Craftsman Mower2

8/6/2019 Craftsman Mower2

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Qwner's ManualJCRIIFTSMRNJ16.5 HPELECTRIC START42" MOWER6 SPEED TRANSAXLELAWN TRACTORModel No.917.271 635

Safety Assembly Operation Maintenance Repair Parts

This product has a low emission engine which operatesifferently from previously built engines. Before you start theengine, read and understand this Owner's Manual.

CAUTION:Read and follow all SafetyRules and Instructions beforeoperating this equipment.

For answers to your questionsabout this product, Call:1-800-659-5917Sears Craftsman Help Line5 am - 5 pm, Mon- Sat

Sears, Roebuck and Co., Hoffman Estates, II 60179Visit our Craftsman website:www.sears.com/craftsman


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Warranty ................................................ 2Safety Rules .......................................... 3Product Specifications ........................... 6Assembly ............................................... 8Operation ............................................. 11Maintenance Schedule ....................... 17

Maintenance ........................................ 17Service and Adjustments ..................... 21Storage ................................................ 27Troubleshooting .................................. 28Repair Parts ......................................... 32Parts Ordering ...................... Back Cover

LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT PARTSFor two (2) years from the date of purchase, if this Craftsman Riding Equipment ismaintained, lubricated and tuned up according to the instructions in the owner'smanual, Sears will repair or replace, free of charge, any parts found to be defective inmaterial or workmanship. Warranty service is available free of charge by returning yourCraftsman riding equipment to your nearest Sears Service Center. In-home warrantyservice is available but a trip charge will apply. This warranty applies only while thisproduct is in the United States.This Warranty does not cover: Expendable items which become worn during normal use, such as blades, sparkplugs, air cleaners, belts and oil filters. Tire replacement or repair caused by punctures from outside objects, such as nails,thorns, stumps, or glass. Repairs necessary because of operator abuse, including but not limited to, damagecaused by towing objects beyond the capability of the riding equipment, impactingobjects that bend the frame or crankshaft, or over speeding the engine. Repairs necessary because of operator negligence, including but not limited to,electrical and mechanical damage caused by improper storage, failure to use theproper grade and amount of engine oil, failure to keep the deck clear of flammabledebris, or the failure to maintain the equipment according to the instructions con-tained in the owner's manual. Engine (fuel system) cleaning or repairs caused by fuel determined to be contami-nated or oxidized (stale). In general, fuel should be used within thirty (30) days of itspurchase date. Riding equipment used for commercial or rental purposes. A product is "used forcommercial purpose" if is used for any purpose other than single family householddwellings or in usage where profit is made.LIMITED 90 DAY WARRANTY ON BATTERYFor ninety (90) days from date of purchase, if any battery included with this ridingequipment proves defective in material or workmanship and our testing determines thebattery will not hold a charge, Sears will replace the battery at no charge. Warrantyservice is available free of charge by returning your Craftsman riding equipment toyour nearest Sears Service Center. In-home warranty service is available but a tripcharge will apply. This warranty applies only while this product is in the United States.TO LOCATE THE NEAREST SEARS SERVICE CENTER OR TO SCHEDULE IN-HOMEWARRANTY SERVICE, SIMPLY CONTACT SEARS AT 1-800-4-MY-HOMEThis Warranty gives you specific legal rights, and you may also have other rights whichmay vary from state to state.Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179

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PORTANT: This cutting machine is capable of amputating hands and feet androwing objects. Failure to observe the following safety instructions could result ininjuryor death.GENERAL OPERATIONRead, understand, and follow allinstructions in the manual and on themachine before starting.Only allow responsible adults, who arefamiliar with the instructions, to operatethe machine.Clear the area of objects such as rocks,toys, wire, etc., which could be pickedup and thrown by the blade.Be sure the area is clear of other peoplebefore mowing. Stop machine if anyoneenters the area.Never carry passengers.Do not mow in reverse unless absolutelynecessary. Always look down andbehind before and while backing.Be aware of the mower dischargedirection and do not point it at anyone.Do not operate the mower without eitherthe entire grass catcher or the guard inplace.Slow down before turning.Never leave a running machineunattended. Always turn off blades, setparking brake, stop engine, and removekeys before dismounting.Turn off blades when not mowing.Stop engine before removing grasscatcher or unclogging chute.Mow only in daylight or good artificiallight.Do not operate the machine while underthe influence of alcohol or drugs.Watch for traffic when operating near orcrossing roadways.Use extra care when loading or unload-ing the machine into a trailer or truck.Data indicates that operators, age 60years and above, are involved in a largepercentage of riding mower-relatedinjuries. These operators shouldevaluate their ability to operate the ridingmower safely enough to protect them-selves and others from serious injury.Keep machine free of grass, leaves orother debris build-up which can touchhot exhaust / engine parts and burn. Denot allow the mower deck to plow leavesor other debris which can cause build-up to occur. Clean any oil or fuelspillage before operating or storing themachine. Allow machine to cool beforestorage.

II. SLOPE OPERATIONSlopes are a major factor related to loss-of-control and tipover accidents, which can re-sult in severe injury or death. All slopesrequire extra caution. If you cannot back upthe slope or if you feel uneasy on it, do notmow it.DO: Mow up and down slopes, not across. Remove obstacles such as rocks, treelimbs, etc. Watch for holes, ruts, or bumps. Uneventerrain could overturn the machine. Tallgrass can hide obstacles. Use slow speed. Choose a low gear sothat you will not have to stop or shiftwhile on the slope. Follow the manufacturer's recommenda-tions for wheel weights or counter-weights to improve stability. Use extra care with grass catchers orother attachments. These can changethe stability of the machine. Keep all movement on the slopes slowand gradual. Do not make suddenchanges in speed or direction. Avoid starting or stopping on a slope. Iftires lose traction, disengage the bladesand proceed slowly straight down theslope.DO NOT:

Do not turn on slopes unless necessary,and then, turn slowly and graduallydownhill, if possible. Do not mow near drop-offs, ditches, orembankments. The mower couldsuddenly turn over if a wheel is over theedge of a cliff or ditch, or if an edgecaves in.

Do not mow on wet grass. Reducedtraction could cause sliding. Do not try to stabilize the machine byputting your foot on the ground. Do not use grass catcher on steepslopes.

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III. CHILDRENTragic accidents can occur if the operatoris not alert to the presence of children.Children are often attracted to themachine and the mowing activity. Neverassume that children will remain whereyou last saw them. Keep children out of the mowing areaand under the watchful care of another

responsible adult. Be alert and turn machine off if childrenenter the area. Before and when backing, look behindand down for small children. Never carry children. They may fall offand be seriously injured or interferewith safe machine operation. Never allow children to operate themachine. Use extra care when approaching blind

corners, shrubs, trees, or other objectsthat may obscure vision.IV, SERVICE Use extra care in handling gasolineand other fuels. They are flammableand vapors are explosive.-Use only an approved container.- Never remove gas cap or add fuelwith the engine running. Allowengine to cool before refueling. Donot smoke.

-Never refuel the machine indoors.- Never store the machine or fuelcontainer inside where there is anopen flame, such as a water heater.

Never run a machine inside a closedarea.Keep nuts and bolts, especially bladeattachment bolts, tight and keepequipment in good condition. Never tamper with safety devices.Check their proper operation regularly. Keep machine free of grass, leaves, orother debris build-up. Clean oil or fuelspillage. Allow machine to cool beforestoring. Stop and inspect the equipment if youstrike an object. Repair, if necessary,before restarting. _ever make adjustments or repairswith the engine running. Grass catcher components aresubjectto wear, damage, and deterioration,which could expose moving parts or

allow objects to be thrown. Frequentlycheck components and replace withmanufacturer's recommended parts,when necessary. Mower blades are sharp and can cut.Wrap the blade(s) or wear gloves, anduse extra caution when servicing them. Check brake operation frequently.Adjust and service as required.

Be sure the area is clear of other Be alert and turn machine off if childrenpeople before mowing. Stop machine ifanyone enters the area. Never carry passengers or childreneven with the blades off. Do not mow in reverse unless abso-lutely necessary. Always look downand behind before and while backing. Never carry children. They may fall offand be seriously injured or interferewith safe machine operation. Keep children out of the mowing areaand under the watchful care of anotherresponsible adult.

enter the area. Before and when backing, look behindand down for small children. Mow up and down slopes (15 Max),not across. Remove obstacles such as rocks, treelimbs, etc. Watch for holes, ruts, or bumps.Uneven terrain could overturn the

machine. Tall grass can hide obstacles.

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Use slow speed. Choose a low gear sothat you will not have to stop or shiftwhile on the slope,Avoid starting or stopping on a slope. Iftires lose traction, disengage theblades and proceed slowly straightdown the slope.If machine stops while going uphill,disengage blades, shift into reverseand back down slowly.Do not turn on slopes unless neces-sary, and then, turn slowly and gradu-ally downhill, if possible.

Look for this symbol to point outportant safety precautions. It meansAUTION!!! BECOMEALERT!!! YOURAFETY IS INVOLVED.In order to prevent acci-ental starting when setting up, transport-ng, adjusting or making repairs, alwaysisconnect spark plug wire and placeire where it cannot contact spark plug.

CAUTION: Do not coast down a hill ineutral, you may lose control of the

_(_CAUTION: Tow only the attachmentsthat are recommendedby and complywith specifications of the manufacturer ofyour tractor. Use common sense whentowing. Operate only at the lowestpossible speed when on a slope. Tooheavy of a load, while on a slope, isdangerous. Tires can lose traction withthe ground and cause you to lose controlof your tractor._WARNING." Engine exhaust, some ofits constituents, and certain vehiclecomponents contain or emit chemicalsknown to the State of California to causecancer and birth defects or other repro-ductive harm._WARNING: Battery posts, terminalsand related accessones contain lead andlead compounds, chemicals known to theState of California to cause cancer andbirth defects or other reproductive harm.Wash hands after handling.


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SPECIFICATIONSGASOLINE 1.25CAPACITY UNLEADED_,ND TYPE: REGULAR31LTYPE SAE 30 (ABOVE 32F)API-SF - SJ): SAE 5W-30(BELOW 32F)

3.0 PINTSCHAMPION RC12YC

OIL CAPACITY:SPARK PLUG:GAP: .030")

GROUND SPEED (MPH):FORWARD: 1ST 1.12ND 1.43RD 2.24TH 3.45TH 4.36TH 5.5REVERSE: 1.7TIRE PRESSURE: FRONT: 14 PSIREAR: 12PSIHARGING 3AMPS BATTERYSYSTEM: 5 AMPS HEADLIGHTS

BATTERY: AMP/HR: 25MIN. CCA: 190CASESIZE:U1R

BLADE BOLTTORQUE: 27-35 FT. LBS

CONGRATULATIONS on your purchaseof a new tractor. It has been designed,engineered and manufactured to giveyou the best possible dependability andperformance.Should you experience any problem youcannot easily remedy, please contact aSears or other qualified service center.We have competent, well-trained techni-cians and the proper tools to service orrepair this tractor.Please read and retain this manual. Theinstructions will enable you to assembleand maintain your tractor properly.Always observe the "SAFETY RULES".REPAIR AGREEMENTA Repair Agreement is available on thisproduct. Contact your nearest Searsstore for details.CUSTOMER RESPONSIBILITIES Read and observe the safety rules. Follow a regular schedule in maintain-ing, caring for and using your tractor. Follow the instructions under "Mainte-nance" and "Storage" sections of thisowner's manual. (_WARNING: This tractor is equippedwith an internal combustion engine andshould not be used on or near anyunimproved forest-covered, brush-covered or grass-covered land unless theengine's exhaust system is equipped witha spark arrester meeting applicable localor state laws (if any). If a spark arrester isused, it should be maintained in effectiveworking order by the operator.In the state of California the above isrequired by law (Section 4442 of theCalifornia Public Resources Code).Other states may have similar laws.Federal laws apply on federal lands. Aspark arrester for the muffler is availablethrough your nearest Sears servicecenter (See REPAIR PARTS section ofthis manual).

