Crystal Quality Measurement by EBSD - Home | Jefferson Lab · 2016-03-15 · CED-047 CED-046...

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Crystal Quality Measurement on Niobium Materials Xin Zhao, L. Phillips, C. Reece, Jefferson Lab Qiguang Yang, D.A. Temple, Norfolk State University M. Krishnan, C. James, Alameda Applied Science Corporation (AASC) 1 X.Zhao et al, Talk on 5th SRF Thin Film Workshop, JLab. 2012 The work at AASC was supported by DOE Grant # DE-FG02-08ER85162. This research is also funded by Jefferson Science Associates, LLC under U.S. DOE Contract No. DE-AC05-06OR23177. The U.S. Government retains a non-exclusive, paid-up, irrevocable, world-wide license to publish or reproduce this manuscript for U.S. Government purposes.

Transcript of Crystal Quality Measurement by EBSD - Home | Jefferson Lab · 2016-03-15 · CED-047 CED-046...

Page 1: Crystal Quality Measurement by EBSD - Home | Jefferson Lab · 2016-03-15 · CED-047 CED-046 CED-038 EBSD Survey Area: 250X250 um, Step10 um. The bottom pic. are Inverse Pole Figures.

Crystal Quality Measurement

on Niobium Materials

Xin Zhao, L. Phillips, C. Reece, Jefferson Lab

Qiguang Yang, D.A. Temple, Norfolk State University

M. Krishnan, C. James, Alameda Applied Science Corporation (AASC)

1

X.Zhao et al, Talk on 5th SRF Thin Film Workshop, JLab. 2012

The work at AASC was supported by DOE Grant # DE-FG02-08ER85162. This research is also funded by

Jefferson Science Associates, LLC under U.S. DOE Contract No. DE-AC05-06OR23177. The U.S. Government

retains a non-exclusive, paid-up, irrevocable, world-wide license to publish or reproduce this manuscript for U.S.

Government purposes.

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Crystal Quality – a definition based on crystallography

• Ref. “Elements of X-ray Diffraction”, B.D. Cullity. 2nd edition, page 260. 2

X.Zhao et al, Talk on 5th SRF Thin Film Workshop, JLab. 2012

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Outline • Crystal Quality Measurement by EBSD

– “Image Quality” and “Misorientation Angles”

as figure-of-merits

– Surveying AASC Nb Films

– Surveying bulk Nb and MgB2 Epitaxy film

• Crystal Quality Measurement by XRD

– Introduction of Pole Figure and Reciprocal

Space Mapping (RSM) techniques

– RSM Experimental Data on film and bulk Nb

• Summary

• Acknowledge

• Questions X.Zhao et al, Talk on 5th SRF Thin Film Workshop, JLab. 2012

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Crystal Quality Measurement

by EBSD

Image Quality and Misorientation Angles

as Figure-of-Merits

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X.Zhao et al, Talk on 5th SRF Thin Film Workshop, JLab. 2012

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Misorientation Angles - as a caliber of crystal quality

• Misorientation Angles of a survey area could be measured by XRD (Rocking Curve, RSM), or by EBSD

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X.Zhao et al, Talk on 5th SRF Thin Film Workshop, JLab. 2012

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EBSD Image Quality (I.Q.) parameter - as a caliber of crystal quality

• Ref. “EBSD Indexing Tutorial”, Lecture Handout from EDAX/TSL company.

Recrystallized grain Deformed grain

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Nb Thin Film Samples

Sample CED-47 CED-46 CED-38

Thickness ~60 nm ~120 nm ~800 nm

RRR 46 62 136

Tc (K) 8.95 9.14 9.20

• The samples were coated by cathodic-arc deposition at

AASC(CEDTM)

• Substrates are magnesium-oxide crystal, with MgO(100) in-plane

• Before coating, the substrates were annealed at 7000C; The

substrate temperate was set at “5000C” during Nb thin film

deposition. Note as, “7000C/5000C”

• The films are single crystals with epitaxial relationship,

Nb(100)//MgO(100) 7

X.Zhao et al, Talk on 5th SRF Thin Film Workshop, JLab. 2012

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EBSD Measurement (I)

Sample CED-47 CED-46 CED-38

Avg. C.I. 0.67 0.72 0.90

Avg. I.Q. 1121 1003 2101

Avg. Miso. Angle 0.18’ 0.20’ 0.15’

CED-047 CED-046 CED-038

EBSD Survey Area: 250X250 um, Step10 um. The bottom pic. are Inverse Pole Figures.

