple ISO49 N8 3/4x1/4

6 1 900.0054-00 Tee B1 3/4x3/8 ISO 49

7 1 900.0209-00 Plug R 3/8 T8 FZV ISO 49

8 1 900.0022-00 Elbow A4 Zn DN20 zinced

9 1 900.1424-00 Hose coupling 3/4

1 7 8

9

243

65

7/27/2019 CTHS430-02_SPC_R223.1394-01



Doc. no. R 223.1394 Ver. 01



7/27/2019 CTHS430-02_SPC_R223.1394-01



71


7. Transmitter assembly for ASRi


1 1 984.1504-00 Pressure transmitter 25 MPa M12A

2 1 984.1503-00 Temperature Sensor M12 TE2-Pt100

3 1 978.0408-00 Connection box 4CH AI IP65

4 2 840.0003-00 Screw M6S 5x16 8.8 Zp

5 2 845.0003-00 Nut M6M M5 fzb ISO 4032


7 1 964.3228-00 Cable leading- in carrier Roxtec 4/4

8 4 843.0011-00 Screw MCS M4x30 5.8 ZP

327

1

28 7 4, 5, 6 3 1

7/27/2019 CTHS430-02_SPC_R223.1394-01



Doc. no. R 223.1394 Ver. 01



7/27/2019 CTHS430-02_SPC_R223.1394-01



73


8. Heater set - Cold climate


1 2

984.0671-00 1 640 W,575/332 V Element K7

984.0607-00 1 125 W, 380 V

2 1 452.5020-901 Bottom plate Insulated

3 1 190.4179-92 Cable set

2, 31 1

7/27/2019 CTHS430-02_SPC_R223.1394-01



Doc. no. R 223.1394 Ver. 01



7/27/2019 CTHS430-02_SPC_R223.1394-01



75


9. Heater box system


1 1 452.0400-901 Heater box cpl. w. details See section 9a. Heaterbox completewith details

2 1 452.0400-903 Heating coil See section 9b. Heating coil

2

1

7/27/2019 CTHS430-02_SPC_R223.1394-01



Doc. no. R 223.1394 Ver. 01



7/27/2019 CTHS430-02_SPC_R223.1394-01



77


9a. Heaterbox complete with details


7/27/2019 CTHS430-02_SPC_R223.1394-01



Doc. no. R 223.1394 Ver. 01


A

B

A

B

9 822

27

3

11

22, 32 14

10 18 14 19 32

16 31

3322, 32

18

14

3029

24, 25

7

6

55

21

23

5

1

4

22, 32

20

7/27/2019 CTHS430-02_SPC_R223.1394-01



79



1 1 452.0662-901 Heater box complete

3 1 958.1236-00 Diesel Heater Thermo 50

4 1 190.4504-00 Connection box

5 1 958.1239-00 Cable Kit for Diesel Heater

6 1 958.1238-00 Box for Timer

7 1 958.1203-00 Timer 1531 for Diesel Heater

8 1 958.1194-00 Connection for Jeep Can

9 1 958.1193-00 Jeep Can 20L

10 1 958.1240-00 Expansion Tank 1,5L

11 1 964.2538-00 Compression Gland (RUTASEAL)

14 8 900.1359-00 Hose Clip 32 SMS 2298

16 1 900.1367-00 Hose clip 95 SMS 2298

18 6 900.1424-00 Hose coupling 3/4

19 2 900.0105-00 Socket 3/4" x 1/2" ISO49 M2

20 1 964.2445-00 Gland Skintop-MS M2021 1 964.2475-00 Nut EMUG20 M20 Plastic

22 7 840.0010-00 Screw M6S M6x16 8.8fzb ISO 4017 ISO 4017

23 2 843.0862-00 Screw Tread Forming B M4x12

24 2843.0007-00 Slotted Cheese head screws MCS 4x12

5.8

25 2 845.0002-00 Nut M6M M4 8 fzb ISO 4032

27 4 843.0863-00 Screw Tread Forming B M4x15

29 2 821.0072-00 Gasket Permanite 2mm

30 2 900.0198-00 Backnut 15 ISO 49 P4

31 1 912.0217-00 Air filter

32 7 845.0217-00 Nut Lock M6 8 FZB ISO 7040

33 1 819.0323-00 Hose Plastic 3/4" L=6m

55 2 958.1259-00 Fuel hose 90° Ø4,5xØ10,5

7/27/2019 CTHS430-02_SPC_R223.1394-01



Doc. no. R 223.1394 Ver. 01


9b. Heating coil


28 4 840.0016-00 Screw M6S 6x50 8.8 ISO 4014

32 4 845.0217-00 Nut Lock M6 8 FZB ISO 7040

48 1 442.6038-01 Support for heating coil

51 2 442.6039-01 Clip for heating coil

53 1 442.9295-00 Heating Coil

A

B

A

B

32

28, 32 53

4832

51

48

32

7/27/2019 CTHS430-02_SPC_R223.1394-01


CTHS430-02_SPC_R223.1394-01

Documents

Transcript of CTHS430-02_SPC_R223.1394-01