CRL BERETTA SERIES PATCH FITTING SYSTEMCRL Beretta Closer with Door Patch, Right Handed BS30CH...

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INSTALLATION INSTRUCTIONS CRL BERETTA SERIES PATCH FITTING SYSTEM Phone: (800) 421-6144 • Fax: (800) 587-7501 crlaurence.com • usalum.com • crl-arch.com ALUMINUM 11M0243

Transcript of CRL BERETTA SERIES PATCH FITTING SYSTEMCRL Beretta Closer with Door Patch, Right Handed BS30CH...

Page 1: CRL BERETTA SERIES PATCH FITTING SYSTEMCRL Beretta Closer with Door Patch, Right Handed BS30CH BS30BN BS40CH BS40BN BS50CH BS50BN CRL Beretta Top Door Patch with Pivot CRL Beretta

INSTALLATION INSTRUCTIONS

CRL BERETTA SERIES PATCH FITTING SYSTEM

Phone: (800) 421-6144 • Fax: (800) 587-7501crlaurence.com • usalum.com • crl-arch.com

ALUMINUM11M0243

Page 2: CRL BERETTA SERIES PATCH FITTING SYSTEMCRL Beretta Closer with Door Patch, Right Handed BS30CH BS30BN BS40CH BS40BN BS50CH BS50BN CRL Beretta Top Door Patch with Pivot CRL Beretta

BS10CH

BS10BN

BS20LCH

BS20LBN

BS20RCH

BS20RBN

CRL Beretta Floor CloserCRL Beretta Closer with Door Patch,

Left HandedCRL Beretta Closer with Door Patch,

Right Handed

BS30CH

BS30BN

BS40CH

BS40BN

BS50CH

BS50BN

CRL Beretta Top Door Patch with Pivot

CRL Beretta Transom / Wall Mount Pivot Patch CRL Beretta Bottom Door Patch with Pivot

BS60CH

BS60BN

BS70CH

BS70BN

BS80CH

BS80BN

CRL Beretta End Mount Light-Duty Fixed Panel Clamp

CRL Beretta End Mount Heavy-Duty Fixed Panel Clamp

CRL Beretta Wall Mount Fixed Panel Clamp

BS8X8BS

BS8X8PS

BS20X20BS

BS20X20PS

BSRG1 BHDD90

CRL Replacement Gaskets and Securing Plates for Beretta Series Fittings CRL 90 mm Blind Hole Diamond Drill

BSRA1

CRL Beretta Series Pull HandlesCRL Replacement Anchors for Beretta Floor

Closer

CRL BERETTA SERIES PATCH FITTING SYSTEM

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PARTS IDENTIFICATION

Page 3: CRL BERETTA SERIES PATCH FITTING SYSTEMCRL Beretta Closer with Door Patch, Right Handed BS30CH BS30BN BS40CH BS40BN BS50CH BS50BN CRL Beretta Top Door Patch with Pivot CRL Beretta

CRL BERETTA SERIES PATCH FITTING SYSTEM

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ORDER OF ASSEMBLY AND INSTALLATIONPARTS IDENTIFICATION � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 2SYSTEM LIMITATIONS � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 3DOOR INSTALLATION � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 4 - 8

Prepare Concrete Floor � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 4Install Beretta Closer with Door Patch � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 5Install Top Door Patch with Pivot � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 6Install Door Glass � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 7 - 8

TRANSOM DOOR INSTALLATION � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 9 - 12Glass Fabrication � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 9Install End Mount Light-Duty Fixed Panel Clamp � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 10Install Wall Mount Fixed Panel Clamps � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 10Install Transom Glass � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 11Install Transom Wall Mount Patch � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 11Install Beretta Closer with Door Patch � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 12Install Transom Door Glass � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 12

SYSTEM LIMITATIONSFor use with 3/8" to 1/2" (10 to 12 mm) Tempered Glass�No notching required for all patches except Cat� No� BS70, CRL Beretta End Mount Heavy-Duty Fixed Panel Clamp, which requires two 5/8" (16 mm) diameter holes�

IMPORTANT: READ THIS MANUAL THOROUGHLY BEFORE BEGINNING INSTALLATION�

Page 4: CRL BERETTA SERIES PATCH FITTING SYSTEMCRL Beretta Closer with Door Patch, Right Handed BS30CH BS30BN BS40CH BS40BN BS50CH BS50BN CRL Beretta Top Door Patch with Pivot CRL Beretta

Use Cat. No. BHDD90 to bore 3-17/32” hole.

Closer Centerline = Pivot Line plus 1” (25 mm)

Install Closer to mark holes. Remove Closer and drill holes.

Clean debris.

1-1/4” (32 mm)Deep

Finished Floor

Ø = 3-17/32” (90 mm)

Cat. No. BHDD90

Pivot LineJamb

Line

1-1/4”(32 mm)

MIN1”

(25 mm)

CloserCenterline

Determine centerline for Closer.1

2 3

4 5

Interior View Interior View

Ø = 3/8” (10 mm)

CRL BERETTA SERIES PATCH FITTING SYSTEM

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DOOR INSTALLATIONPrepare Concrete Floor

Page 5: CRL BERETTA SERIES PATCH FITTING SYSTEMCRL Beretta Closer with Door Patch, Right Handed BS30CH BS30BN BS40CH BS40BN BS50CH BS50BN CRL Beretta Top Door Patch with Pivot CRL Beretta

Level and secure.Install Closer.

