Crane wheels - Karl · PDF fileCrane wheels with smooth bore DIN 15 049 KG 010.1 or with...

worldwide movement with wheels from

WE´LL KEEP YOU ON THE MOVE

Crane wheels

LR-08/2010 3

Product overview

Description Karl Georg Standard

DIN*Standard

Nomi-nal - ∆

Page

Cranewheelswithsmoothbore/featherkeyway.... KG010.1................ DIN15049.............. 160– 630................ 4

Cranewheelswithslidebearing.............................. KG010.2................ DIN15049.............. 160– 630................ 8

Wearingwashers...................................................... KG010.3................ DIN15069.............. 40– 80................ 10

Wheelaxleswithlubricationbore............................. KG010.4.................................................. 40– 80................ 11

Pinions...................................................................... KG010.5...................................................................................... 12

Wheelaxleswithoutlubricationbore....................... KG010.6.................................................. 40– 60................ 13

Axlemounting............................................................................................. DIN15058................................................ 15WheelswithslidebearingforuseinoldDemagtypeofcranes..........................................................

KG012.....................................................300– 630

................16

WheelsforrotatingshaftsforuseinoldDemagtypeofcranes..........................................................

KG013.....................................................200– 250

................18

Wheelswithgroovedballbearing........................... KG014................... DIN15049.............. 200– 400................ 20

Wheelswithprecision-cylindricalrollerbearing...... KG015................... DIN15049.............. 160– 630................ 22

Wheelswithsinglewheelflange.............................. KG020................... DINEN10024 130– 300................ 24DINEN10034

Wheelaxle................................................................ KG020.1.................................................. 30– 65................ 27

Wheelswithantifrictionbearingandbush.............. KG030................... DIN15049.............. 200– 630................ 28

Internalbushingforcranewheels........................... KG030................... DIN15049.............. 200– 630................ 31

Wheelswithslidebearingwithoutgearring............................................... DIN15074.............. 200–1250................ 32

Wheelswithslidebearingwithgearring.................................................... DIN15075.............. 200–1250................ 34

Wheelswithself-aligningrollerbearingwithoutgearring......................... DIN15078.............. 200–1250................ 36

Wheelswithself-aligningrollerbearingwithgearring............................... DIN15079.............. 200–1250................ 38

Gearrings,screwed-on.............................................................................. DIN15082-1........... 200–1250................ 40

Gearrings,pressed-on............................................................................... DIN15082-2........... 315– 500................ 42

Bandages,machined.................................................................................. DIN15083.............. 400–1250................ 44

Covers......................................................................................................... DIN15084................................................ 46

Internalbushingandspacerrings.............................................................. DIN15086................................................ 48

Driven-andnondrivenwheelsets............................................................... DIN15090.............. 315–1000................ 50

Cranewheelsfordrivenandnondrivenwheelsets.................................... DIN15093.............. 315–1000................ 56

Connectionflangesforarticulatedshaft..................................................... DIN15452.............. 150– 435................ 58

Cranewheelsforhalf-shaftwithoutgearring............................................. TGL34964............. 200–1000................ 60

Cranewheelsforhalf-shaftwithgearring.................................................. TGL34965............. 200–1000................ 62

Gearringsforcranewheels........................................................................ TGL34966............. 140– 800................ 64

Cranewheelswithcornersupport(driven/nondrivenwheelsets)............. TGL34968............. 320– 900................ 66

Cranewheels.............................................................................................. TGL34968............. 320– 900................ 72

Basisofcalculationforcranewheels......................................................... DIN15070................................................ 74

Correlationrunningsurfaceprofilesandcranerail/wheel-Ø...................... DIN15072................................................ 77

Cranerails......................................................................................................................................................................... 78

*DIN=GermanInstituteforStandardization

4 LR-08/2010

DesignationofacranewheelformAwithgearring,nominaldiameterd1=300mm,gaugeb1=50mm,borediameterd4=80mmH7,module3andnumberofteeth110:

Crane wheel A 300 × 50 × 80 H7 – 3 × 110 KG 010.1

Form A withgearringForm B withoutgearring

Material:Wheelbody- ∆160–500 C45dropforgedWheelbody-∆630 GE420(GS-70)withribs

Other material and dimensions on request.

Crane wheels with smooth bore DIN 15 049 KG 010.1orwithfeatherkeywaytoDIN6885-1

form Awithgearring form Bwithoutgearring

LR-08/2010 5

1)Thedimensionofthegaugerecessb1andborediameterd4tobestatedwithorder.

2)Moduleandnumberofteethtobestatedwithorder.

ToothformaccordingtoDIN867withoutprofilecorrection.

Pressureangle20degree.

3)Thewheel loadsstatedareobtained from themaximumpermis-siblepressurebetweenwheelandrailwithmaximumpossiblerailheadwidthofthecorrespondingwheelandvª40m/min.

Form Awithgearring Form Bwithoutgearring

Crane wheels with smooth bore DIN 15 049 KG 010.1orwithfeatherkeywayaccordingtoDIN6885-1

wheel-Ød1

h11

b11) b2 d2 d4

1)

H7

d5 l l1 gearring2)

(FormA)unitweight

ª[kg]wheelload

[kg]3)

mo-dule

numberofteeth

d6

d7 Form

AFormB

160 30-60 80 186 30-65 85 95 402,5 72

180185

10 8,5 33003 60 186

200 30-60 80 232 30-90 117 95 403 75 225 231

17,5 16 43004 56 224 232

250 30-60 80 274 40-110 142 120 403 88

264270

30 25 56004 66 272

300 35-65 90 336 40-120 152 120 453 110 330

336 43 37 72504 82 328

315 40-75 100 348 50-130 167 140 50 4 85 340 348 54 48 9000

400 40-75 100 432 50-160 197 140 50 4 106 424 432 86 71 11900

500 50-85 110 540 60-180 230 170 55 6 88 528 540 156 125 17000

630 55-95 120 680 80-130 180 200 60 8 83 664 680 235 181 22100

6 LR-08/2010

Examples of possible types of the running surface and of the crane wheels.Desired type and dimensions to be stated with order.

Wheels with smooth bore DIN 15 049 KG 010.1orwithfeatherkeywayaccordingtoDIN6885-1

Type 1 TravelwheelformA

withoutwheelflanges,withgearing

Type 2 TravelwheelformB

withsinglewheelflangeonoverhanginghub


withsinglewheelflangeonflushhub

Type 4 TravelwheelformBwithshortenedhub

LR-08/2010 7

Crane wheels with smooth bore DIN 15 049 KG 010.1orwithfeatherkeywayaccordingtoDIN6885-1

Type 5 TravelwheelformBwithoutwheelflanges


withboreforlockingelements

BorewithfeatherkeywayaccordingtoDIN6885-1 Runningsurfaceandwheelflangesurfaces

hardenedfreeofslip(e.g.formaterialC45HRc38–46,hardeningdepth3–4mm)

Examples of possible types of the running surface and of the crane wheels.Desiredtypeanddimensionstobestatedwithorder.

8 LR-08/2010

DesignationofatravelwheelformAwithgearring,nominal- ∆d1=300mm,gaugeb1=50mm,withslidebearing∆60/50ofG-CuSn7ZnPb,module3andnumberofteeth110:

Crane wheel A 300 × 50 × 60 / 50 – 3 × 110 KG 010.2


OthertypesoftherunningsurfaceseeKG010.1.

Theslidebearingsaresecuredwithsetcrewstowardstwistinganddislocation.

Material:Wheelbody- ∆160–500 C45dropforgedWheelbody- ∆630 GE420(GS-70)withribsSlidebearings G-CuSn7ZnPb(Rg7)

Other materials and dimensions on request.

SuitablewheelaxlesseeKG010.4.

Crane wheels with slide bearing DIN 15 049 KG 010.2


LR-08/2010 9

1)Thedimensionofthegaugerecessb1andborediameterd4tobestatedwithorder.




3)Thewheelloadsstatedareobtainedfromthemaximumpermissi-blepressurebetweenplainbearingandaxleforvª40m/minandanoperatingperiodupto40%.


Crane wheels with slide bearing DIN 15 049 KG 010.2

wheel-Ød1

h11

b11) b2 d2 d3

E9

d41)

H7

d5 l l1 l3 gearring2)

(FormA)unitweight

ª[kg]wheelload

[kg]3)

mo-dule

numberofteeth

d6

d7

FormA

FormB

160 30-60 80 186 40 50 85 95 40 332,5 72

180185

10 8,5 20003 60 186

200 30-60 80 232 40 50 117 95 40 333 75 225 231

17,5 16 23004 56 224 232

250 30-60 80 274 50 60 142 120 40 503 88

264270

30 25 38004 66 272

300 35-65 90 336 50 60 152 120 45 503 110 330

336 43 37 45004 82 328

315 40-75 100 348 55 65 167 140 50 56 4 85 340 348 54 48 5400

400 40-75 100 432 60 72 197 140 50 63 4 106 424 432 86 71 6700

500 50-85 110 540 70 82 230 170 55 70 6 88 528 540 156 125 9500

630 55-95 120 680 80 95 180 200 60 80 8 83 664 680 235 181 12800

10 LR-08/2010

Designationofawearingwasherforwheel- ∆d1=300mm,axle-∆d3=50mm,thicknessofthewashers=10mm:

Wearing washer 50 × 10 KG 010.3

Material:Laminatedwoodboundwithsyntheticresin(unsuitableforwetenvironment)


Wearing washers similar to DIN 15 069 KG 010.3fittingtotravelwheelsaccordingtoKG010.2,KG014andKG015

forwheel-Ød1

d3

+1,0+0,5

s

+0,2-0,2

d5

160200 40

590

10

250300 50

5110

10

315 555

12010

400 605

14010

500 705

16010

630 805

17010

LR-08/2010 11

Designationofanaxlefortravelwheel- ∆d1=300mm,axle-∆d3=50mm,length210mm:

Axle 50 × 210 KG 010.4

SuppliedwithsphericalgreasenippleAM10×1DIN71412.

Material:42CrMo4+QTorC45


Wheel axles with lubrication bore KG 010.4fittingtowheelsaccordingtoKG010.2andKG030

forwheel-∆d1

d3

f7

l4 l5 l6 a b

+0,5

t

+0,5

unitweight

ª[kg]

160200

40 190 100 30 25 8 7 1,8

250300

50 210 110 30 25 8 8 3,1

315 55 265 135 40 25 8 9 4,8

400 60 265 135 40 25 8 9 5,7

500 70 285 150 50 25 10 10 8,5

630 80 335 170 50 25 10 10 13

12 LR-08/2010

Module: 2 –15Minimum number of teeth: 12 dmin = 16 H7Material: C45or42CrMo4+QT

Alldimensionsandmaterialtobestatedwithorder.

