Crash & Safety Catalogue...enhanced by mature software packages tried and tested over the years....

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Crash & SafetyMeasurement System Solutions for Crash Testing

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Kistler – Your Partner for Crash Test Safety Instrumentation.

Kistler, a provider of turnkey measurement solutions for the automobile industry, is a leading supplier of automobile crash measurement systems.

We deliver standard and custom solutions that make a substantial contribution to ongoing enhancement of vehicle safety and offer complete vehicle and component crash test systems, from sensors through to application software.

Our intelligent systems play an active part in crash test prepara-tion, with their integral self-testing and sensor detection preven-ting any loss of measurement data. In-depth cooperation with our customers and the application know-how of our engineers lead to a continuous improvement of our off-board and in-dummy systems. We are committed to set the focus on customer satisfaction and high quality solutions.

Kistler's portfolio which encompasses standard and special solu-tions for a wide range of crash scenarios and specifications is enhanced by mature software packages tried and tested over the years. Service and maintenance supported by our test equipment management software round off the comprehensive range of crash & safety products perfectly.

This catalogue shows a selection of the most important sensors and systems from crash & safety testing sector. However, Kistler's offering encompasses a wealth of other sensors, systems and cus-tom solutions.

Further information is available from Kistler's website www.kistler.com or the nearest Kistler branch or distributor.Get Better. With Kistler.

Fig. 1 Lower Tibia Load Cell Type M55204A...

Fig. 2 Accelerometer Type M0064B...

Fig. 3 Signal Processing Module Type M635...

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Content.

In-Dummy Measurement Instrumentation 4

On-Board Measurement Instrumentation 27

Off-Board Measurement Instrumentation 42

In-Dummy Data Acquisition Systems 43

On-Board Data Acquisition Systems 49

Crash Test Software 55

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Six-axial Neck Load Cell

Technical Data Type M555A6A... M557A6A... M561A6A...

Measuring range

Fx/Fy/Fz kN 9/9/13 14,2/14,2/14,2 6,67/6,67/8,9

Mx/My/Mz N·m 280/280/280 450/450/450 340/340/225

Bridge output voltage (typ.)

Fx/Fy/Fz mV/V 1,6/1,6/1,2 1,9/1,9/1,0 2,09/2,09/0,56

Mx/My/Mz mV/V 1,6/1,6/2,3 2,0/2,0/3,9 1,36/1,36/1,53

Sensitivity (typ.)

Fx/Fy/Fz μV/V/kN 180/180/90 133/133/70 314/314/63

Mx/My/Mz μV/V/N·m 6/6/8 4,4/4,4/8,6 4,0/4,0/6,8

Bridge resistance

Fx/Fy/Fz Ω 350/350/700 350/350/700 350/350/350

Mx/My/Mz Ω 350/350/700 350/350/700 700/700/350

Ultimate load, static

Fx/Fy/Fz % 150/150/150 150/150/150 150/150/150

Mx/My/Mz % 150/150/150 150/150/150 150/150/150

Insulation resistance MΩ >90 >90 >90

Operating temperature range °C –20 ... 80 –20 ... 80 –20 ... 80

Storage temperature range °C –30 ... 90 –30 ... 90 –30 ... 90

Amplitude non-linearity (typ.) % <1 <1 <1

Hysteresis (typ.) % <1 <1 <1

Channel cross talk % <5 <5 <5

Bridge zero output (typ./max.) mV/V 0,01/0,03 0,01/0,03 0,01/0,03

Weight, without cable grams 640 826 1 250

Options

Supply voltage

Without UPS module VDC 2,5 ... 15 2,5 ... 15 2,5 ... 15

With UPS module VDC 9 ... 12 9 ... 12 9 ... 12

Characteristics Six-axial (Fx, Fy, Fz, Mx, My, Mz), UPS module, low lineari-ty errors and hysteresis errors, Kistler system cabling, polari-ties according to SAE J211/1.

Six-axial (Fx, Fy, Fz, Mx, My, Mz), UPS module, low lineari-ty errors and hysteresis errors, Kistler system cabling, polari-ties according to SAE J211/1.

Six-axial (Fx, Fy, Fz, Mx, My, Mz), UPS module, adjustable in 1,8° steps, Kistler system cabling, polarities according to SAE J211/1.

Applications Measures forces and mo-ments in the neck of the crash test dummies HIII 5 %, 50 %, 95 %, 6YO and SID IIs.

Measures forces and mo-ments in the neck of the crash test dummies HIII 50 % and 95 %.

Measures forces and mo-ments in the neck of the crash test dummies HIII 50 %, 95 % and FAA-HIII-50 %.

Accessories

Calibration adapter 1) Type on request – –

Mounting crews 1) Type on request – –

Add. shunt Type on request on request on request

Add. label with ID/serial no. Type M015KABID M015KABID M015KABID

UPS module Type on request on request on request

Data sheet M555A6A_000-790 M557A6A_000-779 M561A6A_000-938

1) Included accessories

In-Dummy Measurement Instrumentation – Load Cells.

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Technical Data Type M560A6A... M55556A...

Measuring range

Fx/Fy/Fz kN 4,45/4,45/6,7 10/10/12

Mx/My/Mz N·m 170/170/113 300/300/200


Fx/Fy/Fz mV/V 2,8/2,8/1,5 2,6/2,6/1,2

Mx/My/Mz mV/V 2,2/2,2/2,4 1,95/1,95/2,2

Sensitivity (typ.)

Fx/Fy/Fz μV/V/kN 630/630/220 260/260/100

Mx/My/Mz μV/V/N·m 12,9/12,9/21 6,5/6,5/11

Bridge resistance

Fx/Fy/Fz Ω 350/350/700 350/350/700

Mx/My/Mz Ω 350/350/700 350/350/700


Fx/Fy/Fz % 150/150/150 150/150/150

Mx/My/Mz % 150/150/150 150/150/150

Insulation resistance MΩ >90 >90

Operating temperature range °C –20 ... 80 –20 ... 80

Storage temperature range °C –30 ... 90 –30 ... 90

Amplitude non-linearity (typ.) % <1 <1

Hysteresis (typ.) % <1 <1

Channel cross talk % <5 <5

Bridge zero output (typ./max.) mV/V 0,01/0,03 0,02/0,03

Weight, without cable grams 236 357

Options

Supply voltage

Without UPS module VDC 2,5 ... 15 2,5 ... 15

With UPS module VDC 9 ... 12 9 ... 12


Six-axial (Fx, Fy, Fz, Mx, My, Mz), UPS module, low lineari-ty errors and hysteresis errors, Kistler system cabling, polari-ties according to SAE J211/1; cable outlet 45° angle (upper neck) and 90° angle (lower neck)

Applications Measures forces and mo-ments in the neck of the HIII 3YO crash test dummy.

Measures forces and mo-ments in the neck of the WS-5 and WS-50 dummy.

Accessories

Add. shunt Type on request on request

Add. label with ID/serial no. Type M015KABID M015KABID

UPS module Type on request on request

Data sheet M560A6A_000-797 M55556A_000-963


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Technical Data Type M585A6A... M585A6A...

Measuring range

Fx/Fy/Fz kN 0,9/0,9/2 0,9/0,9/2

Mx/My/Mz N·m 56/56/34 56/56/34


Fx/Fy/Fz mV/V 1,8/1,8/0,8 1,8/1,8/0,8

Mx/My/Mz mV/V 1,3/1,3/1,3 1,3/1,3/1,3

Sensitivity (typ.)

Fx/Fy/Fz μV/V/kN 2 000/2 000/400 2 000/2 000/400

Mx/My/Mz μV/V/N·m 23/23/38 23/23/38

Bridge resistance

Fx/Fy/Fz Ω 350/350/700 350/350/700

Mx/My/Mz Ω 350/350/700 350/350/700


Fx/Fy/Fz % 150/150/150 150/150/150

Mx/My/Mz % 150/150/150 150/150/150









Options

Supply voltage





Applications Measures forces and mo-ments in the neck and the lumbar spine of the P1,5 crash test dummy.

Measures forces and mo-ments in the neck and the lumbar spine of the Crabi crash test dummy.

Accessories




Data sheet M585A6A_000-854 M585A6A_000-854

P1,5 variant Crabi variant


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Technical Data Type M55526A... M556A6A... M55616A...

Measuring range

Fx/Fy/Fz kN 0/10/15 12/12/14 11/11/11

Mx/My/Mz N·m 280/280/280 450/450/300 340/340/225


Fx/Fy/Fz mV/V 1,8/1,8/1,5 2,2/2,2/1,0 2,5/2,5/1,1

Mx/My/Mz mV/V 1,7/1,7/2,5 1,7/1,7/2,0 2,6/2,6/3,6

Sensitivity (typ.)

Fx/Fy/Fz μV/V/kN 180/180/100 180/180/70 227/227/100

Mx/My/Mz μV/V/N·m 5,7/5,7/8,3 3,8/3,8/6,7 7,6/7,6/16

Bridge resistance

Fx/Fy/Fz Ω 350/350/700 350/350/700 350/350/700

Mx/My/Mz Ω 350/350/700 350/350/700 350/350/700


Fx/Fy/Fz % 150/150/150 150/150/150 150/150/150

Mx/My/Mz % 150/150/150 150/150/150 150/150/150







Bridge zero output (typ./max.) mV/V – 0,01/0,03 0,01/0,03


Options

Supply voltage






Applications Measures forces and mo-ments in the neck of the crash test dummy ES-2 (RE).

