Instruction Manual

I CRRFTSMRN°I2.6 cu.in./42cc 2-CycleGASOLINE CHAIN SAW

Model No.358.350380 - 18 in. Bar

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Safety

AssemblyOperationMaintenance

Parts List

Espa_ol _ _

For Occasional Use Only

WARNING:Read and follow all Safety Rules and OperatingInstructions before first use of this product.

For answers to your questions about this product:Call 7 am-7 pm, Mon-Sat; Sun, 10 am-7 pm

1-800-235-5878 _Hours listed are Central Time)

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.

530086518 7/19/01

Warranty 2 Storage 18Safety Rules 2 Troubleshooting Table 19Assembly 6 Emissions Statement 20Operation 7 Parts List 22Maintenance 13 Spanish 25Service and Adjustments 16 Parts & Ordering Back Cover

FULL ONE YEAR WARRANTY ON CRAFTSMAN _ GAS CHAIN SAWFor one year from the date of purchase, when this Craftsman Gas Chain Saw ismaintained, lubricated and tuned up according to the instruction manual, Searswill repair, free of charge, any defect in material or workmanship.This warranty excludes the bar, chain, spark plug and air filter, which areexpendable parts, and become worn during normal use.

If this Gas Chain Saw is used for commercial or rental purposes, this warrantyapplies for 30 days from the date of purchase.WARRANTY SERVICE IS AVAILABLE BY RETURNING THIS CHAIN SAW TO THENEAREST SEARS STORE OR SERVICE CENTER IN THE UNITED STATES.

This warranty gives you specific legal rights, and you may also have other rightswhich vary from state to state.Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179

WARNING: Always disconnectspark plug wire when making repairsexcept for carburetor adjustments. Be-cause a chain saw is a high-speedwoodcutting tool, special precautionsmust be observed to reduce risk of ac-cidents. Careless or improper use ofthis tool can cause serious injury.PLAN AHEAD• Restrict the use of your saw to adult

users who understand and can fol-low the safety rules, precautions,and operating instructions found inthis manual.

Hearing ..... Safety HatProtection ' _- I'_'_; EyeSnug ProtectionFitting ..... _ Heavy DutyClothing Gloves

SafetyShoes f Safety Chaps

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i.IIi• Wear protective gear. Always use

steel-toed safety footwear with non-slip soles; snug-fitting clothing;heavy-duty, non-slip gloves; eye pro-

tection such as non-fogging, ventedgoggles or face screen; an approvedsafety hard hat; and sound barriers(ear plugs or mufflers) to protect yourhearing. Regular users should havehearing checked regularly as chainsaw noise can damage hearing.

• Secure hair above shoulder length.Do not wear loose clothing or jewelry;they can get caught in moving parts.

• Keep all parts of your body awayfrom the chain when the engine isrunning.

• Keep children, bystanders, and ani-mals at least 30 feet (10 meters)away from the work area when start-ing and using the saw.

• Do not handle or operate a chainsaw when you are fatigued, ill, or up-set, or if you have taken alcohol,drugs, or medication. You must be ingood physical condition and mentallyalert. If you have any condition thatmight be aggravated by strenuouswork, check with doctor before oper-ating.

• Do not start cutting until you have aclear work area, secure footing, andespecially if you are felling a tree, aretreat path.

OPERATEYOURSAWSAFELY• Donotoperatewithonehand.Seri-ousinjurytotheoperator,helpers,orbystandersmayresultfromone-handedoperation.Achainsawisin-tendedfortwo-handeduse.

• Operatethechainsawonlyinawell-ventilatedoutdoorarea.

• Donotoperatesawfromaladderorinatree.

• Makesurethechainwillnotmakecontactwithanyobjectwhilestartingtheengine. Never try to start the sawwhen the guide bar is in a cut.

• Do not put pressure on the saw, es-pecially at the end of the cut. Doingso can cause you to lose controlwhen the cut is completed.

• Stop engine before setting sawdown.

• Hand carry saw only when engine isstopped. Carry with muffler awayfrom body; guide bar & chain project-ing behind you; guide bar preferablycovered with a scabbard.

• Do not operate a chain saw that isdamaged, improperly adjusted, or notcompletely and securely assembled.Always replace bar, chain, handguard, chain brake, or other parts im-mediately if they become damaged,broken, or are otherwise removed.

MAINTAIN YOUR SAW IN GOODWORKING ORDER• Have all chain saw service per-

formed by a qualified service dealerexcept the items listed in the MAINTE-NANCE section of this manual.

• Make certain the saw chain stopsmoving when the throttle trigger isreleased. For correction, refer toCARBURETOR ADJUSTMENTS.

• Keep the handles dry, clean, andfree from oil or fuel mixture.

• Keep caps and fasteners securelytightened.

• Nonconforming replacement compo-nents or the removal of safety devicesmay cause damage to the unit andpossible injury to the operator or by-standers. Use only Craftsman acces-sories and replacement parts as rec-ommended. Never modify your saw.

• Maintain chain saw with care.• Keep unit sharp and clean for better

and safer performance.• Follow instructions for lubricating and

changing accessories.

• Check for damaged parts. Before fur-ther use of the chain saw, a guard orother part that is damaged should becarefully checked to determine that itwill operate properly and perform itsintended function. Check for alignmentof moving parts, binding of movingparts, breakage of parts, mounting andany other conditions that may affect itsoperation. A guard or other part that isdamaged should be properly repairedor replaced by a Sears Service Centerunless otherwise indicated elsewherein the instruction manual.

• When not in use, chain saws shouldbe stored in a dry, high or locked-upplace out of the reach of children.

• When storing saw, use a scabbard orcarrying case.

HANDLE FUEL WITH CAUTION• Do not smoke while handling fuel or

while operating the saw.• Eliminate all sources of sparks or

flame in areas where fuel is mixed orpoured.

• Mix and pour fuel in an outdoor areaand use an approved, marked con-tainer for all fuel purposes. Wipe upall fuel spills before starting saw.

• Move at least 10 feet (3 meters) fromfueling site before starting.

• Turn the engine off and let saw coolin a non-combustible area, not ondry leaves, straw, paper, etc. Slowlyremove fuel cap and refuel unit.

• Store the unit and fuel in a cool, drywell ventilated space where fuel va-pors cannot reach sparks or openflames from water heaters, electricmotors or switches, furnaces, etc.

GUARD AGAINST KICKBACK

Follow all safety rules to help avoidkickback and other forces which canresult in serious injury.

_'_ ._,:f.¢' Kickback Path

_t.._ <_2_ Avoid Obstructionsf _;_

Clear The Working Area

Z_LI_ WARNING: Avoid kickback whichcan result in serious injury. Kickbackis the backward, upward or sudden for-ward motion of the guide bar occurringwhen the saw chain near the upper tipof the guide bar contacts any objectsuch as a log or branch, or when thewood closes in and pinches the sawchain in the cut. Contacting a foreignobject in the wood can also result inloss of chain saw control.• Rotational Kickback can occur

when the moving chain contacts anobject at the upper tip of the guidebar. This contact can cause thechain to dig into the object, whichstops the chain for an instant. Theresult is a lightning fast, reversereaction which kicks the guide barup and back toward the operator.

• Pinch-Kickback can occur whenthe the wood closes in and pinchesthe moving saw chain in the cutalong the top of the guide bar andthe saw chain is suddenly stopped.This sudden stopping of the chainresults in a reversal of the chainforce used to cut wood and causesthe saw to move in the opposite di-rection of the chain rotation. Thesaw is driven straight back towardthe operator.

