CSC Modular Datacenter

71
Kajaani Datacenter CaseStudy Peter Jenkins System Specialist & Project Manager CSC – IT Centre for Science

description

About CSC's air cooled modular datacenter project as presented at DCD Stockholm October 2012

Transcript of CSC Modular Datacenter

Page 1: CSC Modular Datacenter

Kajaani  Datacenter  Case-­‐Study  

Peter  Jenkins  System  Specialist  &  Project  Manager  

CSC  –  IT  Centre  for  Science    

Page 2: CSC Modular Datacenter
Page 3: CSC Modular Datacenter

Contents

! About CSC –  High Performance Computing

! Drivers –  Why a new datacenter? –  Why Kajaani?

! The project ! What we built ! Construction and commissioning ! Lessons learned

Page 4: CSC Modular Datacenter

I’m from there

Page 5: CSC Modular Datacenter

Who am I?

! Computer Science background ! 6 years at Sun Microsystems ! HPC consultant in Financial Services ! 3 years in Finland working for CSC ! I’m not a datacenter specialist!

–  It helps!

Page 6: CSC Modular Datacenter

My role at CSC

IT •  Rapid change •  New hardware

challenging datacenters

Facilities •  Traditionally very stable •  Disruptive innovations in

last 5 years

•  Traditionally separate departments must now work together

•  I try to bridge the gap

Page 7: CSC Modular Datacenter

About  CSC  •  100%  owned  by  ministry  of  educaGon  

– Public  sector,  Non  profit  •  Major  service  areas:  

– High  Performance  CompuGng  (HPC)  – Storage  and  archive  – FUNET  –  Academic  network  in  Finland  – Managed  services  and  IaaS  cloud  – Server  hosGng  and  co-­‐lo  

Page 8: CSC Modular Datacenter

CSC and High Performance Computing

Page 9: CSC Modular Datacenter

   

Page 10: CSC Modular Datacenter

CSC  CompuGng  Capacity  1989–2011  

Page 11: CSC Modular Datacenter
Page 12: CSC Modular Datacenter

338  

227  

146  141  

124  

95  

42  37  

35   34  167  

Users  of  CSC  resources  by  discipline  2011  (total  1386  users)    

Biosciences  

Physics  

Nanoscience  

Language  research  

Chemistry  

Grid  usage  

ComputaGonal  fluid  dynamics  

Structural  analysis  

ComputaGonal  drug  design  

Earth  sciences  

Other  

Page 13: CSC Modular Datacenter

WHY A NEW DATACENTER?

Page 14: CSC Modular Datacenter

0  

1  

2  

3  

4  

5  

6  

7  

8  

9  

10  

2005   2006   2007   2008   2009   2010   2011  

Energy  GWh  

CSCs  Datacenter  Energy  Use  2005  -­‐  2011  

DC  2  Infra   DC  2  IT  

DC  1  Infra   DC  1  IT  

Page 15: CSC Modular Datacenter

 -­‐  €    

 10  €    

 20  €    

 30  €    

 40  €    

 50  €    

 60  €    

2000   2001   2002   2003   2004   2005   2006   2007   2008   2009   2010   2011  

Elspot  prices  FI  in  EUR/MWh  

Page 16: CSC Modular Datacenter

New  site  drivers  

•  Capacity  limiGng  growth  –  Super  computers  – Managed  hosGng  

•  Costs  increasing  –  Tax  –  Energy  –  Carbon  neutral  

•  New  site  focused  on  efficiency  and  capacity  

0  

1  

2  

3  

4  

5  

6  

7  

8  

9  

10  

2005   2006   2007   2008   2009   2010   2011  

Energy  GWh  

CSCs  Datacenter  Energy  Use  2005  -­‐  2011  

DC  2  Infra   DC  2  IT  

DC  1  Infra   DC  1  IT  

Page 17: CSC Modular Datacenter

2011 Energy cost per MW/hour

Espoo Kajaani

VAT Tax Transfer Electricity

Page 18: CSC Modular Datacenter

WHY KAJAANI?

10/10/2012 18

Page 19: CSC Modular Datacenter

Where is Kajaani?