Pinions KG 010.5

Form 1

Form 2

Form 3

Form 4

Designationofapinionform1,module3,numberofteeth18,lengthL=60mm,bore- ∆d=20H7with featherkeywayaccordingtoDIN6885-1:

Pinions 3 × 18 × 60 × 20 H7 KG 10.5 form 1

LR-08/2010 13

Designationofanaxlefortravelwheel- ∆d1=300mm,axle-∆d3=50mm,length210mm:

Axle 50 × 210 KG 010.6

Material:42CrMo4+QTorC45


Wheel axle without lubrication bore KG 010.6fittingtotravelwheelsaccordingtoKG014

forwheel- ∆d1

d3

f7

l4 a b

+0,5

t

+0,5

unitweight

ª[kg]

200 40 190 25 8 7 1,8

250300

50 210 25 8 8 3,1

315 55 265 25 8 9 4,8

400 60 265 25 8 9 5,7

LR-08/2010 15

Designationofanaxlebracketwidtha=30mm,thicknessb=8mm:

Axle bracket 30 × 8 DIN 15 058

Material:S235JR(St37)


Axle bracket DIN 15 058

a b c1 c2 d1

20 5 60 36 9

25 6 80 50 11

30 8 100 70 13

40 10 140 100 17

50 12 190 140 21

60 16 250 200 25

Theaxlebracketshavetobeplacedinway,thatthefasteningscrewsarenotstressedbythepressureoftheaxle.

1)DimensionsseewheelaxlesKG010.4,KG010.6andKG015.

16 LR-08/2010

DesignationofatravelwheelformAwithgearring,nominal- ∆d1=300mm,gaugeb1=55mm,withplainbearing∆60/50ofRg7,module3andnumberofteeth110:

Crane wheel A 300 × 55 × 60 – 3 × 110 KG 012



Theplainbearingsare securedwith setscrews towards twi-stinganddislocation.

Material:Wheelbody- ∆300–500 C45dropforgedWheelbody- ∆630 GE420(GS-70)withRibsPlainbearings G-CuSn7ZnPb(Rg7)



Crane wheels with slide bearing KG 012suitableforoldertravellingdevicesDemagbrand


LR-08/2010 17

1)Thedimensionofthegaugerecessb1tobestatedwithorder.

2)Overallwidth110mm,Hublength90mm.


ToothformaccordingtoDIN867withoutappendingmodification,



Crane wheels with slide bearing KG 012suitableforoldertravellingdevicesDemagbrand

wheel-Ød1

h11

b1 b2 d2 d3

E9

d5 l1 l2 l3 gearring2)

(formA)untiweight

ª[kg]DemagSpareno.

modu-lel

no.ofteeth

d6

d7

formA

formB

formA

formB

300 55 90 330 50 1521102)

45 90 3 110 330 336 43 3796361744 -

90 - 96361944

320 55 98 348 50 167 138 49 100 4 85 340 348 55 49 96333344 96333844

40055

98 432 60 197 138 49 100 4 106 424 432 86 7196343344 96343844

65 96345344 96345844

500 70 105 540 70 230 166 52,5 110 6 88 528 540 156 125 96353544 96352844

630 75/851) 120 680 80 180 200 60 1208 83 664 680

235 181 - -6 111 666 678

18 LR-08/2010

DesignationofatravelwheelformAwithgearring,nominal- ∆d1=200mm,gaugeb1=55mm,bore- ∆d2=45mmH7,module4andnumberofteeth58:

Crane wheel A 200 × 55 × 45 H7 – 4 × 58 KG 013


Material:C45


Crane wheels for rotating shafts KG 013withfeatherkeywayaccordingtoDIN6885-1suitableforoldertypesofthetrolleytravelingwinchesDemagbrand


LR-08/2010 19

1)Gearingcorrected,addendummodificationcoefficientx=-0,5.



Crane wheels for rotating shafts KG 013withfeatherkeywayaccordingtoDIN6885-1suitableforoldertypesofthetrolleytravelingwinchesDemagbrand

wheel-Ød1

h11

b1 b2 d2

H7

d3 d6 d7 l1 l2 m s1 s3 gearring1)

(formA)unitweight

ª[kg]Demagspareno.

mo-dule

no.ofteeth

d4

d5

formA

formB

formA

formB

formA

formB

formA

formB

200 55 105 8045

Dimensions on request

4 58Dimensions on

request

59845644 59845844

60 59834444 59834644

250 55 105 8050

4 7159885644 59885844

65 59887644 59887844

20 LR-08/2010

Designationofawheel formAwithgear ring,nominal- ∆d1=300mm,gaugeb1=50mm,completewithgroovedballbearings,module3andnuimberofteeth110:

Crane wheel A 300 × 50 – 3 × 110 KG 014



Therollingbearingsarelubricatedforlife.

Material:Wheelbody- ∆200–400 C45dropforged



Crane wheels with grooved ball bearings similar DIN 15 049 KG 014


LR-08/2010 21



ToothformaccordingtoDIN867withoutappendingmodification,


3)Thewheelloadsstatedarevalidforva40m/minwithanenduranceofapproximately5000hoursandwithmaximumpossiblerailheadwidthofthecorrespondingwheel.


Crane wheels with grooved ball bearings similar DIN 15 049 KG 014

wheel-Ød1

h11

b11) b2 d2 d3 d4

M7

d5 l l1 bearingtype

gearring2)

(formA)unitweight

ª[kg]wheelload

module no.ofteeht

d6

d7

formA

formB

[kg]3)

200 30-60 80 232 40 90 117 95 40 6308-2RS3 75 225 231

14,5 13 28004 56 224 232

250 30-60 80 274 50 110 142 120 40 6310-2RS3 88

264270

27 22 46004 66 272

300 35-65 90 336 50 110 152 120 45 6310-2RS3 110 330

336 40 34 48004 82 328

315 40-75 100 348 55 120 167 140 50 6311-2RS 4 85 340 348 50 44 5800

400 40-75 100 432 60 130 197 140 50 6312-2RS 4 106 424 432 81 66 7000

22 LR-08/2010

DescriptionofatravelwheelformAwithgearring,nominal- ∆d1=300mm,gaugeb1=50mm,completewithcylindricalrollerbearings,radialshaftsealringsandhardenedaxlewith∆d3=50mm,module3andnumberofteeth110:

Crane wheel A 300 × 50 – 3 × 110 KG 015


Crane wheels with precision similar to DIN 15 049 KG 015cylindrical roller bearings


Dimensions of the appropriate wheel axle

forwheel- ∆d1

d3

f7

l4 l5 a b

+0,5

t

+0,5

unitweight

ª[kg]

160 200

40 190 110 25 8 7 1,8

250 300

50 210 120 25 8 8 3,1

315 55 265 140 25 8 9 4,8

400 60 265 140 25 8 9 5,7

500 70 285 150 25 10 10 8,5

630 80 335 160 25 10 10 13,0

OthertypesoftherunningsurfacesseeKG010.1.

Therollerbearingsaresealedwithradialshaftsealringsonbothsidesandnotgreased

Material:Wheelbody- ∆160–500 C45dropforgedWheelbody- ∆630 GE420(GS-70)withribsWheelaxle 42CrMo4+QT SurfaceshardenedtoHRc56–59


LR-08/2010 23





3)Thewheel loadsstatedarevalid forv≈40m/minwithanendu-ranceofapproximately10000hoursandwithmaximumpossiblerailheadwidthofthecorrespondingwheel.


Crane wheels with precision similar to DIN 15 049 KG 015cylindrical roller bearings

wheel-Ød1

h11

b11) b2 d2 d3 d4

M7

d5 l l1 numberofbea-rings

gearring2)

(FormA)unitweight

ª[kg]wheelload

[kg]3)

Mo-dule

Numberofteeth

d6

d7

FormA

FormB

160 30-60 80 186 40 62 85 95 40 22,5 72

180185

11 9,5 26003 60 186

200 30-60 80 232 40 62 117 95 40 33 75 225 231

18,5 17 40004 56 224 232

250 30-60 80 274 50 80 142 120 40 33 88

264270

31 26 56004 66 272

300 35-65 90 336 50 80 152 120 45 33 110 330

336 44 38 67504 82 328

315 40-75 100 348 55 85 167 140 50 3 4 85 340 348 56 50 7100

400 40-75 100 432 60 90 197 140 50 4 4 106 424 432 88 73 9700

500 50-85 110 540 70 110 230 170 55 4 6 88 528 540 160 129 17000

630 55-95 120 680 80 120 180 200 60 4 8 83 664 680 240 186 21000

24 LR-08/2010

Designationofawheelwithsinglewheelflange,formAwithgearring,nominal- ∆d1=300mm,completewithantifrictionbearings:

Crane wheel A 300 KG 020


Therunningsurfacewidthb1isonehalfeachcylindric/sphe-ric.

Therollingbearingsarelubricatedforlife.

Material:WheelbodyEN-GJS-600-3(GGG-60)



Crane wheels with single wheel flange KG 020forI-andIPEgirder(DIN1025)

LR-08/2010 25




2)Thewheelloadsstatedarevalidforv≈10m/minwithanendu-ranceofapproximately3600hours.


Crane wheels with single wheel flange KG 020forI-girderfromI-andIPE-seriesaccordingtoDIN1025

wheel-Ød1

h11

b1 b2 b4 d2 d3 d4

M7

d5 l1 l2 l3 rollingbearingsr

gearring1)

(formA)unitweight

ª[kg]wheelload

mo-dule

no.ofteeth

d6

d7

FormA

FormB

[kg]2)

130 26 38 25 160 30 62 80 46 58 39 6206-2RS 3 52 156 162 3 2,5 1900

160 31,5 44 30 200 35 72 90 49 69 41,5 6207-2RS 4 53 212 220 6 5 2500

200 39 55 30 250 45 85 105 56 79 47 6209-2RS 4 70 280 288 13,5 9,5 3300

300 56 73 30 340 65 120 150 73 100 59,5 6213-2RS 4 100 400 408 37 28 5500

LR-08/2010 27

Designationofanaxlefortravelwheel- ∆d1=200mm:

Axle 200 KG 020.1

Thesupplytakesplacesuppliedfullymachined,includingcir-clipand4lockingscrews.

Material:42CrMo4+QT

Other materials, dimensions or wheel axle for welding on Request.

Wheel axles KG 020.1fittingtotravelwheelsaccordingtoKG020foraneasyassemblyintosteelstructures

forwheel- ∆d1

d3 d8 d9

-0,1

d10 d11 l4 l5 l6 l7 lockingscrews(included)

b51) b6

max.

ScirclipDIN471

130 30 67 25 48 4× ∆11 32 23 10 70 M10×3010.9 12–16 5 30×1,5

160 35 77 35 58 4× ∆11 34 31,5 11 82 M10×3510.9 12–20 6 35×1,5

200 45 88 40 68 4× ∆13,5 38 36 12 92 M12×4010.9 12–25 7 45×1,75

300 65 127 50 98 4× ∆17,5 46 44,5 16 114 M16×5010.9 16–30 11 65×2,5

1)Fordifferentmetalgaugeb5otherlengthsofthescrewsarerequiered.

28 LR-08/2010

DesignationofatravelwheelformAwithgearring,nominal- ∆d1=300mm,gaugeb1=50mm,completewithgroovedballbearing,selfaligningrollerbearingandbushtype1,module3andnumberofteeth110:

Crane wheel A 300 × 50 – 3 × 110 KG 030.1



Theselfaligningrollerbearingsarecoveredbynilossealing-rings.Groovedballbearingshaveone-sidedsealdiscs.Therollerbearingsaregreased.