Assemble Bolts and Anchors through Closer.6

7 8

Interior ViewInterior View

CRL BERETTA SERIES PATCH FITTING SYSTEM

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DOOR INSTALLATION (CONTINUED)Install Beretta Closer with Door Patch

Page 6: CRL BERETTA SERIES PATCH FITTING SYSTEMCRL Beretta Closer with Door Patch, Right Handed BS30CH BS30BN BS40CH BS40BN BS50CH BS50BN CRL Beretta Top Door Patch with Pivot CRL Beretta

Separate Pivot Receiver from Top Patch.

1

Drill one 5/8” (16 mm) hole.

Find Pivot Point using a plumb line or laser.

Place Pivot Receiver and mark holes.

Drill 3/16” (5 mm) holes.

Install Pivot Receiver.

1

2

3

4

6

5

4Ø = 3/16”

(5 mm)

5

6

Interior View

PLS3

2

Interior View

Finished Ceiling

Ø = 5/8” (16 mm)

3

7/8” (22 mm) Deep

CRL BERETTA SERIES PATCH FITTING SYSTEM

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DOOR INSTALLATION (CONTINUED)Install Top Door Patch with Pivot

Page 7: CRL BERETTA SERIES PATCH FITTING SYSTEMCRL Beretta Closer with Door Patch, Right Handed BS30CH BS30BN BS40CH BS40BN BS50CH BS50BN CRL Beretta Top Door Patch with Pivot CRL Beretta

Open Closer to Hold Open Position.

Hold Top Patch in place.

Place 1/8” (3 mm) Setting Block in Bottom Patch.

Carefully place glass.

Insert Gasket between glass and patches on outside face of door.

Insert Gasket with Securing Plate between glass and patches on inside face of door.

Gasket Securing PlateGasket

1

1

2

3

4

6

6

5

5

3

NOTE: Use CRL Glass Cleaner on Gaskets to ease installation.

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Interior View

Interior View

Interior View

CRL BERETTA SERIES PATCH FITTING SYSTEM

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DOOR INSTALLATION (CONTINUED)Install Door Glass

Page 8: CRL BERETTA SERIES PATCH FITTING SYSTEMCRL Beretta Closer with Door Patch, Right Handed BS30CH BS30BN BS40CH BS40BN BS50CH BS50BN CRL Beretta Top Door Patch with Pivot CRL Beretta

Carefully close door.

Adjust clearances.

Conceal Gaskets and Securing Plates.

Secure glass in Top and Bottom Patch.

Interior View

Interior ViewInterior View

789

9

10

10

7

8

CRL BERETTA SERIES PATCH FITTING SYSTEM

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DOOR INSTALLATION (CONTINUED)Install Door Glass (Continued)

Page 9: CRL BERETTA SERIES PATCH FITTING SYSTEMCRL Beretta Closer with Door Patch, Right Handed BS30CH BS30BN BS40CH BS40BN BS50CH BS50BN CRL Beretta Top Door Patch with Pivot CRL Beretta

1/8” (3 mm) Minimum Gap recommended at all edges. The Required Gaps for the Clamps are shown below. Notch glass for smaller gaps.

GAP = 1-13/16”(46 mm)

GAP = 19/32”(15 mm)

GAP = 13/32”(10 mm)

GAP = 25/32”(20 mm)

Finished Floor

BS60

BS40

BS20

BS60 OR BS80

BS80

CRL BERETTA SERIES PATCH FITTING SYSTEM

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TRANSOM DOOR INSTALLATIONGlass Fabrication

Page 10: CRL BERETTA SERIES PATCH FITTING SYSTEMCRL Beretta Closer with Door Patch, Right Handed BS30CH BS30BN BS40CH BS40BN BS50CH BS50BN CRL Beretta Top Door Patch with Pivot CRL Beretta

Mark position for all Clamps.

Install Fixed Panel Clamp.

Install Wall Mount Clamps.

Drill holes.

1

2

3

4

21

4

3

Ø = 3/16” (5 mm)

CRL BERETTA SERIES PATCH FITTING SYSTEM

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TRANSOM DOOR INSTALLATION (CONTINUED)

Install End Mount Light-Duty Fixed Panel Clamp

Install Wall Mount Fixed Panel Clamps

Page 11: CRL BERETTA SERIES PATCH FITTING SYSTEMCRL Beretta Closer with Door Patch, Right Handed BS30CH BS30BN BS40CH BS40BN BS50CH BS50BN CRL Beretta Top Door Patch with Pivot CRL Beretta

Place 1/8” (3 mm) Setting Block in Transom Wall Mount.

Install Transom Wall Mount Clamp.

Follow instructions on Page 7 to install Gaskets on outside face, and Gaskets with Securing Plates on inside face.

6

7

Adjust clearances and conceal Gaskets and Securing Plates.

Secure glass in all Patch Fittings and Clamps.

7

8

9

9

10

10

Carefully place Transom Glass.5

5

6

Interior View

Interior View

CRL BERETTA SERIES PATCH FITTING SYSTEM

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TRANSOM DOOR INSTALLATION (CONTINUED)Install Transom Glass

Install Transom Wall Mount Patch

Page 12: CRL BERETTA SERIES PATCH FITTING SYSTEMCRL Beretta Closer with Door Patch, Right Handed BS30CH BS30BN BS40CH BS40BN BS50CH BS50BN CRL Beretta Top Door Patch with Pivot CRL Beretta

PLS3

CRL BERETTA SERIES PATCH FITTING SYSTEM

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TRANSOM DOOR INSTALLATION (CONTINUED)Install Beretta Closer with Door Patch

Install Transom Door GlassHold the Transom Pivot Patch in place and follow instructions on Pages 7 - 8 to install the Door Glass�

Find the Pivot Point using a plumb line or laser and follow instructions on Pages 4 - 5 to install the Closer