Page 20: CSC Modular Datacenter
Page 21: CSC Modular Datacenter
Page 22: CSC Modular Datacenter
Page 23: CSC Modular Datacenter

national grid

fibre

fibre

Page 24: CSC Modular Datacenter
Page 25: CSC Modular Datacenter
Page 26: CSC Modular Datacenter
Page 27: CSC Modular Datacenter
Page 28: CSC Modular Datacenter
Page 29: CSC Modular Datacenter

Electricity  reliability  

29      

Finnish  naGonal  grid   Renforsin  Ranta  substaGon  

Page 30: CSC Modular Datacenter

Fingrid connections to Kajaani

Page 31: CSC Modular Datacenter

Power capabilities

! Within perimeter fence: –  National grid connection access to 340 MW –  110 kV / 10 kV main transformer capacity

!  Current capacity 240 MW

–  Biopower on site

! Green power options –  3 hydro power plants within 3 km

!   feeding directly to site.

! Diverse power supply = reliable power

Page 32: CSC Modular Datacenter
Page 33: CSC Modular Datacenter

Related  datacenter  sites  

Facebook:  Luleå  120  MW  Free  air  cooling  

CSC:  Kajaani  1.4  MW  Free  air  cooling  0.9  MW  Water  cooling  PUE  design  

Google:  Hamina  ???  MW  Sea  water  cooling  

CSC:  Espoo  1.6  MW  ConvenGonal  PUE  1.4  &  1.8  

Page 34: CSC Modular Datacenter

Government support

! Google Hamina = wakeup call –  Unused assets ideal for fast growing industry –  Jobs, skills, international competitiveness

! Government acted –  Regional development money –  Extra money to CSC to build a new site

! Site selection: long story short –  Initial concept study 2010 –  Several former paper mills considered –  Kajaani was successful in bidding

Page 35: CSC Modular Datacenter

THE PROJECT

Page 36: CSC Modular Datacenter

Approach

! Design goal: multi-MW facility PUE <1.2 ! Leverage features of site

–  Matched to business requirements –  Avoid redundancy and backup

! Only 100kW UPS from day one –  < 5% of load –  core network, management, automation –  Emphasis on monitoring and rapid recovery

! No generators day one ! Option to add 100% UPS and generators

Page 37: CSC Modular Datacenter

Approach continues

! Free cooling year round ! Use modular to right-size and scale quickly ! Green

–  CSC buys certificates of carbon neutral energy –  100% Finnish hydro power

Page 38: CSC Modular Datacenter

Outside  

Timeline  

Paper  mill  

2010   2011   2012  

Site  selecGon  

Planning  

Warehouse  

2013  

1st  ITT  

Datacenter  

Supercomputer  

October  

2nd  ITT  

Analysis  

Delivery  Conven&onal  

build  

Modular  build  

Page 39: CSC Modular Datacenter

WHAT DID WE BUILD?

Page 40: CSC Modular Datacenter

CSC’s new Kajaani datacenter

!  Renovated paper warehouse !   12 000 m2 of space !   ~ 1.7 x Old Trafford football ground

Page 41: CSC Modular Datacenter

Warehouse  has  two  DC  tenants  

Page 42: CSC Modular Datacenter

Hub  datacenter  

SGI  Ice  Cube  R80  

TWO  DATACENTERS  IN  ONE  

Page 43: CSC Modular Datacenter

3D WALKTHROUGH VIDEO

Page 44: CSC Modular Datacenter

Specification

! 2.4 MW combined hybrid capacity ! 1.4 MW modular free air cooled datacenter

–  Upgradable in 700kW factory built modules –  Order to acceptance in 5 months –  35kW per extra tall racks – 12kW common in

industry –  PUE forecast < 1.08 (pPUEL2,YC)

! 1MW HPC datacenter –  Optimised for Cray super & T-Platforms

prototype –  90% Water cooling

Page 45: CSC Modular Datacenter

Hub  building  and  DC  

Page 46: CSC Modular Datacenter

Hub datacenter

Hub building

! Redundant network rooms ! 100kW UPS – upgradable to MW’s ! 10KV switchgear ! Fire suppression ! Storage rooms – warehouse is cold ! Hub Datacenter