Material:Wheelbody- ∆200–500 C45dropforgedWheelbody- ∆630 GE420(GS-70)withribsBush S355JR(St52)


SuitablewheelaxlesseeKG010.4

Crane wheels with similar DIN 15 049 KG 030anti-friction bearings and bush


LR-08/2010 29



ToothformaccordingtoDIN867withoutappendingmodification.


3)Thewheel loadsstatedarevalid forv≈40m/minwithanendu-ranceofapproximately10000hoursandwithmaximumpossiblerailheadwidthofthecorrespondingwheel.


Crane wheels with similar DIN 15 049 KG 030anti-friction bearings and bush

wheel-Ød1

h11

b11) b2 d2 d3

E9

d4

M7

d5 l

-0,5

l1 bearingtype

gearring2)

(formA)unitweight

ª[kg]wheelload

[kg]3)

mo-dule

no.ofteeht

d6

d7

FormA

FormB

200 30-60 80 232 40 90 117 95 406210Z22210

3 75 225 23117,5 16 3800

4 56 224 232

250 30-60 80 274 50 110 142 120 406212Z22212

3 88264

27030 25 5600

4 66 272

300 35-65 90 336 50 120 152 120 456213Z22213

3 110 330336 43 37 7300

4 82 328

315 40-75 100 348 55 130 167 140 506215Z22215

4 85 340 348 54 48 8500

400 40-75 100 432 60 160 197 140 506218Z22218

4 106 424 432 81 73 11900

500 50-85 110 540 70 180 230 170 556220Z22220

6 88 528 540 150 112 17500

630 55-95 120 680 80 200 250 200 606222Z22222

8 83 664 680 260 190 22100

LR-08/2010 31

Bushing for crane wheels KG 030 similar DIN 15 049 KG 030

Design 1lengthofthebushcorre-lateswiththewidthofthewheel

Design 2bushboth-sidedoverlayingatgauge,againstwheelbody

Design 3bushboth-sidedover-layingagainstwheelbodyandwithflatte-ningagainstrotation(mountedonflushhubsideresp.oppositegearring)

dimensions of the bushing

forRad- ∆d1

d3

E9

d7

g6

a

b

c

t

I

–0,5

200 40 50 2 12 10 22 95

250 50 60 2 12 10 27,5 120

300 50 65 3 13 10 29 120

315 55 75 3 13 10 32,5 140

400 60 90 5 15 10 40 140

500 70 100 5 15 10 45 170

630 80 110 5 15 10 50 200

32 LR-08/2010

DesignationofacranewheelformBwithnominal- ∆d1=630mm,gaugeb1=100mm,hubsymmetric(l1=l2=185mm):

Crane wheel B 630 × 100 DIN 15 074

Form S narrowcranewheelForm B broadcranewheel

The slidebearings are securedwith setscrews towards twi-stinganddislocation.

Material:Wheelbody- ∆200–250 C45machinedfromsolidWheelbody- ∆315–1250GE420(GS-70)or G42CrMo4+QT(GS-42CrMo4V)Bearings G-CuSn7ZnPb(Rg7)

Other materiale and dimensions on request.

CranewheelswithgearringseeDIN15075.

SeeDIN15070forbasisofcalculationforcranewheels.

Crane wheels with slide bearing DIN 15 074without gear ring

LR-08/2010 33

1)Thedimensionofthegaugerecessb1tobestatedwithorder.Forrunningsurfaceprofilesandcorrespondenceofcranerailstorun-ningwheeldiameterseeDIN15072.

2)Asymmetrichubs(diameterI1)asperagreement.

Crane wheels with slide bearing DIN 15 074without gear ring

Form d1

h9

b11) b2 l1

2) l2

d2

d3

D10

d4

H7

d5

d6

l3

s1

s2

No.ofribs

unitweight

ª[kg]symetric asymmetric

S 200 40–55 90 105 80 60 105 230 45 55 85 170 45 18 – – 30

S 250 40–55 90 115 85 60 115 280 50 60 100 210 50 18 – – 48

S315

45–55 90 125 95 65 125350 60 75 120 270 63 18 – –

60

B 60–65 110 135 105 75 135 68

S400

55–65 110 140 105 75 140440 80 95 140 345 80 20 – –

90

B 70–90 140 155 120 90 155 105

S500

55–65 110 145 110 75 145540 90 105 160 435 90 20 15 4

130

B 70–90 140 160 125 90 160 150

S630

65–75 120 165 120 80 165680 100 120 180 560 100 20 15 6

210

B 80–110 160 185 140 100 185 250

S710

75–90 140 185 135 90 185760 110 130 200 630 110 25 18 6

280

B 95–160 210 220 170 125 220 390

S800

75–90 140 195 140 90 195850 125 145 220 710 125 25 18 6

350

B 95–160 210 230 175 125 230 470

S900

75–90 140 205 145 90 205950 140 160 240 805 150 25 18 6

400

B 95–160 210 240 180 125 240 540

S1 000

75–90 140 205 145 90 2051050 160 180 270 900 1503) 30 20 6

525

B 95–160 210 240 180 125 240 680

B 1 120 95–160 220 260 190 125 260 1180 180 200 300 1010 180 30 20 8 880

B 1 250 95–160 220 260 190 125 260 1310 200 220 330 1140 2004) 30 20 8 1040

3)Forl1=90mmisaslidebearinglengthofl3=120mmtouse.

4)Forl1=125mmisaslidebearinglenthofl3=180mmtouse.

34 LR-08/2010

Remarkstothefollowingtable:


2)Asymmetrichubs(diameterI1)asperagreement.

3)Forl1=90mmisaslidebearinglengthofl3=120mmtouse.

4)Forl1=125mmisaslidebearinglenthofl3=180mmtouse.

Designationofa travelwheel formBGwithnominal- ∆d1=630mm,gaugeb1=100mm,hubsymmetric(l1=l2=185mm):

Crane wheel BG 630 × 100 DIN 15 075

Form SK narrowcranewheel(S)withsmallgearring(K)Form SG narrowcranewheel(S)withlargegearring(G)Form BK broadcranewheel(B)withsmallgearring(K)Form BG broadcranewheel(B)withlargegearring(G)

Theplainbearingsaresecuredwithsetscrewstowardtwistinganddislocation.

GearringsseeDIN15082part1.

Material:Wheelbody- ∆200–250 C45machinedfromsolidWheelbody- ∆315–1250GE420(GS-70)or G42CrMo4+QT(GS-42CrMo4V)Bearing G-CuSn7ZnPb(Rg7)Gearring GE300(GS-60)orC45


CranewheelswithoutgearringseeDIN15074.


Crane wheels with plain bearing DIN 15 075with gear ring

LR-08/2010 35

Crane wheels with plain bearing DIN 15 075with gear ring

Form d1

h9

b11) b2 l1

2) l2 d2 d3

D10

d4

H7

d5 d6 d7

h9

d8 gearring(formA)

e f l3 s1s2 no.of

ribsandcams

unitweightt

ª[kg]

sym-me-tric

asymmetric Mo-dule

noofteeth

b4

SG 200 40–55 90 105 80 60 105 230 45 55 85 170 160 125 5 40 40

15 –

45

18 –withoutRibs4

35SG 250 40–55 90 115 85 60 115 280 50 60 100 210 200 155 5 50 50 50 58SG

31545–55 90 125 95 65 125

350 60 75 120 270 260 200 6 52 60 6376

BG 55–65 110 135 105 75 135 87SK

40055–65 110 140 105 75 140

440 80 95 140 345

270 210

8

40

65 15 – 80 20 –withoutRibs4

92SG 300 240 50 102BK

70–90 140 155 120 90 155270 210 40 146

BG 300 240 50 156SK

50055–65 110 145 110 75 145

540 90 105 160 435

350 290

10

42

70 15 35 90 20 15 4

163SG 390 330 49 173BK

70–90 140 160 125 90 160350 290 42 202

BG 390 330 49 212SK

63065–75 120 165 120 80 165

680 100 120 180 560

460 400

10

54

80 20 40 100 20 15 6

300SG 510 450 62 315BK

80–110 160 185 140 100 185460 400 54 342

BG 510 450 62 357SK

71075–90 140 185 135 90 185

760 110 130 200 630

510 450

12

50

90 20 40 110 25 18 6

412SG 580 520 58 437BK

95–160 210 220 170 125 220510 450 50 519

BG 580 520 58 544SK

80075–90 140 195 140 90 195

850 125 145 220 710

610 550

12

58

100 20 40 125 25 18 6

523SG 660 600 66 543BK

95–160 210 230 175 125 230610 550 58 658

BG 660 600 66 678SK

90075–90 140 205 145 90 205

950 140 160 240 805

680 620

14

56

110 20 40 150 25 18 6

550SG 750 690 63 580BK

95–160 210 240 180 125 240680 620 56 700

BG 750 690 63 730SK

1 00075–90 140 205 145 90 205

1050 160 180 270 900

790 710

14

64

110 20 50 1503) 30 20 6

725SG 840 760 70 750BK

95–160 210 240 180 125 240790 710 64 885

BG 840 760 70 910BK

1 120 95–160 220 260 190 125 260 1180 180 200 300 1010880 800

1662

125 20 50 180 30 20 81170

BG 950 870 68 1220BK

1 250 95–160 220 260 190 125 260 1310 200 220 330 11401000 920

1670

125 20 50 2004) 30 20 81360

BG 1080 1000 76 1400

A

viewA

footnoteseepage34

36 LR-08/2010

DesignationofatravelwheelformBwithnominal- ∆d1=630mm,gaugeb1=100mm, includingselfaligningrollerbea-rings22226,coverwithlabyrinthgland:

Crane wheel B 630 × 100 DIN 15 078


Thebearingsarelubricated.

Thebushingaresuppliedwithlubricatingholeandflatteningagainstrotation(designseeDIN15086).

DesignofthecoversseeDIN15084. WithoutcertainagreementcoversformAwillbemounted.

Material:Wheelbody GE420(GS-70)or G42CrMo4+QT(GS-42CrMo4V)Innerbush S355(St52)Spacer S355(St52)or EN-GJS-400-15(GGG-40)Cover S355J2G3(St52-3)

Other materials and dimensions (e. g. with self aligning roller bearings series 223) on request.

CranewheelswithoutgearringseeDIN15074.


Calculationofbearingloadofwheelsforservicelifecalculati-onofanti-frictionbearingseeDIN15071.