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SteeringWheel Insert

Steering Wheel

(1) Hex Bolt3/8-16 x 1

(1) Large Flat Washer

(1)HexBolt 5/16-18x 1-1/4 (1)Locknut 5/16-18_ (1)Lockwasher 3/8

[[[[[_ll[_SteeringWheel Jv j Steering/ / / ExtensionAdapter / / J Steering Shaft_...,../_ Boot

Seat

(1) Washer@ 17/32 x1-3/16 x12 Gauge_(1) Knob

Keys

(2) Keys

For Future Use

Slope Sheet Video Cassette

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Your new tractor has been assembled at the factory with exception of those parts leftunassembled for shipping purposes. To ensure safe and proper operation of yourtractor all parts and hardware you assemble must be tightened securely. Use thecorrect tools as necessary to insure proper tightness. Review the video cassette beforeyou begin.TOOLS REQUIRED FOR ASSEMBLYA socket wrench set will make assemblyeasier. Standard wrench sizes you needare listed below.(1) 9/16" wrench (1) Pliers(2) 1/2"wrench (1) Utility knife(1) Tire pressure gaugeWhen right or left hand is mentioned inthis manual, it means when you are in theoperating position (seated behind thesteering wheel).TO REMOVE TRACTOR FROMCARTONUNPACK CARTON1. Remove all accessible loose partsand parts cartons from carton.2. Cut, from top to bottom, along lines onall four corners of carton, and laypanels flat.3. Check for any additional loose partsor cartons and remove.BEFORE REMOVING TRACTORFROM SKIDATTACH STEERING WHEELASSEMBLE EXTENSION SHAFT ANDBOOT1. Slide extension shaft onto lower

steering shaft. Align mounting holesin extension and lower shafts andinstall 5/16 hex bolt and Iocknut.Tighten securely.IMPORTANT: Tighten bolt and nutsecurely to 18-22 ft. Ibs torque.2. Place tabs of steering boot over tabslots in dash and push down tosecure.

INSTALL STEERING WHEEL3. Position front wheels of the tractor sothey are pointing straight forward.4. Remove steering wheel adapter fromsteering wheel and slide adapter ontosteering shaft extension.5. Position steering wheel so cross barsare horizontal (left to right) and slideinside boot and onto adapter.6. Assemble large flat washer, 3/8 lockwasher, 3/8 hex bolt and tightensecurely.

7. Snap steering wheel insert into centerof steering wheel.8. Remove protective materials fromtractor hood and grill.IMPORTANT: Check for and remove anystaples in skid that may puncture tireswhere tractor is to roll off skid.HOW TO SET UP YOUR TRACTORCHECK BATTERY1. Lift seat pan to raised position andopen battery box door.NOTE: If this battery is put into serviceafter month and year indicated on label(label located between terminals) chargebattery for minimum of one hour at 6-10amps. (See "BATTERY" in Maintenancesection of this manual for charginginstructions).

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Seat

BatteryDoorTerminal

STALL SEATdjust seat before tightening adjustment. Remove adjustment knob and flatwasher securing seat to cardboardpacking and set aside for assembly ofseat to tractor.. Pivot seat upward and remove fromthe cardboard packing. Remove thecardboard packing and discard.. Place seat on seat pan so head ofshoulder bolt is positioned over large

slotted hole in pan.. Push down on seat to engageshoulder bolt in slot and pull seattowards rear of tractor.. Pivot seat and pan forward andassemble adjustment knob and flatwasher loosely. Do not tighten.. Lower seat into operating position andsit in seat.. Slide seat until a comfortable positionis reached which allows you to pressclutch/brake pedal all the way down.. Get off seat without moving itsadjusted position.. Raise seat and tighten adjustmentknob securely.

SeatJSeat Pan_

erBolt

NOTE: You may now roll or drive yourtractor off the skid. Follow the appropriateinstruction below to remove the tractorfrom the skid.TO ROLLTRACTOR OFF SKID (SeeOperation section for location andfunction of controls)1. Press lift lever plunger and raiseattachment lift lever to its highest

position.2. Release parking brake by depressingclutch/brake pedal.3. Place gearshift lever in neutral (N)position.4. Roll tractor forward off skid.5. Remove banding holding deflectorshield up against tractor.TO DRIVE TRACTOR OFF SKID (SeeOperation section for location andfunction of controls)_)AWARNING: Before starting, readunderstand and fo ow a l instructions inthe Operation section of this manual. Besure tractor is in a well-ventilated area.Be sure the area in front of tractor is clearof other people and objects.1. Be sure all the above assembly stepshave been completed.2. Check engine oil level and fill fueltank with gasoline.3. Sit on seat in operating position,depress clutch/brake pedal and setthe parking brake.4. Place gear shift lever in neutral (N)position.5. Press lift lever plunger and raiseattachment lift lever to its highestposition.6. Start the engine. After engine hasstarted, move throttle control to idleposition.7. Depress clutch/brake pedal into full"BRAKE" position and hold. Movegearshift lever to 1st gear.8. Slowly release clutch/brake pedal and

slowly drive tractor off skid.9. Apply brake to stop tractor, set parkingbrake and place gearshift lever inneutral position.10.Turn ignition key to "OFF" position.Continue with the instructions that follow.


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INSTALL MULCHER PLATE(If previously removed)1. Raise and hold deflector shield in

upright position.2. Place front of mulcher plate over frontof mower deck opening and slide intoplace, as shown.3. Hook front latch into hole on front ofmower deck.4. Hook rear latch into hole on back ofmower deck.

DeflectorShieldMulcherPlate

Latch,_W Hooks

_CAUTION: Do not remove deflectorshield from mower. Raise and holdshield when attaching mulcher plate andallow it to rest on plate while in opera-tion.TO CONVERT TO BAGGING ORDISCHARGINGSimply remove mulcher plate and storein a safe place. Your mower is now readyfor discharging or installation of optionalgrass catcher accessory.NOTE: It is not necessary to changeblades. The mulcher blades are de-signed for discharging and bagging also.CHECK TIRE PRESSUREThe tires on your tractor were overin-flated at the factory for shipping pur-poses. Correct tire pressure is importantfor best cutting performance. Reduce tire pressure to PSI shown in"PRODUCT SPECIFICATIONS"

section of this manual.CHECK DECK LEVELNESSFor best cutting results, mower housingshould be properly leveled. See "TOLEVEL MOWER HOUSING" in theService and Adjustments section of thismanual.

CHECK FOR PROPER POSITION OFALL BELTSSee the figures that are shown forreplacing motion and mower blade drivebelts in the Service and Adjustmentssection of this manual. Verify that thebelts are routed correctly.CHECK BRAKE SYSTEMAfter you learn how to operate yourtractor, check to see that the brake isproperly adjusted. See "TO ADJUSTBRAKE" in the Service and Adjustmentssection of this manual.

,/CHECKLISTBEFORE YOU OPERATEAND ENJOYYOUR NEW TRACTOR, WE WISH TOASSURE THAT YOU RECEIVE THE BESTPERFORMANCE AND SATISFACTIONFROM THIS QUALITY PRODUCT.PLEASE REVIEWTHE FOLLOWINGCHECKLIST:,/All assembly instructions have beencompleted.,/No remaining loose parts in carton.,/Battery is properly prepared andcharged. (Minimum 1 hour at 6 amps).,/Seat is adjusted comfortably andtightened securely.,/All tires are properly inflated. (Forshipping purposes, the tires wereoverinflated at the factory).,/Be sure mower deck is properly leveledside-to-side/front-to-rear for best cuttingresults. (Tires must be properly inflatedfor leveling).,/Check mower and drive belts. Be sure

they are routed properly around pulleysand inside all belt keepers.,/Check wiring. See that all connectionsare still secure and wires are properlyclamped.WHILE LEARNING HOW TO USE YOURTRACTOR, PAY EXTRAATTENTION TOTHE FOLLOWING IMPORTANT ITEMS.:,/Engine oil is at proper level.,/Fuel tank is filled with fresh, clean,

regular unleaded gasoline.,/Become familiar with all controls - theirlocation and function. Operate thembefore you start the engine.,/Be sure brake system is in safeoperating condition.

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hese symbols may appear on your tractor or in literature supplied with the product.earn and understand their meaning.

I- _1BATTERY CAUTION OR REVERSE FORWARD FAST SLOW

WARNING

ENGINE ON ENGINE OFF OIL PRESSURE UGHTS ON OVIRTEMP I

FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED MOWER LIFTLOCKED

H LATTACHMENT REVERSE NEUTRAL HIGH LOW

LUTCH ENGAGED

SIPARKING BRAKE

KEEP AREA CLEAR SLOPE HAZARDSATTACHMENTIGNITION CLUTCH DISENGAGED (SEE SAFETY RULES SECTION)

DANGER. KEEP HANDS AND FEET AWAY FREE WHEEL(Automatic Models only)

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KNOW YOUR TRACTORREAD THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATINGOUR TRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations ofvarious controls and adjustments. Save this manual for future reference.

Switch

LiftLeverPlunger

AttachmentLift Lever

HeightAdjustmentticator

Parking Brake Lever

Gearshift Lever

Our tractors conform to the safety standards of theAmerican National Standards Institute.AMMETER - Indicates charging (+) ordischarging (-) of battery.ATTACHMENT CLUTCH LEVER - Usedto engage the mower blades, or otherattachments mounted to your tractor.ATTACHMENT LIFT LEVER - Used toraise, lower, and adjust the mower deckor other attachments mounted to yourtractor.CLUTCH/BRAKE PEDAL - Used fordeclutching and braking the tractor andstarting the engine.GEARSHIFT LEVER - Selects the speedand direction of tractor.

IGNITION SWITCH - Used for starting andstopping the engine.LIFT LEVER PLUNGER - Used to releaseattachment lift lever when changing itsposition.LIGHT SWITCH - Turns the headlights onand off.PARKING BRAKE LEVER - Locks clutch/brake pedal into the brake position.THROTTLE/CHOKE CONTROL - Usedfor starting and controlling engine speed.

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The operation of any tractor can result in foreign objects thrown intothe eyes, which can result in severe eye damage. Always wear safetyglasses or eye shields while operating your tractor or performing anyadjustments or repairs. We recommend a wide vision safety mask overspectacles or standard safety glasses.OW TO USE YOUR TRACTORO SET PARKING BRAKEour tractor is equipped with an operatorresence sensing switch. When enginerunning, any attempt by the operator toave the seat without first setting thearking brake will shut off the engine.. Depress clutch/brake pedal into full"BRAKE" position and hold.. Place parking brake lever in "EN-GAGED" position and releasepressure from clutch/brake pedal.Pedal should remain in "BRAKE"position. Make sure parking brake willhold tractor secure.