• Pull-In can occur when the movingchain contacts a foreign object inthe wood in the cut along the bot-tom of the guide bar and the sawchain is suddenly stopped. Thissudden stopping pulls the saw for-ward and away from the operatorand could easily cause the opera-tor to lose control of the saw.

REDUCE THE CHANCE OFKICKBACK• Recognize that kickback can happen.

With a basic understanding of kick-back, you can reduce the element ofsurprise which contributes to acci-dents.

• Never let the moving chain contactany object at the tip of the guide bar.

• Keep working area free from obstruc-tions such as other trees, branches,rocks, fences, stumps, etc. Eliminateor avoid any obstruction that your sawchain could hit while cutting.

• When cutting a branch, do not let theguide bar contact another branch orother objects around it.

• Keep saw chain sharp and properlytensioned. A loose or dull chain can

increase the chance of kickback. Fol-low manufacturer's chain sharpeningand maintenance instructions. Checktension at regular intervals, but neverwith engine running. Make sure chainbrake nuts are securely tightened.

• Begin and continue cutting at fullspeed. If the chain is moving at aslower speed, there is greater chanceof kickback occurring.

• Use extreme caution when reenteringa cut.

• Do not attempt cuts starting with thetip of the bar (plunge cuts).

• Watch for shifting logs or other forcesthat could close a cut and pinch or fallinto chain.

• Use the specified Reduced-KickbackGuide Bar and Low-Kickback Chain.

Avoid Pinch-Kickback:• Be extremely aware of situations or

obstructions that can cause materialto pinch the top of or otherwise stopthe chain.

• Do not cut more than one log at atime.

• Do not twist saw as bar is withdrawnfrom an undercut when bucking.

Avoid Pull-In:• Always begin cutting with the engine

at full speed and the saw housingagainst wood.

• Use wedges made of plastic or wood.Never use metal to hold the cut open.

MAINTAIN CONTROL

Stand to the left of the saw

Thumb on \[underside t

• \\

Elbowlocked

Never reverse hand positions

• A good, firm grip on the saw with bothhands will help you maintain control.Don't let go. Grip the rear handle withyour right hand whether you are rightor left handed. Wrap the fingers ofyour left hand over and around thefront handlebar, and your left thumbunder the front handlebar. Keep yourleft arm straight with the elbow locked.

• Position your left hand on the fronthandlebar so it is in a straight line withyour right hand on the rear handlewhen making bucking cuts. Standslightly to the left side of the saw to

keepyourbodyfrombeinginadirectlinewiththecuttingchain.

• Standwithyourweightevenlybal-ancedonbothfeet.

• Donotoverreach.Youcouldbedrawnorthrownoffbalanceandlosecontrol.

• Donotcutaboveshoulderheight.Itisdifficulttomaintaincontrolofsawaboveshoulderheight.

KICKBACKSAFETYFEATURES

,_ WARNING: The following featuresare included on your saw to help reducehazard of kickback; however, such fea-tures will not totally eliminate this danger.Do not rely only on safety devices. Fol-low all safety rules to help avoid kick-back and other forces which can resultin serious injury,

• Front Hand Guard: designed to reducethe chance of your left hand contact-ing the chain if your hand slips off thefront handlebar.

• Position of front and rear handlebars:designed with distance between han-dles and "in-line" with each other. Thespread and "in-line" position of thehands provided by this design worktogether to give balance and resis-tance in controlling the pivot of thesaw back toward the operator if kick-back occurs.

• Reduced-Kickback Guide Bar: de-signed with a small radius tip whichreduces the size of the kickback dan-ger zone on the bar tip. This type barhas been demonstrated to significantlyreduce the number and seriousness ofkickbacks when tested in accordancewith ANSI B175.1.

_,_._, Small Radius

Tip Guide Bar

Large Radius [ "/_'Tip Guide Bar

• Low-Kickback Chain: has met kick-

back performance requirements whentested on a representative sample ofchain saws below 3.8 cubic inch dis-

placement specified in ANSI B175.1.

Low-Kickback ChainContoured Depth Gauge

......... Elongated Guard Link

deflects kickback

force and allowswood to graduallyride into Cutter

CHAIN BRAKE• Chain Brake: designed to stop the

chain in the event of kickback.

m_WARNINu: WE DO NOT REP-RESENT AND YOU SHOULD NOT AS-SUME THAT THE CHAIN BRAKE WILLPROTECT YOU IN THE EVENT OF AKICKBACK. Kickback is a lightning fastaction which throws the bar and rotat-ing chain back and up toward the op-erator. Kickback can be caused by al-lowing contact of the bar tip in thedanger zone with any hard object.Kickback can also be caused bypinching the saw chain along the topof the guide bar. This action may pushthe guide bar rapidly back toward theoperator. Either of these events maycause you to lose control of the sawwhich could result in serious injury oreven death. DO NOT RELY UPON ANYOF THE DEVICES BUILT INTO YOURSAW. YOU SHOULD USE THE SAWPROPERLY AND CAREFULLY TO AVOIDKICKBACK. Reduced-kickback guidebars and low-kickback saw chains re-duce the chance and magnitude ofkickback and are recommended. Yoursaw has a low kickback chain and baras original equipment. Repairs on achain brake should be made by an au-thorized Sears Service Center. Takeyour unit to the place of purchase or toyour nearest Sears Service Center.• Tip contact in some cases may cause

a lightning fast reverse REACTION,kicking guide bar up and back towardoperator.

• Pinching the saw chain along the topof the guide bar may push the guidebar rapidly back toward the operator.

• Either of these reactions may causeyou to lose control of the saw whichcould result in serious injury. Do notrely exclusively upon safety devicesbuilt into your saw.

SAFETY NOTICE: Exposure to vibra-tions through prolonged use of gasolinepowered hand tools could cause bloodvessel or nerve damage in the fingers,hands, and joints of people prone tocirculation disorders or abnormal swell-ing. Prolonged use in cold weather hasbeen linked to blood vessel damage inotherwise healthy people. If symptomsoccur such as numbness, pain, loss ofstrength, change in skin color or texture,or loss of feeling in the fingers, hands, or

joints,discontinuetheuseofthistoolandseekmedicalattention.Ananti-vi-brationsystemdoesnotguaranteetheavoidanceoftheseproblems.Userswhooperatepowertoolsonacontinualandregularbasismustcloselymonitortheirphysicalconditionandtheconditionofthistool.CHAINBRAKE:Ifthissawistobeusedforcommerciallogging,achainbrakeisrequiredandshallnotbere-movedorotherwisedisabledtocomplywithFederalOSHARegulationsforCommercialLogging.SPARKARRESTINGSCREEN:Yoursawisequippedwithatemperaturelim-itingmufflerandsparkarrestingscreenwhichmeetstherequirementsofCalifor-niaCodes4442and4443.AllU.S.for-

estlandandthestatesofCalifornia,Ida-ho,Maine,Minnesota,NewJersey,Oregon,andWashingtonrequirebylawthatmanyinternalcombustionenginesbeequippedwithasparkarrestingscreen.Ifyouoperateachainsawinastateorlocalewheresuchregulationsexist,youarelegallyresponsibleformaintainingtheoperatingconditionoftheseparts.Failuretodosoisaviola-tionofthelaw.RefertoCustomerRe-sponsibilitieschartintheMAINTENANCEsection.STANDARDS:ThischainsawislistedbyUnderwritersLaboratories,Inc.inac-cordancewithAmericanNationalStan-dardsforGasoline-PoweredChainSawsSafetyRequirements(ANSIB175.1-2000).