Crane wheels with self aligning roller bearings, DIN 15 078without gear ringselfaligningrollerbearingsseries222

LR-08/2010 37

Crane wheels with self aligning roller bearings, DIN 15 078without gear ringselfaligningrollerbearingsseries222

form d1

h9

b11) b2 d2 d3

D10

d4

M7

d5 d6 I4

–0,5

l5 I6 s1

min.

s2

min.

no.of

ribs

bearing

DIN635-2

unit

weight

ª[kg]

S315

45–55 90350 60 160 220 270

250 190 14018 – – 22218

80

B 55–65 110 270 210 160 90

S400

55–65 110440 80 180 240 345

280 220 16420 – – 22220

120

B 70–90 140 310 250 194 140

S500

55–65 110540 90 215 285 435

290 230 16220 15 4 22224

180

B 70–90 140 320 260 192 200

S630

65–75 120680 100 230 300 560

330 260 18620 15 6 22226

235

B 80–110 160 370 300 226 320

S710

75–90 140760 110 270 340 630

370 300 21725 18 6 22230

370

B 95–160 210 440 370 287 470

S800

75–90 140850 125 290 360 710

390 320 23025 18 6 22232

425

B 95–160 210 460 390 300 585

S900

75–90 140950 140 320 390 805

410 340 24425 18 6 22236

570

B 95–160 210 480 410 314 730

S1 000

75–90 1401050 160 360 450 900

410 330 22230 20 6 22240

750

B 95–160 210 480 400 292 925

B 1 120 95–160 220 1180 180 400 490 1010 520 440 322 30 20 8 22244 1190

B 1 250 95–160 220 1310 200 440 530 1140 520 440 310 30 20 8 22248 1400


38 LR-08/2010

Designationofa travelwheel formBGwithnominal- ∆d1=630mm,gaugeb1=100mm, includingself aligning rollerbearings22226,coverswithlabyrinthgland:

Crane wheel BG 630 × 100 DIN 15 079

Form SK narrowcranewheel(S)withsmallgearring(K)Form SG narrowcranewheel(S)withlargegearring(G)Form BK broadcranewheel(B)withsmallgearring(K)Form BG broadcranewheel(B)withlargegearring(G)

Thebearingsarelubricated.

Thebushingaresuppliedwithlubricatingholeandflatteningagainstrotation(designseeDIN15086).

DesignofthecoversseeDIN15084. WithoutcertainagreementcoversformAwillbemounted.

Material:Wheelbody GE420(GS-70)or G42CrMo4+QT(GS-42CrMo4V)Innerbush S355(St52)Spacer S355(St52)or EN-GJS-400-15(GGG-40))Cover S355J2G3(St52-3Gearring GE300(GS-60)

Other material and dimensions (e. g. with self aligning rol-ler bearings series 223) on request.

AppendantgearringsseeDIN15082part1andpart2.

AppendanttravelwheelswithoutgearringseeDIN15078.


Calculationofbearingloadofwheelsforservicelifecalculati-onofanti-frictionbearingseeDIN15071.

Crane wheels with self alignig roller bearings, DIN 15 079with gear ringselfaligningrollerbearingsseries222

Form BGbroadcranewheelwithlargegearring(runningsurface-∆d1£500mm)

gearringpressedon

Remarkstothefollowingtable:

1Thedimensionofthegaugerecessb1tobestatedwithorder.Forrunningsurfaceprofilesandcorrespondenceofcranerailstorun-ningwheeldiameterseeDIN15072.

2)expositionthedimensionsseeDIN15075

Form BGbroadcranewheelwithlargegearring(runningsurface-∆d1≥630mm)

gearringscrewedon

LR-08/2010 39

Crane wheels with self aligning roller bearings, DIN 15 079with gear ringselfaligningrollerbearingsseries222

form d1

h9

b11) b2 d2 d3

D10

d4

M7

d5 d6 d7 d8 gearring e f2) l4

–0,5

l5 l6 s12)

min.

s22)

min.

no.ofribsandcams

bea-ringsDIN635-2

unitweight

ª[kg]

tole-rancezone

mo-du-lel

no.ofteeth

b4

SG315

45–55 90350 60 160 220 270 210 r6 – 6 52 60 15 –

250 190 14018 – – 22218

98BG 55–65 110 270 210 160 108SK

40055–65 110

440 80 180 240 345 230 r6 – 8

40

65 15 –280 220 164

20 – – 22220

140SG 50 152BK

70–90 14040

310 250 194160

BG 50 172SK

50055–65 110

540 90 215 285 435 275 r6 – 10

42

70 15 35290 230 162

20 154

withoutNocken

22224

220SG 49 232BK

70–90 14042

320 260 192240

BG 49 252SK

63065–75 120

680 100 230 300 560

460

h9

400

10

54

80 20 40330 260 186

20 15 6 22226

308SG 510 450 62 323BK

80–110 160460 400 54

370 300 226396

BG 510 450 62 411SK

71075–90 140

760 110 270 340 630

510

h9

450

12

50

90 20 40370 300 217

25 18 6 22230

446SG 580 520 58 471BK

95–160 210510 450 50

440 370 287589

BG 580 520 58 614SK

80075–90 140

850 125 290 360 710

610

h9

550

12

58

100 20 40390 320 230

25 18 6 22232

568SG 660 600 66 588BK

95–160 210610 550 58

460 390 300728

BG 660 600 66 748SK

90075–90 140

950 140 320 390 805

680

h9

620

14

56

110 20 40410 340 244

25 18 6 22236

720SG 750 690 63 750BK

95–160 210680 620 56

480 410 314890

BG 750 690 63 920SK

1 00075–90 140

1050 160 360 450 900

790

h9

710

14

64

110 20 50410 330 222

30 20 6 22240

940SG 840 760 70 965BK

95–160 210790 710 64

480 400 2921130

BG 840 760 70 1155BK

1 120 95–160 220 1180 180 400 490 1010880

h9800

1662

125 20 50 520 440 322 30 20 8 222441480

BG 950 870 68 1530BK

1 250 95–160 220 1310 200 440 530 11401000

h9920

1670

125 20 50 520 440 310 30 20 8 222481730

BG 1080 1000 76 1770

Cranewheelwithpressedongearring(runningsurface- ∆d1£500mm)

Cranewheelwithscreavedongearring(runningsurface- ∆d1≥630mm)

footnoteseepage38

40 LR-08/2010

Designationofagear ring forwheel- ∆d1=500mm, largegearringformG:

Gear ring G 500.1 DIN 15 082

Form K smallgearringForm G largegearring

Without special agreement the gear rings are deliveredwithoutfasteningbores.Innormalcasegearringandwheelaredrilledtogetherduringassembly.

material:GearringG200–G250 C45or 42CrMo4+QT

GearringG315–G1250GE300(GS-60)or G42CrMo4+QT


Gearringsforcranewheelswithantifrictionbearingsandwheel- ∆£500mmseeDIN15082Part2.

Gear rings, screwed on DIN 15 082forcranewheelswithslidebearingsacc.toDIN15075 part1forcranewheelswithantifrictionbearingsacc.toDIN15079withwheel- ∆d1≥630mm

LR-08/2010 41

forwheel-Ød1

form num-berof

teeth1)

modu-le

b4 d7

H7

d8 d10

h11

d11 d12 d13 d14

H13

d15 s3 t1 number

ofbores

d14/d15

unitweight

»[kg]

200 G 40 5 40 160 125 210 200 165 90 21 14 12 5 2/2 5

250 G 50 5 50 200 155 260 250 210 110 28 18 16 5 2/2 10

315 G 52 6 60 260 200 324 312 270 155 28 18 16 5 2/2 15

400K 40

8 65270 210 336 320 270 150

35 23 18 5 2/220

G 50 300 240 416 400 350 180 30

500K 42

10 70350 290 440 420 360 230

35 23 20 5 2/230

G 49 390 330 510 490 430 270 40

630K 54

10 80460 400 560 540 480 335

40 27 22 5 3/350

G 62 510 450 640 620 560 380 65

710K 50

12 90510 450 624 600 525 380

40 27 22 5 3/365

G 58 580 520 720 696 620 450 90

800K 58

12 100610 550 720 696 620 480

40 27 22 5 3/3100

G 66 660 600 816 792 720 530 120

900K 56

14 110680 620 812 784 700 550

40 27 22 5 3/3115

G 63 750 690 910 882 800 620 145

1 000K 64

14 110790 710 924 896 810 620

50 33 25 5 3/3150

G 70 840 760 1008 980 895 670 175

1 120K 62

16 125880 800 1024 992 895 710

50 33 25 10 4/4200

G 68 950 870 1120 1088 990 780 250

1 250K 70

16 1251000 920 1152 1120 1020 830

50 33 25 10 4/4230

G 76 1080 1000 1248 1216 1120 910 270

1)ToothformaccordingtoDIN867withoutprofilecorrection,

pressureangle20degree.

forwheel- ∆

d1

clampingsleeve

for

screwd14 l8

200 21 26 M12

250–315 28 36 M16

400–500 35 45 M20

630–900 40 50 M24

1000–1250 50 55 M30

Shear joint withheavydutyclampingsleeveacc.to,DINENISO8752(DIN1481)

Gear rings, screwed on DIN 15 082forcranewheelswithslidebearingsacc.toDIN15075 Part1forcranewheelswithantifrictionbearingsacc.toDIN15079withwheel- ∆d1≥630mm

Slotindirectionofcircumferentialforce

washerDIN7349

42 LR-08/2010

Designationofagear ring forwheel- ∆d1=500mm, largegearringformG:

Gear ring G 500.2 DIN 15 082

Form K smallgearringForm G largegearring

Material: GE300(GS-60)or G42CrMo4+QT

Other material and dimensions (e.g. wheels with self ali-gning roller bearings series 223) on request.

Gearringsforwheelswithselfaligningrollerbearingsofwheel- ∆≥630mmseeDIN15082part1.

Gear rings, pressed on DIN 15 082 forcranewheelswithantifrictionbearingsacc.toDIN15079withwheel- ∆d1£500mm part2selfaligningrollerbearingsseries222

Form Ksmallgearring(Photo1) Form Glargegearring(Photo2)

LR-08/2010 43

1)ToothformaccordingtoDIN867withoutappendingmodification,pressureangle20Degree.

2)Shearjointwithheavydutyclampingsleeveacc.toDINENISO8752(DIN1481),gearringdrilledtogetherwithcranewheel

wheel-

Ø

d1

draw-ing

form

no.ofteeth1)

mo-dule

b4

b5

c

d7

H7

d10

h11

d11

d12

d18

d19

d201) for

bearingsDIN635-2

unitweight

ª[kg]

315 1 G 52 6 60 45 10 210 324 312 – 270 240 16 22218 18

4001 K 40

8 65 55 15 230336 320 – 276 280

16 2222020

2 G 50 416 400 350 270 – 32

5001 K 42

10 70 60 15 275440 420 – 360 325

25 2222440

2 G 49 510 490 430 325 – 52

Gear rings, pressed on DIN 15 082 forcranewheelswithantifrictionbearingsacc.toDIN15079withwheel- ∆d1£500mm Teil2Rollingbearingsseries222

drawing1 drawing2

44 LR-08/2010

Bandages, machined DIN 15 083 forcranewheelsasperDIN

Bandage with flanges

Designationofabandage formBwithnominal- ∆d1=630mm,gaugeb1=100mm:

Bandages B 630 × 100 DIN 15 083

Form S narrowbandagesForm B broadbandages

Thisstandardreferstobandageswithrunningsurfaceprofilesacc.toDIN15072forcranewheelswithbandagesacc.toDIN.