Attachment Clutch Lever"Engaged Positionnition Key,"Disengaged"hrottle/ / ' Position

hoke--..._ Brakeontrol _ "Engaged"lutch/ _rake \ Position

Ge_ rshiftLever, \ .... BID_sengaged""osition Position

OWER BLADES -To stop mower blades,move attach-ment clutch lever to "DISENGAGED"position.

ROUND DRIVE -To stop ground drive, depress clutch/brake pedal into full "BRAKE" position.Move gearshift lever to neutral (N)position.NGINE -Move throttle control to slow position.OTE: Failure to move throttle control to

low position and allowing engine to idleefore stopping may cause engine toTurn ignition key to "OFF" position andremove key. Always remove key whenleaving tractor to prevent unauthorizeduse.Never use choke to stop engine.

IMPORTANT: Leaving the ignition switchin any position other than "OFF" willcause the battery to be discharged,(dead).NOTE; Under certain conditions whentractor is standing idle with the enginerunning, hot engine exhaust gases maycause "browning" of grass. To eliminatethis possibility, always stop engine whenstopping tractor on grass areas._CAUTION" Always stop tractorcompletely, as described above, beforeleaving the operator's position; to emptygrass catcher, etc.TO USE THROTTLE CONTROLAlways operate engine at full throttle. Operating engine at less than fullthrottle reduces the battery chargingrate. Full throttle offers the best bagging andmower performance.TO MOVE FORWARD AND BACKWARDThe direction and speed of movement iscontrolled by the gearshift lever.1. Start tractor with clutch/brake pedaldepressed and gearshift lever inneutral (N) position.2. Move gearshift lever to desiredposition.3. Slowly release clutch/brake pedal tostart movement.IMPORTANT: Bring tractor to a completestop before shifting or changing gears.Failure to do so will shorten the useful lifeof your transaxle.TO ADJUST MOWER CUTTING HEIGHTThe position of the attachment lift leverdetermines the cutting height. Grasp lift lever. Press plunger with thumb and movelever to desired position.The cutting height range is approxi-mately 1-1/2 to 4". The heights aremeasured from the ground to the bladetip with the engine not running. Theseheights are approximate and may varydepending upon soi! conditions, height ofgrass and types of grass being mowed.

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The average lawn should be cut toapproximately 2-1/2 inches during thecool season and to over 3 inchesduring hot months. For healthier andbetter looking lawns, mow often andafter moderate growth. For best cutting performance, grassover 6 inches in height should bemowed twice. Make the first cutrelatively high; the second to desiredheight.TO OPERATE MOWER

Your tractor is equipped with an operatorpresence sensing switch. Any attempt bythe operator to leave the seat with theengine running and the attachment clutchengaged will shut off the engine.1. Select desired height of cut.2. Start mower blades by engagingattachment clutch control.TO STOP MOWER BLADES -disengage attachment clutch control._,LCAUTION: Do not operate the mowerwithout either the entire grass catcher, onmowers so equipped, or the deflectorshield in place.AttachmentClutch Lever Attachemnt"Enga!Position Position

"Disengaged"Position

LowPosition/

/

- j i ii_ _ Deflector/ / ,lj_ Shield

TO OPERATE ON HILLS_CAUTION: Do not drive up or downhills with slopes greater than 15 and donot drive across any slope. Choose the slowest speed before

starting up or down hills. Avoid stopping or changing speed onhills. If slowing is necessary, move throttlecontrol lever to slower position. If stopping is absolutely necessary,push clutch/brake pedal quickly tobrake position and engage parkingbrake. Move gearshift lever to 1st gear. Besure you have allowed room for tractorto roll slightly as you restart movement.

To restart movement, slowly releaseparking brake and clutch/brake pedal. Make all turns slowly.TO TRANSPORT Raise attachment lift to highest positionwith attachment lift control. When pushing or towing your tractor,be sure gearshift lever is in neutral (N)position. Do not push or tow tractor at more thanfive (5) MPH.NOTE: To protect hood from damagewhen transporting your tractor on a truckor a trailer, be sure hood is closed andsecured to tractor. Use an appropriatemeans of tying hood to tractor (rope, cord,etc.).TOWING CARTS AND OTHER ATTACH-MENTSTow only the attachments that arerecommended by and comply withspecifications of the manufacturer of yourtractor. Use common sense when towing.Too heavy of a load, while on a slope, isdangerous. Tires can lose traction withthe ground and cause you to lose controlof your tractor.BEFORE STARTING THE ENGINECHECK ENGINE OIL LEVELThe engine in your tractor has beenshipped, from the factory, already filledwith summer weight oil.1. Check engine oil with tractor on levelground.2. Remove oil fill cap/dipstick and wipeclean, reinsert the dipstick and screwcap tight, wait for a few seconds,remove and read oil level. If neces-

sary, add oil until "FULL" mark ondipstick is reached. Do not overfill. For cold weather operation you shouldchange oil for easier starting (See "OILVISCOSITY CHART" in the Mainte-nance section of this manual). To change engine oil, see the Mainte-nance section in this manual.

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D GASOLINEFill fuel tank. Use fresh, clean, regularunleaded gasoline with a minimum of87 octane. (Use of leaded gasolinewill increase carbon and lead oxidedeposits and reduce valve life). Do notmix oil with gasoline. Purchase fuel inquantities that can be used within 30days to assure fuel freshness.MPORTANT: When operating inemperatures below 32F(0C), use fresh,lean winter grade gasoline to helpsure good cold weather starting.

WARNING: Experience indicates thatlcohol blended fuels (called gasohol orsing ethanol or methanol) can attractoisture which leads to separation andormation of acids during storage. Acidicas can damage the fue! system of anngine while in storage. To avoid engineroblems, the fuel system should bemptied before storage of 30 days oronger. Drain the gas tank, start thengine and let it run until the fuel linesnd carburetor are empty. Use fresh fuelext season. See Storage Instructions fordditional information. Never use enginer carburetor cleaner products in the fuelank or permanent damage may occur.CAUTION: Fill to bottom of gas tankiller neck. Do not overfill. Wipe off anypilled oil or fuel. Do not store, spill orse gasoline near an open flame.O START ENGINEen starting the engine for the firsttime or ifhe engine has runout of fuel, it will take extraranking time to move fuel from the tank toe engine.. Sit on seat in operating position,depress clutch/brake pedal and setparking brake.. Place gear shift lever in neutral (N)position.. Move attachment clutch to "DISEN-

GAGED" position.. Move throttle control to choke position.

NOTE: Before starting, read the warm andcold starting procedures below.5. Insert key into ignition and turn keyclockwise to "START" position andrelease key as soon as engine starts.Do not run starter continuously formore than fifteen seconds per minute.If the engine does not start afterseveral attempts, move throttle controlto fast position, wait a few minutesand try again. If engine still does notstart, move the throttle control back tothe choke position and retry.WARM WEATHER STARTING (50F andabove)6. When engine starts, move the throttlecontrol to the fast position. The attachments and ground drive cannow be used. If the engine does notaccept the load, restart the engine andallow it to warm up for one minute

using the choke as described above.COLD WEATHER STARTING ( 50F andbelow)6. When engine starts, allow engine torun with the throttle control in the

choke position until the engine runsroughly, then move throttle control tofast position. This may require anengine warm-up period from severalseconds to several minutes, depend-ing on the temperature. The attachments can also be usedduring the engine warm-up period.NOTE: If at a high altitude (above 3000 feet)or in cold temperatures (below 32 F) thecarburetor fuel mixture may need to beadjusted for best engine performance. See'q-O ADJUST CARBURETOR" in the Serviceand Adjustments section of this manual.

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OWING TIPSMower should be properly leveled forbest mowing performance. See "TOLEVEL MOWER HOUSING" in theService and Adjustments section of thismanual.The left hand side of mower should beused for trimming.Drive so that clippings are dischargedonto the area that has been cut. Havethe cut area to the right of the tractor.This will result in a more even distribu-tion of clippings and more uniformcutting.When mowing large areas, start byturning to the right so that clippings willdischarge away from shrubs, fences,driveways, etc. After one or tworounds, mow in the opposite directionmaking left hand turns until finished.If grass is extremely tall, it should bemowed twice to reduce load andpossible fire hazard from dried clip-pings. Make first cut relatively high; thesecond to the desired height.Do not mow grass when it is wet. Wetgrass will plug mower and leaveundesirable clumps. Allow grass to drybefore mowing.Always operate engine at full throttlewhen mowing to assure better mowingperformance and proper discharge ofmaterial. Regulate ground speed byselecting a low enough gear to give themower cutting performance as well asthe quality of cut desired.When operating attachments, select aground speed that will suit the terrainand give best performance of theattachment being used.f

1.i J

MULCHING MOWING TIPSIMPORTANT: For best performance,keep mower housing free of built-upgrass and trash. Clean after each use. The special mulching blade will recutthe grass clippings many times andreduce them in size so that as they fallonto the lawn they will disperse into thegrass and not be noticed. Also, themulched grass will biodegrade quickly

to provide nutrients for the lawn.Always mulch with your highest engine(blade) speed as this will provide thebest recutting action of the blades. Avoid cutting your lawn when it is wet.Wet grass tends to form clumps andinterferes with the mulching action.The best time to mow your lawn is theearly afternoon. At this time the grasshas dried and the newly cut area willnot be exposed to the direct sun. For best results, adjust the mowercutting height so that the mower cuts offonly the top one-third of the grassblades. For extremely heavy mulching,reduce your width of cut on each passand mow slowly. Certain types of grass and grassconditions may require that an area bemulched a second time to completelyhide the clippings. When doing asecond cut, mow across or perpendicu-lar to the first cut path. Change your cutting pattern from weekto week. Mow north to south one weekthen change to east to west the nextweek. This will help prevent mattingand graining of the lawn.

1/3"

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MAINTENANCE SCHEDULE ./___/':/'_'_//_ _/i_'_e,'f"FILL IN DATES _REGULAR SERVICE _:s COMPLET DATES

Check Brake Operation _1_ _1_Check Tire PressureCheck Operator Presence andT Interlock Systems I_

a Check for Loose Fasteners I1_ 1_7 I_

A Sharpen/Replace Mower Blades i4i T Lubrication Chart I_

0 Check Battery Levela Clean Battery and Terminals I_

Check Transaxle Coo ling IfAdjust Blade Belt(s) Tension I_sA0just Motion Drive Belt(s) Tension I_sCheck Engine Oil Level I_ I_'Change Engine Oi1 I1_123 I_

E Clean Air FilterN Clean Air ScreenG Inspect Muffler/Spark Arrester I_NI Oil Filter (Ifeplace equipped) 2E Clean Engine Cooling Fins 1_2

Replace Spark Plug I_' I_Replace Air Filter Paper Cartridge 1_2Replace Fuel Filter I1_

1 - Change mole oflen when operahng under a heavy load or in high a mb4ent temperatures 5 - If equipped with adjustable system2 - Se fvice more el ten wh en o pe ra ting in d i rl y or du sty COn(tllions 6 Nol required i i equ ipped wJlh maintel la rlce.l ree battery3 II equipped wilh oil fl_ter change oil every 50 hours 7 Tighten Iionl axle p ivot bolt to 35 It -Ibs maximum4 Replace blades more ellen when mowing in sandy SOd DO not overtlghten

he warranty on this tractor does not covertems that have been subjected to operatorbuse or negligence. To receive full valuerom the warranty, operator must maintainractor as instructed in this manual.ome adjustments will need to be madeeriodically to properly maintain yourll adjustments in the Service anddjustments section of this manual shoulde checked at least once each season.Once a year you should replace thespark plug, clean or replace air filter, andcheck blades and belts for wear. A newspark plug and clean air filter assureproper air-fuel mixture and help yourengine run better and last longer.EFORE EACH USE

1. Check engine oil level.. Check brake operation.. Check tire pressure.. Check operator presence andinterlock systems for proper operation.. Check for loose fasteners.