Measures forces and mo-ments in the lower neck of the crash test dummies EuroSid 1 and ES-2 (RE).

Measures forces and mo-ments in the lower neck of the SID IIs crash test dummy.

Accessories




Data sheet M55526A_000-950 M556A6A_000-951 M55616A_000-982


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Technical Data Type M55636A... M55646A...

Measuring range

Fx/Fy/Fz kN 5/5/6 13,3/13,3/17,8

Mx/My/Mz N·m 150/150/80 450/450/240


Fx/Fy/Fz mV/V 2,0/2,0/1,0 1,8/1,8/1,0

Mx/My/Mz mV/V 2,0/2,0/3,0 2,4/2,4/1,3

Sensitivity (typ.)

Fx/Fy/Fz μV/V/kN 400/400/167 133/133/57

Mx/My/Mz μV/V/N·m 13/13/31 5/5/9

Bridge resistance

Fx/Fy/Fz Ω 350/350/700 350/350/700

Mx/My/Mz Ω 350/350/700 350/350/700


Fx/Fy/Fz % 150/150/150 150/150/150

Mx/My/Mz % 150/150/150 150/150/150









Options

Supply voltage




Six-axial (Fx, Fy, Fz, Mx, My, Mz), high capacity, UPS module, low linearity errors and hysteresis errors, Kistler system cabling, polarities according to SAE J211/1.

Applications Measures forces and mo-ments in the upper and/or lower neck of the crash test dummies Q1, Q1.5, Q3, Q6.

Measures forces and mo-ments in the neck of the crash test dummies Q10.

Accessories




Data sheet M55636A_000-796 M55646A_003-118


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Triaxial Shoulder Load Cell


Measuring range

Fx/Fy/Fz kN 4/8/4 4,5/4,5/4,5


Fx/Fy/Fz mV/V 2,3/1,8/2,3 2,4/1,0/2,4

Sensitivity (typ.)

Fx/Fy/Fz μV/V/kN 575/225/575 530/220/530

Bridge resistance

Fx/Fy/Fz Ω 350/700/350 350/700/350


Fx/Fy/Fz % 150/150/150 150/150/150







Bridge zero output (typ./max.) mV/V 0,01/0,03 -


Options

Supply voltage



Characteristics Triaxial (Fx, Fy, Fz), UPS module, low linearity errors and hysteresis errors, Kistler system cabling, polarities according to SAE J211/1.

Triaxial (Fx, Fy, Fz), UPS module, low linearity errors and hysteresis errors, Kistler system cabling, polarities according to SAE J211/1.

Applications Measures forces in the shoul-der of the crash test dummies EuroSid 1 and ES-2 (RE).

Measures forces in the shoul-der of the crash test dummy SID IIs.

Accessories




Data sheet M536A3A_000-785 M53633A_000-791


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Triaxial Shoulder Load Cell


Measuring range

Fx/Fy/Fz kN 5/10/5 4/5/4


Fx/Fy/Fz mV/V 1,85/2,0/1,85 2,4/1,3/2,4

Sensitivity (typ.)

Fx/Fy/Fz μV/V/kN 370/200/370 580/255/580

Bridge resistance

Fx/Fy/Fz Ω 350/700/350 350/700/350


Fx/Fy/Fz % 150/150/150 150/150/150









Options

Supply voltage





Applications Measures forces in the shoul-der of the crash test dummy WS-50.

Measures forces in the shoul-der of the crash test dummy WS-5.

Accessories




Data sheet M53643A_000-964 M53653A_003-078


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Four-axial Back Plate Load Cell


Measuring range

Fx/Fy kN 3/3 3/3

My/Mz N·m 160/160 160/160


Fx/Fy mV/V 1,1/1,1 1,05/1,05

My/Mz mV/V 1,5/0,8 1,2/0,8

Sensitivity (typ.)

Fx/Fy μV/V/kN 360/360 350/350

My/Mz μV/V/N·m 9,3/5 7,5/5,0

Bridge resistance

Fx/Fy Ω 700/350 700/350

My/Mz Ω 700/700 700/700


Fx/Fy % 150/150 150/150

My/Mz % 150/150 150/150







Bridge zero output (typ./max.) mV/V 0,01/0,03


Options

Supply voltage



Characteristics Four-axial (Fx, Fy, My, Mz), UPS module, low linearity errors and hysteresis errors, Kistler system cabling, polari-ties according to SAE J211/1.

Four-axial (Fx, Fy, My, Mz), UPS module, low linearity errors and hysteresis errors, Kistler system cabling, polari-ties according to SAE J211/1.

Applications Measures forces and mo-ments between back plate and thoracic spine in the crash test dummy ES-2.

Measures forces and mo-ments between back plate and thoracic spine in the crash test dummy ES-2 RE.

Accessories




Data sheet M540A4A_000-777 M54014A_000-780


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Four-axial T12 Load Cell

Technical Data Type M53764A...

Measuring range

Fx/Fy kN 14/14

Mx/My N·m 1 000/1 000


Fx/Fy mV/V 1,5/1,5

Mx/My mV/V 1,9/1,9

Sensitivity (typ.)

Fx/Fy μV/V/kN 107/107

Mx/My μV/V/N·m 1,9/1,9

Bridge resistance

Fx/Fy Ω 350/350

Mx/My Ω 700/700


Fx/Fy % 150/150

Mx/My % 150/150

Insulation resistance MΩ >90

Operating temperature range °C –20 ... 80

Storage temperature range °C –30 ... 90

Amplitude non-linearity (typ.) % <1

Hysteresis (typ.) % <1

Channel cross talk % <5

Weight, without cable grams 500

Options

Supply voltage

Without UPS module VDC 2,5 ... 15

With UPS module VDC 9 ... 12

Characteristics Four-axial (Fx, Fy, Mx, My), UPS module, low linearity errors and hysteresis errors, Kistler system cabling, polari-ties according to SAE J211/1.

Applications Measures forces and mo-ments the T12 area of the crash test dummy ES-2 (RE).

Accessories

Add. shunt Type on request

Add. label with ID/serial no. Type M015KABID

UPS module Type on request

Data sheet M53764A_000-786


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Uniaxial Abdomen Load Cell

Technical Data Type M530A1B...

Measuring range kN 5

Sensitivity (typ.) μV/V/kN 0,6

Bridge resistance Ω 700

Ultimate load, static % 150




Amplitude non-linearity (typ.) % ±1

Hysteresis (typ.) % ±1

ZMO (typ./max.) mV ±1/ ±3


Material steel

Dimensions mm 124x20x12,8

Options

Supply voltage



Characteristics Uniaxial, UPS module, low linearity errors and hysteresis errors, Kistler system cabling, polarities according to SAE J211/1.

Applications Measures forces in the ab domen of the crash test dummies EuroSid 1 and ES-2 (RE).

Accessories




Data sheet M530A1B_000-968


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Triaxial Lumbar Spine Load Cell

Technical Data Type M537A3A...

Measuring range

Fy/Fz kN 13,5/13,5

Mx N·m 550


Fy/Fz mV/V 1,8/1,8

Mx mV/V 3,0

Sensitivity (typ.)

Fy/Fz μV/V/kN 133/133

Mx μV/V/N·m 5,5

Bridge resistance

Fy/Fz Ω 700/350

Mx Ω 350


Fy/Fz % 150/150

Mx % 150









Options

Supply voltage



Characteristics Triaxial (Fy, Fz, Mx), UPS module, low linearity errors and hysteresis errors, Kistler system cabling, polarities according to SAE J211/1.

Applications Measures forces and mo-ments of the lumbar spine of the crash test dummies EuroSid 1 and ES-2 (RE).

Accessories




Data sheet M537A3A_000-949


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Six-axial Lumbar Spine Load Cell

Technical Data Type M56216A... M56816A... M56826A...

Measuring range

Fx/Fy/Fz kN 15/15/20 13,3/13,3/13,3 10/10/12

Mx/My/Mz N·m 600/600/350 450/450/225 300/300/200


Fx/Fy/Fz mV/V 1,9/1,9/1,1 3,2/3,2/1,3 1,6/1,6/1,0

Mx/My/Mz mV/V 1,8/1,8/1,6 3,0/3,0/3,0 1,8/1,8/1,8

Sensitivity (typ.)

Fx/Fy/Fz μV/V/kN 127/127/55 240/240/98 160/160/80

Mx/My/Mz μV/V/N·m 3,0/3,0/4,6 6,7/6,7/13,3 6/6/9

Bridge resistance

Fx/Fy/Fz Ω 350/350/700 350/350/700 350/350/700

Mx/My/Mz Ω 700/700/350 350/350/700 350/350/700


Fx/Fy/Fz % 150/150/150 150/150/150 150/150/150

Mx/My/Mz % 150/150/150 150/150/150 150/150/150








Weight, without cable grams 7 200 1 066 475

Options

Supply voltage






Applications Measures forces and mo-ments in the lumbar spine of the crash test dummies HIII 50 % and 95 %.

Measures forces and mo-ments in the lumbar spine of the SID IIs crash test dummy.

Measures forces and mo-ments in the lumbar spine of the crash test dummies WS-50 and WS-5.