Material: C60or 42CrMo4+QT(42CrMo4V)or 34CrNiMo6+QT(34CrNiMo6V)or 50CrMo4+QT(50CrMo4V)


LR-08/2010 45

Bandages, machined DIN 15 083 forcranewheelsasperDIN

Bandage with flange Bandages without flange

1)Thedimensionofthegaugerecessb1tobestatedwithorder.Forrunningsurfaceprofilesandcorrespondenceofcranerailstorun-ningwheeldiameterseeDIN15072

2)Heatingtemperatureofthebandages250-300°Cat20°Croomtemperature.Theleadingclearancein40-50%oftheexpansionataheatingofthebandageat230-280°C.

3)weightreferstomax.b1.

form d1

h9

b11) b2 b3 d2

d92) d21

g unitweight3)

ª[kg]tolerance

bandagewheelbody

withflange

withoutflange

S400

55–65 110 80440 310 +0,1

0+0,6+0,5 300 15

55 45

B 70–90 140 110 70 55

S500

55–65 110 80540 400 +0,1

0+0,7+0,6 390 15

75 60

B 70–90 140 110 95 80

S630

65–75 120 90680 520 +0,2

0+1,0+0,8 510 15

115 95

B 80–110 160 130 150 125

S710

75–90 140 100760 590 +0,2

0+1,1+0,9 580 20

160 135

B 95–160 210 170 230 205

S800

75–90 140 100850 670 +0,2

0+1,2+1,0 660 20

190 –

B 95–160 210 170 280 250

S900

75–90 140 100950 760 +0,2

0+1,4+1,2 750 20

230 –

B 95–160 210 170 345 300

S1 000

75–90 140 1001050 850 +0,2

0+1,5+1,3 840 20

265 –

B 95–160 210 170 400 350

B 1 120 95–160 220 180 1180 960 +0,20

+1,7+1,5 950 20 500 –

B 1 250 95–160 220 180 1310 1090 +0,20

+1,9+1,7 1080 20 580 –

46 LR-08/2010

Descriptionof a cover formA, for cranewheel- ∆ d1=500mm:

Covers A 500 DIN 15 084

Form A withlabyrinthglandForm B forradialshaftsealrings

Thisstandardisapplicableonlyforcranewheelsacc.toDIN15078andDIN15079withantifrictionbearingsseries222.

Material: S355J2G3(St52-3)

Other material and dimensions (e.g. for crane wheels with anti friction bearings series 223) on request.

Covers DIN 15 084forwheelsacc.toDIN15078and15079Rollingbearingsseries222

Form A withlabyrinthgland Form B forradialshaftsealrings

LR-08/2010 47

Form A withlabyrinthgland) Form B forradialshaftsealrings2)

Covers DIN 15 084forwheelsacc.toDIN15078and15079Rollingbearingsseries222

forwheel- ∆d1

d4

f8

d22 d23 d24 d25

+0,2

d26 d27

H8

numberofboresd28

b6 b7 s4 t2 radialshaftsealringsacc.toDIN3760

unitweight

ª[kg]

315 160 215 185 140 91 91 120 4×14 17 14 8 13 A90×120×12 3,0

400 180 235 205 160 101 101 125 4×14 17 14 8 13 A100×125×12 3,5

500 215 280 240 195 121 121 150 6×14 17 14 8 13 A120×150×12 5,0

630 230 295 260 210 131 131 160 6×18 17 14 10 13 A130×160×12 6,0

710 270 335 300 250 151 151 180 6×18 21 18 10 16 A150×180×15 7,5

800 290 355 320 270 161 161 190 6×18 21 18 10 16 A160×190×15 9,0

900 320 385 350 295 181 181 210 8×18 21 18 10 16 A180×210×15 11,5

1 000 360 425 390 330 201 201 230 8×18 21 18 10 16 A200×230×15 15,0

1 120 400 485 440 370 221 221 250 8×23 22 20 12 16 A220×250×15 20,0

1 250 440 525 480 410 241 241 270 8×23 22 20 12 16 A240×270×15 22,0

1)Withoutcertainagreement,coversformAwillbeínstalled.

2)Sealing lip mounted in exterios position to allow discharge ofgrease.

48 LR-08/2010

Designationofainternalbushforwheel- ∆d1=500mmformBacc.toDIN15078and15079:

Internal bush B 500 DIN 15 086

Flatteningagainstrotationmountedongearringside.

Material: S355(St52)

Other material and dimensions(e.g. for rolling bearings series 223) on request.

Internal bushing and spacers rings DIN 15 086forcranewheelsacc.toDIN15078and15079Rollingbearingsseries222

Internal bush Spacer ring

Designationofaspacerringforwheel- ∆d1=630mmformSacc.toDIN15078and15079:

Spacer ring S 630 DIN 15 086

Material: S355(St52)or EN-GJS-400-15(GGG-40)

Other material and dimensions(e.g. for rolling bearings series 223) on request.

LR-08/2010 49

Internal bush

Spacer ring

forcranewheel Rollingbearings d3

D10

d4 d29

g6

d30 d31 d32 l4

–0,5

I8 I9

+0,2

widthacrossflats

S–0,2–0,4Form d1 type

widthofbearing

S315 22218 40 60 160 90 101 110 140

250 99,4 10070

B 270 119,4 120

S400 22220 46 80 180 100 113 135 160

280 117,4 11890

B 310 147,4 148

S500 22224 58 90 215 120 132 150 195

290 103,4 104100

B 320 133,4 134

S630 22226 64 100 230 130 145 160 210

330 121,4 122110

B 370 161,4 162

S710 22230 73 110 270 150 164 180 250

370 143,4 144125

B 440 213,4 214

S800 22232 80 125 290 160 175 190 270

390 149,4 150140

B 460 219,4 220

S900 22236 86 140 320 180 214 235 290

410 157,4 158150

B 480 227,4 228

S1 000 22240 98 160 360 200 219 275 330

410 123,4 124175

B 480 193,4 194

B 1 120 22244 108 180 400 220 242 280 380 520 213,4 214 200

B 1 250 22248 120 200 440 240 265 320 420 520 189,4 190 220

Internal bushing and spacer rings DIN 15 086forcranewheelsacc.toDIN15078and15079Rollingbearingsseries222

50 LR-08/2010

Designationofadrivenwheelsetwithnarrowcranewheel(S),withwheelflanges(H),withoutbandage(K),withoutpressureoilfeedingforthewheel(E),withcranewheel- ∆d1=630mmandwidth b1= 110mm, self aligning roller bearings series222:

Driven wheel set SHKE 630 × 110 - 222 DIN 15 090

Tobestatedwithorder: -materialforcranewheelandshaft -antifrictionbearingsseries222or223 -designofdriveshaftend(drivenwheelset)

wedeliver drivenwheel setswith drive shaft suitable for alldrivesolutions(withconnectionflange,withclutchdisc,withfeatherkeywayacc. toDIN6885-1,withsplinesacc, toDIN5480or inextendedversion forhollowshaftdriveunitswithshrinkdisc).

Material:Wheelbody GE420(GS-70)or G42CrMo4+QT(GS-42CrMo4V)Driveshaft, C45Norshaft C60Nor 42CrMo4+QT


Driven- and Nondriven wheel sets DIN 15 090with self aligning roller bearingsRollingbearingsseries222and223

Driven wheel set Form SHKE withcastedcranewheel,driveshaftandsuitableforgearunit

withshrinkdisc.

Nondriven wheel set Form SHKE with casted crane wheel

Form coding

codingletter explanation

S narrowcranewheel

B broadcranewheell

Hcranewheelwithwheelflanges

Gcranewheelwithoutwheelflangesn

M cranewheelwithBandages

K cranewheelwithoutbandages

D withpressureoilconnection

Ewithoutpressureoilconnection

Driven wheel sets with shaft ends suitable for hollow shaft drive units of all manufacturers on request.

LR-08/2010 51

Driven- and Nondriven wheel sets DIN 15 090with self aligning roller bearings Rollingbearingsseries222and223

Designation of a nondriven wheel set with broad cranewheel(B),withoutwheelflanges(G),withbandage(M),withpressureoilfeedingforthewheel(D),withcranewheel- ∆d1=630mmandwidthb1=160mm,selfaligningrollerbearingsseries222:

Nondriven wheel set BGMD 630 ×160 - 222 DIN 15 090

Tobestatedwithorder: -materialforcranewheelandshaft -antifrictionbearingsseries222or223 -designofdriveshaftend(drivenwheelset)

wedeliver drivenwheel setswith drive shaft suitable for alldrivesolutions(withconnectionflange,withclutchdisc,withfeatherkeywayacc. toDIN6885-1,withsplinesacc, toDIN5480or inextendedversion forhollowshaftdriveunitswithshrinkdisc).

Material:Wheelbody GE420(GS-70)or G42CrMo4+QT(GS-42CrMo4V)Driveshaft, C45Norshaft C60Nor 42CrMo4+QT


Driven wheel set Form BHKEwithdropforgedcranewheel,driveshaftendsuitablefor

hollowshaftdriveunitwithshrinkdisc.

Driven wheel set Form BHKEwithdropforgedcranewheel

Driven wheel sets with shaft ends suitable for hollow shaft drive units of all manufacturers on request.

52 LR-08/2010


Driven wheel set Form BHKD Drivenwheelsetwithbroadcranewheel,withwheelflanges,withoutbandage,withpressureoilfeedingforthewheel,

withoutconnectionflange,withoutshrinkdisc

Nondriven wheel set Form SHKENondrivenwheelsetwithnarrowcranewheel,

withwheelflanges,withoutbandage,withoutpressureoilfeedingforthewheel

Driven wheel set Form BGMDDrivenwheelsetwithbroadcranewheel,

withoutwheelflanges,withbandage,withpressureoilfeedingtothewheel,

withconnectionflangeforarticulatedshaft

Nondriven wheel set Form SHMENondrivenwheelsetwithnarrowcranewheel,

withwheelflanges,withbandage,withoutpressureoilfeedingforthewheel

LR-08/2010 53

Driven- and Nondriven wheel sets with anti friction bearings series 222

dimensionandform bearingsacc.toDIN635-2

dimension(drivenwheelsets)

d1 Form1) b12) b2 d2 d3 d4 d5 d9

3) I5 I1 I6 n I2 d74) I12 d7

4) I12

h9 h7 ª+0,15+0,05 series1 series25)

315S 45–55 90

350110 210 220

– 110171

235 6222218 185 – – 70 105

B 55–65 110 120 230 240 173 22220 190 70 105 80 120

400S 55–65 110

440120 230 240

310 140188 265 62 22220 205 70 105 80 120

B 70–90 140 130 250 260 202 280 72 22222 215 80 120 90 132

500S 55–65 110

540130 250 260

400 140202 280 72 22222 215

80 12090 132

B 70–90 140 140 265 275 210 290 82 22224 225 100 152

630S 65–75 120

680160 290 305

520150 237 325

9422226 250 – – 100

152B 80–110 160 180 330 345 160 245 335 22230 265 100 152 110

710S 75–90 140

760170 310 325

590180 249 350 94 22228 260 100

152110 152

B 95–160 210 190 350 365 210 278 395 104 22232 300 110 130 172

800S 75–90 140

850180 330 345

670180 255 355 94 22230 275 110 152 120 172

B 95–160 210 200 370 385 210 289 405 114 22234 310 130 172 140 202

900S 75–90 140

950190 350 365

760190 268 375 104 22232 290 – – 130 172

B 95–160 210 230 420 435 210 315 430 134 22240 335 140 202 160 202

1 000S 75–90 140

1050200 370 385

850190 279 385 114 22234 300 – – 140 202

B 95–160 210 250 480 500 210 332 450 146 22244 355 160 202 180 252

Driven- and Nondriven wheel sets with anti friction bearings series 223

dimensionandform bearingsacc.toDIN635-2

dimension(drivenwheelsets)

d1 Form1) b12) b2 d2 d3

3) d4 d5 d94) I5 I1 I6 n I2 d7

4) I12 d74) I12

h9 h7 ª+0,15+0,05 series1 series25)