LUBRICATION CHART@ Spindle -- .@ SpindleZerk _ Zerk

@Front WheelBearingZerk Bearing Zerk

Engine '

_Gear-r-" I shift

"---' '---J PivotsOSAE 30 or 10w30 MOTOR OIL@GENERAL PURPOSE GREASE_._REFER TO Maintenance "ENGINE"SECTIONIMPORTANT: Do not oil or grease thepivot points which have special nylonbearings. Viscous lubricants will attractdust and dirt that will shorten the life ofthe self-lubricating bearings. If you feelthey must be lubricated, use only a dry,powdered graphite type lubricant

17 sparingly.


18/56

lways observe safety rules whenerforming any maintenance.AKE OPERATIONf tractor requires more than six (6) feettopping distance at high speed inighest gear, then brake must be ad-sted. (See "TO ADJUST BRAKE" in theervice and Adjustments section of this

Maintain proper air pressure in all tires(See "PRODUCT SPECIFICATIONS"section of this manual).Keep tires free of gasoline, oil, or insectcontrol chemicals which can harmrubber.Avoid stumps, stones, deep ruts, sharpobjects and other hazards that maycause tire damage.NOTE: To seal tire punctures and preventflat tires due to slow leaks, tire sealant

may be purchased from your local partsdealer. Tire sealant also prevents tire dryrot and corrosion.OPERATOR PRESENCE SYSTEMBe sure operator presence and interlocksystems are working properly. If yourtractor does not function as described,repair the problem immediately. The engine should not start unless thebrake pedal is fully depressed andattachement clutch control is in the

disengaged position. When the engine is running, anyattempt by the operator to leave theseat without first setting the parkingbrake should shut off the engine. When the engine is running and theattachment clutch is engaged, anyattempt by the operator to leave theseat should shut off the engine. The attachment clutch should never

operate unless the operator is in theseat.BLADE CAREFor best results mower blades must bekept sharp. Replace bent or damagedblades.BLADE REMOVAL1. Raise mower to highest position toallow access to blades.2. Remove hex bolt, lock washer and flat

washer securing blade.3. Install new or resharpened blade withtrailing edge up towards deck asshown.

IMPORTANT: To ensure proper assembly,center hole in blade must align with staron mandrel assembly.4. Reassemble hex bolt, lock washerand flat washer in exact order asshown.5. Tighten bolt securely (27-35 Ft. Lbs.torque).IMPORTANT: Blade bolt is grade 8 heattreated.Trailing Edge Up Mandrel ._mbly

\ Blade Center" HoleFlat Washer\ -.Lock Washer "-..

/"4_--Hex Bolt (Grade) ;_""-_*A Grade 8 heat treated bolt can be identifiedby six lines on the bolt head.TO SHARPEN BLADENOTE: We do not recommend sharpen-ing blade - but if you do, be sure theblade is balanced.Care should be taken to keep the bladebalanced. An unbalanced blade willcause excessive vibration and eventualdamage to mower and engine. The blade can be sharpened with a fileor on a grinding wheel. Do not attemptto sharpen while on the mower. To check blade balance, you will needa 5/8" diameter steel bolt, pin, or a conebalancer. (When using a cone bal-ancer, follow the instructions suppliedwith balancer.)NOTE: Do not use a nail for balancingblade. The lobes of the center hole mayappear to be centered, but are not. Slide blade on to an unthreadedportion of the steel bolt or pin and holdthe bolt or pin parallel with the ground.If blade is balanced, it should remain ina horizontal position. If either end ofthe blade moves downward, sharpenthe heavy end until the blade isbalanced.

5/8" Bolt or P_. _de

Center/Hole _-_'_1J_'-J_._-_

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tractor has a battery charging systemhich is sufficient for normal use. How-ver, periodic charging of the battery withn automotive charger will extend its life.Keep battery and terminals clean.Keep battery bolts tight.Keep small vent holes open.Recharge at 6-10 amperes for 1 hour.OTE: The original equipment battery onour tractor is maintenance free. Do notttempt to open or remove caps or covers.dding or checking level of electrolyte ist necessary.O CLEAN BATTERY AND TERMINALSorrosion and dirt on the battery andcan cause the battery to "leak", Open battery box door.. Disconnect BLACK battery cable firstthen RED battery cable and remove

battery from tractor.. Rinse the battery with plain water anddry.. Clean terminals and battery cableends with wire brush until bright.. Coat terminals with grease or petro-leum jelly.. Reinstall battery (See "REPLACINGBATTERY" in the SERVICE ANDADJUSTMENTS section of thismanual).

heck V-belts for deterioration and wearfter 100 hours of operation and replacef necessary. The belts are not adjustable.eplace belts if they begin to slip from

NOTE: Although multi-viscosity oils(5W30, 10W30 etc.) improve starting incold weather, these multi-viscosity oilswill result in increased oil consumptionwhen used above 32F. Check your en-gine oil level more frequently to avoidpossible engine damage from runninglow on oil.Change the oil after every 25 hours of op-eration or at least once a year if the trac-tor is not used for 25 hours in one year.Check the crankcase oil level beforestarting the engine and after each eight(8) hours of operation. Tighten oil fill cap/dipstick securely each time you check theoil level.TO CHANGE ENGINE OILDetermine temperature range expectedbefore oil change. All oil must meet APIservice classification SF-SJ. Be sure tractor is on level surface. Oil will drain more freely when warm. Catch oil in a suitable container.1. Remove oil fill cap/dipstick. Be carefulnot to allow dirt to enter the enginewhen changing oil.Remove yellow cap from end of drainvalve and install the drain tube onto,

the fitting.Closed Oil Drain ValveandLocked_Position Drain Tube

YellowCap

RANSAXLE COOLINGeep transaxle free from build-up of dirtnd chaff which can restrict cooling.

nly use high quality detergent oil ratedAPI service classification SF- SJ. Se-ect the oil's SAE viscosity grade accord-ng to your expected operating tempera-

3. Unlock drain valve by pushing inwardslightly and turning counterclockwise.

4. To open, pull out on the drain valve.5. After oil has drained completely, close

and lock the drain valve by pushinginward and turning clockwise until thepin is in the locked position as shown.6. Remove the drain tube and replacethe cap onto to the end of the drainvalve.

7. Refill engine with oil through oil filldipstick tube. Pour slowly. Do notoverfill. For approximate capacity see"PRODUCT SPECIFICATIONS"section of this manual.

8. Use gauge on oil fill cap/dipstick forchecking level. Be sure dipstick cap istightened securely for accuratereading. Keep oil at "FULL" line on

19 dipstick.


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CLEAN AIR SCREENAir screen must be kept free of dirt andchaff to prevent engine damage fromoverheating. Clean with a wire brush orcompressed air to remove dirt andstubborn dried gum fibers.ENGINE COOLING FINSRemove any dust, dirt or oil from enginecooling fins to prevent engine damagefrom overheating.1. Remove oil fill cap/dipstick.2. Remove hex bolts from blower

housing and lift housing off engine.3. Cover oil fill opening to prevent entryof dirt.4. Use compressed air or stiff bristlebrush to thoroughly clean enginecooling fins.5. To reassemble, reverse aboveprocedure.

Hex . Blower HousingBoltsv--_...____" Hex"_-_. 1 _ i _ BoltsOil Fill/ -1,_---_ L.__: _/

_cree_Dipstick Air

Tube k _SI_ parkEngine Coolin _ Plug

AIR FILTERYour engine will not run properly using adirty air filter. Clean the foam pre-cleanerafter every 25 hours of operation or everyseason. Service paper cartridge every100 hours of operation or every season,whichever occurs first.Service air cleaner more often underdusty conditions.1. Remove knob(s) and cover.TO SERVICE PRE-CLEANER2. Slide foam pre-cleaner off cartridge.3. Wash it in liquid detergent and water.4. Squeeze it dry in a clean cloth.5. Saturate it in engine oil. Wrap it inclean, absorbent cloth and squeeze toremove excess oil.NOTE: If very dirty or damaged, replacepre-cleaner.6. Reinstall pre-cleaner over cartridge.7. Reinstall cover and secure with

knob(s).

TO SERVICE CARTRIDGE1. Remove cartridge nut.2. Carefully remove cartridge to preventdebris from entering carburetor.Clean base carefully to prevent debrisfrom entering carburetor.3. Clean cartridge by tapping gently onflat surface.NOTE: If very dirty or damaged, replacecartridge.4. Reinstall cartridge, nut, precleaner,cover and secure with knob(s).IMPORTANT: Petroleum solvents, suchas kerosene, are not to be used to cleanthe cartridge. They may cause deteriora-tion of the cartridge. Do not oil cartridge.Do not use pressurized air to clean or drycartridge.Cover Knob

Cover Cartridge Nut

MUFFLERInspect and replace corroded muffler andspark arrester (if equipped) as it couldcreate a fire hazard and/or damage.SPARK PLUGSReplace spark plugs at the beginning ofeach mowing season or after every 100hours of operation, whichever occurs first.Spark plug type and gap setting areshown in "PRODUCT SPECIFICATIONS"section of this manual.IN-LINE FUEL FILTERThe fuel filter should be replaced onceeach season. If fuel filter becomesclogged, obstructing fuel flow to carbure-tor, replacement is required.1. With engine cool, remove filter andplug fuel line sections.2. Place new fuel filter in position in fuelline with arrow pointing towardscarburetor.3. Be sure there are no fuel line leaks

and clamps are properly positioned.4. Immediately wipe up any spilledgasoline.Clamp---_i_._ _' i i i;_ clampFuel Filter _ _ _....

- L

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Clean engine, battery, seat, finish, etc.of all foreign matter.Keep finished surfaces and wheelsfree of all gasoline, oil, etc.Protect painted surfaces with automo-tive type wax.

We do not recommend using a gardenhose to clean your tractor unless theelectrical system, muffler, air filter andcarburetor are covered to keep water out.Water in engine can result in a shortenedengine life.

,_CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS:1. Depress clutch/brake pedal fully and set parking brake.2. Place gearshift lever in neutral (N) position.3. Place attachment clutch in "DISENGAGED" position.4. Turn ignition key "OFF" and remove key.5. Make sure the blades and all moving parts have completely stopped.6. Disconnect spark plug wire from spark plug and place wire where it cannot

come in contact with plug.

