CT533 Discover the Functionality of the PlantPAx Library ... · PDF fileCT533 - Discover the...

Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.

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CT533 - Discover the Functionality of the Rockwell Automation® Library of Process Objects

Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.PUBLIC 2

PlantPAx® SystemModern DCS using Plant-Wide Technology

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It’s a process automation system that gives you everything you want in a world-class, contemporary DCS plus. . . Plant-wide control capabilities Open, flexible architecture Integrated control, power, safety, and information Support by a global network of local expertise

Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.PUBLIC

PlantPAx…..a true PlantWide Control System

FBD Programming Functionality DCS PLC/SCADA PlantPAx

LL ProgrammingGlobal Tag DatabaseHigh Speed Processing (sub ms)Asset ManagementRange of HMI’s from PC to PanelAudit Trail CapabilityProcess HistorianSoftware Information LayerSeamless MCC/Drive IntegrationSeamless OEM/Skid IntegrationSelf Healing NetworkConfiguration vs ProgrammingAdvanced Process ControlPredictive Maintenance/ ERP IntegrationIntegrated Condition MonitoringIntegrated Process SafetySmart Field Device IntegrationMultitasking ControllersPartial DownloadBulk Programming ToolAlarm Management


Reusable Library for Design Productivity

Suite of control and HMI objects to accelerate project engineering

Role-based feature set for Operation Maintenance Engineering

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PlantPAx® Standard Library – “Out of the Box”


Library Philosophy

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Standard Applications

Control Strategies(Control Modules)

Library Hierarchy

Devices (valves, motors / drives, control algorithms, transmitters, etc.)

Logix5000™ function blocks, faceplates and graphic objects

Level control, temperature control, etc.

Mixer/Reactor, etc.

ExampleIncluded in base system

System Add-On

Custom Purchase

Logix Programming and Visualization Tools

Devices(Process Objects)


Key Benefits

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Improvements in: System “out-of-the-box” experience Engineering efficiency, plus tools, for solution providers Lets you focus on application engineering

rather than building base blocks

Consistency of application solutions from multipledelivery partners

Predictability of system behavior Library managed by Rockwell Automation® Consistent engineering library framework

In line with customer expectations TechConnectSM support

Ask for “PlantPAx® Support”


Installing the Library: Logix Components

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For Add-On Instructions (AOIs), import only the ones you need.


All Dependencies Are Imported

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IMPORTANT: All dependencies are included in the AOI import file Embedded AOIs and all required data types (UDTs, STRINGs) Example: the P_Motor instruction uses P_Alarm and P_Mode


Installing the Library: HMI Components

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First, add the library components to your HMI application (FactoryTalk® View Site Edition or FactoryTalk® View Machine Edition)

1. Import the Images – all the .BMP and .PNG files2. Import the Global Objects – all the .GGFX files3. Import the Displays – only the .GFX files you need The order is important: each item depends on the previous items

Add any platform-required items (Tags, Macros,etc.) See Release Notes.


Displays: Just the Ones You Need Each faceplate, Quick or Help popup counts as only one Display

… even though the faceplate has multiple tabbed views.

Many instructions useP_Mode, P_Alarm, P_Gate ...so don’t forget to include

their Help and ConfigurationDisplays.

Include common Displays Common Analog Edit (SE)

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Create an Instance: Logix

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Add the instruction: in Ladder (LD),Function Block Diagram (FBD),or Structured Text (ST)

Create its backing tag Controller or

Program scope

You can do this online Actually, you can

do all of this,including importingAOIs, online


Connect Its I/O

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Open your Display Drag and drop the graphic symbol

From the appropriate “… Graphics Library” GGFX file

3.x: Note the updated graphics, with .PNG images, throughout the library

Create an Instance: FactoryTalk® View

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Create an Instance: Link It Up

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Just one global object parameter


Default Configuration

IMPORTANT:Every instruction defaults to thesimplest, basic device configuration. Motors: outputs only

with no run feedback Valves: outputs only

with no limit switchfeedback

Additional features are usedif you configure / enable them

Defaults are listed in the ReferenceManual for each instruction

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Add Run Feedback

Link the run feedback input in the code Open the faceplate and enable Run Feedback checking Engineering tab: Has Run Feedback; Maintenance tab: Use Run Feedback

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“HAS” and “USE”

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Has: the function exists, is coded Under control of Engineering If an AOI does not have a function, it

is not visible to operators or maintenance

Use: the function should be used as intended Under control of maintenance Allows bypassing or disabling a

function temporarily

Maintenance Bypass Indicator Has but not Used


Designed Around User Roles

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Operation, maintenance, engineering tabs Predefined security model

User profiles for operator, operating supervisor, maintenance,maintenance supervisor, manager, engineer, administrator


Operation:What Shut Us Down?