315S 45–55 90

350110 220 230

– 110183 245 72 22316 185 – – 70 105

B 55–65 110 120 240 250 191 255 82 22318 190 70 105 80 120

400S 55–65 110

440120 240 250

310 140206 285 82 22318 205 70 105 80 120

B 70–90 140 130 265 275 216 295 92 22320 215 80 120 90 132

500S 55–65 110

540130 265 275

400 140216 295 92 22320 215

80 12090 132

B 70–90 140 140 300 315 242 325 104 22322 245 100 152

630S 65–75 120

680160 300 315

520150 247 335 104 22322 250 – – 100

152B 80–110 160 180 340 355 160 265 355 114 22326 265 100 152 110

710S 75–90 140

760170 320 335

590180 259 360 104 22324 260 100 152 110 152

B 95–160 210 190 360 375 210 300 415 124 22328 300 110 152 130 172

800S 75–90 140

850180 340 355

670180 275 375 114 22326 275 110 152 120 172

B 95–160 210 200 380 395 210 308 425 132 22330 310 130 172 140 202

900S 75–90 140

950190 360 375

760190 290 395 124 22328 290 – – 130 172

B 95–160 210 230 420 435 210 325 440 144 22334 325 140 202 160 202

1 000S 75–90 140

1050200 380 395

850190 298 405 132 22330 300 – – 140 202

B 95–160 210 250 480 500 210 355 470 166 22338 355 160 202 180 252

1)S=narrowcranewheelB=broadcranewheel.


3)Bandagesandshrink-jointacc.toDIN15083.

4)Toleranceford7acc.toDIN15091

5)Series2conformwiththecorrelationofthearticulatedshaftsacc.toDIN15450


54 LR-08/2010

Driven- and Nondriven wheel setswith self aligning roller bearings DIN 15 090Rollingbearingsseries222and223

Weight of the wheel sets, driven and nondriven with self aligning roller bearings series 222

cranewheel weight2)inkg

d1 form1) drivenwheelset3) nondrivenwheelset3)

h9 HK HM GK GM HK HM GK GM

315S 100 – – – 95 – – –

B 123 – – – 117 – – –

400S 153 172 – – 147 166 – –

B 192 221 182 206 183 212 173 197

500S 212 237 – – 203 228 – –

B 263 303 251 288 253 293 241 278

630S 356 398 – – 344 386 – –

B 465 537 449 612 450 522 434 497

710S 474 522 – – 459 507 – –

B 683 791 661 766 658 766 636 741

800S 579 633 – – 559 613 – –

B 841 974 815 944 809 942 783 912

900S 693 780 – – 668 755 – –

B 1094 1265 1065 1220 1055 1223 1023 1181

1 000S 865 936 – – 832 903 – –

B 1399 1602 1373 1552 1345 1542 1313 1492

Weight of the wheel sets, driven and nondriven with self aligning roller bearings series 223

cranewheel weight2)inkg

d1 form1) drivenwheelset3) nondrivenwheelset3)

h9 HK HM GK GM HK HM GK GM

315S 107 – – – 105 – – –

B 137 – – – 132 – – –

400S 166 185 – – 161 180 – –

B 214 243 174 228 207 236 197 221

500S 234 259 – – 227 252 – –

B 311 351 299 236 301 341 259 326

630S 369 411 – – 359 401 – –

B 490 562 474 537 479 551 463 526

710S 490 538 – – 478 526 – –

B 695 803 673 778 675 783 653 758

800S 606 660 – – 576 670 – –

B 866 949 840 969 838 971 812 941

900S 705 792 – – 685 772 – –

B 1128 1299 1099 1254 1091 1262 1062 1217

1 000S 889 960 – – 861 932 – –

B 1454 1651 1422 1601 1403 1600 1371 1550

3)seeFormverschlüsselung(S.50)1)S=narrowcranewheelB=broadcranewheel.

2)DieGewichtsberechnungbasiertonReihe2derWellenenden,wi-thoutAnschlussflanschbzw.Kupplungsscheibe.Siesindbezogenonb1max.and50%bzw.70%desVollquerschnittsdesWheelbo-dysbeiCranewheelsnwithoutbzw.withBandages.BeidenGe-wichtsangabenhandeltessichumUngefährwerte;siedienennurderOrientierungandsindabhängigvonder jeweiligenTypeanddemangewandtenHerstellverfahrenderCranewheels.

LR-08/2010 55

Driven- and Nondriven wheel setswith self aligning roller bearings DIN 15 090Rollingbearingsseries222and223

Bill of material

quantitiesforcranewheel- ∆d1Lfd.Nr.

name drivenwheelset nondrivenwheelset acc.toDINresp.SEB1)315 400 500 630 710 800 900 1 000 315 400 500 630 710 800 900 1 000

S B S B S B S B S B S B S B S BS B S B S B S B S B S B S B S B

1 cranewheel 1 1 DIN15093

2 shaft 1 1 DIN15091

3coversformAresp.B

1 1 DIN15092

4coversformC

– 1 DIN15092

5coversformDwithshortcentering

1 1 DIN15092

6coversformDwithshortcentering

1 1 DIN15092

7coversformE

1 – DIN15092

8coversformF

1 1 DIN15092

9radialshaftsealringsA

3 2 DIN3760

10 bearingsupport 2 2 DIN15094

11selfaligngingrollerbearings

2 2 DIN635-2

12 bush 1 – DIN15095

13 safetydisc 1 2 DIN15095

14 hexagonalscrew 3 6DINENISO4017(DIN933)

15 safetywire 1 2

16 hexagonalscrew 16 16 16 24 24 16 16 16 24 24DINENISO4014(DIN931)

16 16 24 24 24 16 16 24 24 24

17 hexagonalnut 16 16 16 16 24 16 24 24 24 24 16 16 16 16 24 16 24 24 24 24DINENISO4032(DIN934)

18 safety 32 32 32 48 48 32 32 32 48 48 (DIN93)32 32 48 48 48 32 32 48 48 48

19 cylinderscrew 4 4 4 4 4 4 6 4 6 6 4 4 4 4 4 4 6 4 6 6 DIN6912

20 springwasher 4 4 4 4 6 4 4 4 4 6 DIN79804 4 4 6 6 4 4 4 6 6

21 screwplugG¼"numberofpressoil-connectionsacc.toDIN15055minus1(noscrewplugforshaftonlocatingbearing)

DIN906

22 connectionnipple 1 – DIN15095

23connectionflangeorshrinkdisc

1 –DIN15452SEB601431

1)Stahl-Eisen-BetriebsblätterdesVereinsDeutscherEisenhüttenleute

56 LR-08/2010

DesignationofawheelformBwithnominal- ∆d1=630mm,gaugeb1=100mm,bore- ∆d3=180mmH7:

Crane wheel B 630 × 100 × 180 H7 DIN 15 093


All wheels on demandwith oil pressure connection acc. toDIN15055.

Material: GE420(GS-70)or G42CrMo4+QT(GS-42CrMo4V)or 42CrMo4+QT(42CrMo4V)dropforged


Allfunctionaldimensionsarebinding.Thedesignofthewheeldependsonthemanufacturer.

BasisforcalculationforcranewheelsseeDIN15070.

Crane wheels DIN 15 093fordriven-andnondrivenwheelsetsacc.toDIN15090

Form Snarrowcranewheel Form Bbroadcranewheel

Ourhighresilient,forgedcranewheelsareavailableinthefollowingalternatives:

42CrMo5-04quenchedandtemperedto850- 1000N/mm2orhigher 42CrMo5-04quenchedandtemperedtread- andinnerwheelflangesnon-sliphardenedto HRc48-54,hardeningdepthmin.10mm 42CrMo-04quenchedandtemperedtreadand- innerwheelflangesdeephardenedto450-500 HB,hardeningdepth18-20mm

LR-08/2010 57

Form Bbroadcranewheel

Crane wheels DIN 15 093fordrivenandnondrivenwheelsetsacc.toDIN15090

form d1

h9

b11) b2 d2 d3

2)

H7

d5 d6 l5 no.ofribs unitweight

ª[kg]

S315

45–55 90350

70–110 175270 110 –

51

B 55–65 110 80–120 190 65

S400

55–65 110440

80–120 190345 140

– 82

B 70–90 140 90–130 205 – 105

S500

55–65 110540

90–130 205435 140 6

120

B 70–90 140 100–140 220 138

S630

65–75 120680

100–160 255560

1506

190

B 80–110 160 120–180 285 160 235

S710

75–90 140760

120–170 270630

1806

255

B 95–160 210 140–190 300 210 358

S800

75–90 140850

140–180 285710

1806

315

B 95–160 210 160–200 320 210 450

S900

75–90 140950

140–190 300805

1906

375

B 95–160 210 180–230 365 210 600

S1 000

75–90 1401050

160–200 320900

1906

490

B 95–160 210 200–250 395 210 750


2)Boredimensions- ∆d3tobestatedwithorder.

Form Snarrowcranewheel

58 LR-08/2010

DesignationofaconnectionflangeformBforarticulatedshaftsize285withbored7=120mm:

Anschlussflansch DIN 15 452 – B 285 × 120

Form A withoutbored5Form B withbored5

TheconnectionflangesasperthisstandardaretousefortheconnectionofarticulatedshaftsasperDIN15451tothedri-venwheel sets as perDIN 15 090. The use is in cranes toapplythetorquefromthegearunittothecranewheel.