O REMOVE MOWERower will be easier to remove from the

ight side of tractor.. Place attachment clutch in "DISEN-GAGED" position.. Move attachment lift lever forward tolower mower to its lowest position.. Roll belt off engine pulley.. Remove small retainer spring, and liftclutch spring off pulley bolt.. Remove large retainer spring, slidecollar off and push housing guide outof bracket.

. Disconnect anti-swaybar from chassisbracket by removing retainer spring.. Disconnect suspension arms fromrear deck brackets by removingretainer springs.. Disconnect front links from deck byremoving retainer springs.

Small Retainer SpringClutch Spring_

9. Raise lift lever to raise suspensionarms. Slide mower out from undertractor.IMPORTANT: If an attachment other thanthe mower deck is to be mounted on thetractor, remove the front links and hookthe clutch spring Into square hole inframe.TO INSTALL MOWER1. Raise attachment lift lever to its

highest position.2. Slide mower under tractor withdeflector shield to right side of tractor.3. Lower lift lever to its lowest position.4. Install mower in reverse order ofremoval instructions.

LinkRetainer SprinAnti-Sway Retainer Springs(Both Sides)

Housing Guide BracketLarge Retainer Spring

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TO LEVEL MOWER HOUSINGAdjust the mower while tractor is parkedon level ground or driveway. Make suretires are properly inflated (See "PROD-UCT SPECIFICATIONS" section of thismanual). If tires are over orunderinflated, you will not properlyadjust your mower.SIDE-TO-SIDE ADJUSTMENT Raise mower to its highest position. At the midpoint of both sides of mower,measure height from bottom edge ofmower to ground. Distance "A" onboth sides of mower should be thesame or within 1/4" of each other. If adjustment is necessary, makeadjustment on one side of mower only. To raise one side of mower, tighten liftlink adjustment nut on that side. To lower one side of mower, loosen liftlink adjustment nut on that side.NOTE: Each full turn of adjustment nutwill change mower height about 1/8". Recheck measurements after adjust-ing.Bottom edge of Bottom edge ofmower to mower toground _ ground

A_-\ VGroundLine'_ )'_--A Suspension Arm

Lift Link __Adjustment Nut _ _-

FRONT-TO-BACK ADJUSTMENTIMPORTANT: Deck must be level side-toside. If the following front-to-back adjust-ment is necessary, be sure to adjust bothfront links equally so mower will staylevel side-to-side.To obtain the best cutting results, themower housing should be adjusted sothat the front is approximately 1/8" to 1/2"lower than the rear when the mower is inits highest position.Check adjustment on right side of tractor.Measure distance "D" directly in front andbehind the mandrel at bottom edge ofmower housing as shown.

Before making any necessary adjust-ments, check that both front links areequal in length. If links are not equal in length, adjustone link to same length as other link. To lower front of mower loosen nut "E"on both front links an equal number ofturns. When distance "D" is 1/8" to 1/2" lowerat front than rear, tighten nuts "F"against trunnion on both front links. To raise front of mower, loosen nut "F"from trunnion on both front links.Tighten nut "E" on both front links anequal number of turns. When distance "D" is 1/8" to 1/2" lowerat front than rear, tighten nut "F" againsttrunnion on both front links.

Recheck side-to-side adjustment.:_ "\ _, _ Mandrel

Both Front Links Should be Equal in Length

_E _

Front Links

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TO REPLACE MOWER BLADE DRIVEBELTThe mower blade drive belt may bereplaced without tools. Park the tractor onlevel surface. Engage parking brake.BELT REMOVAL-1. Remove mower from tractor (See "TOREMOVE MOWER" in this section of

this manual).2. Work belt off both mandrel pulleys andidler pulleys.3. Pull belt away from mower.BELT INSTALLATION -4. Install new belt in reverse order ofremoval.5. Make sure belt is in all pulley groovesand inside all belt guides.6. Install mower in reverse order ofremoval instructions.

MandrelPulle'

MandrelPulley

TO ADJUST BRAKEYour tractor is equipped with an adjust-able brake system which is mounted onthe right side of the transaxle.If tractor requires more than six (6) feetstopping distance at high speed inhighest gear on a level dry concrete orpaved surface, then brake must beadjusted.1. Depress clutch/brake pedal andengage parking brake.2. Measure distance between brakeoperating arm and nut "A" on brakerod.3. If distance is other than 1-1/2", loosen

jam nut and turn nut "A" until distancebecomes 1-1/2". Retighten jam nutagainst nut "A".

. Road test tractor for proper stoppingdistance as stated above. Readjust ifnecessary. If stopping distance is stillgreater thah six (6) feet in highestgear, further maintenance is neces-sary. Contact a Sears or otherqualified service center.With Parking Brake "Engaged"

_ Nut "A" Nut

_ Operating_Arm

TO REPLACE MOTION DRIVE BELTPark the tractor on level surface. Engageparking brake. For assistance, there is abelt installation guide decal on bottomside of left footrest.1. Remove mower (See "TO REMOVEMOWER" in this section of this

manual.)2. Remove belt from stationary idler andclutching idler.3. Pull belt slack toward rear of tractor.Remove belt upwards from transaxlepulley by deflecting belt keepers.4. Pull belt toward front of tractor andremove downwards from around

engine pulley.5. Install new belt by reversing aboveprocedure.Eng

Clutching

Stationary IdlerTransaxle

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TRANSAXLE GEAR SHIFT LEVERNEUTRAL ADJUSTMENTThe transaxle should be in neutral whenthe gear shift lever is in neutral (N) (lockgate) position. The adjustment is preset atthe factory; however, if adjustment isneeded, proceed as follows:1. Make sure transaxle is in neutral (N).NOTE: When the tractor rear wheelsmove freely, the transaxle is in neutral2. Loosen adjustment bolt in front of theright rear wheel.3. Position the gear shift lever in theneutral (N) position.4. Tighten adjustment bolt securely.NOTE: If additional clearance is neededto get to adjustment bolt, move mowerdeck height to the lowest position.

Gearshift Lever Neutral Lock Gate

Adjustment BoltTO ADJUST STEERING WHEELALIGNMENTIf steering wheel crossbars are nothorizontal (left to right) when wheels arepositioned straight forward, removesteering wheel and reassemble perinstructions in the Assembly section ofthis manual.FRONT WHEEL TOE-IN/CAMBERThe front wheel toe-in and camber arenot adjustable on your tractor. If damagehas occurred to affect the front wheel toe-in or camber, contact a Sears or otherqualified service center.TO REMOVE WHEEL FOR REPAIRS1. Block up axle securely.2. Remove axle cover, retaining ring andwashers to allow wheel removal (rearwheel contains a square key - Do notlose).3. Repair tire and reassemble.NOTE: On rear wheels only: aligngrooves in rear wheel hub and axle.Insert square key.

4. Replace washers and snap retainingring securely in axle groove.5. Replace axle cover.NOTE: To seal tire punctures andprevent flat tires due to slow leaks, tiresealant may be purchased from yourlocal parts dealer. Tire sealant alsoprevents tire dry rot and corrosion.

WashersRetainingRingAxleCover

ISquare Key _'_'"(Rear Wheel Only)TO START ENGINE WITH A WEAKBATTERY_CAUTION: Lead-acid batteriesgenerate explosive gases. Keep sparks,flame and smoking materials away frombatteries. Always wear eye protectionwhen around batteries.If your battery is too weak to start theengine, it should be recharged. (See"BATTERY" in the MAINTENANCEsection of this manual).If "jumper cables" are used for emergencystarting, follow this procedure:IMPORTANT: Your tractor is equippedwith a 12 volt negative grounded system.The other vehical must also be a 12 voltnegative grounded system. Do not useyour tractor battery to start other vehicles.TO AIq-ACH JUMPER CABLES -1. Connect each end of the RED cable to

the POSITIVE (+) terminal of eachbattery, taking care not to shortagainst chassis.2. Connect one end of the BLACK cableto the NEGATIVE (-) terminal of fullycharged battery.3. Connect the other end of the BLACKcable to good CHASSIS GROUND,away from fuel tank and battery.

TO REMOVE CABLES, REVERSE ORDER -1. BLACK cable first from chassis and

then from the fully charged battery.2. RED cable last from both batteries.

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26/56

intenance, repair, or replacement of themission control devices and systems, whichre being done at the customers expense,ay be performed by any non-road enginepair establishment or individual. Warrantypairs must be performed by an authorizedgine manufacturer's service outlet.ADJUST THROTTLE CONTROL

he throttle control has been preset at theactory and adjustment should not beecessary. Check adjustment as describedelow before loosening cable. If adjustmentnecessary, proceed as follows:. With engine not running, move throttlecontrol lever from slow to choke position.Slowly move lever from choke to fastposition.. Check that holes "A" in governor controllever and hole in governor plate line-up.If holes "A" are not aligned, loosen clampscrew and move throttle cable until holesare aligned. Tighten clamp screwsecurely.

Holes

Governor-- ._Control Lever

_x

GovernorC%ontrol Plate

ThrttlelJu:_Screw CableTO ADJUST CARBURETORNOTE: The carburetor on this engine is lowemission. It is equipped with an idle fueladjusting needle with a limiter cap, whichallows some adjustment within the limitsallowed by the cap, Do not attempt to removethe limiter cap. The limiter cap cannot beremoved without breaking the adjustingneedle.The carburetor has been preset at the factoryand adjustment should not be necessary.However, minor adjustment may be requiredto compensate for differences in fuel,temperature, altitude or load. If the carburetordoes need adjustment, proceed as follows:In general, turning idle mixture valve in(clockwise) decreases the supply of fuel tothe engine giving a leaner fuel/air mixture.Turning the idle mixture valve out (counter-clockwise) increases the supply of fuel to theengine giving a richer fuel/air mixture.

IMPORTANT: Damage to the needle valveand the seat in carburetor may result if screwis turned in too tight.PRELIMINARY SEFI'ING -1. Air cleaner assembly must be assembledto the carburetor when making carburetoradjustments.2. Be sure the throttle control cable is

adjusted properly (see above).FINAL SETTING -1. Start engine and allow to warm for fiveminutes. Make final adjustments withengine running and shift/motion controllever in neutral (N) position.2. Move throttle control lever to slow

position. With finger, rotate and holdthrottle lever against idle speed screw.Turn idle speed screw to attain 1750RPM.3. While still holding throttle lever againstidle speed screw, turn idle mixture valvefull travel clockwise then counterclock-

wise until engine runs rough. Turn valveto a point midway between those twopositions. Release throttle lever.ACCELERATION TEST -4. Move throttle control lever from slow to

fast position. If engine hesitates or dies,turn idle mixture valve out (counterclock-wise) 1/8 turn. Repeat test and continueto adjust, if necessary, until engineaccelerates smoothly.High speed stop is factory adjusted. Do notadjust - damage may result.IMPORTANT" Never tamper with the enginegovernor, which is factory set for properengine speed. Overspeeding the engineabove the factory high speed setting can bedangerous. If you think the engine-governedhigh speed needs adjusting, contact aSears or other qualified service center,which has proper equipment and experienceto make any necessary adjustments.