Accessories




Data sheet M56216A_000-837 M56816A_000-983 M56826A_000-975


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Twelve-axial Sacroiliac Load Cell

Technical Data Type M5670BA...

Measuring range

Fx/Fy/Fz kN 6/12/6

Mx/My/Mz N·m 800/400/400


Fx/Fy/Fz mV/V 1,95/1,38/1,95

Mx/My/Mz mV/V 2,0/2,0/1,0

Sensitivity (typ.)

Fx/Fy/Fz μV/V/kN 325/115/325

Mx/My/Mz μV/V/N·m 2,6/5,0/2,5

Bridge resistance

Fx/Fy/Fz Ω 350/700/350

Mx/My/Mz Ω 700/350/700


Fx/Fy/Fz % 150/150/150

Mx/My/Mz % 150/150/150









Options

Supply voltage



Characteristics Twelve-axial (Fx, Fy, Fz, Mx, My, Mz, left and right each), UPS module, low linearity errors and hysteresis errors, Kistler system cabling, polari-ties according to SAE J211/1.

Applications Measures forces and mo-ments in the sacroiliac of the WS-50 and WS-5 crash test dummy.

Accessories




Data sheet M5670BA_000-965


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Uniaxial Iliac Wing Load Cell


Measuring range kN 13,5

Sensitivity (typ.) μV/V/kN 150











Options

Supply voltage




Applications Measures sideward forces in the pelvis iliac wing of the crash test dummy SID IIs.

Accessories

Calibration adapter 1) Type on request







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Uniaxial Acetabulum Load Cell





Current consumption, at 10 V mA/ch 20







Options

Supply voltage




Applications Measures forces in the acetabulum of the crash test dummy SID IIs.

Accessories

Calibration adapter 1) Type on request






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Uniaxial Pubic Load Cell

Technical Data Type M50241A... M531A1A... M53111A...

Measuring range kN 12 20 8,9

Sensitivity (typ.) μV/V/kN 190 125 135

Bridge resistance Ω 700 700 700

Ultimate load, static % 150 150 -




Amplitude non-linearity (typ.) % <1 ±1 <1

Hysteresis (typ.) % <1 ±1 <1

Bridge zero output (typ./max.) mV/V 0,01/0,03 – –

Weight, without cable grams 135 127 75

Options

Supply voltage




Uniaxial, UPS module, low linearity errors and hysteresis errors, Kistler system cabling, polarities according to SAE J211/1.

Uniaxial, UPS module, low linearity errors and hysteresis errors, Kistler system cabling, polarities according to SAE J211/1.

Applications Measures the pubic force of the crash test dummies WS-50 and WS-5.

Measures the pubic force of the crash test dummies EuroSid 1 and ES-2 (RE).

Measures the pubic force of the crash test dummy SID IIs.

Accessories




Data sheet M50241A_000-974 M531A1A_000-784 M53111A_000-793


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Triaxial Femur and Femoral Neck Load Cell


Measuring range

Fx/Fy/Fz kN 10/25/10 10/25/10


Fx/Fy/Fz mV/V 1,65/2,0/1,65 2,6/2,5/2,6

Sensitivity (typ.)

Fx/Fy/Fz μV/V/kN 165/80/165 260/100/260

Bridge resistance

Fx/Fy/Fz Ω 350/700/350 350/350/700


Fx/Fy/Fz % 150/150/150 150/150/150









Options

Supply voltage





Applications Measures forces in the femur and femoral neck of the crash test dummy WS-50.

Measures forces in the femur and femoral neck of the crash test dummy WS-5.

Accessories




Data sheet M53903A_000-976 M53923A_003-079


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Six-axial Universal Femur and Arm and Femur Load Cell


Measuring range

Fx/Fy/Fz kN 15/15/15 9,0/9,0/13,5

Mx/My/Mz N·m 350/350/200 225/225/170


Fx/Fy/Fz mV/V 1,86/1,86/1,06 2,1/2,1/1,35

Mx/My/Mz mV/V 2,0/2,0/2,7 2,1/2,1/3,1

Sensitivity (typ.)

Fx/Fy/Fz μV/V/kN 130/130/70 240/240/100

Mx/My/Mz μV/V/N·m 6,0/6,0/9,0 9,2/9,2/18,0

Bridge resistance

Fx/Fy/Fz Ω 350/350/700 700/700/700

Mx/My/Mz Ω 350/350/700 350/350/350


Fx/Fy/Fz % 150/150/150 150/150/150

Mx/My/Mz % 150/150/150 150/150/150









Options

Supply voltage





Applications Measures forces and mo-ments in the femur of the crash test dummies WS-50.

Measures forces and mo-ments in the arm of the dum-my WS-50 and in the femur of the dummy WS-5.

Accessories




Data sheet M56506A_000-977 M56516A_003-094


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Uniaxial Acetabulum Load Cell

Technical Data Type M505A1A...



Bridge output voltage (typ.) mV/V 1,4






Amplitude non-linearity (typ.) % <0,5

Hysteresis (typ.) % <0,5


Options

Supply voltage




Applications Measures forces in the femur of the crash test dummies HIII 5 %, 50 % and 95 %.

Accessories




Data sheet M505A1A_000-781


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Six-axial Femur Load Cell


Measuring range

Fx/Fy/Fz kN 13,3/13,3/22,2 13,3/13,3/22,2

Mx/My/Mz N·m 340/340/340 340/340/340


Fx/Fy/Fz mV/V 1,7/1,7/1,4 1,7/1,7/1,4

Mx/My/Mz mV/V 1,5/1,5/2,3 1,5/1,5/2,3

Sensitivity (typ.)

Fx/Fy/Fz μV/V/kN 128/128/63 128/128/63

Mx/My/Mz μV/V/N·m 4,4/4,4/6,8 4,4/4,4/6,8

Bridge resistance

Fx/Fy/Fz Ω 350/350/700 350/350/700

Mx/My/Mz Ω 350/350/700 350/350/700


Fx/Fy/Fz % 150/150/150 150/150/150

Mx/My/Mz % 150/150/150 150/150/150







Bridge zero output (typ./max.) mV/V 0,01/0,03 –


Options

Supply voltage





Applications Measures forces and mo-ments in the femur of the crash test dummies HIII 5 %, 50 %, 95 % and SID IIs.

Measures forces and mo-ments in the femur of the crash test dummies EuroSid 1 and ES-2 (RE).

Accessories




Data sheet M506A6A_000-795 M50616A_000-782


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Biaxial Knee Clevis Load Cell

Technical Data Type M55102A... M55112A... M55122A...

Measuring range (2xFz) kN 2x8,9 2x8,9 2x8,9

Sensitivity (typ.) μV/V/kN 2x200 2x200 2x200

Bridge output voltage (typ.) mV/V 2x1,8 2x1,8 2x1,8

Bridge resistance Ω 2x350 2x350 2x350

Ultimate load, static % 2x150 2x150 2x150







Options

Supply voltage



Characteristics Biaxial, UPS module, low linearity errors and hysteresis errors, Kistler system cabling, polarities according to SAE J211/1.

Biaxial, UPS module, low linearity errors and hysteresis errors, Kistler system cabling, polarities according to SAE J211/1.

Biaxial, UPS module, low linearity errors and hysteresis errors, Kistler system cabling, polarities according to SAE J211/1.

Applications Measures forces in the knee clevis of the crash test dummy HIII 5 %.

Measures forces in the knee clevis of the crash test dummy HIII 50 %.

Measures forces in the knee clevis of the crash test dummy HIII 95 %.

Accessories

Fixing screws, 1/4-28 UNFx5/8" (DIN912) 1) on request on request on request




Data sheet M551x2A_003-137 M551x2A_003-137 M551x2A_003-137



Type M55112A...

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Four-/Five-axial Upper Tibia Load Cell

Technical Data Type M55214x... M55215x... M55235A...

Measuring range

Fx/Fy 1)/Fz kN 11/11 11/11/11 11/11/11

Mx/My N·m 400/400 400/400 400/400


Fx/Fy 1)/Fz mV/V 2,0/1,0 2,0/2,0/1,0 2,0/2,0/1,0

Mx/My mV/V 2,8/2,8 2,8/2,8 2,8/2,8

Sensitivity (typ.)

Fx/Fy 1)/Fz μV/V/kN 180/90 180/180/90 180/180/90

Mx/My μV/V/N·m 7,0/7,0 7,0/7,0 8,0/8,0

Bridge resistance

Fx/Fy 1)/Fz Ω 350/700 350/350/700 350/350/700

Mx/My Ω 350/350 350/350 350/350


Fx/Fy 1)/Fz % 150/150 150/150/150 150/150/150

Mx/My % 150/150 150/150 150/150









Options

Supply voltage



Characteristics Four-axial (Fx, Fz, Mx, My), UPS module, low linearity errors and hysteresis errors, Kistler system cabling, polari-ties acc. to SAE J211/1.

Five-axial (Fx, Fy, Fz, Mx, My), UPS module, low linearity errors and hysteresis errors, Kistler system cabling, polari-ties acc. to SAE J211/1.


Applications Measures forces and mo-ments in the upper tibia of the crash test dummies HIII 5 %, 50 %, 95 % and SID IIs.

Measures forces and mo-ments in the upper tibia of the crash test dummies HIII 5 %, 50 %, 95 % and SID IIs.

Measures forces and mo-ments in the upper tibia of the crash test dummies Thor and MIL-LX.