,_ WARNING: Before using chainsaw, ensure all fasteners are secure.CARTON CONTENTSCheck carton contents against the fol-lowing list.Model 358,350380• Chain Saw (fully assembled)• Bar tool• 2-cycle engine oil• Carrying case• Extra chainExamine parts for damage. Do not usedamaged parts.

If you need assistance or find that partsare missing or damaged, please call1-800-235-5878.

NOTE: It is normal to hear the fuel filterrattle in an empty fuel tank.

Your unit has been factory tested andthe carburetor precisely adjusted. As aresult you may smell gasoline or find adrop of oil/fuel residue on the mufflerwhen you unpack the unit.ASSEMBLY

Your saw is fully assembled; noassembly is necessary.

KNOWYOUR SAWREAD THIS INSTRUCTION MANUAL AND SAFETY RULES BEFORE OPERATING YOURCHAIN SAW. Compare the illustrations with your unit to familiarize yourself withthe location of the various controls and adjustments. Save this manual for futurereference.

Chain Front Hand Guard ''_ r_Adjustment Tool ILl,

(Bar Tool) I_

Muffler

_/,_ ,FrontHandle

Starter RopeON/STOP

Switch

[ __ Pr_ber

Bar Oil Fill Cap Housing Fuel Mix Fill Cap

Cylinder Cover _Fast Idle _

Throttle Lock ,.t_/ /qChain.Lockout/ ,.--L- Adjustingr Screw _. ,u2v2 / ulrec_ton

Rea_lle_@ _ /- _i'___i , Travel

Throttle Choke Chain Brake Guide BarTrigger Knob Chain Chain Nuts

Brake Catcher

ON/STOP SWITCHThe ON/STOP SWITCH is used to stopthe engine.THROTTLE TRIGGERThe THROTTLE TRIGGER controls enginespeed.THROTTLE LOCKOUTThe THROTTLE LOCKOUT must bepressed before you can squeeze thethrottle trigger. This feature prevents youfrom accidentally squeezing the trigger.FAST IDLE LOCKThe FAST IDLE LOCK holds the throttletrigger in the starting position. Activatethe fast idle lock by pressing the throttlelockout and squeezing the throttle trig-ger. With the throttle trigger squeezed,press the fast idle lock. Release thethrottle lockout and trigger while holdingthe fast idle lock button.

CHOKE KNOBThe CHOKE KNOB activates the choke toprovide additional fuel to the engine dur-ing cold starting.PRIMER BULBThe PRIMER BULB circulates fuel to thecarburetor to provide quicker starting.CHAIN BRAKEThe CHAIN BRAKE is a device designedto stop the chain if kickback occurs.The chain brake activates automaticallyin the event of kickback. The chain

brake activates manually if the fronthand guard is pushed forward. Thechain brake is disengaged by pulling thefront hand guard back toward the fronthandle as far as possible.CHAIN TENSIONIt is normal for a new chain to stretchduring first 30 minutes of operation. Youshould check your chain tension fre-quently. See CHAIN TENSION under theSERVICE AND ADJUSTMENTS section.

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m_WARNING:Mufflerisveryhotduringandafteruse.Donottouchthemufflerorallowcombustiblematerialsuchasdrygrassorfueltodoso.BEFORESTARTINGENGINE

_WARNING:Besuretoreadthefuelhandlinginformationinthesafetyrulessectionofthismanualbeforeyoubegin.Ifyoudonotunderstandthefuelhandlinginformationdonotat-tempttofuelyourunit.Seekhelpfromsomeonethatdoesunderstandthein-formationorcallthecustomerassis-tancehelplineat1-800-235-5878.GUIDEBARANDCHAINOILThebarandchainrequirelubrication.Thechainoilerprovidescontinuouslubricationtothechainandguidebar.Besuretofillthebaroiltankwhenyoufillthefueltank(Capacity=6.8fl.oz.).Lackofoilwillquicklyruinthebarandchain.Toolittleoilwillcauseoverheat-ingshownbysmokecomingfromthechainand/ordiscolorationofthebar.Formaximumguidebarandchainlife,werecommendyouuseCraftsmanchainsawbaroil.IfCraftsmanbaroilisnotavailable,youmayuseagoodgradeSAE30oiluntilyouareabletoobtainCraftsmanbrand.Theoiloutputisautomaticallymeteredduringopera-tion.Yoursawwilluseapproximatelyonetankofbaroilforeverytankoffuelmix.Alwaysfillthebaroiltankwhenyoufillthefueltank.FUELINGENGINE

_WARNING:Removefuelcapslowlywhenrefueling.Thisengineiscertifiedtooperateonunleadedgasoline.Beforeoperation,gasolinemustbemixedwithagoodquality2-cycleair-cooledengineoil.WerecommendCraftsmanbrandoil.Mixgasolineandoilataratioof40:1.A40:1ratioisobtainedbymixing3.2ouncesofoilwith1gallonofunleadedgasoline.Includedwiththissawisa3.2ouncecontainerofCraftsmanbrandoil.Pourtheentirecontentsofthiscontainerinto1gallonofgasolinetoachievetheproperfuelmixture.DONOTUSEautomotiveoilorboatoil.Theseoilswillcauseenginedamage.Whenmixingfuelfollowtheinstruc-tionsprintedontheoilcontainer.

Onceoilisaddedtothegasoline,shakecontainermomentarilytoassurethatthefuelisthoroughlymixed.Al-waysreadandfollowthesafetyrulesrelatingtofuelbeforefuelingyourunit.IMPORTANTExperienceindicatesthatalcoholblendedfuels(calledgasoholorusingethanolormethanol)canattractmois-turewhichleadstoseparationandformationofacidsduringstorage.Acidicgascandamagethefuelsystemofanenginewhileinstorage.Toavoidengineproblems,thefuelsystemshouldbeemptiedbeforestoragefor30daysorlonger.Drainthegastank,starttheen-gineandletitrununtilthefuellinesandcarburetorareempty.Usefreshfuelnextseason.SeeSTORAGEinstructionsforadditionalinformation.Neveruseengineorcarburetorclean-erproductsinthefueltankorperma-nentdamagemayoccur.SeetheSTORAGEsectionforaddition-alinformation.CHAINBRAKEEnsurechainbrakeisdisengagedbypullingthefronthandguardbackto-wardthefronthandleasfaraspos-sible.Thechainbrakemustbedisen-gagedbeforecuttingwiththesaw.

,e_ WARNING: The chain must notmove when the engine runs at idlespeed. If the chain moves at idlespeed, refer to CARBURETOR ADJUST-MENT within this manual. Avoid con-tact with the muffler. A hot muffler cancause serious burns.STOPPING YOUR ENGINE• Move ON/STOP switch to the STOP

position.STARTING POSITION• To start the engine, hold the saw

firmly on the ground as illustrated.Make sure the chain is free to turnwithout contacting any object.

Starter Rope Handle

IMPORTANT POINTS TO REMEMBERWhen pulling the starter rope, do notuse the full extent of the rope as thiscan cause the rope to break. Do notlet starter rope snap back. Hold thehandle and let the rope rewind slowly.NOTE: DO NOT attempt to cut materialwith the fast idle lock button in thelocked position.