IPF grayscale are rendered by the same I.Q. value: [min,max] = [500, 2100]

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X.Zhao et al, Talk on 5th SRF Thin Film Workshop, JLab. 2012

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Sample CED-47 CED-38

Avg. I.Q. 1121 2101

Avg. Miso. Angle 0.18’ 0.15’

RRR 46 136

Crystal quality progressively evolves

on film thickness

CED-38

CED-47 EBSD I.P.F.

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0.00

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0.1 0.2 0.3 0.4 0.5 0.6

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ctio

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Misorientation Angle [degrees]

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EBSD Measurement (II)

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CED-046 CED-038

Sample CED-47 CED-46 CED-38

Avg. Miso. Angle 0.18’ 0.20’ 0.15’

CED-047

• Average misorientation angles have small

change , if compared by Image Quality (I.Q.)

index.

• Higher RRR sample has a slightly smaller Avg.

Miso. Angle (0.15’) 10

X.Zhao et al, Talk on 5th SRF Thin Film Workshop, JLab. 2012

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Comparison to BCP Nb bulk samples

Mean values of the local average misorientation

distributions, obtained from the EBSD data on

each grain for all the samples (black circles) and

average density of pits measured on each grain

for six samples (red squares). Samples with

more than one grain have multiple points in the

plot, corresponding to the different

misorientation angle distributions for each grain.

Sample CED-47 CED-46 CED-38

Avg. Miso. Angle 0.18’ 0.20’ 0.15’

EBSD survey of 12 bulk Nb samples (BCP’ed and cut from a SRF cavity)

Smallest Avg. Miso. Angle is ~0.150 I.P.F.

and Legend

Citation from: Xin Zhao, G. Ciovati, and T. R. Bieler, Phys.

Rev. ST Accel. Beams 13 (12), 124701 (2010).,

“Characterization of etch pits found on a large-grain bulk

niobium superconducting radio-frequency resonant cavity”

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Comparison to a MgB2 Epitaxial Film

– from Temple .U. (Prof. Xi’s group) EBSD Inverse Pole Figure

Average CI is 0.56 (0.086…0.743), Avg IQ=997,

Grayscale: [0.1, 0.743]; Avg Misorientation: 0.280

Sample: “1109C”, MgB2/C-plane sapphire

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Comparison Chart

• EBSD Survey Area 200X200um.

X.Zhao et al, Talk on 5th SRF Thin Film Workshop, JLab. 2012

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Sample

MgB2 CVD

Epitaxy

Film

Bulk Nb Nb Film

(CED-38)

Avg. Miso. Angle 0.280 0.150 0.150

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Crystal Quality

Measurement by XRD

Introduction of Pole Figure and

Reciprocal Space Mapping (RSM)

techniques

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Outline • Crystal Quality Measurement by EBSD

• Crystal Quality Measurement by XRD

– Introduction of Pole Figure and Reciprocal

Space Mapping (RSM) techniques

– RSM Experimental Data

• Probing a Nb Film

• Probing a Single Crystal Bulk Nb

• Probing a Polycrystalline Bulk Nb

• Summary

• Acknowledge

• Questions

X.Zhao et al, Talk on 5th SRF Thin Film Workshop, JLab. 2012

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Source:

http://aluminium.matter.org.uk/c

ontent/html/eng/0210-0010-

swf.htm

Pole Figure – exploring the Texture of crystallites

Equatorial Plane is viewed from

top to form stereographic

projection (Pole Figures)

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Page 18: Crystal Quality Measurement by EBSD - Home | Jefferson Lab · 2016-03-15 · CED-047 CED-046 CED-038 EBSD Survey Area: 250X250 um, Step10 um. The bottom pic. are Inverse Pole Figures.