Accessories

Mounting screws, imperial 1/4-28 UNF 2) Type on request on request on request





Type M5521xA... Type M5521xB...

1) Only five-axial version2) Included accessories


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Four-/Five-axial Lower Tibia Load Cell

Technical Data Type M55204x... M55205x... M55155A...

Measuring range

Fx/Fy 1)/Fz kN 11/11 11/11/11 11/11/11

Mx/My N·m 400/400 400/400 400/400


Fx/Fy 1)/Fz mV/V 2,0/1,0 2,0/2,0/1,0 2,0/2,0/1,0

Mx/My mV/V 2,8/2,8 2,8/2,8 2,8/2,8

Sensitivity (typ.)

Fx/Fy 1)/Fz μV/V/kN 180/90 180/180/90 180/180/90

Mx/My μV/V/N·m 7,0/7,0 7,0/7,0 8,0/8,0

Bridge resistance

Fx/Fy 1)/Fz Ω 350/700 350/350/700 350/350/700

Mx/My Ω 350/350 350/350 350/350


Fx/Fy 1)/Fz % 150/150 150/150/150 150/150/150

Mx/My % 150/150 150/150 150/150









Options

Supply voltage



Characteristics Four-axial (Fx, Fz, Mx, My), UPS module, low linearity errors and hysteresis errors, Kistler system cabling, polari-ties acc. to SAE J211/1.



Applications Measures forces and mo-ments in the lower tibia of the crash test dummies HIII 5 %, 50 % and 95 %.

Measures forces and mo-ments in the lower tibia of the crash test dummies HIII 5 %, 50 % and 95 %.

Measures forces and mo-ments in the lower tibia of the crash test dummies Thor and MIL-LX.

Accessories

Mounting screws, imperial 1/4-28 UNF 2) Type on request on request on request





Type M5520xA... Type M5520xB...


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Uniaxial, Piezoresistive Accelerometer

Technical Data Type M0040A000500... M0040A001000... M0040A002000...

Measuring range g ±500 ±1 000 ±2 000

Sensitivity 1) @ 10 VDC excitation mV/g 0,30 0,15 0,075

Frequency response

+2,5 %/–8 % Hz 0 ... 1 100 0 ... 1 500 0 ... 2 500

+2,5 %/–20 % Hz 0 ... 2 000 0 ... 2 700 0 ... 4 500

Natural frequency Hz >4 500 >6 000 >10 000

Amplitude non-linearity % FS ±1 ±1 ±1

Damping ratio, typ. 0,7 0,7 0,7

Transverse sensitivity % <3 <3 <3

Shock limit g 10 000 10 000 10 000

Zero acceleration output mV <±10 <±10 <±10

Excitation VDC 2 ... 10 2 ... 10 2 ... 10

Input resistance, typ. Ω 2 000 2 000 2 000

Output resistance, typ. Ω 1 000 1 000 1 000

Insulation resistance, @ 100 VDC MΩ >100 >100 >100

Ground isolation from mounting surface from mounting surface from mounting surface

Thermal zero shift (–10 ... 50 °C) %/°C ±0,05 ±0,05 ±0,05

Thermal sensitivity shift (–10 ... 50 °C) %/°C ±0,1 ±0,1 ±0,1



Humidity, epoxy sealed IP61 IP61 IP61

Case material/cover material anodized aluminium anodized aluminium anodized aluminium

Mounting screwed screwed screwed

Weight grams <5 <5 <5

Cable 2) 4x#30 AWG conductors, PFA insulated, braided shield, PU jacket

4x#30 AWG conductors, PFA insulated, braided shield, PU jacket


Characteristics Built-in mechanical stops, anodized aluminium alloy housing, flexible cable output

Built-in mechanical stops, anodized aluminium alloy housing, flexible cable output

Built-in mechanical stops, anodized aluminium alloy housing, flexible cable output

Applications Safety crash testing (auto, truck, recreational vehicles, shock testing)

Safety crash testing (auto, truck, recreational vehicles, shock testing)


Accessories

Socket head cap screw 3) Type on request on request on request

Washer 3) Type on request on request on request

Allen key 3) Type on request on request on request


1) Output is ratiometric to excitation voltage. Tolerance is –30 ... 50 %2) Integral up to a cable length of 360 inches available3) Included accessories

On-Board Measurement Instrumentation – Accelerometers.

www.kistler.com28


Technical Data Type M0064B000200... M0064B000500... M0064B002000...

Measuring range g ±200 ±500 ±2 000

Sensitivity 1) mV/g 0,80 0,40 0,15

Frequency response

±2,0 % Hz 0 ... 600 0 ... 800 0 ... 3 000

±½ dB Hz 0 ... 1 400 0 ... 2 000 0 ... 5 000

1 dB Hz 0 ... 1 900 0 ... 2 800 0 ... 7 000

Resonant frequency Hz 8 000 15 000 26 000



Transverse sensitivity 2) % <3 <3 <3

Shock limit g 5 000 10 000 10 000

Zero acceleration output 3) mV <±25 <±25 <±25

Excitation VDC 2 ... 10 2 ... 10 2 ... 10

Input resistance Ω 2 400 ... 6 000 2 400 ... 6 000 2 400 ... 6 000

Output resistance Ω 2 400 ... 6 000 2 400 ... 6 000 2 400 ... 6 000



Thermal zero shift (0 ... 50 °C) %/°C ±0,04 ±0,04 ±0,04

Thermal sensitivity shift (0 ... 50 °C) %/°C –0,2 (±0,05) ±0,2 (±0,05) ±0,2 (±0,05)






Weight grams 1 1 1

Cable 4) 4x#32 AWG conductors, PFA insulated, braided shield, TPE jacket

4x#32 AWG conductors, PFA insulated, braided shield, TPE jacket

4x#32 AWG conductors, PFA insulated, braided shield, TPE jacket

Characteristics Outstanding shock survivabi-lity, flat amplitude and phase response

Outstanding shock survivabi-lity, flat amplitude and phase response





Accessories




Data sheet M0064B_003-099 M0064B_003-099 M0064B_003-099

1) Output is ratiometric to excitation voltage. Tolerance is –30 ... 50 %2) <1% option3) <±10 mV option4) Integral up to a cable length of 360 inches available5) Included accessories


www.kistler.com 29


Technical Data Type M0064C000200... M0064C000500... M0064C002000...

Measuring range g ±200 ±500 ±2 000

Sensitivity 1) mV/g 0,80 0,40 0,15

Frequency response

±2,0 % Hz 0 ... 600 0 ... 800 0 ... 3 000

±½ dB Hz 0 ... 1 400 0 ... 2 000 0 ... 5 000

1 dB Hz 0 ... 1 900 0 ... 2 800 0 ... 7 000

Resonant frequency Hz 8 000 15 000 26 000



Transverse sensitivity 2) % <3 <3 <3

Shock limit g 5 000 10 000 10 000

Zero acceleration output 3) mV <±25 <±25 <±25

Excitation VDC 2 ... 10 2 ... 10 2 ... 10

Input resistance Ω 2 400 ... 6 000 2 400 ... 6 000 2 400 ... 6 000

Output resistance Ω 2 400 ... 6 000 2 400 ... 6 000 2 400 ... 6 000



Thermal zero shift (0 ... 50 °C) %/°C ±0,04 ±0,04 ±0,04

Thermal sens. shift (0 ... 50 °C) %/°C ±0,2 (±0,05) ±0,2 (±0,05) ±0,2 (±0,05)






Weight grams 1 1 1




Characteristics Outstanding shock survivabi-lity, flat amplitude and phase response






Accessories




Data sheet M0064C_003-100 M0064C_003-100 M0064C_003-100

1) Output is ratiometric to excitation voltage2) <1% option3) <±10 mV option4) Integral up to a cable length of 360 inches available5) Included accessories


www.kistler.com30

Triaxial Accelerometer

Technical Data Type M0068C000500... M0068C002000...

Measuring range g ±500 ±2 000

Sensitivity 1) mV/g 0,45 0,15

Frequency response

Axis 1 & 2, ±5 % Hz 0 ... 1 400 0 ... 3 000

Axis 3, ±5 % Hz 0 ... 2 000 0 ... 4 000

Resonant frequency Hz 11 000 26 000

Damping ratio, typ. 0,3 0,05

Amplitude non-linearity, of reading % FSO ±1 ±1

Transverse sensitivity % <3 <3

Shock limit g 5 000 5 000

Zero acceleration output mV <±50 <±50

Excitation VDC 2 ... 10 2 ... 10

Input resistance Ω 2 400 ... 6 000 2 400 ... 6 000

Output resistance Ω 2 400 ... 6 000 2 400 ... 6 000

Insulation resistance, @ 100 VDC MΩ >100 >100

Ground isolation from mounting surface from mounting surface

Thermal zero shift (0 ... 50 °C) %/°C ±0,05 ±0,05

Thermal sensitivity shift (0 ... 50 °C) %/°C –0,20 (±0,05) –0,20 (±0,05)



Humidity, epoxy sealed IP61 IP61

Case material stainless steel stainless steel

Mounting screwed screwed

Weight grams 9,0 9,0

Cable 12x#30 AWG conductors, PFA insulated, braided shield, PU jacket


Characteristics Three replaceable sensing modules with mechanical overload stops, high shock protection

Three replaceable sensing modules with mechanical overload stops, high shock protection

Applications Safety crash testing, impact testing, off-road testing, road testing, dummy instrumen-tation

Safety crash testing, impact testing, off-road testing, road testing, dummy instrumen-tation

Accessories

Screws 1xM2x0,4 (16 mm length) 2) Type on request on request

Data sheet M0068C_003-101 M0068C_003-101

1) Output is ratiometric to excitation voltage2) Included accessories


www.kistler.com 31


Technical Data Type M0052F000500... M0052F002000...