STARTING A COLD ENGINE (or awarm engine after running out offuel)1. Move ON/STOP switch to ON posi-

tion.2. Pull choke knob out to the full extent.3. Slowly press the primer bulb 6

times.

Primer Bulb

Switch

CHOKi POSmONSCho e, :iiKnob L_.l -_',

Off Full

4. Squeeze and hold throttle trigger.With thumb press fast idle lockdown; then release throttle trigger.

5. Sharply pull the starter rope handle5 times with your right hand. Then,proceed to the next step.

NOTE: If the engine sounds as if it istrying to start before the 5th pull, stoppulling and immediately proceed to thenext step.6. Fully push in choke knob (to the

OFF position); pull the starter ropeuntil the engine starts.

7. Allow the engine to run for approxi-mately 5 seconds. Then, squeezeand release the throttle trigger to al-low engine to return to idle speed.

STARTING A WARM ENGINE1. Fully push in choke knob (to the

OFF position).2. Move ON/STOP switch to ON posi-

tion.3. Slowly press primer bulb 6 times.4. Squeeze and hold throttle trigger.

With thumb press fast idle lockdown; then release throttle trigger.

5. Sharply pull starter rope with yourright hand until the engine starts.

6. Squeeze and release the throttletrigger to return engine to idlespeed.

DIFFICULT STARTING (or starting aflooded engine)The engine may be flooded if it has notstarted after 10 pulls.Flooded engines can be cleared of ex-cess fuel by following the warm enginestarting procedure listed above. Insurethe ON/STOP switch is in the ON position.Starting could require many pulls de-pending on how badly unit is flooded.If engine still fails to start, refer to theTROUBLESHOOTING TABLE or call1-800-235-5878.CHAIN BRAKE

A_1_ WARNING: If the brake band isworn too thin it may break when thechain brake is triggered. With a brokenbrake band, the chain brake will not stopthe chain. The chain brake must be re-placed if any part is worn to less than1/32" thick. Repairs on a chain brakeshould be made by your Sears ServiceCenter. Take your unit to the place ofpurchase or to the nearest Sears Ser-vice Center.• This saw is equipped with a chain

brake. The brake is designed to stopthe chain if kickback occurs.

• The inertia-activated chain brake isactivated if the front hand guard ispushed forward, either manually (byhand) or automatically (by suddenmovement).

• If the brake is already activated, it isdisengaged by pulling the front handguard back toward the front handleas far as possible.

• When cutting with the saw, the chainbrake must be disengaged.

Disengaged _

Braking function controlCAUTION: The chain brake must be

checked several times daily. The enginemust be running when performing thisprocedure. This is the only instancewhen the saw should be placed on theground with the engine running.Place the saw on firm ground. Grip therear handle with your right hand andthe front handle with your left hand.Apply full throttle by fully depressingthe throttle trigger. Activate the chainbrake by turning your left wrist against

thehandguardwithoutreleasingyourgriparoundthefronthandle.Thechainshouldstopimmediately.Inertia activating function control

_WARNING: When performing thefollowing procedure, the engine mustbe turned off.Grip the rear handle with your right handand the front handle with your left hand.Hold the chain saw approximately 14"(35 cm) above a stump or other woodensurface. Release your grip on the fronthandle and let the tip of the guide barfall forward and contact the stump.When the tip of the bar hits the stump,the brake should activate.OPERATING TIPS• Check chain tension before first use

and after 1 minute of operation. SeeCHAIN TENSION in the MAINTENANCEsection.

• Cut wood only. Do not cut metal,plastics, masonry, non-wood buildingmaterials, etc.

• Stop the saw if the chain strikes aforeign object. Inspect the saw andrepair parts as necessary.

• Keep the chain out of dirt and sand.Even a small amount of dirt willquickly dull a chain and increase thepossibility of kickback.

• Practice cutting a few small logs us-ing the following steps. This will helpyou get the "feel" of using your sawbefore you begin a major sawing op-eration.

• Squeeze the throttle trigger and al-low the engine to reach full speedbefore cutting.

• Begin cutting with the saw frameagainst the log.

• Keep the engine at full speed theentire time you are cutting.

• Allow the chain to cut for you. Exertonly light downward pressure.

• Release the throttle trigger as soonas the cut is completed, allowingthe engine to idle. If you run thesaw at full throttle without a cuttingload, unnecessary wear can occur.

• To avoid losing control when cut iscomplete, do not put pressure onsaw at end of cut.

• Stop engine before setting saw down.

TREE FELLING TECHNIQUES

,_ WARNING: Check for broken or

dead branches which can fall while cut-ting causing serious injury. Do not cutnear buildings or electrical wires if youdo not know the direction of tree fall, norcut at night since you will not be able tosee well, nor during bad weather suchas rain, snow, or strong winds, etc.• Carefully plan your sawing operation

in advance.• Clear the work area. You need a

clear area all around the tree so youcan have secure footing.

• The chain saw operator should keepon the uphill side of the terrain as thetree is likely to roll or slide downhillafter it is felled.

• Study the natural conditions that cancause the tree to fall in a particulardirection. These conditions include:• The wind direction and speed.• The lean ofthe tree. The lean of a

tree might not be apparent due touneven or sloping terrain. Use aplumb or level to determine the di-rection of tree lean.

• Weight and branches on one side.• Surrounding trees and obstacles.

• Look for decay and rot. If the trunk isrotted, it can snap and fall toward theoperator.

• Make sure there is enough room forthe tree to fall. Maintain a distance of2-1/2 tree lengths from the nearestperson or other objects. Enginenoise can drown out a warning call.

• Remove dirt, stones, loose bark,nails, staples, and wire from the treewhere cuts are to be made.

_l_q_z ' Plan a clear retreat path

I' __,_--_- Direction of fall

45" /_

FELLING LARGE TREES(6 inches in diameter or larger)The notch method is used to fell largetrees. A notch is cut on the side of thetree in the desired direction of fall. Aftera felling cut is made on the oppositeside of tree, the tree will tend to fall inthe direction of the notch.

10

NOTE:Iftreehaslargebuttressroots,removethembeforemakingthenotch.Ifusingsawtoremovebuttressroots,keepsawchainfromcontactinggroundtopreventdullingofthechain.NOTCHCUTANDFELLINGTREE• Makenotchcutbycuttingthetopofthenotchfirst.Cutthrough1/3ofthediameterofthetree.Nextcompletethenotchbycuttingthebottom.Seeillustration.Oncethenotchiscut,re-movethewedgeofwoodfromtree.

FellingcuthereFirstcut I 2- /

Notch ,,. "- A- "- z

tj _!f

Second cutSf / \ _ge

• After removing the wood from thenotch, make the felling cut on the op-posite side of the notch. This is doneby making a cut about two incheshigher than the center of the notch.This will leave enough uncut wood be-tween the felling cut and the notch toform a hinge. This hinge will help pre-vent the tree from falling in the wrongdirection.

Hinge holds tree onstump and helpscontrol fall

Opening offelling cut

Closingof notch

NOTE: Before felling cut is complete,use wedges to open the cut whennecessary to control the direction offall. To avoid kickback and chaindamage, use wood or plastic wedges,but never steel or iron wedges.

• Be alert to signs that the tree is readyto fall: cracking sounds, widening ofthe felling cut, or movement in the up-per branches.