XRD Pole Figure Experimental Setup

and Standard Nb (110) Pole Figure • Nb (110) Pole Figure

(011)(101)

(101) (011)

109.480

70.520

Nb

600

900

(110) φ

ψ(110)

Crystal Plane ψ (0) φ (0)

(110) 0 0

(011) 60 54.74

(101) 60 125.26

(1,0,-1) 60 234.74

(0,1,-1) 60 305.26

(1,-1,0) 90 180

(-1,1,0) 90 0

1

•Fixed 2θ of a {hkl} crystal plane. (Bragg Law 2d{hkl}*sin(θ)=λ)

•Rotated around Normal Direction (Azimuthal φ, from 0-3600 )

•Titled off-angle from Normal Direction (ψ, 0-900)

Experimental Steps:

P.F. is to visualize Reciprocal Lattice Space

One Crystal Plane in real lattice space is a Pole in

reciprocal space 18

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Reciprocal Space Mapping (RSM)

Ref. Ni et al “X-ray reciprocal space mapping studies of strain relaxation

in thin SiGe layers”, J. Crystal Growth 227-228 (2001), 756-760.

RSM is a well established XRD technique.

RSM Experimental Results

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Reciprocal Space Mapping

- XRD Experimental Setup WORK STAGES:

1. Set ω0, 2θhkl

2. Run θ/2θ mode scan,

3. Slightly change ω0 . Set ω1,2θhkl

4. Run θ/2θ mode scan

n. …Plot diff(ω) vs. diff(θ)

Use Detector(1)

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X.Zhao et al, Talk on 5th SRF Thin Film Workshop, JLab. 2012

2dhkl sin(θhkl) = λcu

ΔdNb(110)=-1.871*ΔθNb(110)

For ΔθNb(110) = 0.10

Δd/dNb(110) *100% =8%

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XRD Bragg-Brentano Scan

Time/Step 0.20 sec; Step size: 0.030 21

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XRD RSM Experimental Data

Samples:

A High RRR Nb Film

CMP’ed Bulk Nb Coupons

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Outline • Crystal Quality Measurement by EBSD

• Crystal Quality Measurement by XRD

– RSM Experimental Data

I. Probing a Nb Film

II. Probing a Single Crystal Bulk Nb

III. Probing a Polycrystalline Bulk Nb

• Summary

• Acknowledge

• Questions

X.Zhao et al, Talk on 5th SRF Thin Film Workshop, JLab. 2012

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Page 24: Crystal Quality Measurement by EBSD - Home | Jefferson Lab · 2016-03-15 · CED-047 CED-046 CED-038 EBSD Survey Area: 250X250 um, Step10 um. The bottom pic. are Inverse Pole Figures.

RSM Data I. Survey a Nb Film

• AASC Nb Thin Films “CED-34”, on MgO

crystal substrate. MgO(100) in-plane.

• Thickness: ~ 1.6 um (3000 arc-pulse)

• Epitaxial Relationship (“Op” - type),

Nb(100)//MgO(100), Nb[100]//MgO[110]

• RRR = 277, Tc=9.21-9.25K

• Pre-coating Substrate Heat-Treatment

T=7000C

• Substrate temperature in coating T=5000C 24

X.Zhao et al, Talk on 5th SRF Thin Film Workshop, JLab. 2012

Page 25: Crystal Quality Measurement by EBSD - Home | Jefferson Lab · 2016-03-15 · CED-047 CED-046 CED-038 EBSD Survey Area: 250X250 um, Step10 um. The bottom pic. are Inverse Pole Figures.

Preparation Before RSM Through Pole Figure Simulation and k-space Analysis,

Select Pole (231) for RMS

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[Cont.] I.Probing Different Film Thickness

by Varying X-ray Incident Angle

• High Incident Angle (ω = 60.90):

– Probing Depth (if for a bulk Nb, 3645 nm): entire film (1.6 um)

• Low Incident Angle:(ω = 3.090):

– Probing Depth: 430 nm

• Definition of penetration depth

t = sina/m

With a the incident angle and m = 1259 is the absorption coefficient of Nb at 0.154 nm.