Frequency response

±5 % Hz 0 ... 2 000 0 ... 4 500

±1 dB Hz 0 ... 2 800 0 ... 6 000


Amplitude non-linearity % FS ±1 ±1





Input resistance, typ. Ω 2 400 ... 6 000 2 400 ... 6 000

Output resistance, typ. Ω 2 400 ... 6 000 2 400 ... 6 000








Case material/cover material anodized aluminium anodized aluminium





Characteristics Full bridge output, gas-damped, outstanding shock survivability, flat amplitude response

Full bridge output, gas-damped, outstanding shock survivability, flat amplitude response

Applications Safety crash testing, high im-pact research, biomechanical studies, blast testing

Safety crash testing, high im-pact research, biomechanical studies, blast testing

Data sheet M0052F_003-096 M0052F_003-096

1) Output is ratiometric to excitation voltage. Tolerance is –30 ... 50 %2) Integral up to a cable length of 360 inches available


www.kistler.com32


Technical Data Type M0052M300500... M0052M302000...



Frequency response

±2 % Hz 0 ... 800 0 ... 2 000

±5 % Hz 0 ... 2 000 0 ... 5 000

±1 dB Hz 0 ... 2 800 0 ... 7 000
















Case material anodized aluminium anodized aluminium

Mounting adhesive adhesive




Characteristics Full bridge output, gas-damped, outstanding shock survivability, flat amplitude response

Full bridge output, gas-damped, outstanding shock survivability, flat amplitude response

Applications Safety crash testing, high im-pact research, biomechanical studies, shock testing

Safety crash testing, high im-pact research, biomechanical studies, shock testing

Data sheet M0052M30_003-097 M0052M30_003-097

1) Output is ratiometric to excitation voltage2) Integral up to a cable length of 360 inches available


www.kistler.com 33

Triaxial, Gas-damped Accelerometer

Technical Data Type M0053A000500... M0053A002000...



Frequency response

X axis, ±1 dB Hz 0 ... 1 500 0 ... 2 500

Y axis, ±1 dB Hz 0 ... 1 500 0 ... 2 500

Z axis, ±1 dB Hz 0 ... 3 000 0 ... 4 500



Amplitude non-linearity, of reading % FSO ±1 ±1

















Cable #30 AWG conductors, PFA insulated, braided shield, PU jacket

#30 AWG conductors, PFA insulated, braided shield, PU jacket

Characteristics Gas-damped MEMS sensing elements, mechanical stops for high overload protection, easy mounting

Gas-damped MEMS sensing elements, mechanical stops for high overload protection, easy mounting

Applications Safety crash testing, impact testing, off road testing, vehicle testing

Safety crash testing, impact testing, off road testing, vehicle testing

Data sheet M0053A00_003-098 M0053A00_003-098

1) Output is ratiometric to excitation voltage


www.kistler.com34

Uniaxial, Gas-damped Accelerometer

Technical Data Type M1200M300500... M1200M301000...


Sensitivity 1) @ 10 VDC excitation mV/g 0,40 0,15

Frequency response, ±5 % Hz 0 ... 2 000 0 ... 3 000



Amplitude non-linearity, of reading % FS ±1 ±1










Thermal sensitivity shift (0 ... 50 °C) %/°C ±0,2 ±0,2






Weight grams <2,5 <2,5



Characteristics Mechanical overload stops provide high shock protection, easy mounting in hard to get places on vehicles

Mechanical overload stops provide high shock protection, easy mounting in hard to get places on vehicles

Applications Crash testing, crush zone tes-ting, impact testing, off-road testing, transportation testing

Crash testing, crush zone tes-ting, impact testing, off-road testing, transportation testing

Data sheet M1200M30_003-102 M1200M30_003-102



www.kistler.com 35

Uniaxial, Gas-damped Accelerometer

Technical Data Type M1201F0500... M1201F1000...






















Weight grams <2,5 <2,5



Characteristics High shock protection in rugged applications, easy mounting in hart to get places on vehicles under test

High shock protection in rugged applications, easy mounting in hart to get places on vehicles under test

Applications Crash testing, crush zone tes-ting, impact testing, off-road testing, transportation testing

Crash testing, crush zone tes-ting, impact testing, off-road testing, transportation testing

Data sheet M1201F_003-103 M1201F_003-103



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Triaxial, Gas-damped Accelerometer

Technical Data Type M1203A000500... M1203A001000...






Amplitude non-linearity, of reading % FS ±1 ±1
















Weight grams 20 20



Characteristics Mechanical overload stops provide high shock protection, easy mounting in hard to get places on vehicles

Mechanical overload stops provide high shock protection, easy mounting in hard to get places on vehicles

Applications Crash testing, vehicle testing, impact testing, off-road tes-ting, transportation testing

Crash testing, vehicle testing, impact testing, off-road tes-ting, transportation testing

Data sheet M1203A_003-104 M1203A_003-104



www.kistler.com 37

Uniaxial Accelerometer

Technical Data Type M0101A001000...

Measuring range g ±1 000

Sensitivity 1) (min./max.) mV/g 0,12/0,30

Frequency response

±5 % Hz 0 ... 3 000

±1 dB Hz 0 ... 6 000

Amplitude non-linearity % ±1

Damping ration 0,15

Transverse sensitivity % <3

Shock limit g 5 000

Zero acceleration output mV ±50

Excitation VDC 2 ... 10

Input resistance Ω 2 400 ... 6 000

Output resistance Ω 2 400 ... 6 000

Insulation resistance, @ 50 VDC MΩ >100

Ground isolation from mounting surface

Thermal zero shift (0 ... 50 °C) %/°C ±0,05

Thermal sensitivity shift (0 ... 50 °C) %/°C –0,20 ... 0,05



Humidity, epoxy sealed IP65

Case material/cover material anodized aluminium

Mounting adhesive

Weight grams <2,35


Characteristics Overload stops provide high shock protection in rugged applications; easy mounting in hard to get places on vehicles under test.

Applications Crash testing, crush zone tes-ting, impact testing, off-road testing and transportation testing.




www.kistler.com38

High-voltage Signal Processing Module


Input voltage V ±1 000

Output voltage V ±2,5

Output DC voltage potential 1) V 5

Sensitivity amplification (typ.) mV/V 2,5

Resolution (noise) mV <2,5

Input resistance MΩ 10

Accuracy 2) % <0,1

Amplitude non-linearity (FS) % 0,025

Band width (3 dB) kHz 0 ... 10

Galvanic isolation

CMV, input - output 3) (max.) V rms 1 500

Stability with temperature change

ZMO change µV/°C ±120

sensitivity change %/°C ±0,0075

Zero measurand output mV <1

Output resistance (±1 %) Ω 2x560

Supply voltage (±0,2) V 10

Current consumption mA <30

Crash firmness 4) g 200

Operation temperature range °C 0 ... 70


Dimensions mm 87x68x24,6

Characteristics Input voltage ±1 000 V, gal-vanic isolation up to 1 500 V, shock resistand up to 200 g, band width up to 10 kHz, li-nearity error better ±0,025 %, ID module integrable.

Applications Crash measuring technique for potentialfree measuring of voltages up to 1 000 V.


1) All measured values relate to the output ±2,5 V2) Inc. linearity, hysteresis (FS; optional 0,01)3) According to ANSI/IEEEC37.90.14) 10 ms half sine

On-Board Measurement Instrumentation – Sensors.

www.kistler.com 39

Current and Current Pulse Sensor. Indirect Measurement of Amperage

Technical Data Type M703A... M703B... M705A...

Measuring range 1) (typ.)

Overload 30 A (Type M70xHSI2) A ±15 ±15 ±15




Sensitivity2) (typ./min./max.)

at 10 V mV/A 37/20/50 37/20/50

at 15 V mV/A 18/10/30

Amplitude non-linearity (typ./max.)

Measurement range ±15 A % 0,3/1 0,3/1 0,3/1

Hysteresis (typ./max)

Measurement range ±15 A % 0,2/1 0,2/1 0,2/1

Zero measurand output (typ./max.)

at 10 V mV ±40/±100 ±40/±100

at 15 V mV ±40/±100

Polarity (during current flow in dir. of arrow) positive positive positive

Response time (typ.) µs 3 3 3

Supply voltage 2) VDC 5 ... 10,5 9 ... 20 5 ... 10,5

Supply current at 10 V (typ.) mA 18 9 18

Shock resistance (pulse width >2 ms) g 2 000 2 000 2 000

Stray current sensitivity 3) (max.)

at 10 V mV/A 1 1

at 15 V mV/A 1

Insulation resistance 4) (min.) MΩ >90 >90 >90



Housing material (black anodized) Al alloy Al alloy Al alloy


Dimensions, without closure mm 22,3x20x7 22,3x20x7 24,5x18x8,5

Appropriate for wire diameters of mm 2,7 ... 3 2,7 ... 3 4,5 ... 5

Characteristics Based upon the hall measu-ring principle; enables the in-direct measuring of amperage in a wire.

