Craig Marchino Technical Manager - Gasification & · PDF fileCraig Marchino – Technical...

15
Place your cover photo here. Size and crop it to 4” high x 9.6” wide. Edwardsport IGCC Station Craig Marchino Technical Manager

Transcript of Craig Marchino Technical Manager - Gasification & · PDF fileCraig Marchino – Technical...

Page 1: Craig Marchino Technical Manager - Gasification &  · PDF fileCraig Marchino – Technical Manager . Station Overview ... Nalco Air Products And more. ... Slide 1 Author:

Place your cover photo here.

Size and crop it to 4” high x 9.6” wide.

Edwardsport IGCC Station

Craig Marchino – Technical Manager

Page 2: Craig Marchino Technical Manager - Gasification &  · PDF fileCraig Marchino – Technical Manager . Station Overview ... Nalco Air Products And more. ... Slide 1 Author:

Station Overview

Generation

Net Output: 618 MW

Heat Rate: <10,000 Btu/kWh

Expected Availability

75% for first 15 months post commercial

85% for life of plant

Dual Fuel Capability

Syngas

Natural Gas

Blending

2

Page 3: Craig Marchino Technical Manager - Gasification &  · PDF fileCraig Marchino – Technical Manager . Station Overview ... Nalco Air Products And more. ... Slide 1 Author:

Edwardsport IGCC Project Timeline

Project Approval

March 2008

Construction Start Date

May 2008

Significant Construction Completion

December 2011

First Fire (Syngas)

October 2012

Commercial Operation

June 2013

3

Page 4: Craig Marchino Technical Manager - Gasification &  · PDF fileCraig Marchino – Technical Manager . Station Overview ... Nalco Air Products And more. ... Slide 1 Author:

Construction Highlights

Key Commodities

Earthwork – 2.9 MM CY

Concrete – 133,000 CY

Structural Steel – 25,000 Tons

Piping – 770,000 LF

Electrical Cable – 6,300,000 LF

Terminations – 214,000

4

Site View – October 2008

Page 5: Craig Marchino Technical Manager - Gasification &  · PDF fileCraig Marchino – Technical Manager . Station Overview ... Nalco Air Products And more. ... Slide 1 Author:

Plant Configuration

Power Block

2 on 1 Configuration

Combustion Turbines

GE – 7FB Syngas

236 MW (ea)

Steam Turbine

GE – G13

322 MW

HRSG’s

Doosan Heavy Industries

Page 6: Craig Marchino Technical Manager - Gasification &  · PDF fileCraig Marchino – Technical Manager . Station Overview ... Nalco Air Products And more. ... Slide 1 Author:

Plant Configuration, cont.

6

Process Block

Dual Train Configuration

Air Products Supplied ASU

GE Gasification Technology

Claus Sulfur Recovery Unit

UOP Acid Gas Removal System

HPD/Burns & McDonnell Grey Water Treatment Process

Page 7: Craig Marchino Technical Manager - Gasification &  · PDF fileCraig Marchino – Technical Manager . Station Overview ... Nalco Air Products And more. ... Slide 1 Author:

Project Challenges….

Design Integration/Interface Management

Training/Procedure Development

Overall Project Duration

Equipment Obsolescence/Support

Material Staging

Merging Process & Utility Operating Cultures

7

Page 8: Craig Marchino Technical Manager - Gasification &  · PDF fileCraig Marchino – Technical Manager . Station Overview ... Nalco Air Products And more. ... Slide 1 Author:

Operational Success

Vendor Support

General Electric

Fisher Control Valves

Nalco

Air Products

And more….

Experienced Technology Consultants

Synthesis Services

DAPCO

Cicerone & Associates

And more……

8

0

500

1,000

1,500

2,000

2,500

3,000

Syngas (Dekatherms x 1000) Fuel for Generation

Syngas Fuel for Generation

Pre-Cml 2012 Pre-Cml 2013 Cml

Page 9: Craig Marchino Technical Manager - Gasification &  · PDF fileCraig Marchino – Technical Manager . Station Overview ... Nalco Air Products And more. ... Slide 1 Author:

Site Overview – Fall 2007

9

Page 10: Craig Marchino Technical Manager - Gasification &  · PDF fileCraig Marchino – Technical Manager . Station Overview ... Nalco Air Products And more. ... Slide 1 Author:

Site Overview – Fall 2008

10

Page 11: Craig Marchino Technical Manager - Gasification &  · PDF fileCraig Marchino – Technical Manager . Station Overview ... Nalco Air Products And more. ... Slide 1 Author:

Site Overview – Fall 2009

11

Page 12: Craig Marchino Technical Manager - Gasification &  · PDF fileCraig Marchino – Technical Manager . Station Overview ... Nalco Air Products And more. ... Slide 1 Author:

Site Overview – Fall 2010

12

Page 13: Craig Marchino Technical Manager - Gasification &  · PDF fileCraig Marchino – Technical Manager . Station Overview ... Nalco Air Products And more. ... Slide 1 Author:

Site Overview – Fall 2011

13

Page 14: Craig Marchino Technical Manager - Gasification &  · PDF fileCraig Marchino – Technical Manager . Station Overview ... Nalco Air Products And more. ... Slide 1 Author:

Site Overview – 2012

14

Page 15: Craig Marchino Technical Manager - Gasification &  · PDF fileCraig Marchino – Technical Manager . Station Overview ... Nalco Air Products And more. ... Slide 1 Author:

15