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RSM Probing Film’s Top-layer

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RSM Probing Entire Film

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Page 29: Crystal Quality Measurement by EBSD - Home | Jefferson Lab · 2016-03-15 · CED-047 CED-046 CED-038 EBSD Survey Area: 250X250 um, Step10 um. The bottom pic. are Inverse Pole Figures.

#1. High Incident Angle

RSM probes entire film

thickness (1.6 um)

(Probing Depth 3.6um if

bulk Nb)

Δω = ~ 0.60

Δ θ = ~ 0.20

#2. Low Incident Angle

RSM probes film top-layer

(Probing Depth 430nm )

Δω = ~ 0.10

Δ θ = ~ 0.10

168

4085

Sample: CED-34

RSM Survey

on Plane/Pole (231)

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Crystal Quality Evolution of Epitaxy Growth

RSM of Top-layer

RSM probing

interface?

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RSM Data II. Survey a Nb Single

Crystal Bulk Material

• A Single Crystal Bulk Nb Coupon Sample

• Chemical-Mechanical Polished (CMP’ed)

by ATI Wah ChangTM, then Buffered

Chemical Polished (BCP’ed) ~2micron.

Mirror Finished (Rq ~40nm)

• Orientation: Nb(110) in-plane.

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Pole Figure of the Single Crystal Nb • Nb {110}

Pole Figure

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-0.4 -0.3 -0.2 -0.1 -0.0 0.1 0.2 0.3 0.4Omega/2Theta

-0.4

-0.3

-0.2

-0.1

-0.0

0.1

0.2

0.3

0.4

Omega

0 Omega 20.530102Theta 38.55100

Phi 0.00Psi -8.12

X 0.00Y 0.00Z 5.039

Reciprocal Batch_1_0.xrdml

1.5

2.4

4.0

6.6

10.8

17.7

29.1

47.9

78.7

129.3

212.5

349.3

574.0

943.4

1550.3

2547.9

4187.2

6881.2

11308.7

18584.8

30542.4

RSM Probing a Bulk Nb from

top to 4 um deep layer

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-0.4 -0.2 0.0 0.2 0.4Omega/2Theta

-0.5

-0.4

-0.3

-0.2

-0.1

-0.0

0.1

0.2

0.3

0.4

0.5Omega

0 Omega 19.275502Theta 38.55100

Phi 69.34Psi 83.02

X 0.00Y 0.00Z 4.686

Reciprocal Space Mapping (110).xrdml

1.2

1.7

2.3

3.2

4.4

6.0

8.2

11.2

15.4

21.1

28.9

39.6

54.3

74.4

102.0

139.8

191.7

262.8

360.2

493.7

676.8

RSM Probing a Bulk Nb Top-layer

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Page 35: Crystal Quality Measurement by EBSD - Home | Jefferson Lab · 2016-03-15 · CED-047 CED-046 CED-038 EBSD Survey Area: 250X250 um, Step10 um. The bottom pic. are Inverse Pole Figures.

Sample: CMP’ed Nb

Single Crystal Bulk

Material

Probing Top&Deep Layer

(High Incident Angle, ~200)

Δω = ~ 0.10

Δ θ = ~ 0.10

-0.4 -0.2 0.0 0.2 0.4Omega/2Theta

-0.5

-0.4

-0.3

-0.2

-0.1

-0.0

0.1

0.2

0.3

0.4

0.5Omega

0 Omega 19.275502Theta 38.55100

Phi 69.34Psi 83.02

X 0.00Y 0.00Z 4.686

Reciprocal Space Mapping (110).xrdml

1.2

1.7

2.3

3.2

4.4

6.0

8.2

11.2

15.4

21.1

28.9

39.6

54.3

74.4

102.0

139.8

191.7

262.8

360.2

493.7

676.8

RSM Survey

on Plane/Pole {110}

Probing Top-Layer only

(Low Incident Angle, ~80)

Δω = ~ 0.60

Δ θ = ~ 0.20

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Crystal Quality Evolution of

a Bulk Nb sample

RSM of Top-layer

RSM of bulk

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RSM Data III. Survey a Nb

Polycrystalline Bulk Material

• A Fine-grain Polycrystal Nb

• Grain size ~50 microns

• CMP’ed , then BCP’ed ~2micron.