Idle Speed Throttle

Screw_LeverIdle Mixture Valve/_]With Limiter

26


27/56

mediately prepare your tractor fortorage at the end of the season or if theactor will not be used for 30 days or01LCAUTION: Never store the tractor withasoline in the tank inside a buildinghere fumes may reach an open flame orpark. Allow the engine to cool beforetoring in any enclosure.emove mower from tractor for wintertorage. When mower is to be stored forperiod of time, clean it thoroughly,move all dirt, grease, leaves, etc. Storea clean, dry area.. Clean entire tractor (See "CLEANING"in the Maintenance section of thismanual).. Inspect and replace belts, if necessary(See belt replacement instructions inthe Service and Adjustments sectionof this manual).. Lubricate as shown in the Mainte-nance section of this manual.. Be sure that all nuts, bolts and screws

are securely fastened. Inspect movingparts for damage, breakage and wear.Replace if necessary.. Touch up a!l rusted or chipped paintsurfaces; sand lightly before painting.Fully charge the battery for storage.After a period of time in storage, batterymay require recharging.To help prevent corrosion and powerleakage during long periods of storage,battery cables should be disconnectedand battery cleaned thoroughly (see"TO CLEAN BATTERY AND TERMI-NALS" in the Maintenance section ofthis manual).After cleaning, leave cables discon-nected and place cables where theycannot come in contact with batteryterminals.If battery is removed from tractor forstorage, do not store battery directly onconcrete or damp surfaces.UEL SYSTEM

It is important to preventum deposites from forming in essentialel system parts such as carburetor, fue!ose, or tank during storage. Also,

experiance indicates that alcoholblended fuels (called gasohol or usingethanol or methanol) can attract moisturewhich leads to separation and formationof acids during storage. Acidic gas candamage the fuel system of and enginewhile in storage.1. Drain the fuel tank.2. Start the engine and let it run until thefuel lines and carburetor are empty. Never use engine or carburetor cleanerproducts in the fuel tank or permanentdamage may occur. Use fresh fuel next season.NOTE: Fuel stabilizer is an acceptablealternative in minimizing the formation offuel gum deposits during storage. Addstabilizer to gasoline in fuel tank orstorage container. Always follow the mixratio found on stabilizer container. Runengine at least 10 minutes after addingstabilizer to allow the stabilizer to reachthe carburetor. Do not drain the gas tankand carburetor if using fuel stabilizer.ENGINEOILDrain oil (with engine warm) and replacewith clean engine oil. (See "ENGINE" inthe Maintenance section of this manual).CYLINDER(S)1. Remove spark plug(s).2. Pour one ounce of oil through sparkplug hole(s) into cylinder(s).3. Turn ignition key to "START" positionfor a few seconds to distribute oil.4. Replace with new spark plug(s).OTHER Do not store gasoline from one seasonto another. Replace your gasoline can if your canstarts to rust. Rust and/or dirt in yourgasoline will cause problems. If possible, store your tractor indoors

and cover it to give protection from dustand dirt. Cover your tractor with a suitableprotective cover that does not retainmoisture. Do not use plastic. Plasticcannot breathe which allows conden-

sation to form and will cause yourtractor to rust.IMPORTANT: Never cover tractor whileengine and exhaust areas are still warm.

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OUBLESHOOTING CHARTROBLEM CAUSE CORRECTIONill not start

ard to start

nginewill notrn over

ngine clicks butill not start

1. Out of fuel.2. Engine not "CHOKED"properly.3. Engine flooded.4. Bad spark plug.5. Dirty air filter.6. Dirty fuel filter.7 Water in fuel.

8. Loose or damaged wiring.9. Carburetor out ofadjustment.

1. Fill fuel tank.2. See "TO START ENGINE"in Operation section.3. Wait several minutesbefore attempting to start.4. Replace spark plug.5. Clean/replace air filter.6. Replace fuel filter.7. Drain fuel tank andcarburetor, refill tank withfresh gasoline and replacefuel filter.

8. Check all wiring.9. See "To Adjust Carburetor"in Service Adjustmentssection.10. Engine valves out ofadjustment.1. Dirty air filter.2. Bad spark plug.3. Weak or dead battery.4. Dirty fuel filter.5. Stale or dirty fuel.6. Loose or damaged wiring.7. Carburetor out of

adjustment.8. Engine valves out ofadjustment.1. Clutch/brake pedal notdepressed.2. Attachment clutch is

engaged.3. Weak or dead battery.4. Blown fuse.5. Corroded battery terminals.6. Loose or damaged wiring.7. Faulty ignition switch.8. Faulty solenoid or starter.9. Faulty operator presenceswitch(es).1. Weak or dead battery.2. Corroded battery terminals.3. Loose or damaged wiring.4. Faulty solenoid or starter.

10.Contact a a Sears or otherqualified service center.

1. Clean/replace air filter.2. Replace spark plug.3. Recharge or replacebattery.4. Replace fuel filter.5. Drain fuel tank and refill

with fresh gasoline.6. Check all wiring.7. See "To Adjust Carburetor"in Service Adjustmentssection.8. Contact a a Sears or otherqualified service center.

1. Depress clutch/brakepedal.2. Disengage attachmentclutch.3. Recharge or replacebattery.4. Replace fuse.5. Clean battery terminals.6. Check all wiring.7. Check/replace ignitionswitch.8. Check/replace solenoid orstarter.9. Contact a Sears or other

qualified service center.1. Recharge or replace battery.2. Clean battery terminals.3. Check all wiring.4. Check/replace solenoid orstarter.

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TROUBLESHOOTING CHARTPROBLEM CAUSE CORRECTIONLoss of power 1. Cutting too much grass/toofast.2. Throttle in "CHOKE"

position.3. Build-up of grass, leavesand trash under mower.4. Dirty air filter.5. Low oil level/dirty oil.6. Faulty spark plug.7. Dirty fuel filter.8. Stale or dirty fuel.

Excessivevibration

Engine continuesto runwhen operatorleaves seatwith attachmentclutch engagedPoorcut-uneven

9. Water in fuel.

10.Spark plug wire loose.11.Dirty engine air screen/fins.12. Dirty/clogged muffler.13. Loose or damaged wiring.14.Carburetor out of

adjustment.15. Engine valves out ofadjustment.1. Worn, bent orloose blade.2. Bent blade mandrel.3. Loose/damaged part(s).

1. Faulty operator-safetypresence control system.

.

2.3.4.5.

Worn, bent or loose blade.Mower deck not level.Buildup of grass, leaves,and trash under mower.Bent blade mandrel.Clogged mower deck ventholes from buildup ofgrass, leaves, and trasharound mandrels.

1. Set in "Higher Cut" position/reduce speed.2. Adjust throttle control.3. Clean underside of mower

housing.4. Clean/replace air filter.5. Check oil level/change oil.6. Clean and regap or changespark plug.7. Replace fuel filter.8. Drain fuel tank and refill withfresh gasoline.9. Drain fuel tank and carbure-tor, refill tank with freshgasoline and replace fuelfilter.

10.Connect and tighten sparkplug wire.11. Clean engine air screen/fins.12. Clean/replace muffler.13.Check all wiring.14.See "To Adjust Carburetor"in Service Adjustmentssection.15.Contact a a Sears or other

qualified service center.1. Replace blade.Tighten blade bolt.2. Replace blade mandrel.3. Tighten loose part(s).

Replace damaged pads., Check wiring, switches andconnections. If not

corrected, contact aSears or other qualifiedservice center.

1. Replace blade. Tightenblade bolt.2. Level mower deck.3. Clean underside of mowerhousing.4. Replace blade mandrel.5. Clean around mandrels toopen vent holes.

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OUBLESHOOTING CHART

wer blades willt rotate

or grass

CAUSE1. Obstruction in clutchmechanism.

adlight(s) notso equipped)

ttery will not

2. Worn/damaged mowerdrive belt.3. Frozen idler pulley.4. Frozen blade mandrel.1. Engine speed too slow.2. Travel speed too fast.3. Wet grass.4. Mower deck not level.5. Low/uneven tire air

pressure.6. Worn, bent or loose blade.7. Buildup of grass, leavesand trash under mower.8. Mower drive belt worn.9. Blades improperly installed.10.Improper blades used.11 .Clogged mower deck ventholes from buildup of grass,leaves, and trash aroundmandrels.1. Switch is "OFF".2. Bulb(s) or lamp(s) burned

out.3. Faulty light switch.4. Loose or damaged wiring.5. Blown fuse.i. Bad battery cell(s).2. Poor cable connections.3. Faulty regulator(if so equipped).4. Faulty alternator.

CORRECTION1. Remove obstruction.2. Replace mower drive belt.3. Replace idler pulley.4. Replace blade mandrel.1. Place throttle control in

"FAST" position.2. Shift to slower speed.3. Allow grass to dry beforemowing.4. Level mower deck.5. Check tires for proper airpressure.6. Replace/sharpen blade.Tighten blade bolt.7. Clean underside of mower

housing.8. Replace mower drive belt.9. Reinstall blades sharp edgedown.10. Replace with blades listedin this manual.11.Clean around mandrels to

open vent holes.

1. Turn switch "ON".2. Replace bulb(s) or lamp(s).3. Check/replace light switch.4. Check wiring and connec-tions.5. Replace fuse.1. Replace battery.2. Check/clean all connec-tions.3. Replace regulator.4. Replace alternator.

1. Engine throttle control not 1. Move throttle control toenturning set at "SLOW" position "SLOW" position and allow"OFF" for 30 seconds before to idle for 30 seconds beforestopping engine, stopping engine.

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SCHEMATICTRACTOR -- MODEL NUMBER 917.271635

BATTERY

/7

IGNITIONSWITCH

WHITE

JL .... JCLUTCH / BRAKE(PEDAL UP)

BLACK

BLACK

OPTIONAL) '_ SPARK(_ _ PLUGAPa_ACK IGNITIONUNIT I (2 PLUGS ONUELt

LINE b TWtNCYL ENGINES)3 AMP DG _ 36_3_ gtpM ICH_I_GI_G SYSTEM OISC_NII_CT_DIFUEL ;FTUT-OFF SOLENOID RED _ ' _I' SOE U'PPED)-- '

__: ____ff ,1 4 V OL TS AC _41rJ _ 3600 RPM _LIGNTS OFF)

G L

s_ A,

NOTEYOUR TRACXOR ISEQUIPPED WITH A SPECIALALTERNATOR SYSTEM.THE LIGHTS ARE NOTCONNECTED TO THEBATTERY, BUT HAVE THEIROWN ELECTRICAL SOURCEBECAUSE OF THIS, THEBRIGHTNESS OF THE LIGHTSWILL CHANGE WITH ENGINESPEED. AT IDLE THE LIGHTSWILLDIM, AS THE ENGINE ISSPEEDED UP, THE LIGHTSWILL BECOME THEIR BRIGHTEST.