Based upon the hall measu-ring principle; enables the in-direct measuring of amperage in a wire.

Based upon the hall measu-ring principle; enables the in-direct measuring of amperage in a wire.

Applications Chronological detection of trigger occurrences in compo-nent or crash tests as well as controlling the amperage in the cables in case of a crash.

Chronological detection of trigger occurrences in compo-nent or crash tests as well as controlling the amperage in the cables in case of a crash.

Chronological detection of trigger occurrences in compo-nent or crash tests as well as controlling the amperage in the cables in case of a crash.

Data sheet M703_000-833 M703_000-833 M705_000-834

1) The sensor is available with different measuring ranges. The calibration range is adjusted accordingly2) Sensitivity changes non-linear with supply voltage. For accurate current measurings a calibration in destination supply voltage can be optionally done3) Impact of currents outside the sensor4) All wires to screen (GND), with 10 V (DC)


www.kistler.com40

Current and Current Pulse Sensor. Indirect Current Measurement


Measuring range 1) (typ.)

Overload 400 A (Type M70xHSI1) A ±300

Sensitivity2) (typ./min./max.), at 10 V mV/A 12/8/15

Amplitude non-linearity (typ./max.)

Measurement range ±150 A % 0,5/1,5

Hysteresis (typ./max)

Measurement range ±150 A % 0,5/1,5

Zero measurand output (typ./max.), at 10 V mV ±40/±100

Polarity (during current flow in dir. of arrow) positive

Frequency response, bandwidth ±3 dB kHz 0 ... 5

Supply voltage 2) VDC 4,5 ... 10,5

Supply current (typ.) mA 10

Shock resistance (pulse width >2 ms) g 200

Stray current sensitivity 3) (max.), at 10 V mV/A 3

Insulation resistance 4) (min.) MΩ >90



Housing material (black anodized) Al alloy


Dimensions mm 34,5x33x22,5

Appropriate for wire diameters of mm 13,5 ... 15

Characteristics Based upon the hall measu-ring principle; enables the in-direct measuring of amperage in a wire.

Applications The sensor is used for measuring current during durability tests of e.g. battery connections.


1) Calibration up to 150 A2) Sensitivity changes non-linear with supply voltage3) Influence of currents outside the sensor4) All wires to screen (GND), with 10 V (DC)


www.kistler.com 41

Uniaxial, Resistive Webbing Load Cell

Technical Data Type M51111A... M51111B...

Measuring range kN 16 16

Sensitivity (typ.) μV/V/kN 130 130

Bridge resistance Ω 350 350

Limit % 150 150

Insulation resistance 1) MΩ >90 >90



Amplitude non-linearity 2) (typ./max.) % ±2,0/±3,0 ±2,0/±3,0

Hysteresis 2) (typ.) % <2,4 <2,4

Zero measurand output (typ./max.) mV 1/3 1/3

Weight grams 79 77

Sensor material Titan Titan

Webbing thickness mm 1,3 1,3

Webbing width mm 50 50

Dimensions mm 65x35x16,5 65x35x16,5

Options

Supply voltage

without UPS module VDC 5 ... 15 5 ... 15

with UPS module VDC 9 ... 12 9 ... 12

Current consumption (typ.)

without UPS module mA 30 30

with UPS module mA 40 40

Cable outlet right-angled straight

Characteristics Light-weight, low linearity error, easy replaceable cable solution, UPS module inside load cell optionally available.

Light-weight, low linearity error, easy replaceable cable solution, UPS module inside load cell optionally available.

Applications Designed to measure seat belt forces during a crash test with a negligible impact on the belt's performance.

Designed to measure seat belt forces during a crash test with a negligible impact on the belt's performance.

Data sheet M51111_000-759 M51111_000-759

1) All wires to screen (GND), measured with 10 VDC2) Calibration with new standard belt (Berger 08022/2/0702)


Type M51111A...

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Off-Board Measurement Instrumentation – Multicomponent Force Systems.

Modular Triaxial SmartCrash® Barrier

Technical Data Type 9655AQ...

Measuring range

Fx kN 0 ... 500

Fy, Fz kN ±100

Dimensions (LxWxH) 1) m 2x1x1,205

Rental possibilities availability on request

CharacteristicsSmartCrash® barrier with triaxial piezoelectric crash elements, each with integrated Microdau®

incl. non-volatile flash data memory for ma-ximum data security during crash testing.

ApplicationsFrontal crash tests and different offset crash tests according current crash test regulations.

Data sheet 9655A_000-522

Triaxial Force Plate for RCAR Bumper Instrumentation

Technical Data Type Z20616

Measuring range

Fx kN 0 ... 500

Fy, Fz kN ±200

Dimensions (LxWxH) m 1,5x0,248x0,171

CharacteristicsTriaxial RCAR bumper instrumentation with in-tegrated charge amplifier and summaring data output of Fx, Fy and Fz. Can be easily mounted between front and rear structure element of the standard RCAR bumper.

ApplicationsCrash tests.

Data sheet on request

SmartCrash® and Microdau® are registered trademarks of Kistler Holding AG.

1) Other sizes on request

Triaxial Force Plate for RCAR/AZT Crash Shield for Movable Crash Barriers

Technical Data Type 9657A1Q

Measuring range

Fx kN 0 ... 500

Fy, Fz kN ±100

Dimensions (LxWxH) m 1x0,5x0,188

Side corner radius r mm 150

Top corner radius r mm 50

CharacteristicsTriaxial RCAR/AZT crash shield to instrument movable crash barriers (trolleys) with integrated charge amplifier and summing data output of Fx, Fy and Fz.



www.kistler.com 43

DTI DiMod. Digitization Module

Technical Data Type DTI307.1 DTI307.1S

Supply voltage V 5,2 ... 6 5,2 ... 6

Sensor supply V 5 + 0,075/–0,125 5 + 0,075/–0,125

Power consumption without sensor mW 60 60

Sensor input instrumentation amplifier instrumentation amplifier

Amplification factor factory preset factory preset

AD converter Bits 16 16

Effective number of bits (ENOB) Bits 15 15

Sampling rate kHz 20 20

Shunt stimulation with analog switches to ground and +5 V shunt as hole resistance

with analog switches to ground and +5 V shunt as hole resistance

Memory EEPROM (usable) kByte 2,6666 2,6666

Communication RS-485

Transmission of data MBit/s 6 6

Commands/messages kBd 115 115


Dimensions (LxWxH) mm 11x9x6 22x8

Characteristics Decentralized and sensor close signal pro cessing and digitization of the recorded measuring data. Data transfer to central data recorder via RS-485 bus lines. One chan-nel per device.

Decentralized and sensor close signal pro cessing and digitization of the recorded measuring data. Data transfer to central data recorder via RS-485 bus lines. One chan-nel per device.

Applications For integration into standard dummy sensors and load cells. Housing and sensor upgrades are available.

For integration into standard dummy sensors and load cells. Housing and sensor upgrades are available.

Data sheet DTI307_003-081 DTI307_003-081

In-Dummy Data Acquisition Systems – DAQ Modules.

www.kistler.com44

DTI DiMod. Digitization Module

Technical Data Type DTI307.3 DTI307.3S

Supply voltage V 5,2 ... 6 5,2 ... 6

Sensor supply V 5 + 0,075/–0,125 5 + 0,075/–0,125

Power consumption without sensor mW 120 120

Sensor input instrumentation amplifier instrumentation amplifier

Amplification factor factory preset factory preset

AD converter Bits 16 16

Effective number of bits (ENOB) Bits 15 15

Sampling rate kHz 20 20

Shunt stimulation with analog switches to ground and +5 V shunt as hole resistance

with analog switches to ground and +5 V shunt as hole resistance

Memory EEPROM (usable) kByte 8 8

Communication RS-485

Transmission of data MBit/s 6 6

Commands/messages kBd 115 115


Dimensions (LxWxH) mm 10x10x10 24,8x18,8

Characteristics Decentralized and sensor close signal pro cessing and digitization of the recorded measuring data. Data transfer to central data recorder via RS-485 bus lines. Three inde-pendent channels per device.

Decentralized and sensor close signal pro cessing and digitization of the recorded measuring data. Data transfer to central data recorder via RS-485 bus lines. Three inde-pendent channels per device.

Applications For integration into standard dummy sensors and load cells. Housing and sensor upgrades are available.

For integration into standard dummy sensors and load cells. Housing and sensor upgrades are available.



www.kistler.com 45

Data Recorder. In-Dummy Data Recording Module

Technical Data Type DTI304.04 DTI304.08 DTI304.12

DTI pins 4 8 12

Measuring channels 48 96 144

Recording time s 60 60 65

Trigger T-zero T-zero T-zero

Synchronization Hz 1 000 1 000 1 000

Communication

RS-485 MBit/s 6 6 6

Ethernet MBit/s 100 100 100

Memory MByte 128 256 384

Supply voltage V 5,7 5,7 5,7

Weight, ca. grams 100 145 140

Volume, ca. cm3 48 85 97

Dimensions (LxWxH) mm 56x43x36 56x63x36 78x50x25

Buffer battery memory

Type Lithium-Polymer Lithium-Polymer Lithium-Polymer

Buffer time h >48 >48 >48

Characteristics Centerally positioned in-dummy data recorder with RAM data storage for DTI DiMod modules. Interconnec-tion between data recorder and DiMod modules via RS-485 bus.