• No preferred Orientations

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Nb {110} Pole Figure Sample:

CMP+2 um BCP’ed

Nb Fine-grain polycrystal Bulk Material

X.Zhao et al, Talk on 5th SRF Thin Film Workshop, JLab. 2012

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Probing Top&Deep Layer

(High Incident Angle

Omega 19.270 )

Probing Top Layer only

( Low Incident Angle

Omega 1.50 )

Sample:

CMP+2 um BCP’ed

Nb Fine-grain polycrystal Bulk Material

X.Zhao et al, Talk on 5th SRF Thin Film Workshop, JLab. 2012

Page 40: Crystal Quality Measurement by EBSD - Home | Jefferson Lab · 2016-03-15 · CED-047 CED-046 CED-038 EBSD Survey Area: 250X250 um, Step10 um. The bottom pic. are Inverse Pole Figures.

Summary

• 1. Crystal quality of epitaxy film progressively

evolves on Growth Thickness (Verified by EBSD

and XRD-RSM).

• 2. Reciprocal Space Mapping (RSM) is an non-

destructive technique to probe crystal quality of

film or bulk Nb, via 2-D mapping of crystal mis-

orientation angle (ω) & crystal plane distance

(dhkl)

• Besides ω, RSM discerns dhkl

• 4. Top-layer and deep-layer Nb film/bulk have

obvious crystal quality difference.

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Implication to Structure Zone Model - microstructure evolution along thickness

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Grayscale mask renders Anders’ SZM to visualize crystal

quality

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“Top-down” vs “Bottom-up”

- Crystal Etching vs Growth

- Bulk vs Film

X.Zhao et al, Talk on 5th SRF Thin Film Workshop, JLab. 2012

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Acknowledge

• Colleagues of Jefferson Lab, who provided

the samples, enlightening advices and

critical thoughts: Hui Tian, Anna-Marie,

Josh ……

• Collaborators from FSU, Zuhawn et al

• Collaborators from NCSU, Fred, et al

• Collaborators from WM

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X.Zhao et al, Talk on 5th SRF Thin Film Workshop, JLab. 2012

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Questions to You 1. Why crystal quality progressively evolves on

growth thickness (for Epitaxy Energetic

Condensation Film) ? strain/stress relaxation,

“Subplantation” outward growth…?

2. Will crystal quality of Fiber-Columnar Film also

evolves along growth thickness?

3. What is the optimal thickness for Fiber Growth

Film?

4. Besides Crystal Quality, Is a way to measure

“Grain Boundary Quality”?

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X.Zhao et al, Talk on 5th SRF Thin Film Workshop, JLab. 2012

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Appendix

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X.Zhao et al, Talk on 5th SRF Thin Film Workshop, JLab. 2012

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Energetic Condensation – Deposition of

“Hyperthermal Ions”

SRIM simulation shows penetration depth: 0 - 0.2nm 46

X.Zhao et al, Talk on 5th SRF Thin Film Workshop, JLab. 2012

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Three-dimensional epitaxy

relationship of Nb/MgO(100)*

• Illustration of three types

Nb/MgO(100) epitaxial relationship,

as proposed by Hutchinson et al *.

Orientation: Op

Top

View

F O

Cross-section View1. *E. Hutchinson and K. H. Olsen, “Substrate Condensate Chemical Interaction and the Vapor Deposition of

Epitaxial Nb Films”, J. Appl. Phys. 38, 4933 (1967).

2. J. E. Mattson, Eric E. Fullerton, C. H. Sowers, and S. D. Bader, “Epitaxial growth of body-centered-cubic

transition metal films and superlattices onto MgO (111), (011), and (001) substrates”, J. Vac. Sci. Technol.

A 13, 276 (1995).

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X.Zhao et al, Talk on 5th SRF Thin Film Workshop, JLab. 2012