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Interlocks with first-out Access to logic for complex interlocks

Snapshot when logic triggers shutdown


Operation:Where Am I Right Now?

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Quick access to detail displays

Highlight of current state

Available commands and data entries are obvious

Tooltips Help displays


Operation and Maintenance:What Keeps Us from Running?

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Several object faceplateshave a Diagnostics Tab In 3.0: PowerFlex® 755, 753

In 3.1: Any device with

“Sts_NotRdy”

New “Nrdy_xxxx”bits highlightindividual causes


Maintenance:Find and Work Around Problems

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Goal: no need to force I/O or change code to bypass typical issues Bypass run feedback, position feedbacks Substitute PV (discrete or analog input)

Maintenance bypass indicators Follow the trail of breadcrumbs


Maintenance:Tools to Maintain Equipment

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Bypass Interlocks / Permissives (as allowed by engineering) Maintenance data collection

Motor runtimes and start counts Valve stroke times and counts


Engineering:Tools to Manage Configuration

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Instantiation tools to speed development and roll-out

Restricted HMI configuration access for changes


Library of Process Objects 3.0

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Add-On Instructionsfor Logix V18 or later

Graphic Symbols and faceplates forFactoryTalk® View SE andFactoryTalk® View MEV7.0 or later

Manuals

• Motors:Single speed, two speed, reversing,

hand-operated (monitor)• Variable Speed Drives:

PowerFlex® 753, 755(PowerFlex® 523, 525 in Library 3.1)Generic VSD for PF4 / 40 / 70 / 700 / DC / 7000

• Valves:Solenoid-operated, motor-operated,

mix-proof, hand-operated (monitor)

• Analog inputs with scaling and threshold alarms:single, dual, multiple; input channel diagnostics

• Advanced analog input adds rate of change, square root extraction, anddeviation alarms

• Analog output (manual loading station)• Control valve (analog or pulse, with feedback)• Flowmeter or weigh scale dosing, with dribble and self-tuning preact• Simple sequencer, manual prompt• Continuous Control:

PIDE (wrapper AOI), Hi/Low Select, Fanout


Library of Process Objects 3.0

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• Updated graphics:Softer imagesEven grayer when normal

• Enhanced navigationBoth upstream and downstream

• Permissives with bypass• Interlocks with First-Out indication and Bypass• Motor runtime, Starts, Restart Inhibit• 2-state Valve Statistics

• Discrete Logic with snapshot• Discrete Input with alarm• Discrete 2-, 3- or 4-State Device• n-Position Device (up to 8)• Discrete Output (with Pulsing)• Tank Strapping Table• Logix Diagnostics

• CPU Utilization Monitor• Task Monitor• Controller Redundancy Monitor• Change Detector

• Faceplates for built-in instructions:• PIDE RMPS TOT• IMC CC MMC

• Standard Modes and Alarms (updated)Better alignment withANSI/ISA-18.2-2009 andFactoryTalk® View 7.0,including Operator Shelving


P_Seq

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Simple Sequencer – a single Add-On Instruction Boolean Inputs (32) for transition condition checking Boolean (32) and Real (32) Outputs for actuation and setpoints Number of steps limited only by memory

Operator and maintenance features for ease of use Standard PlantPAx® library features (mode model, breadcrumbs, etc.) Visual and named references for all “waiting” conditions Forcing of input conditions or steps (with appropriate access)

Configure, edit and monitor via supplied Library graphics and faceplates Embedded fixed state machine with Pause, Branch, Hold capabilities Supplemental P_Prompt AOI provides for manual prompt steps P_Seq Backported to Release 2.0-10


P_Seq:Operating and Detail Displays

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Detail – scrolls steps Shows Input, Output

states, Real Out values Manual Prompt capability

Shows “Waiting For” conditions


P_Prompt

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Multiple capabilities Message to operator Data to operator Operator selection Data / text from operator


P_PIDE

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“Wrapper” for PIDE PlantPAx® Modes, Alarms Hi-Hi deviation, Hi deviation,