• As tree starts to fall, stop saw, put itdown, and get away quickly on yourplanned retreat path.

• DO NOT use your saw to cut down apartially fallen tree. Be extremelycautious with partially fallen treesthat may be poorly supported. Whena tree doesn't fall completely, set the

saw aside and pull down the treewith a cable winch, block and tackle,or tractor.

CUTTING A FALLEN TREE(BUCKING)Bucking is the term used for cutting afallen tree to the desired log size.

,_k WARNING: Do not stand on the

log being cut. Any portion can rollcausing loss of footing and control. Donot stand downhill of the log being cut.IMPORTANT POINTS• Cut only one log at a time.• Cut shattered wood very carefully;

sharp pieces of wood could be flungtoward operator.

• Use a sawhorse to cut small logs.Never allow another person to holdthe log while cutting and never holdthe log with your leg or foot.

• Do not cut in an area where logs,limbs, and roots are tangled. Draglogs into a clear area before cuttingthem by pulling out exposed andcleared logs first.

BUCKING TECHNIQUESAm_, WAR NI NG: If saw becomespinched or hung in a log, don't try toforce it out. You can lose control of thesaw resulting in injury and/or damage tothe saw. Stop the saw, drive a wedge ofplastic or wood into the cut until the sawcan be removed easily. Restart saw andcarefully reenter the cut. Do not use ametal wedge. Do not attempt to restartyour saw when it is pinched or hung in alog.

Use a wedge to remove pinched saw

Turn saw OFF and use a plastic orwooden wedge to force cut open.

Overcutting begins on the top side ofthe log with the bottom of the sawagainst the log. When overcutting uselight downward pressure.

x_Overcutting .4& _(

Undercutting %

Undercutting involves cutting on theunderside of the log with top of sawagainst the log. When undercutting

11

uselightupwardpressure.Holdsawfirmlyandmaintaincontrol.Thesawwilltendtopushbacktowardyou.

_WARNING:Neverturnsawup-sidedowntoundercut.Thesawcan-notbecontrolledinthisposition.Alwaysmakeyourfirstcutonthecom-pressionsideofthelog.Thecompres-sionsideofthelogiswherethepres-sureofthelog'sweightisconcentrated.

Firstcutoncompressionsideoflog

Secondcut

FirstcutoncompressionsideoflogBUCKING WITHOUT A SUPPORT• Overcut through 1/3 of the diameter

of the log.• Roll the log over and finish with a

second overcut.• Watch for logs with a compression

side to prevent the saw from pinch-ing. See illustrations above for cut-ting logs with a compression side.

BUCKING USING A LOG ORSUPPORT STAND• Remember your first cut is always on

the compression side of the log. (Re-fer to the illustrations below for yourfirst and second cut).

• Your first cut should extend 1/3 of thediameter of the log.

• Finish with your second cut.

Using a log for support2nd Cut

% . "\ 1 st Cut

._ 1 st Cut_ -- -J- _ _ _

2nd Cut -:":':-'___

Using a support stand

/ _nd Cut

_--d4__------'zylst Cut

1st Cut ..

L2 nd Cut ZZ

LIMBING AND PRUNING

_WARNING: Be alert for and

guard against kickback. Do not allowthe moving chain to contact any otherbranches or objects at the nose of theguide bar when limbing or pruning. Al-lowing such contact can result in seri-ous injury.

,_WARNING: Never climb into a

tree to limb or prune. Do not stand onladders, platforms, a log, or in any po-sition which can cause you to loseyour balance or control of the saw.IMPORTANT POINTS• Watch out for springpoles.

Springpoles are small size limbswhich can whip toward you, or pullyou off balance. Use extreme cau-tion when cutting small size limbs.

• Be alert for springback from anybranches that are bent or underpressure. Avoid being struck by thebranch or the saw when the tensionin the wood fibers is released.

• Frequently clear branches out of theway to avoid tripping over them.

LIMBING• Limb a tree only after it is cut down.• Leave the larger limbs underneath

the felled tree to support the tree asyou work.

• Start at the base of the felled treeand work toward the top, cuttingbranches and limbs. Remove smalllimbs with one cut.

• Keep the tree between you and thechain.

• Remove larger branches with thecutting techniques described inBUCKING WITHOUT A SUPPORT.

12

• Alwaysuseanovercuttocutsmallandfreelyhanginglimbs.Undercut-tingcouldcauselimbstofallandpinchthesaw.

PRUNING

_WARNIN_I:Limitpruningtolimbsshoulderheightorbelow.Donotcutifbranchesarehigherthanyourshoul-der.Getaprofessionaltodothejob.• Makeyourfirstcut1/3ofthewaythroughthebottomofthelimb.Thiscutwillmakethelimbsagsothatitfallseasilyonthesecondcut.

• Nextmakethesecondcutanover-cutallthewaythroughthelimb.

• Finishthepruningoperationbyusinganovercutsothatthestumpofthelimb)rotrudes1to2inchesfromthetrunkofthetree.

Sectln.dcut

Sto &y

/_ Third cut lto2

I \ inches from trunkof tree

WARNING: Disconnect the spark plug before performing maintenanceexcept for carburetor adjustments.

CUSTOMER RESPONSIBILITIES

Fill in dates as you completeregular service

Check for damaged/worn parts

Check for loose fasteners/partsCheck chain tension

Check chain sharpness

Check guide bar

Check fuel mixture level

Check guide bar and chain oil _

Lubricate bar sprocket hole

Inspect and clean unit & decals

Check chain brake

Clean guide bar groove

Clean air filter

Clean/inspect muffler and sparkarresting screen i

iReplace spark plug and fuel filter i

Before After Every i 2E5v_y iilYearly i ServiceUse Use 5 hrs. i Dates

i

GENERAL RECOMMENDATIONSThe warranty on this unit does not cov-er items that have been subjected tooperator abuse or negligence. To re-ceive full value from the warranty, theoperator must maintain unit as instruct-ed in this manual. Various adjustmentswill need to be made periodically toproperly maintain your unit.• Once a year, replace the spark plug,

air filter element, and check guide bar

and chain for wear. A new spark plugand air filter element assures properair-fuel mixture and helps your enginerun better and last longer.

CHECK FOR DAMAGED ORWORN PARTSContact Sears Service Center for re-placement of damaged or worn parts.

NOTE: It is normal for a small amountof oil to appear under the saw after en-

13

ginestops.Donotconfusethiswithaleakingoiltank.• ON/STOPSwitch- EnsureON/STOPswitchfunctionsproperlybymovingtheswitchtotheSTOPposition.Makesureenginestops;thenrestartengineandcontinue.

• FuelTank- Donotusesawiffueltankshowssignsofdamageorleaks.

• OilTank- Donotusesawifoiltankshowssignsofdamageorleaks.

CHECKFORLOOSEFASTENERSANDPARTS• ChainBrakeNuts• Chain• Muffler• CylinderShield• AirFilter• HandleScrews• VibrationMounts• StarterHousing• FrontHandGuardCHECKCHAINTENSION,i_ WARNING: Wear protective

gloves when handling chain. Thechain is sharp and can cut you evenwhen it is not moving.Chain tension is very important.Chains stretch during use.This is especially true during the firstfew times you use your saw. Alwayscheck chain tension each time you useand refuel your saw.1. Use the screwdriver end of the

chain adjustment tool (bar tool) tomove chain around guide bar toensure kinks do not exist. Thechain should rotate freely.