Material: C45or C60or 42CrMo4+QT(42CrMo4V)


Connection flanges for articulated shafts DIN 15 452 fordrivenwheelsetsacc.toDIN15090

Form Bwithbored5

LR-08/2010 59

Connection flanges for articulated shafts DIN 15 452 fordrivenwheelsetsasperDIN15090

sizeofaritcula-tedshaftd1

d7 d2 d3 d4 d5 d6 d8 d9 d10

+0,50

e1 e2 e3 l1 l2 l3 l4 r1 r2 weight

tole-rance

H7 ±0,1 ±0,1 H12 h9 ª[kg]

150 70 130 126 12 +0,4+0,1 16 90 108 100 82 10 8 2 115 106 74 25 1 1 4,8

180 80 155,5 152 14 +0,4+0,1 20 110 130 122 97 12 8 2 130 121 85 30 1 1 8,6

22590

196 192 16 +0,4+0,1 21 140 165 157 120 15 12 4

140 134 90 301,2 1

16,6

100 160 154 110 35 20

250100

218 214 18 +0,4+0,1 25 140 175 173 128 18 12 5 160 154 115 35 1,2 1

23

110 20

285

100

245 240 20 +0,5+0,1 28 175

190 190 135

20

–

6

160 154 115 35 1,6

1

34

110 32

120205 195 135 12 185 174 130 40 1,2

38

130 35

315

110

280 270 22 +0,5+0,1 30 175

210 210 15522

–6

185 174 130 40 41

39

120 41

130 38

140 225 223 162 12 215 204 155 50 1,6 48

350

130

310 300 22 +0,5+0,1 32 220

210 210 155

25

–

7

185 174 130 40 6

1,6

44

140260 249 185 16 215 204 145 50 1,6

72

160 64

390

140

345 340 24 +0,6+0,1 32 250

260 260 18523

–7

215 204 155 50 61,6

78

160 70

180 290 287 210 16 265 254 190 60 2,5 94

435 180 385 378 27 +0,6+0,1 35 280 310 310 225 32 – 9 265 254 190 60 6 1,6 125

viewleftsidesizeofarticulatedshaft150–315

viewrightsidesizeofarticulatedshaft

350–435

60 LR-08/2010

Desgination of a wheel formB2with nominal- ∆ d1= 630mm,gaugeb2=100mm, incl. self aligning roller bearing22224,coverswithradialshaftsealrings:

Crane wheel B2 – 630 × 100 TGL 34 964

Form A1 unsymmetricalhub, coverswithgap-sealingForm A2 unsymmetricalhub, coverswithradialshaftsealringForm B1 symmetricalhub, coverswithgapsealingForm B2 symmetricalhub, coverswithradialshaftsealring

Theantifrictionbearingsarelubricated.

Withoutcertainagreementcranewheelswith∆ d1≥320mminternalbushingwith lubricationboreandcoverswith radialshaftsealring.

Material:Wheelbody- ∆200–250 C45Wheelbody- ∆320–1000GE420(GS-70)or G42CrMo4+QT(GS-42CrMo4V)Internalbush S355(St52)

Other materials and dimensions as well as axles on request.

CranewheelswithgearringseeTGL34965.

Crane wheels for axle TGL 34 964without gear ring

Form B2symmetricalhubcoverswithradialshaftsealrings

LR-08/2010 61

1)Thedimensionsofthegaugerecessb2tobestatedwithorder.

Crane wheels for axle TGL 34 964without gear ring

Form B2symmetricalhubcoverswithradialshaftsealring

form d1

h9

b21) b1 d2 d3

D10

d4 e1 e2 e3 I

–0,5

bearings unitweight

ª[kg]

200 40-75 105


250 40-80 110

320 40-80 110

40040-90 125

90-100 140

50040-90 125

100-120 160

63060-90 140

100-120 180

71060-90 140

100-130 180

80080-110 160

120-130 200

1000 100-150 210

62 LR-08/2010

Designationofacranewheel formB2withnominal- ∆d1=630mm,gaugeb2=100mm,incl.selfaligningrollerbearings22224,coverswithradialshaftsealring,with largegearring(Zentrier-∆d5=530andnumberofteeth62):

Crane wheel B2 – 630 × 100 – 530 × 62 TGL 34 965

Form A1 unsymmetricalhub, coverswithgapsealingForm A2 unsymmetricalhub, coverswithradialshaftsealringForm B1 symmetricalhub, coverswithgapsealingForm B2 symmetricalhub, coverswithradialshaftsealring

Therollingbearingsarelubricated.

Withoutcertainagreementcranewheelswith∆ d1≥320mminternalbushingwith lubricationboreandcoverswith radialshaftsealring.

Material:Wheelbody- ∆200–250 C45Wheelbody- ∆320–1000GE420(GS-70)or G42CrMo4+QT(GS-42CrMo4V)Internalbush S355(St52)Gearring C45orGE300(GS-60)

Other material and dimensions as well as axles on reque-st.

GearringsseeTGL34966

CranewheelswithoutgearringseeTGL34964.

Crane wheels for axle TGL 34 965with gear ring

Form B2symmetricalhub,coverswithradialshaftsealring,nominal- ∆d1£500mm

Form B2symmetricalhub,coverswithradialshaftsealring,nominal- ∆d1≥630mm

LR-08/2010 63


2)Toothformacc.toDIN867withoutappendingmodification.Pres-sureangle20degree.

Crane wheels for axle TGL 34 965with gear ring

Form B2symmetricalhub,coverswithradialshaftsealring,nominal- ∆d1£500mm

Form B2symmetricalhub,coverswithradialshaftsealring,nominal- ∆d1≥630mm

form d1

h9

b21) b1 d2 d3

D10

d4 d5 gearring2) e1 e2 e3 e5 k I

–0,5

bea-rings

unitweight

ª[kg]

Tole-ranz-feld

b3 d6 m z

200 40-75 105


250 40-80 110

320 40-80 110

40040-90 125

90-100 140

50040-90 125

100-120 160

63060-90 140

100-120 180

71060-90 140

100-130 180

80080-110 160

120-130 200

1000 100-150 210

64 LR-08/2010

Designation of a gear ring with Zentrier- ∆ d1 = 530 mm,numberofteeth62:

Gearringz 530 × 62 TGL 34 966

Without special agreement the gear rings are delivered wi-thoutfasteningbores.Innormalcasegearringandwheelaredrilledtogetherduringassembly.

Material:Gearring140–165 C45or42CrMo4+QT(42CrMo4V)Gearring180–800 GE300(GS-60)or GE420(GS-70)or G42CrMo4+QT(G42CrMo4V)


Gear rings for crane wheels TGL 34 966withrollingbearingsacc.toTGL34965

centering- ∆d1£250mm centering- ∆d1≥470mm

LR-08/2010 65

Zentrier- ∆d1 no.ofteeth1)

modu-le

b1 b2 d2 d3

h11

d4 d5 d6 no.ofboresd5/d6

e k t unitweightª[kg]tolerance

zone

140 G7 43 5


165 G7 50 5

180 H7 52 6

225 H7 50 8

250 H742

1050

470 H7 54 10

510 H7 50 12

530 H7 62 10

600 H7 58 12

610 H7 58 12

680 H7 66 12

800 H7 64 14

1)Toothformacc.toDIN867withoutprofilecorrection,Pressureangle20degree

forcente-ring- ∆d1

clampingsleeve

forscrew

d5 l8

470–680 40 50 M24

800 50 55 M30

shear joint withheavydutyclam-pingsleeveacc.toDINENISO8752(DIN1481)

Gear rings for crane wheels TGL 34 966withrollingbearingsacc.toTGL34965

slotindirectionofcircumferentialforce.

washerDIN7349

Zentrier- ∆d1≥470mmZentrier- ∆d1£250mm

66 LR-08/2010

DesignationofacranewheelformA1(nondrivenwheelset)withcornersupport,nominal- ∆d1=400mm,gaugeb2=80mm,incl.selfaligningrollerbearings22220:

Crane wheel A1 – 400 × 80 TGL 34 968

Designation of a crane wheel form B3 (driven wheel set)withoutcornersupport,nominal- ∆d1=400mm,gaugeb2=100mm,shaft- ∆d5=70mm,Wellenmaße6=635mm,incl.selfaligningrollerbearings22220:

Crane wheel B3 – 400 × 100 – 70 × 635 TGL 34 968

Form A cranewheelswithcornersupportForm B cranewheelswithourcornersupportand coversForm A1, B1 nondrivenwheelsetwithidleshaftForm A2, B2 drivenwheelsetwithdriveshaftforcouplingForm A3, B3 drivenwheelsetwithdriveshaftforhollow shaftgearunitForm A4, B4 drivenwheelsetwithdriveshaftforcoupling andhollowshaftgearunit Form A5, B5 drivenwheelsetwithdriveshaftforhollow

shaftgearunit

Theantifrictionbearingsarelubricated.Re-lubricationbyusingthelubricationnippleinthecornersupportorintheoutercovers.

Material:Wheelbody GE420(GS-70)or G42CrMo4+QT(GS-42CrMo4V)driveshaft 42CrMo4QTidleshaft C45cornersupport S355J2G3(St52-3)


Wheel sets with corner support TGL 34 968(driven and nondriven)

Type with shaft ends suitable for hollow shaft drive units of all manufacturers on request.

Form A3Cranewheelwithdriveshaft(drivenwheelset)Form A1Cranewheelwithidleshaft(nondrivenwheelset)

LR-08/2010 67


TGL 34 968

Form A1cranewheelwithshaft(nondrivenwheelset)

Form A3cranewheelwithdriveshaft(drivenwheelset)

68 LR-08/2010

Form A2, B2forcoupling


Form A3, B3forhollowshaftgearunit

Form A4, B4forcouplingandhollowshaftgearunit Form A5, B5forhollowshaftgearunit

view C

view D

LR-08/2010 69


Dimensionsnomi-nal-∆d1

form b2 b1 b3 b4 b5 d2 d3

m6

d4 e1 e2 e3 e4 e5

–0,15

h l1 l5 s bea-rings

h9tole-rance

320 all40–70 100


80–90 130

400 all50–80 120

90–120 160

500 all50–80 120

90–120 160

630 all60–90 140

100–130 180

710 all60–80 140

90–130 180

800 all80–90 160

100–130 200

900 all90–110 190

120–150 210

70 LR-08/2010


Dimensions of drive shaft ends

nomi-nal-∆d1

form d5

m6

d6

g6

d7

–0,1

d8 d9 d10 e6 e7 e8 l2 l3 l4 key

320

A2,B2

45

– –


60

70

A3,B3 –55

–70

A4,B4 60 70 65

A5,B5 –

40

–50

60

400

A2,B2

50

– –60

70

A3,B3 –55

–70

A4,B4

60 70 65

70 90 80

A5,B5 –

40

–50

60

500

A2,B2

60

– –70

80

A3,B3 –70

–90

A4,B4

70 90 80

80 100 90

A5,B5 –50

–60

LR-08/2010 71


dimensions of drive shaft ends (continuance)

nomi-nal-∆d1

Form d5

m6

d6

g6

d7

–0,1

d8 d9 d10 e6 e7 e8 l2 l3 l4 key

630

A2,B2

60

– –


70

80

A3,B3 –

70

–90

100

A4,B4

70 90 80

80 100 90

A5,B5 –50

–60

710

A2,B2

70

– –80

90

A3,B3 –

90

–100

800

A2,B2 110 – –

A3,B3 –

90

–100

900 A2,B2

100

– –110

130

72 LR-08/2010

Designationofawheelwithnominal- ∆d1=400mm,gaugeb2=80mm,bores- ∆d3=105H7,withfeatherkeywayacc.toDIN6885-1:

Crane wheel body A 400 × 80 × 105 H7 TGL 34 968

Form A withfeatherkeywayacc.toDIN6885-1Form B withoutfeatherkeyway

Material: GE420(GS-70)or G42CrMo4+QT(GS-42CrMo4V)


Crane wheels TGL 34 968fordrivenandnondrivenwheelsetsacc.toTGL34968

Crane wheel body A 630 × 90(narrowtype)