Page 47: CSC Modular Datacenter

Hub  Datacenter  

Chillers  2  x  450  kW  

External  dry  coolers  

Page 48: CSC Modular Datacenter
Page 49: CSC Modular Datacenter

Hub DC facts

! Due November ! 900kW water cooling

–  + 100kW air from hub

! Purpose built for water cooled HPC

Page 50: CSC Modular Datacenter

IT  summary  

•  Cray  “cascade”  supercomputer  –  10M€  -­‐  five  year  contract  –  Fastest  computer  in  Finland  due  mid-­‐November  –  Phase  one  385  kW  2012  of  Intel  processors  –  Very  high  density,  large  racks  

•  T-­‐Plamorms  prototype  –  Very  high  density  hot-­‐water  cooled  racks  –  Intel  processors,  Intel  and  NVIDIA  accelerators  –  TheoreGcal  400  TFlops  performance  

Page 51: CSC Modular Datacenter

SGI  Ice  Cube  R80  

Page 52: CSC Modular Datacenter
Page 53: CSC Modular Datacenter

SGI  Ice  Cube  R80  

Page 54: CSC Modular Datacenter

SGI Ice Cube R80

! One head unit and two expansion modules ! More modules can be added ! Fully automated free cooling system

–  Dozens of cooling fans, louvers and sensors ! Extremely energy efficient – pPUE 1.08 ! Set point allowed to vary (10-27C for us) ! Adiabatic cooling on warm days ! Exhaust heat used to warm incoming air

Page 55: CSC Modular Datacenter

Factory  visit  August  2012  

Page 56: CSC Modular Datacenter
Page 57: CSC Modular Datacenter
Page 58: CSC Modular Datacenter
Page 59: CSC Modular Datacenter

! “Super Cluster” –  4.5M€ five year contract –  1,152 Intel CPUs –  190 TFlop/s –  30kW 47U racks

! HPC storage –  3PB of fast parallel storage –  Supports Cray and HP systems

IT summary

Page 60: CSC Modular Datacenter

CONSTRUCTION

Page 61: CSC Modular Datacenter

Site  in  January  2012  

Page 62: CSC Modular Datacenter

MDC TIME LAPSE VIDEO

Page 63: CSC Modular Datacenter

Head  load  test  

•  700kW  of  load  banks  – 20  racks  – 120  x  6kW  load  banks  – 2  days  to  rack  mount  – Half  MDC  capacity  

•  pPUE  1.05  •  Very  useful  •  Silenced  the  criGcs  

Page 64: CSC Modular Datacenter

Commissioning

!   For MDC it took longer than construction!

!  MDC internal workings and drawings are sensitive –  Test plan process challenging –  Training required for new free

cooled system type !  Where possible plan in

advance !  Allow plenty of time

Page 65: CSC Modular Datacenter

LESSONS LEARNED

Page 66: CSC Modular Datacenter

Lessons learned

! Simplify your procurement! ! Share every detail of your site with bidders ! A modular datacenter is still a datacenter

–  Even if design fixed is expect many decisions ! Pay special attention to integration

–  fire, security, power, electricity, etc. –  Any small issue can cause major delay

! Get expert advice –  don't assume!

Page 67: CSC Modular Datacenter

Reference or define every ’standard’ Don't assume

! Racks –  Define depth, height, RU, posts –  Strongly consider alternatives like

opencompute ! Door heights ! Make a list of required standards

–  Fire suppression – insurance, building permit ! Get a datacenter contract

–  Modular buildings contracts != IT contracts –  If possible multiple phases of acceptance

Page 68: CSC Modular Datacenter

Things we got right

! Make the selection based on 10 year TCO –  IT TCO was 5 years per phase –  highlights energy efficiency without defining 'green’ –  could also use an artificially high energy price

! Require that IT vendors list –  PDU efficiency use 80Plus –  Temperature and humidity ranges –  ASHRAE TC 9.9 2011

!  All our suppliers support A2 range (5 to 35C)

Page 69: CSC Modular Datacenter

Datacenter operations team

Page 70: CSC Modular Datacenter

QUESTIONS? Thanks

Page 71: CSC Modular Datacenter

More information

! Contact me –  [email protected]

! Blog: –  http://www.csc.fi/blogs/gridthings