GuideBar

ustmentChain Brake Adjusting Tool

Nuts Screw (Bar Tool)2. Loosen chain brake nuts until they

are finger tight against the chainbrake.

3. Turn adjusting screw clockwise un-til chain solidly contacts bottom ofguide bar rail.

4,

5.

6,

_w

Using bar tool, roll chain aroundguide bar to ensure all links are inbar groove.Lift up tip of guide bar to check forsag. Release tip of guide bar, thenturn adjusting screw until sag doesnot exist.While lifting tip of guide bar, tightenchain brake nuts securely with thebar tool.

yZ_/2 Chain Brake _ b4_I_ '_° t" Nuts _ _ "

7. Use the screwdriver end of the bartool to move chain around guide bar.

8. If chain does not rotate, it is tootight. Slightly loosen chain brakenuts and loosen chain by turningthe adjusting screw counterclock-wise. Retighten chain brake nuts.

9. If chain is too loose, it will sag be-low the guide bar. DO NOT operatethe saw if the chain is loose.

WARNING: If the saw is operatedwith a loose chain, the chain couldjump offthe guide bar and result in se-rious injury.CHECK CHAIN SHARPNESSA sharp chain makes wood chips. Adull chain makes a sawdust powderand cuts slowly. See CHAIN SHARP-ENING in the SERVICE AND ADJUST-MENTS section.CHECK GUIDE BARConditions which require guide barmaintenance:• Saw cuts to one side or at an angle.• Saw has to be forced through the cut.• Inadequate supply of oil to bar/chain.Check the condition of guide bar eachtime chain is sharpened. A worn guidebar will damage the chain and makecutting difficult.After each use, ensure ON/STOPswitch is in the STOP position, thenclean all sawdust from the guide barand sprocket hole.

14

Tomaintainguidebar:• MoveON/STOPswitchtoSTOR• Loosenandremovechainbrakenutsandchainbrake.Removebarandchainfromsaw.

• Cleantheoilholesandbargrooveaftereach5hoursofoperation.RemoveSawdustFrom,__

Guide Bar Groovl_-'J___,_ _ Sprocket Hole

Oil Holes o "-'_._

• Add lubricant to sprocket hole aftereach use.

• Burring of guide bar rails is a normalprocess of rail wear. Remove theseburrs with a flat file.

• When rail top is uneven, use a flatfile to restore square edges andsides.

_-_ File Rail Edges_r] FI

I"1 and Sides I U ISquare I I

Worn Groove Correct GrooveReplace guide bar when the groove isworn, the guide bar is bent or cracked,or when excess heating or burring of therails occurs. If replacement is necessary,use only the guide bar specified for yoursaw in the repair parts list or on the de-cal located on the chain saw.CHECK FUEL MIXTURE LEVEL• See FUELING ENGINE under the OP-

ERATION section.LUBRICATION

Bar Oil _,_

BaleSpr°cket Fill Cap /_

• See GUIDE BAR AND CHAIN OIL un-der the OPERATION section.

• Lubricate bar sprocket hole aftereach use.

INSPECT AND CLEAN UNIT ANDDECALS• After each use, inspect complete unit

for loose or damaged parts. Cleanthe unit and decals using a dampcloth with a mild detergent.

• Wipe off unit with a clean dry cloth.CHECK CHAIN BRAKE• See CHAIN BRAKE in the OPERATION

section.

CLEAN AIR FILTERA dirty air filter decreases the life andperformance of the engine and in-creases fuel consumption and harmfulemissions. Always clean your air filterafter 15 tanks of fuel or 5 hours of op-eration, whichever comes first. Cleanmore frequently in dusty conditions. Aused air filter can never be completelycleaned. It is advisable to replace yourair filter with a new one after every 50hours of operation, or annually, which-ever comes first. To clean filter:1. Loosen 3 screws on cylinder

cover.2. Remove cylinder cover.3. Remove air filter.4. Clean the air filter using hot soapy

water. Rinse with clean cool water.Air dry completely before reinstal-ling.

5. Lightly oil air filter before installing toimprove the efficiency of air filter.Use 2-cycle engine oil or motor oil(SAE 30). Squeeze excess oil fromfilter.

6. Reinstall air filter.7. Reinstall cylinder cover and 3

screws. Tighten securely.,,----,,__.._J- Cylinder Cover

Air Filter ,_" /','_'///Screws

INSPECT MUFFLER AND SPARKAR-RESTING SCREENAs the unit is used, carbon depositsbuild up on the muffler and spark ar-resting screen, and must be removedto avoid creating a fire hazard or af-fecting engine performance.Replace the spark arresting screen ifbreaks occur.

Muffler DiffuserSparkArrestingScreen

MufflerCoverScrews

MuffleBody Muffler

Cover

15

CLEANINGTHESPARKARRESTINGSCREENCleaningisrequiredevery25hoursofoperationorannually,whichevercomesfirst.1. Loosenandremovethe2muffler

coverscrews.2. Removethemufflercover(cover

snapsoffmufflerbody).3. Removemufflerdiffuserandspark

arrestingscreenassembly.Noticetheorientationofthesepartsforreassembling.

4. Cleanthesparkarrestingscreenwithawirebrush.Replacescreenifbreaksarefound.

5. Replaceanybrokenorcrackedmufflerparts.

6. Reinstalldiffuserandsparkarrest-ingscreenassemblywithroundholesfacingup.

7. Reinstallmufflercoverand2screws.Tightensecurely.

REPLACESPARKPLUGThesparkplugshouldbereplacedeachyeartoensuretheenginestartseasierandrunsbetter.Ignitiontimingisfixedandnonadjustable.

1. Loosen3screwsoncylindercover.

2. Removethecylindercover.3. Pulloffthesparkplugboot.4. Removesparkplugfromcylinder

anddiscard.5. ReplacewithChampionCJ-7Y

sparkplugandtightensecurelywitha3/4inchsocketwrench.Sparkpluggapshouldbe0.025in.

6. Reinstallthesparkplugboot.7. Reinstallthecylindercoverand3

screws.Tightensecurely.

Screws\ CoverSpark

PlugBoot

SparkPlug

REPLACEFUELFILTERToreplacefuelfilter,drainyourunitbyrunningitdryoffuel.Removefuelcapanditsconnectedretainerfromtank.Pullfilterfromtankandremovefromline.Replaceandreassemble.

WARNING:Disconnectthesparkplugbeforeperformingmaintenance,service,oradjustmentsexceptforcar-buretoradjustments.CHAINSHARPENINGChainsharpeningrequiresspecialtools.YoucanpurchasesharpeningtoolsatSearsorgotoaprofessionalchainsharpener.CHAINREPLACEMENT

WARNING:Wearprotectivegloveswhenhandlingchain.Thechainissharpandcancutyouevenwhenitisnotmoving.Itisnormalforanewchaintostretchduringthefirst15minutesofoperation.Youshouldrecheckyourchaintensionfrequentlyandadjustthechaintensionasrequired.SeeCHAINTENSIONsec-tion.Replacetheoldchainwhenitbe-comeswornordamaged.UseonlytheLow-Kickbackreplacementchainspecifiedintherepairpartslist.The

correctreplacementbarandchainisalsospecifiedonadecallocatedonthechainsaw.SeeyourSearsServiceCentertore-placeandsharpenindividualcuttersonyourchain.TOREPLACECHAIN:1. MoveON/STOPswitchtotheSTOP

position.2. Removechainbrakenuts.3. Removechainbrake.