HEADLIGHTS

NON-REMOVABLECONNECTIONS

IGNITION SWITCH OREMOVABLECONNECTIONSWIRING INSULATED CLIPS

NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FORSERVICING OF UNIT. THEY SHOULD BE REPLACED TOPROPERLY SECURE YOUR WIRING

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TRACTOR - - MODEL NUMBER 917.271635

22

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32


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ELECTRICALTRACTOR -- MODEL NUMBER 917.271635

KEY PARTNO. NO. DESCRIPTION1 1449252 747604128 15641716 15366421 17568822 4152J24 4799J25 14614726 17515827 7351040028 4207J29 121305X30 17556633 14040340 17843741 7111040842 13156343 17886145 121433X52 141940

Battery 12 VOLT 25 AMPBolt Hex Hd 1/4-20unc x 3/4Case BatterySwitch, Interlock Push-InHarness Asm Light W/4152jBulb Light #1156Cable Battery 6 Ga 11" redCable Battery 6 Ga w/16 wire redFuse 20 AMPNut, Keps Hex 1/4-20 UNCCable Ground 6 Ga 12" blackSwitch Plunger Nc GraySwitch IgnKey Ign Molded CraftsmanHarness IgnBolt BIk. Fin Hex 1/4-20 Unc x 1/2Cover Terminal RedSolenoidAmmeter Rectangular 6 AmpProtection Wire Loop

NOTE: All component dimensions give in U.S. inches1 inch = 25.4 mm

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TRACTOR-- MODEL NUMBER 917.271635ASSIS AND ENCLOSURES

212

28

12

208

207

208

53 5155

54

57

6O

06 3

743 208

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36/56

TRACTOR -- MODEL NUMBER 917.271635ROUND DRIVE

53

36


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TRACTOR-- MODEL NUMBER 917.271635GROUND DRIVE

KEY PART KEY PARTNO. NO. DESCRIPTION NO. NO. DESCRIPTION1 Transaxle (See Breakdown) 64 711707642 1466823 123666X4 120000285 121520X6 170605128 16586610 STD56121011 105701X13 7455041214 1004040015 7449054416 STD54143118 STD52371019 STD54143721 106933X22 13080424 STD54123725 106888X26 STD55103727 STD56121028 17576529 7167330 17497332 STD52310734 17557835 120183X36 STD55106237 STD57181038 17911439 7476064841 17555647 12778348 15440749 123205X50 STD52371551 STD54143752 STD54143153 105710X55 105709X56 1706062057 16085559 16969161 1706061262 8883R63 175410

Dana D4360-140 65 STD551143Spring Return Brake T/a Zinc 66 154778Pulley Transaxle 18/20" tires 70 134683Ring Retainer # 5100-62 74 109502XStrap Torque 30 Degrees 75 121749XScrew 5/16-18 x 3/4 76 STD581075Rod Shifter Fender STLT 77 123583XPin Cotter 1/8 x 1 Cad 78 121748XWasher Plate Sh1388 Sq Hole 79 2228MBolt 1/4-28unf Gr8 W/Patch 80 131488Washer Lock Hvy Helical 1/4 81 165594Bolt Hex FLGHD 5/16-18 Gr.5 82 165711Nut Lock Hex w/Ins. 5/16-18 Unc 83 19171216Bolt Fin Hex 3/8-16unc x 1 Gr.5 84 166229Nut Lock Hex W/Ins. 3/8-16 Unc 85 150360Knob Rd 1/2-13 Plstc Thds BIk 89Rod Brake BIkZinc 26 840 90Nut Hex Jam 3/8-16 UncSpring Rod Brake 2 O0 Zinc 96Washer 13/32 x 13/16 x 16 Ga 112Pin Cotter 1/8 x 3/4 Cad 113Rod Brake Parking Lt/Yt 116Cap Brake Parking 120Bracket Mtg Transaxle 150Bolt Hex Hd 5/16-18unc x 3/4 151Shaft Asm Pedal Foot 156Bearing Nylon BIk 629 Id 158Washer 21/32 x 1 x 16 Ga 159Pin Roll 3/16 x 1" 161Pulley Composite Flat 162Bolt Fin Hex 3/8-16unc x 3 163Keeper Belt Idler 164Pulley Idler 165Bellcrank Clutch Grnd Dry STL 166Retainer Belt Style Spring 168Bolt Hex Hd 3/8-16unc x 1-1/2 169Nut Crownlock 3/8-16 UNC 170Nut Crown Lock 5/16-18 197Link Clutch 7 66 198Spring Return Clulch 6 75 202Screw 3/8-16 x 1-1/4 212V-Belt Gd DriveKeeper Belt CenterspanScrew 3/8-16 x 3/4Cover Pedal BIk RoundPulley Eng

Bolt Hex 7/16-20 x 4 Gr 5Washer Lock Hvy Hlcl Spr 7/16Keeper Belt EngineGuide Belt Mower Drive RHSpacer SplitWasher 25/32 x 1 1/4 x 16 GaE-ring #5133-75Key SquareWasher 25/32 x 1-5/8 x 16gaKey WoodruffArm, ShiftShaft AssemblySpring, TorsionWasher 17/32 x 3/4 x 16 GaugeLink TransaxleNut, Nylock158391X428 Console, Shift , STLT124346X Nut, Self-Threading, WasherHd 1/4

STD624003 Retainer Spring19091210 Washer 9/32 x 3/4 x 10 Ga127285X Strap TorqueSTD533710 Bolt RdHd Sqnk 3/8-16 x 1 Unc73900600175456191332101660021655891654947214040673680400747804161909101016562316688016549216558017839416961316959372110614145212

Nut Lock Fig. 3/8-16 UncSpacer RetainerWasher 13/32 x 2 x 10 Ga.Washer Srded 5/161D x 1 .125Bracket Shift MountHub Tapered Flange Shift LtBolt Rdhd Sqnk 1/4-20 x 3/4 Gr.5Nut Crownlock 1/4-20 UNCBolt Hex Fin 1/4-20 UNC x 1 Gr.5Washer 5/8 x .281 x 10 Ga.Bracket Pivot LeverScrew 5/16-18 x 5/8Bolt shoulder 5/16-18 x .561Plate Fastening LtKeeper Belt T/ANyiiner Snap-In 5/8" IDWasher Nyl 7/81D x .10"BoltCarrSh3/8-16x 1 _ 5Nut Hex Flange Lock

NOTE: All component dimensions give in U.S. inches1 inch = 25.4 mm

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TRACTOR-- MODEL NUMBER 917.271635EERING ASSEMBLY

"'-22-2;-"

' q_'_- 42i

37 I

36

.J29

88

1747

65

68 67 67

67

\92

3O

43

/8

\ I 11 /

38


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TRACTOR -- MODEL NUMBER 917.271635STEERING ASSEMBLY

KEY PARTNO. NO.1 1397682 1751313 1698404 1698395 6266H6 121748X7 192720168 120000299 3366R10 17512111 STD55113713 13651815 14521217 17787626 126647X28 1913141629 1706061230 STD56121032 13046536 15509937 15292738 13976939 1913381240 STD54153741 100711L42 145054X42843 121749X44 15372046 121232X47 6855M51 STD54143154 7478052063 STD52371065 16036767 7214061868 16982771 17514682 16983585 13383588 17511891 175553

DESCRIPTIONSteering WheelFront Axle AssemblySpindle Assembly, LH.Spindle Assembly, RH.Bearing, Race, Thrust, HardenedWasher 25/32 x 1-5/8 x 16 GaugeWasher 27/32 x 1-1/4 x 16 GaugeRing, KlipBearing, Steering ColumnLink, DragWasher, LockSpacer, Bearing, Front AxleNut Lock Hex FlangeShaft Asm. SteeringBushing, Link, DragWasher 13/32 x 7/8 x 16 GaugeScrew 3/8-16 x 3/4PinRod, TieBushing, SteeringScrew TT #10-32 x 5 x 3/8 FlangeCap Wheel Steer OPP BIkWasher 13/32 x 2-3/8 x 12 GaugeNut Lock Center 3/8-24 UNFAdaptor, Steering WheelBoot. Steering Dash P/L Mtl BIkWasher 25/32 x 1-1/4 x 16 GaugeExtension Steering Non-AdjustCap, SpindleFitting, GreaseNut Lock Hx W/Ins 5/16-18 UNCBolt Fin Hex 5/16-18 UNC x 1-1/4Bolt Fin Hex 3/8-16 unc. x 1 Gr. 5Spacer Brace AxleBolt Rdhd Sq 3/8-16 x 2-1/4Brace AxleSteering Asm.Bracket Susp Chassis FrontFastenerChristmas TreeBolt Shoulder 7/16-20 UricClip Steering

NOTE: All component dimensions given in U.S. inches1 inch = 25.4 mm

39


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41/56

TRACTOR - - MODEL NUMBER 917.271635LIFT ASSEMBLY

7

13 _ _ 3132

5

6

13

2O

KEY PARTNO, NO.1 1594602 1594713 105767X4 120000025 192116216 120183X7 125631X8 122365X11 13986512 139866

DESCRIPTIO'NWasher Asm Inner Spring W/PlungerShaft Asm. Lift RHPin GrooveE Ring #5133-62Washer 21/32 x 1 x21 Ga.Bearing NyiongGrip Handle FlutedButton Plunger ReadLink Asm Lift L.H.Link Asm Lift R.H.

KEY PARTNO. NO. DESCRIPTION13 STD624008 Retainer Spring15 173288 Link Front16 73350800 Nut Jam Hex 1/2-13 Unc17 175689 Trunnion Front Susp.18 73800800 Nut Lockw/wsh 1/2-13 Unc19 139868 Arm Suspension Mower20 163552 Retainer Spring31 169865 Bearing, Pvt. Lift.32 73540600 Nut Crownlock 3/8-24NOTE: Allcomponent dimensions given inU.S. inches1 inch= 25.4 mm

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TRACTOR -- MODEL NUMBER 917.271635AT ASSEMBLY

Ii

i

17 12

25

11

EY PARTO. NO.1401221405517111061619131610145006STD541437124181X17000616191316140 1748941 1663692 121246X

DESCRIPTIONSeatBracket Pnt Pivot Seat (blkBolt Fin Hex 3/8-16unc X 1Washer 13/32 X 3/4 X 10 GaClip Push In HingedNul Hex Lock w/Ins 3/8-16 UncSpring Seat Cprsn 2 250 BIk ZiScrew 3/8-16 X 1 -1/2Washer 13/32 X 1 X 14 GaPan Pnt Seat (blk)Knob SeatBracket Pnt Mounting Switch

KEY PARTNO. NO. DESCRIPTION13 121248X14 7205041215 13430016 121250X17 123976X21 17185222 STD54143124 1917191225 127018X

Bushing Snap BIk Nyl 50 IdBolt Rdhd Sht Nk 1/4-20x1-1/2Spacer Split 28 X 96 ZincSpring Cprsn 1 27 BIk PhiNut Lock 1/4 Lge Fig Gr 5 ZincBolt Shoulder 5/16-18 Unc-2ANut Hex Lock w/Ins 5/16-18Washer 17/32 X 1-3/16 X 12 GaBolt Shoulder 5/16-18 X 62

NOTE: All component dimensions given in U.S. inches1 inch = 254 mm

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TRACTOR -- MODEL NUMBER 917.271635

6 7 4 27lO

20

1

14

13

KEY PARTNO. NO.1 1563682 1742103 1716964 1716975 1766776 1336447 1772538 1723319 16320410 156439

DESCRIPTIONDecat, Oper. tnstr.Decal, ReplcmntDecal, Hood RhDecaL, Hood LhDecal, Hp EngineDecal, Maint Customer Sears DoraDecal, Hood SideDecal MowerDecal, Fender CraftsmanDecal, Fender Danger

KEYNO.1112131420

PARTNO.179128146046177259160396149516138311165800X428165799X428180404180405

DESCRIPTIONDecal, DeckDecal, V-belt Dr SchDecal, Dash, PanelDecal, V-belt SchematicDecal, Battery Dngr/Psn EngDecal, Lift HandlePad, Footrest LH STLTPad, Footrest RH STLTManual, Owner's (English)Manual, Owner's (Spanish)