Crane wheel body A 630 × 110(broadtype)

LR-08/2010 73

form nominal-∆d1

b21) b1 d2 d3

H7

d4 l

+0,2

unitweight

ª[kg]h9

A;B 32040–70 100


80–90 130

A;B 40050–80 120

90–120 160

A;B 50050–80 120

90–120 160

A;B 63060–90 140

100–130 180

A;B 71060–80 140

90–130 180

A;B 80080–90 160

100–130 200

A;B 90090–110 190

120–150 210

Crane wheels TGL 34 968fordrivenandnondrivenwheelsetsacc.toTGL34968

Crane wheel body A 630 × 90(narrowtype)

Crane wheel body A 630 × 110(broadtype)


74 LR-08/2010

Basis of calculation for crane rail wheels DIN 15 070 FEM 1.001

Table1.Symbol and unit

symbol unit description explanation

c1 – materialcoefficient Valuesinaccordancewithtable2

c2 – speedcoefficient Valuesinaccordancewithtable3aand3b

c3 – operatingtimecoefficient Valuesinaccordancewithtable4

d1 mm Travellingwheeldiameter Runningsurfacediameter

n min–1 Speedofcranewheel Valuesinaccordancewithtable3b

p N/mm² Pressure

pzul N/mm²Permissiblepressurebetweencranewheelandrail

pzul=5,6c1

k mm Railheadwidth

Forcamberedcranerailstheidealeffectiverailheadwidthwillbek–2r1.

r1 mm Radiusofcurvatureofrailhead

r2 mm Radiusofcamberofrailhead

k–2r1 mm Idealeffectiverailheadwidth Valuesforcranerailsinaccordancewithtable5

v m/min Speedofcranewheel

R N WheelforceForcranetravellingwheels

FortrolleytravellingwheelsR=Rmax

Rmax N MaximumwheelforceRmaxandRminshouldbedeterminedfromthemostfrequentoperatingpositionsoftheloadedtrolley

Rmin N Minimumwheelforce

R0 N Characteristicwheelforce Valuesinaccordancewithtable6

Rail/crane wheel material matching

Tabelle2.Permissible pressure pzul and material coefficient c1

materialminimumtensilestrength

[N/mm²]

pzul c1

rail wheel [N/mm²]

590

£ 330 2,8 0,50

410 3,6 0,63

490 4,5 0,80

590 5,6 1,00

≥690

≥740 7,0 1,25

≥800 7,2 1,29

≥900 7,8 1,39

≥700 ≥1000 8,5 1,52

Thehardeningoftherunningsurfaceswithadepthof0,01×diame-tercanbeconsideredselectingpzul.

Calculation of crane rail wheels

Thewheelforceiscalculatedusingtheformula:

R£pzul·c2·c3·d1·(k–2r1) (1)

Fromtheaboveisabtainedthecranewheeldiameter

(2)

ThecharacteristicwheelforceR0isabtainedfromequation(1),where:

pzul=5,6N/mm2

c2 =1 c3 =1

areappliedforR0=5,6·d1·(k–2r1) (3)

Whenusingthecharacteristicwheelforcethepermissiblewheelforcecanbecalculatedinsimplifiedfashionusingtheformula:

R£R0·c1·c2·c3 (4)

pR

c c d k r=

⋅ ⋅ −2 3 1 12 ( )

RR R

=+min max23

dR

p c c k rzul1

2 3 12≥

⋅ ⋅ ⋅ −( )

LR-08/2010 75

Basis of calculation for crane rail wheels DIN 15 070 FEM 1.001

Table3a.speed coefficient c2

wheel- ∆d1

c2

forvinm/min

10 12,5 16 20 25 31,5 40 50 63 80 100 125 160 200 250

200 1,09 1,06 1,03 1 0,97 0,94 0,91 0,87 0,82 0,77 0,72 0,66 – – –

250 1,11 1,09 1,06 1,03 1 0,97 0,94 0,91 0,87 0,82 0,77 0,72 0,66 – –

315 1,13 1,11 1,09 1,06 1,03 1 0,97 0,94 0,91 0,87 0,82 0,77 0,72 0,66 –

400 1,14 1,13 1,11 1,09 1,06 1,03 1 0,97 0,94 0,91 0,87 0,82 0,77 0,72 0,66

500 1,15 1,14 1,13 1,11 1,09 1,06 1,03 1 0,97 0,94 0,91 0,87 0,82 0,77 0,72

630 1,17 1,15 1,14 1,13 1,11 1,09 1,06 1,03 1 0,97 0,94 0,91 0,87 0,82 0,77

710 – 1,16 1,14 1,13 1,12 1,1 1,07 1,04 1,02 0,99 0,96 0,92 0,89 0,84 0,79

800 – 1,16 1,15 1,14 1,13 1,11 1,09 1,06 1,03 1 0,97 0,94 0,91 0,87 0,82

900 – – 1,16 1,14 1,13 1,12 1,1 1,07 1,04 1,02 0,99 0,96 0,92 0,89 0,84

1 000 – – 1,17 1,15 1,14 1,13 1,11 1,09 1,06 1,03 1 0,97 0,94 0,91 0,87

1 100 – – – 1,16 1,14 1,13 1,12 1,1 1,07 1,04 1,02 0,99 0,96 0,92 0,89

1 250 – – – 1,17 1,15 1,14 1,13 1,11 1,09 1,06 1,03 1 0,97 0,94 0,91

Tabelle3b.wheel speed n from speed coefficient c2

c2 nª[min–1]

0,66 200

0,72 160

0,77 125

0,79 112

0,82 100

0,84 90

0,87 80

0,89 71

0,91 63

0,92 56

0.94 50

0,96 45

0,97 40

0,99 35,5

1 31,5

1,02 28

1,03 25

1,04 22,4

1,06 20

1,07 18

1,09 16

1,1 14

1,11 12,5

1,12 11,2

1,13 10

1,14 8

1,15 6,3

1,16 5,6

1,17 5

Table4.operating time coefficient c3

operatingtimeoftravellinggear(referredto1hour)

c3

bis16% 1,25

über16bis25% 1,12

über25bis40% 1

über40bis63% 0,9

über63% 0,8

Tabelle5.ideal effective rail head width (k – 2 r1)

cranerailsr1 k–2r1

asper designation

DIN new previous mm mm

536Teil1

A45 KS22 4 37

A55 KS32 5 45

A65 KS43 6 53

A75 KS56 8 59

A100 KS75 10 80

A120 KS101 10 100

536Teil2

F100 – 5 90

F120 – 5 110

Tabelle6.characterisitc wheel force R0

wheel- ∆d1

R0inNfornarrocwheels

R0inNforbroadwheels

R0inNforwheels

withoutwheelflange

forcranerail forcranerail forcranerail

A45 A55 A65 A75 A55 A65 A75 A100 A120 F100 F120

200 41000 50000 – – – – – – – – –

250 52000 63000 – – – – – – – – –

315 65000 79000 – – 79000 93000 – – – – –

400 83000 101000 – – 101000 119000 132000 – – 202000 –

500 104000 126000 – – 126000 148000 165000 – – 252000 –

630 – 159000 187000 – – 187000 208000 282000 – 318000 388000

710 – 178000 211000 235000 – – 235000 318000 398000 358000 437000

800 – 201000 237000 264000 – – 264000 358000 448000 403000 493000

900 – – 267000 297000 – – 297000 403000 504000 454000 554000

1 000 – – 297000 330000 – – 330000 448000 560000 504000 616000

1 120 – – – – – – – 502000 627000 – –

1 250 – – – – – – – 560000 700000 – –

LR-08/2010 77

Running surface profiles of crane wheels and DIN 15 072correlation of crane rails to wheel-diameter

1)Cranerailacc.toDIN536-1.

2)Cranerailacc.toDIN536-2.

Crane wheels with wheel flange Crane wheels without wheel flange

Cranewheel- ∆d1

d2 forcranewheelswithnarrowwheelflange

forcranewheelswithbroadwheelflange

forcranewheelswithoutwheelflange

forcranerail1) forcranerail1) forcranerail2)

A45 A55 A65 A75 b1 b2 A55 A65 A75 A100 A120 b1 b2 F100 F120 b2h9 k max. k max. k

200 230 45 – – – 55 90 – – – – – – – – – –

250 280 45 – – – 55 90 – – – – – – – – – –

315 350 45 – – – 55 90 55 – – – – 65 110 – – –

400 440 45 55 – – 65 110 55 65 75 – – 90 140 100 – 140

500 540 45 55 – – 65 110 55 65 75 – – 90 140 100 – 140

630 680 – 55 65 – 75 120 – 65 75 100 – 110 160 100 120 160

710 760 – – 65 75 90 140 – – 75 100 120 160 210 100 120 210

800 850 – – 65 75 90 140 – – 75 100 120 160 210 100 120 210

900 950 – – 65 75 90 140 – – 75 100 120 160 210 – 120 210

1 000 1050 – – 65 75 90 140 – – 75 100 120 160 210 – 120 210

1 120 1180 – – – – – – – – – 100 120 160 220 – – –

1 250 1310 – – – – – – – – – 100 120 160 220 – – –

r1 4 5 6 8 – – 5 6 8 10 10 – – 5 5 –

78 LR-08/2010

Champignon rail acc. to DIN 536maindimensionsforinformation,dimensionscanvarydependingontheproducer

Crane rail Form A Crane rail Form F

nominalsize k b1 b3 h1 h2 h3 f3 r1 r2 idealeffectiverailheadwidthk–2r1

(acc.toDIN15070)

A 45 45 125 24 55 24 20 8 4 400 37

A 55 55 150 31 65 28,5 25 9 5 400 45

A 65 65 175 38 75 34 30 10 6 400 53

A 75 75 200 45 85 39,5 35 11 8 500 59

A 100 100 200 60 95 45,5 40 12 10 500 80

A 120 120 220 72 105 55,5 47,5 14 10 600 100

A 150 150 220 80 150 64,5 50 14 10 800 130

F 100 100 100 70 80 42 41 17 5 – 90

F 120 120 120 90 80 42 41 17 5 – 110

weltweite Logistik mit Laufrädern von Karl Georg

– 16 –

Stahlherstellungs- und Verarbeitungs GmbHKarl-Georg-Straße 3 • D-57612 Ingelbach-BahnhofTel.: +49 (0) 2688 - 9516 - 0 • Fax: +49 (0)2688 - 9516 - 39

Our product line:

wheel blocks and wheel sets are producedfor maintenance-free direct drive operation suitable for slip-on gear mecha-nisms from different manufacturers.

Crane travel wheels with slide and anti-friction bearing with and without gearing.

Drive and free-running wheel sets withshrunk shafts and with travel wheels madeof highly wear-resistant materials with deep-hardened running surfaces.

Production according to DIN and worksstandard or according to customer drawings manufactured of forged steel, cast steel or nodular iron.

Crane wheels - Karl · PDF fileCrane wheels with smooth bore DIN 15 049 KG 010.1 or with...

Documents

Transcript of Crane wheels - Karl · PDF fileCrane wheels with smooth bore DIN 15 049 KG 010.1 or with...