4,

16

ChainBrake

Clutch Drum

Turn adjusting screw on bar coun-terclockwise to move the tension-ing rack as far as it will go towardthe front of the bar.

L o _

Tensioning Rack

5. Slide guide bar behind clutch drumuntil guide bar stops against clutchdrum sprocket.

6. Remove the old chain.7. Carefully remove new chain from

package. Hold chain with the drivelinks as shown.

Cutters Depth Gauge

Drive Links8. Place chain over and behind

clutch, fitting the drive links in theclutch drum sprocket.

9. Fit bottom of drive links betweenthe teeth in the sprocket in thenose of the guide bar.

10. Fit chain drive links into bargroove.

11. Pull guide bar forward until chain issnug in guide bar groove. Ensureall drive links are in the bar groove.

12. Install chain brake.13. Install chain brake nuts and finger

tighten only. Do not tighten any fur-ther at this point. Proceed toCHAIN ADJUSTMENT.

CHAIN ADJUSTMENTSee CHAIN TENSION in MAINTENANCEsection.CARBURETOR ADJUSTMENT

,_ik WARNING: The chain will be

moving during most of this procedure.Wear your protective equipment andobserve all safety precautions. Duringthe low speed mixture adjustment re-check idle speed after each turn of thescrew. The chain must not move at idlespeed.Carburetor adjustment is critical and ifdone improperly can permanentlydamage the engine as well as the car-buretor. If you require further assis-tance or are unsure about performingthis procedure, call our customer as-sistance help line at 1-800-235-5878.

Old fuel, a dirty air filter, dirty fuel filter,or flooding may give the impression ofan improperly adjusted carburetor.Check these conditions before adjust-ing the carburetor.The carburetor has been carefully setat the factory. Adjustments may benecessary if you notice any of the fol-lowing conditions:• Chain moves at idle. See IDLE

SPEED-T under adjusting procedure.• Saw will not idle. See IDLE SPEED-T

and LOW SPEED MIXTURE-L underadjusting procedure.

• Engine dies or hesitates when itshould accelerate. See ACCELERA-TION CHECK under adjustingprocedure.

• Loss of cutting power. See HIGHSPEED MIXTURE - H under adjustingprocedure.

There are three adjustment screws onthe carburetor. They are labeled H, L,and T. They are located in the area justabove the primer bulb.ADJUSTING PROCEDURECAUTION: Do not force plastic limitercaps on screws beyond the built-instops or damage will occur.Initial Settings1. Turn both mixture screws (L and H)

counterclockwise until they stop.2. Turn the idle speed screw (T)

clockwise until it stops. Then turn itcounterclockwise 4 and 1/2 turns.

3. Start engine and let it run for 3 min-utes, then proceed to adjustscrews according to the instruc-tions below. If engine performanceat initial settings is acceptable, nofurther adjustments are necessary.If engine does not start, refer to theTROUBLESHOOTING TABLE. If stillunable to remedy situation, call1-800-235-5878.

Idle Speed-TAllow engine to idle. If the chainmoves, idle is too fast. If the enginestalls, idle is too slow. Adjust speeduntil engine runs without chain move-ment (idle too fast) or stalling (idle tooslow).• Turn idle screw (T) clockwise to in-

crease engine speed.• Turn idle screw (T) counterclockwise

to decrease engine speed.

17

LowSpeedMixture-LAllowenginetoidle.Thenacceleratetheengineandnoteperformance.Ifenginehesitates,bogsdown,orsmokesduringacceleration,turnlowspeedmixturescrew(L)clockwisein1/16-turnincrementsuntilperformanceissatisfactory.Repeatthisprocedureasnecessaryforproperadjustment.Aftercompletingadjustments,checkforaccelerationandchainmovementatidle.Resetifnecessary.HighSpeedMixture-HDONOToperateengineatfullthrottleforprolongedperiodswhilemakingad-justments.Damagetotheenginecanoccur.Makeatestcut.Basedonper-formanceofthesawwhilecutting,ad-justthehighspeedmixturesettingin1/16-turnincrementsasfollows:

• Turnthehighspeedmixturescrew(H)clockwiseuntilsawhasgoodpowerinthecutwithnohesitation.Donotad-justbysoundorspeed,butjudgebyhowwellthesawperformsinthecut.

• Turnthehighspeedmixturescrew(H)counterclockwiseifthesawhasspeed,butdiesinthecutorlackspowerinthecut.

Aftercompletingadjustments,checkforaccelerationandchainmovementatidle.Resetifnecessary.Acceleration Check

If the engine dies or hesitates instead ofaccelerating, turn the low speed mixturescrew (L) counterclockwise until youhave smooth acceleration with no chainmovement at idle.

,_ WARNING: Perform the followingsteps after each use:• Allow the engine to cool, and secure

the unit before storing or transport-ing.

• Store chain saw and fuel in a wellventilated area where fuel vaporscannot reach sparks or open flamesfrom water heaters, electric motors orswitches, furnaces, etc.

• Store chain saw with all guards inplace and position chain saw so thatany sharp object cannot accidentallycause injury.

• Store chain saw well out of the reachof children.

SEASONAL STORAGEPrepare your unit for storage at theend of the season or if it will not beused for 30 days or more.If your chainsaw is to be stored for a period of time:• Clean saw thoroughly before stor-

age.• Store in a clean dry area.• Lightly oil external metal surfaces

and guide bar.• Oil the chain and wrap it in heavy pa-

per or cloth.FUEL SYSTEMUnder FUELING ENGINE in the OPERA-TION section of this manual, see mes-sage labeled IMPORTANT regardingthe use of gasohol in your chain saw.

Fuel stabilizer is an acceptable alter-native in minimizing the formation offuel gum deposits during storage. Addstabilizer to the gasoline in the fueltank or fuel storage container. Followthe mix instructions found on stabilizercontainers. Run engine at least 5 min-utes after adding stabilizer.

Craftsman 40:1,2-cycle engine oil (aircooled) is especially blended with fuelstabilizer. If you do not use this Searsoil, you can add a fuel stabilizer to yourfuel tank.

ENGINE• Remove spark plug and pour 1 tea-

spoon of 40:1,2-cycle engine oil (aircooled) through the spark plug open-ing. Slowly pull the starter rope 8 to10 times to distribute oil.

• Replace spark plug with new one ofrecommended type and heat range.

• Clean air filter.• Check entire unit for loose screws,

nuts, and bolts. Replace any dam-aged, broken, or worn parts.

• At the beginning of the next season,use only fresh fuel having the propergasoline to oil ratio.

OTHER• Do not store gasoline from one sea-

son to another.• Replace your gasoline can if it starts

to rust.

18

TROUBLESHOOTINGTABLEWARNING:Alwaysstopunitanddisconnectsparkplugbeforeperform-ingalloftherecommendedremediesbelowexceptremediesthatrequireoperation of the unit.

TROUBLE CAUSE

Engine will not 1. ON/STOP switch instart or will run STOP position.only a few 2. Engine flooded.seconds after

starting. 3. Fuel tank empty.4. Spark plug not firing.5. Fuel not reaching

carburetor.

6. Carburetor requiresadjustment.

7. None of the above.

Engine will 1. Idle speed set too highnot idle or too low.

properly. 2. Low Speed Mixturerequires adjustment.