Centerally positioned in-dummy data recorder with RAM data storage for DTI DiMod modules. Interconnec-tion between data recorder and DiMod modules via RS-485 bus.

Centerally positioned in-dummy data recorder with RAM data storage for DTI DiMod modules. Interconnec-tion between data recorder and DiMod modules via RS-485 bus.

Applications Safety crash testing (direct assembling in crash test dum-mies together with the UPS power supply).

Safety crash testing (direct assembling in crash test dum-mies together with the UPS power supply).

Safety crash testing (direct assembling in crash test dum-mies together with the UPS power supply).

Accessories

System cable for data recorder 1) Type on request on request on request

System cable for UPS power supply 1) Type on request on request on request

Power supply Type DTI304.01 DTI304.02 DTI304V.02

Data sheet DTI304_003-063 DTI304_003-063 DTI304_003-063



www.kistler.com46

UPS Power Supply. For DTI In-Dummy Data Recorders

Technical Data Type DTI304.01 DTI304.02 DTI304V.02

Accumulator Lithium-Polymer Lithium-Polymer Lithium-Polymer

Supply voltage V 36 ... 70 36 ... 70 36 ... 70

Buffer time min. >10 >10 >10

Accumulator

Voltage V 7 7 7

Capacity mAh 360 740 740

Power W 15 30 25

Characteristics Centerally positioned in-dummy rechargeable battery for power supply without ex-ternal feeding. With charging circuit for battery and monito-ring of residual capacity.

Centerally positioned in-dummy rechargeable battery for power supply without ex-ternal feeding. With charging circuit for battery and monito-ring of residual capacity.

Centerally positioned in-dummy rechargeable battery for power supply without ex-ternal feeding. With charging circuit for battery and monito-ring of residual capacity.

Applications Safety crash testing (direct assembling in crash test dummies together with data recorders).

Safety crash testing (direct assembling in crash test dummies together with data recorders).

Safety crash testing (direct assembling in crash test dummies together with data recorders).

Accessories

Dummy system cable 1) Type on request on request on request

Cable to data recorder 1) Type on request on request on request

Data sheet DTI304_003-064 DTI304_003-064 DTI304_003-064



www.kistler.com 47

Data Recorder. In-Dummy Data Recording Module (Flex PLI)

Technical Data Type DTI327.02 DTI327.04 DTI327V.04

DTI pins 2 4 4

Measuring channels 24 48 48

Recording time s 30 30 30

Trigger T-zero T-zero T-zero

Synchronization Hz 1 000 1 000 1 000

Communication

RS-485 MBit/s 6 6 6

Ethernet MBit/s 100 100 100

Memory MByte 64 64 64

Supply voltage V 5,5 5,5 5,5

Weight grams 120 120 120

Dimensions (LxWxH) mm 82x42x14 84x42x19 84x42x21


Type Lithium-ion Lithium-ion Lithium-ion

Supply voltage V 6,2 ... 8,4 6,2 ... 8,4 6,2 ... 8,4

Buffer time s >420 >120 >420

Characteristics Core element for recording in-dummy measuring values. Detects and centrally stores measurement data and signals of up to 48 sensors during the crash test. The measurement data are peripheral prepared and digitized by DiMods.

Core element for recording in-dummy measuring values. Detects and centrally stores measurement data and signals of up to 48 sensors during the crash test. The measurement data are peripheral prepared and digitized by DiMods.

Core element for recording in-dummy measuring values. Detects and centrally stores measurement data and signals of up to 48 sensors during the crash test. The measurement data are peripheral prepared and digitized by DiMods.

Applications Especially designed for recor-ding measurement data in Q-dummies (direct assembly in child dummy series together with the UPS power supply).

Especially designed for recor-ding measurement data in the Flex PLI ("Flexible Pedestrian Legform Impactor"). Records data during freeflight phase and the following impact at the vehicle.

Especially designed for recor-ding measurement data in Q-dummies (direct assembly in child dummy series together with the UPS power supply).

Accessories

Connector box Flex PLI ConnBox 1) Type DTI327.104 DTI327.104 DTI327.104

Docking cable 1) Type non-detachable cable DTI327K02 non-detachable cable

Data sheet on request DTI327_003-068 on request



www.kistler.com48

nxt32 Data Acquisition Module

Technical Data Type K3870A

Input voltage range V ±2,5

Programmable gain 1 ... 10 000

AD converter Bis 16

Signal bandwidth, max. kHz 40

Effective number of bits (ENOB) Bits 15,5

Bridge excitation V/mA 0 ... 5/20

Filter adaptive

Sampling rate, max. (on all channels) kHz 100

Shunt check yes

Sensor ID verification Dallas

Recording time (32ch@20kHz), flex. memory s 529

Trigger recorder and trans. modus

Communication

USB MBit/s 12

Ethernet MBit/s 100


Operating voltage V 19 ... 60

Battery

Type Lion

Time for typical usage min. 10

Memory flash

Programmable offset compensation yes

Sense lines yes

Shunt check via shunt emulation on all 4 quadrants

Mass grams 200

Dimensions (LxWxH) mm 25x54x85

Characteristics Used for nxt in-dummy sys-tems and on-board systems, 32 analog/16 digital channels, daisy chaining of several units without a hub, exceeds SAE J211 and ISO 6487, direct recording in flash memory.

Applications Acquisition module for simul-tanous data recording in crash testing applications.

Accessories

KiDAU classic on-board adapter Type on request

KiDAU advanced on-board adapter Type on request

WS-50 nxt installation kit Type on request

WS-5 nxt installation kit Type on request

Data sheet K3870A_003-012


www.kistler.com 49

KiDAU Advanced/Classic/Basic On-Board Adapter

Technical Data Type K3880B... K3881A... K3882B...

Input voltage, relating to –EXC V 18/–5 18/–5 5/–2,5

Programmable gain 0,5 ... 10 000 0,5 ... 10 000 1 ... 10 000

Bridge excitation, regulated on each channel V 0 ... 18 0 ... 10 0 ... 5

AD converter Bits 16 16 16

Programmable bridge completion yes yes yes

Maximum rated output, overall consump. res. mA 60 20 20

Filter adaptive anti-aliasing adaptive anti-aliasing adaptive anti-aliasing

Resolution Bits 16 16 16

Sampling rate, max. kHz 100 100 100

Programmable offset compensation yes yes yes

Signal bandwidth, max. kHz 40 40 40

Sense lines available on socket yes yes yes

Shunt check 2 quadr., internal resistor 2 quadr., internal resistor 2 quadr., internal resistor

Sensor ID verification Dallas Dallas Dallas

Digital inputs 16 16 16

Memory non-volatile flash non-volatile flash non-volatile flash

Recording time (32 ch @ 20 kHz), flex. mem. s 529 529 529

Trigger double trigger, 1 x fixed level trigger, start stop

double trigger, 1 x fixed level trigger, start stop

double trigger, 1 x fixed level trigger, start stop

Supply voltage V 19 ... 60 19 ... 60 19 ... 60

Shock g 100 100 100

Communication 100BaseTX WLAN 100BaseTX 100BaseTX

Ethernet MB/s 100/10 100/10 100/10

Operation voltage V 19 ... 60 19 ... 60 19 ... 60

Battery (time for typical usage) Lion (25 min.) Lion (20 min.) Lion (10 min.)

Interfaces CrashLink®, USB, CAN CrashLink®, in and out CrashLink®, in and out

Remarks CAN logger built in – –

Weight kg 1,7 1,7 1,26

Dimension (LxWxH) mm 231x64x70,5 231x64x70,5 210x64x65,5

Characteristics KiDAU Advanced.Non-volatile flash data memory for maximum of data security. One channel CAN bus for recording. Constant current output available on each channel. WLAN module optionally available. With ex-tended Lion battery for up to 25 minutes.

KiDAU Classic.Non-volatile flash data memory for maximum of data security. With extended Lion battery for up to 20 minutes.

KiDAU Basic.Non-volatile flash data memory for maximum of data security. With extended Lion battery for up to 10 minutes.

Applications On-board adapter for crash tests.

On-board adapter for crash tests.

On-board adapter for crash tests.

Data sheet K3880B_003-117 K3881A_003-115 K3882B_003-116

Type K3880B...

On-Board Data Acquisition Systems – KiDAU and KiHUB Systems.

www.kistler.com50

KiHUB Advanced and KiHUB On-Board Adapter

Technical Data Type K3878A... K3879A...

Trailing cable detect SR deleay ms 200 200

Trigger bus distribution delay µs 33 33

Minimum trigger pulse µs 3 3

Interface 1 ... 6 Ethernet, twisted pair Mbps 100 100

Trailing cable Ethernet, twisted pair Mbps 100 100

CrashLink® Ethernet coax 50 Ω Mbps 10 10

Power distribution

Fuse opens at 14 A after max. s 60 60

Fuse opens at 7 A after min. h 4 4

Power supply VDC 20 ... 60 20 ... 60

Power consumption W 20 18

Operating temperature range °C 0 ... 40 0 ... 40

Storage temperature range

Long term °C –25 ... 20 –25 ... 20

Short term °C –25 ... 50 –25 ... 50

Humidity, max. (non-cond.) % 80 80

Shock resistance, peak 1) g 100 100

Vibration resistance, random noise 2) grms 5,4 5,4

Weight kg 1,3 1,2

Dimensions (LxWxH) mm 231x64x70,5 231x64x70,5

Trigger bus T0 out to T0 out µs 1,6 –

Min. T0 out turn on time µs 2 –

Min. output trigger pulse s 2 –

Min. input trigger pulse µs 10 –

USB port full speed, USB 2.0 Mbps 12 –

USB power out 5 V VDC 4,9 ... 5,1 –

USB 5 V out max. current ADC 0,6 –

USB power out DUMPOW VDC CLPOW ... 31 –

USB DUMPOW max. current ADC 1,1 –

Characteristics KiHUB Advanced.Multiport Ethernet switch.