Lo deviation, Lo-Lo deviation, Interlock Trip, Fail

PlantPAx® parameter naming All PIDE capabilities Latest release: End user

can enable Autotune

Plus: Powerup Loop Mode, CV, SP Interlock with CV and trip alarm Override Mode is a “full” owner


P_HiLoSel

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For CV High-Select or Low-Select (CV Override) applications Up to 6 primaries (upstream CV sources – PIDE, P_PIDE) Kp * E offset calculation for each primary Avoids winding up due to noise on PVs Highest or Lowest CV is selected, others biased so error must change

sign on another loop before it can become selected. Uses “CVPrevious” input to PIDE / P_PIDE for reset feedback


Graphics for APC Instructions

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Symbols and faceplates for Advanced Process Control (APC) built-in instructions IMC (Internal Model Control) – 1 PV, 1 SP, 1 CV CC (Coordinated Control) – 1 PV, 1 SP, 3 CVs MMC (Modular Multivariable Control) – 2 PVs, 2 SPs, 3 CVs


Operator “Quicks”

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Simple operator-only faceplates for devices Call-up options:

Always shows Quick; always shows full faceplate Or set by login privileges: Quick for Operator, faceplate for Maintenance


Enhanced Navigation

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Enhanced navigation in faceplates Motor, Valve, etc.: to Interlocks, to Interlock logic, to logic inputs P_PIDE: back to PV source, forward to CV destination Analog Inputs: to source input channel for diagnostics


Drives: Fault Code Lookup

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Fault Code Description lookup in all Drives AOIs Read fault code from drive

Datalink from PF70 / PF700 / PF753 / PF755 /PFDC / PF525 / PF523

MSG get from PF4 / PF40 Fault code / description tables

in Controller Tag Linked to AOI instance via In/Out Parameter Populated by configuration spreadsheet tool Codes and descriptions for all PowerFlex®

Drive Families included in Template ACDs


Enhanced Alarms

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Release 3.0 of Library requires FTView 7.0 or later FactoryTalk® Alarms and Events support for ANSI/ISA 18.2-2009:

Suppression by Design (Program Suppress) Out of Service (Maintenance Disable) Shelving (Operator Shelve) with Shelf Time All with handshaking between P_Alarm

in Logix and FTAE Server New Alarm Configuration popup Shelf Timer, Auto Unshelve Program Unshelve

e.g., shift change Custom Alarm text


Premier Integration – Instrumentation Objects for: HART

1756, 1794 inputs Others to follow

Foundation Fieldbus EN2FFR

PROFIBUS PA EN2PAR

Endress + Hauser Promag 53E Promass 83E Promass 100E on EtherNet/IP

Since Library Rel. 3.0-04

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Additional Libraries

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Library of Steam Table Objects Given Temperature find P(sat) Given Pressure find T(sat) Given P, T find Enthalpy, Entropy, Specific Volume Properties given Enthalpy, Entropy Properties given Pressure, Enthalpy Properties given Pressure, Entropy

Library of Logix Diagnostic Objects Logix CPU Utilization, Task Monitor, Redundancy Monitor Logix Change Detector

64-bit Integer Math, Time and Date Math Libraries Added in 3.0: T_Sync – gets controller time from an NTP Server


Color Change Tool

Export displays and global objects from FactoryTalk® View Studio Modify using the color change tool One color palette

Save yours By function

e.g., “Running”, “Energized”, “Fault”

Apply to all exporteddisplays and globalobjects at once

Import modified displays and global objects into FactoryTalk® View Studio

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PlantPAx® Instance Configuration Tool

Microsoft Excel workbook Uses RSLinx® Classic to configure controller online Requires RSLinx® activation (Gateway, OEM); cannot use RSLinx® Lite

Preconfigured sheets (tabs) for PlantPAx® AOIs All configuration parameters, including local tags

Read configuration from controller Store as archive for disaster recovery Modify configuration using Excel (32-bit!) Tab for each AOI (class)

Write configuration to controller

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Where to Find More Information

Online Literature Library Rockwell Automation® Library of Process

Objects Product ProfilePub. PROCES-PP008

Rockwell Automation® Library of Process Objects Reference Manual

Pub. PROCES-RM002

Rockwell Automation® Library of LogixDiagnostic Objects Reference Manual

Pub. PROCES-RM003

Add-On Instruction Reference ManualsPub. SYSLIB-RMnnn

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