WHEELS & TIRES KEY PARTNO. NO.1 591922 651393 106222X4 599045 106732X4276 278H7 9040H8 106108X4279 106268X10 7152J11 104757X428-- 144334

DESCRIPTIONCapValueTireStemValueTire F Ts 15 X 6 0 - 6 ServiceTube Inner Front #35060Rim Asm 6"front White ServiceFitting GreaseBearing FlangeRim Asm 8"rear White ServiceTire R Ts 18x9 5-8 ServiceTube Rear 9 5 X 8 ServiceCap Axle BIk 1 50 X 1 00Sealant, Fire (10 oz. tube)

NOTE: All component dimensions given in U.S. inches1 inch = 254 mm

43


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MOWER DECKTRACTOR-- MODEL NUMBER 917.271635

/153 154

3736

155 _143

159 "_ 144 ___,.1;540-.-'_ 37

._145I

,146

34

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44


45/56

OWER DECKTRACTOR - - MODEL NUMBER 917.271635

KEY PART KEY PARTNO. NO. DESCRIPTION NO. NO.1 165892 Mower Deck Assembly, 42" 52 139888STD533107 Bolt 53 1318453 138017 Bracket Assembly,Sway Bar, 54 133943Front 55 1550464 165460 Bracket Sway Bar 38/42" Deck 56 1657235 STD624008 Retainer Spring 59 1410436 130832 Arm, Suspension, Rear 67 1498468 850857 Bolt, Hex 3/8-24 x 1.25 Gr, 8 68 1449599 STD551137 Washer, Lock 92 STD54143710 140296 Washer, Hardened 101 13642011 134149 Blade, Mulching 102 7108101013 137645 Shaft Assembly, Mandrel, Vented 103 1906121614 128774 Housing, Mandrel,Vented 104 STD55111015 110485X Bearing, Bali, Mandrel 105 16079316 174493 Stripper, Vented Mower Deck 106 2029J18 72140505 Bolt, Carriage 5/16-18 x 5/8 129 1913131219 132827 Bolt, Shoulder 130 STD52371020 159770 Baffle, Vortex 131 STD53371021 STD541431 Nut Crownlock 5/16-18 UNC 142 16589022 134753 Stiffener Bracket 143 15710923 131267 Bracket, Deflector 144 15863424 105304X Cap, Sleeve 145 16588825 123713X Spring, Torsion, Deflector 146 17197726 110452X Nut, Push 147 13133527 130968X428 Shield, Deflector 148 16902228 19111016 Washer 11/32 x 5/8 x 16 Ga. 149 16589829 131491 Rod, Hinge 150 1909121630 173984 Screw Thd Roll Dod Pt. Hex 151 16967031 129963 Washer, Spacer 152 16967632 153535 Pulley, Mandrel 153 16967433 178342 Nut, Toplock, Flanged 154 16967534 STD533717 Bolt 155 16967136 131494 Pulley, Idler, Flat 156 16967237 STD551037 Washer 13/32 x 13/16 x 16 Ga. 157 16966940 STD541437 Nut Crownlock 3/8-16 UNC 158 1772040844 140088 Guard, Mandrel, L.H. 159 7214061445 STD624003 Retainer - - 13079446 137729 Screw, Thd. Roll 1/4-20 x 5/848 133944 Washer, Hardened49 174284 Roller Assembly, Cam Follower50 131340 Bolt, Shoulder #10-24 Grade 5 - - 16958351 STD541410 Locknut

DESCRIPTIONBolt, Shoulder 5/16-18 UNCArm Assembly, Pad, BrakeWasher, HardenedArm, IdlerSpacer, RetainerGuard, TUV IdlerKnob Custom OvalV-BeltNutMulcherCoverScrewWasher #10Washer, LockLatch Assembly, BaggerNut, WeldWasher 13/32 x 13/16 x 12 Ga.Bolt, Fin Hex 3/8-16 UNC x 1Gr.5Bolt, Rdhd Sqnk 3/8-16UNC x 1Arm Spring Brake MowerBracket Arm Idler 42"Keeper Belt 42" Clutch CablePulley Idler FlatBolt Carriage IdlerSpring ExtensionSpring Return idlerRetainer Spring Yellow ZincWasher 9/32 x 3/4 x 16 Ga,Bracket ClutchCable Clutch 42 InWasher Flat 3/8" Type BSpring RetainerSpring Retention LeverSpacerRod ClutchScrew Hex Thd Cut 1/4-20 x 1/2Bolt Tdhd Sgn 3/8-16UNC x 1-3/4Mandrel Assembly (IncludesHousing, Shaft and ShaftHardware Only - Pulley NotIncluded)Replacement Mower, Complete

NOTE: All component dimensions given in U.S.inches1 inch= 25.4 mm

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TRACTOR -- MODEL NUMBER 917.271635ANA TRANSAXLE - - MODEL NUMBER D4360-140

54/ 45 46i6

5759

56,/P

47 4849

50

61

70

46

59

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47/56

TRACTOR-- MODEL NUMBER 917.271635ANA TRANSAXLE -- MODEL NUMBER D4360-140

EY PART KEY PARTO. NO. DESCRIPTION NO. NO. DESCRIPTION170981 Housing, Upper 40 120472X2274J Screw, Tapping, 1/4-20 X .734 41 105928X134400 Ball, Detent 42 170988105904X Spring, Detent 43 134394160940 Screw, Tapping, No. 10-24 X .482 44 120473X138235 Assy, Kit, Shifter 45 142678108727X V-Ring 46 143697148266 Bearing, Flange 47 124641X148269 Seal, Oil 48 106589X

0 2225J Ring, Retaining 49 120408X1 134793 *Assy, Kit, Shim, ,625 Shaft 50 105937X12 148268 Bearing, Flange 51 2226J13 120415X Washer, Plain, .632 X 1.38 X .046 52 13440114 142674 Key, Woodruff, No. 9 53 2264J5 170983 Assy, Kit, Input Shaft 54 1609466 170986 Pinion, Bevel, 12T 55 1709907 105909X Ring, Retaining 56 16094818 105910X Chain, 24 Pitches 57 110071X19 160942 Cover, Detent 58 120952X0 160943 Gear, Spur, 1 2T 59 1709911 148267 Collar, Clutch 60 1609502 138236 Assy, Kit, Clutch Keys 61 1709923 73810500 Nut, Lock, 5/16-24 62 7294J4 142676 Shaft, Intermediate 63 108989X5 2244J Key, Woodruff, No, 61 64 1609526 105916X Ring, Retaining 65 120954X7 12047OX Sprocket, 1 8T 66 1609538 110070X Spacer, 1. 131 X 1,45 X .494 67 1382449 142677 Gear, Spur, 37T 68 108996X0 142681 Gear, Spur, 35T 69 1609541 124644X Gear, Spur, 30T 70 120951X2 108980X Gear, Spur, 25T 71 1742563 120406X Gear, Spur, 22T 72 120416X4 134796 Gear, Spur, 19T5 105925X Washer, Plain, .640 X 1.37 X .0616 2228J Washer, Plain, .632 X 1.00 X .0467 170987 Washer, Plain..632 X 1.00 X .0318 174255 Assy, Gear, Comb., 12T & 30T9 124639X Shaft, Idler

Spacer, .633 X .87 X .755Sprocket, 9TGear, Bevel, 36T*Assy, Kit, Shim, .750 ShaftShaft, DriveGear, Spur, 12TGear, Spur, 15TGear, Spur, 20TGear, Spur, 25TGear, Spur, 28TGear, Spur, 31TWasher, Plain, .632 X 1.00 X .060Washer, NeopreneWasher, Plain, .758 X 1.25 X .031Axle, LHGear, Miter, 12T, SplinedRing, RetainingGear, Spur, 32TShaft, CrossGear, Miter, 1 2T, IdlerAxle, RHHousing, LowerDisc, BrakeSpacer, Brake PuckJaw, BrakePin, DowelScrew, Tapping, 5/16-18 X 2.35Lever, ActuatingWasher, Plain, .321 X 1.00 X ,055Bracket, Anti-RotationPuck, FrictionWasher, Anti RotationGrease

NOTE: All component dimensions given in U.S.inches 1 inch = 25.4 mm* Use in various combinations to maintain properclearances.** Order Key No. 15.*** Silicone Sealant tobe applied betweenUpper and Lower Housings (use Loctite UltraGray Silicone 5699 or equivalent).

47


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TRACTOR - - MODEL NUMBER 917.271635BRIGGS & STRATTON ENGINE-MODEL NUMBER 311707, TYPE NUMBER 0125-E1

4r REQUIRES SPECIAL TOOLSTO INSTALL. SEE REPAIRINSTRUCTION MANUAL.914_

Y1022 635F_

13J1026

11

71

12

r II552 I

m,691 I

48


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TRACTOR-- MODEL NUMBER 917.271635BRIGGS & STRATTON ENGINE-MODEL NUMBER 311707, TYPE NUMBER 0125-E1

467_ 971

968

967 _"

I 1019 LABEL KIT I[ 1058 OWNER'S MANUAL ]

875] 711_

996_

185

109A _--_ _ _ f634A"12___J311

13o%95_98793_ / _ _-1-18921_

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344_

404 @- _ 404 @

227

562267

I_s-- -_ 601240

49


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TRACTOR - - MODEL NUMBER 917.271635BRIGGS & STRATTON ENGINE-MODEL NUMBER 311707, TYPE NUMBER 0125-E1

729A _ 3041

1334I 1036 LABEL-EMISSIONS I

523

842

524_

934_1006_ 1119_

1005

5O


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52/56

TRACTOR-- MODEL NUMBER 917.271635RIGGS & STRATTON ENGINE-MODEL NUMBER 311707, TYPE NUMBER 0125-E1EY PARTO. NO.690156399265391086494238690188692410

8961262780310 69166611 69132812 692226692406692405

13 69036015 69094616 69013620 116752; 212523 u9355724 22269825 69227169227269227369227426 69016269216469216669216827 69129928 49831949832029 69241969242032 69285233 49585634 49585735 69127936 69127937 69045640 69175243 69196845 69056446 69242148 69270650 69019351 69213753 69O22754 69114873 49443974 69105775 69O58278 69O66193 69060294 49803094A 69542595 69163695A 69071898 49580098A 695408104 690525104A 694918105 231855105A 694922

KEY PARTDESCRIPTION NO. NO.Cylinder Assembly 106 690577 OKit-Bushing/Seal 108 690464 Seal-Oil (Magneto Side) 108A 692344Sump-EngineHead-Cylinder 108B 695419+ Gasket-Cylinder Head 117 692408Breather Assembly 692411 Gasket-Breather 117A 695415Screw (Breather Assembly) 695416Tube-Breather 121 690191 Gasket-Crankcase (.015 121A 695427Thick, Std) 125 690194 Gasket-Crankcase (.005 125AThick) Gasket-Crankcase(.009 127 695005Thick) 127A 690727Screw (Cylinder Head) 130 691750Plug-Oil Drain 130A 695418Crankshaft 131 494379 Seal-Oil 131A 695421Screw (Crankcase Cover) 133

Craftsman Mower2

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