KiHUB.Multiport Ethernet switch.

Applications On-board adapter for linking Kistler on-board measurement systems and ATDs in crash tests.

On-board adapter for linking Kistler on-board measurement systems and ATDs in crash tests.

Data sheet K387x_003-082 K387x_003-082

1) Half sine wave for 6 ms in all axes2) 30 min. in all axes (5 ... 1 000 Hz)

On-Board Data Acquisition Systems – KiDAU and KiHUB Systems.

www.kistler.com 51

COMBox and MiniCOMBox. Port Connector Box

Technical Data Type DTI312... DTI312.03

Recorder interface 7 3

Trigger

RS-485 T-zero T-zero

Contact T-zero T-zero

Synchronization Hz 1 000 1 000

MIL bus

Sampling rate kHz 50 -

Control/status bit (5 V CMOS) 10/10 -

Communication

RS-485 MBit/s 6 6

Ethernet MBit/s 10/100 10/100

Supply voltage V 36 ... 60 36 ... 60

Weight grams 1 450 350

Dimensions (LxDxH) mm 165x55x125 165x25x70

UPS Power Supply

Accumulator Nickel metal hydride Nickel metal hydride

Supply voltage V 36 ... 60 36 ... 60

Accumulator

Voltage V 42 42

Charge mAh 2 000 2 000

Dimensions (LxDxH) mm 165x115x46 165x115x46

Weight grams 1 400 1 400

Characteristics Central port connector for DTI measurement technology in the vehicle or on sleds both for in-dummy and on-board data recording.

Central port connector for DTI measurement technology in the vehicle or on sleds both for in-dummy and on-board data recording.

Applications On-board adapter for linking Kistler on-board measurement systems and ATDs in crash tests.

Central on-board element for the crash test together with other DTI devices (e.g. data recorder, airbag timer, ...) when there is not sufficient space in the vehicle or on the sled or when the number of channels of the measurement is reduced.

Accessories

UPS power supply (for crash test without trailing cable or for the purpose of system security), 1)

Type DTI335U.42 DTI335U.42



On-Board Data Acquisition Systems – DTI Systems.

www.kistler.com52

Data Recorder. On-Board Data Recording Module

Technical Data Type DTI304R.08

DTI ports 9

Measuring channels 96

Recording time s 60

Trigger T-zero

Synchronization Hz 1 000

Communication

RS-485 MBit/s 6

Ethernet MBit/s 100

Memory MByte 256

Supply voltage V 5,7

Weight grams 145

Dimensions (LxWxH) mm 198x70x20


Type Lithium-Polymer

Buffer time h >48

UPS Power Supply

Accumulator Lithium-Polymer

Supply voltage V 36 ... 70

Buffer time min. >10

Accumulator

Voltage V 7

Capacity mAh 740

Power W 25

Characteristics Core element for recording on-board measuring values. The data recorder can be used for recording measuring valu-es of 96 DiMod channels.

Applications Especially designed for assem-bling in the rack and serves for on-board data acquisition during a vehicle or sled crash test.

Accessories

System cable for connecting data recorder and COMBox/MiniCOMBox 1)

Type on request

Sled/vehicle cable harness (RS-485 bus wiring), customized

Type on request

Data sheet DTI304R.08_003-084



www.kistler.com 53

Crashlink/DTI Interface Module

Technical Data Type DTI378.10

Supply voltage

CrashLink® 1 V 24 ... 32

CrashLink® 2 V 24 ... 60

DTI System connection V 36 ... 60

Communication

CrashLink® 1 Ethernet 10Base2

CrashLink® 2 Ethernet 10Base-T/100Base-T

DTI System connection Ethernet 10Base-T/100Base-T

Active RS-485 T-0

CrashLink® 1 T-0 minus > T-0 plus

CrashLink® 2 T-0 minus > T-0 plus

DTI System connection T-0 plus > T-0 minus

Dimensions (LxDxH) mm 198x104x34,5

CharacteristicsInterface module for CrashLink® 1 and CrashLink® 2 devices with the DTI system connection.

ApplicationsConnects CrashLink® 1 and/or CrashLink® 2 devices.


MIL-Bus Interface

Technical Data Type DTI312.20

Supply voltage V 11 ... 60

Transmission format 1553-Mil-Bus

Inputs

Type Optical coupler

Usable range V 4 ... 32

Input current, from (at 4 V) mA 1

Input current, to (at 32 V) mA 4

Activated at V >3

Dimensions (LxDxH) mm 180x180x100

CharacteristicsConnection to a crash vehicle via two fiber op-tics in a trailing cable. Time-critical transmission of signals in both directions.



MIL-Bus-Interface DTI312.20

1Ein

Aus

J

1

2

K

PWR Sync

2

3

3

4

4

5

5

6

6

7

7

8

8

9

9

10

10

to

to

Trig

Trig


www.kistler.com54

Airbag Timer KiTimer

Technical Data Type K3889A

Number of channels 16

Ignition power A 2,0 (±0,15)

Ignition delay ms 2,5 (±0,10)

Timer

Delay, programmable ms 0 ... 999,9

Sampling rate kHz 20

Memory MB/chan. 1

Recording duration s 26

Trigger

RS-485 T-zero

Ethernet Mbit/s 100

Power supply V 20 ... 60

Power consumption mm 165x90x68

Operation temperature range °C 0 ... 35

Weight grams 3 500

Dimensions (LxWxH) mm 231x138x97,5

Battery

Type Nickel-metal hydrite

Cells units 36

Nominal voltage V 43,2

Charge capacity mAh 800

Operating time h 1

CharacteristicsCrashLink® interface, 16 channels, compatible to CrashDesigner, extended battery technology for up to 30 minutes.

ApplicationsTriggers airbag events in crash tests and on sled test stands.

Data sheet K3889A_003-149

On-Board Data Acquisition Systems – Airbag Timer.

CrashLink® is a registered trademark of Kistler Holding AG.

www.kistler.com 55

Crash Test Software.

Minidau® is a registered trademark of Kistler Holding AG.Windows® is a registered trademark of Microsoft Corporation.

CrashDesigner and CrashDesigner Lite. Crash Test Control Software

Technical Data Type KKT-CDE... KKT-CDL

Requirements client

Hardware Pentium computer 1 GHz, memory 1 GB, TCP/IP, HDD 40 GB or more

Pentium computer 1 GHz, memory 1 GB, TCP/IP, HDD 40 GB or more

Software Java Virtual Machine 1.5, 1.6 or 1.7 (not 1.6.0_01 ... 1.6.0_05), Windows® 7/8. The setup of Crash-Designer 2.8.3 contains Java JRE 1.7.0_51

Java Virtual Machine 1.5, 1.6 or 1.7 (not 1.6.0_01 ... 1.6.0_05), Windows® 7/8. The setup of Crash-Designer 2.8.3 contains Java JRE 1.7.0_51

Requirements server depends on number of simultaneous users Windows®/Linux

no server required

Supported database Oracle, MySQL, SQL Server, Hypersonic, ...

no database required

Supported hardware Minidau® Classic and Minidau® Advanced (mo bile and sta tionary versions, Dig48) with 8 ... 96 ch systems; airbag timer 8 or 12 ch (with and without recorder module); Microdau® based nxt in-dummy DAS systems; Kistler SmartCrash® Barriers; nxt/DTI in-dummy DAS systems; KiDAU and KiDAU Advanced systems; KiTimer Type K3889A; DTI Timer Type DTI328.16

Minidau® Classic and Minidau® Advanced (mo bile and sta tionary versions, Dig48) with 8 ... 96 ch systems; airbag timer 8 or 12 ch (with and without recorder module); Microdau® based nxt in-dummy DAS systems; Kistler SmartCrash® Barriers; nxt/DTI in-dummy DAS systems; KiDAU and KiDAU Advanced systems; KiTimer Type K3889A; DTI Timer Type DTI328.16

Licensing via USB hardlock key or license file

via license file

Characteristics Main functions are sensor and DAQ management, test administration, test execution

Main functions are sensor and DAQ management, test administration, test execution

Applications CrashDesigner is an easy software application for data acquisition purposes of crash tests

CrashDesigner is an easy software application for data acquisition purposes of crash tests

Data sheet KKT-CDE_003-004 KKT-CDL_003-151

www.kistler.com56

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Kistler GroupEulachstrasse 228408 Winterthur SwitzerlandTel. +41 52 224 11 11

www.kistler.com

Offices inEurope, Asia, Americas, Australia

Crash & Safety Catalogue...enhanced by mature software packages tried and tested over the years....

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Transcript of Crash & Safety Catalogue...enhanced by mature software packages tried and tested over the years....