3. Crankshaft seals worn.4. Compression low.5. None of the above.

Engine will not 1. Air filter dirty.accelerate, 2. Spark plug fouled.

lacks power,or dies under 3. Carburetor requiresa load. adjustment.

4. Exhaust ports or muf-fler outlets plugged.

5. Compression low.6. Chain brake engaged.7. None of the above.

Engine 1. Choke partially on.smokes 2. Fuel mixture incorrect.

excessively.3. Air filter dirty.4. High Speed Mixture

requires adjustment.5. Crankcase leak.

1. Fuel mixture incorrect.Engine runshot.

REMEDY

1. Move ON/STOP switch to ON.

3.

4.5.

6.

7.

1.

2.

3.4.5.

1.2.

3.

4.

See "Difficult Starting" in theOperation Section.Fill tank with correct fuel mixture.Install new spark plug.Check for dirty fuel filter; replace.Check for kinked or split fuel line;repair or replace.See "Carburetor Adjustment" in theService and Adjustments Section.Contact Sears Service.

See "Carburetor Adjustment" in theService and Adjustments Section.See "Carburetor Adjustment" in theService and Adjustments Section.Contact Sears Service.Contact Sears Service.Contact Sears Service.

Clean or replace air filter.Clean or replace plugand regap.See "Carburetor Adjustment" in theService and Adjustments Section.Contact Sears Service.

5. Contact Sears Service.

6. Disengage chain brake.7. Contact Sears Service.

1. Adjust choke.2. Empty fuel tank and refill with

correct fuel mixture.

3. Clean or replace air filter.4. See "Carburetor Adjustment" in the

Service and Adjustments Section.5. Contact Sears Service.

1. See "Fueling Engine" in the Operationsection.

2. Spark plug incorrect.3. High Speed Mixture

set too lean.

4. Exhaust ports or muf-fler outlets plugged.

5. Carbon build-up onspark arresting screen.

6. Starter housing dirty7. None of the above.

2.

3.

4.

5.

6.7.

Replace with correct plug.See "Carburetor Adjustment" in theService and Adjustments Section.Contact Sears Service.

Clean spark arresting screen.

Clean starter housing area.Contact Sears Service.

19

TROUBLESHOOTING TABLE - Continued

TROUBLE CAUSE REMEDY

Oil inadequate 1. Oil tank empty. 1. Fill oil tank.for bar and 2. Oil pump or oil filter 2. Contact Sears Service.chain clogged.lubrication. 3. Guide bar oil hole 3. Remove bar and clean.

blocked.

Chain moves at 1. See "Carburetor Adjustment" in theidle speed. Service and Adjustments Section.

2. Contact Sears Service.

Chain does notmove when en-

gine is acceler-ated.

Chain clatters

or cuts roughly.

Chain stopswithin the cut.

Chain cuts at

an angle.

1. Idle speed requiresadjustment.

2. Clutch requires repair.

1. Chain tension too

tight.2. Carburetor requires

adjustment.3. Guide bar rails

pinched.4. Clutch slipping.5. Chain brake engaged.

1. Chain tension incorrect.

2. Cutters damaged.3. Chain worn.4. Cutters dull, improperly

sharpened, or depthgauges too high.

5. Sprocket worn.6. Chain installed

backwards.

1. Chain cutter tops notfiled flat.

2. Guide bar burred or

bent; rails uneven.3. Clutch slipping.

1. Cutters damaged onone side.

2. Chain dull on one side.

3. Guide bar bent or worn.

1. See "Check Chain Tension" in theMaintenance Section.

2. See "Carburetor Adjustment" in theService and Adjustments Section.

3. Repair or replace.

4. Contact Sears Service.

5. Disengage chain brake.

1. See "Check Chain Tension" in theMaintenance Section.

2. Contact Sears Service.

3. Resharpen or replace chain.4. See "Chain Sharpening" in the

Service and Adjustments Section.

5. Contact Sears Service.

6. Install chain in right direction.

1. See "Chain Sharpening" in theService and Adjustments Section.

2. Repair or replace guide bar.

3. Contact Sears Service.

1. See "Chain Sharpening" in theService and Adjustments Section.

2. See "Chain Sharpening" in theService and Adjustments Section.

3. Replace guide bar.

If situations occur which are not covered in this manual, use care and goodjudgement. If you need assistance, contact Sears Service or the CUSTOMERASSISTANCE HELPLINE at 1-800-235-5878.

YOUR WARRANTY RIGHTS ANDOBLIGATIONS: The U. S. Environ-mental Protection Agency and Sears,Roebuck and Co., U.S.A., are pleasedto explain the emissions control sys-tem warranty on your lawn and gardenequipment engine. All new utility andlawn and garden equipment enginesmust be designed, built, and equippedto meet the stringent anti-smog stan-dards. Sears must warrant the emis-sion control system on your lawn and

garden equipment engine for the peri-ods of time listed below provided therehas been no abuse, neglect, or im-proper maintenance of your lawn andgarden equipment engine. Your emis-sion control system includes partssuch as the carburetor and the ignitionsystem. Where a warrantable conditionexits, Sears will repair your lawn andgarden equipment engine at no cost toyou. Expenses covered under warran-ty include diagnosis, parts and labor.

2O

MANUFACTURER'S WARRANTYCOVERAGE: If any emissions relatedpart on your engine (as listed underEmissions Control Warranty Parts List)is defective or a defect in the materialsor workmanship of the engine causesthe failure of such an emission relatedpart, the part will be repaired or re-placed by Sears. OWNER'S WAR-RANTY RESPONSIBILITIES: As thelawn and garden equipment engineowner, you are responsible for the per-formance of the required maintenancelisted in your instruction manual. Searsrecommends that you retain all re-ceipts covering maintenance on yourlawn and garden equipment engine,but Sears cannot deny warranty solelyfor the lack of receipts or for your fail-ure to ensure the performance of allscheduled maintenance. As the lawn

and garden equipment engine owner,you should be aware that Sears maydeny you warranty coverage if yourlawn and garden equipment engine ora part of it has failed due to abuse, ne-glect, improper maintenance, unap-proved modifications, or the use ofparts not made or approved by theoriginal equipment manufacturer. Youare responsible for presenting yourlawn and garden equipment engine toa Sears authorized repair center assoon as a problem exists. Warrantyrepairs should be completed in a rea-sonable amount of time, not to exceed30 days. If you have any questionsregarding your warranty rights and re-sponsibilities, you should contact yournearest authorized service center orcall Sears at 1-800-469-4663. WAR-RANTY COMMENCEMENT DATE:

The warranty period begins on thedate the lawn and garden equipmentengine is purchased. LENGTH OFCOVERAGE: This warranty shall befor a period of two years from the initialdate of purchase. WHAT IS COV-ERED: REPAIR OR REPLACEMENTOF PARTS. Repair or replacement ofany warranted part will be performed atno charge to the owner at an approvedSears servicing center. If you have anyquestions regarding your warrantyrights and responsibilities, you shouldcontact your nearest authorized ser-

vice center or call Sears at1-800-469-4663. WARRANTY PE-RIOD: Any warranted part which is notscheduled for replacement as requiredmaintenance, or which is scheduledonly for regular inspection to the effectof "repair or replace as necessary"shall be warranted for 2 years. Anywarranted part which is scheduled forreplacement as required maintenanceshall be warranted for the period oftime up to the first scheduled replace-ment point for that part. DIAGNOSIS:The owner shall not be charged fordiagnostic labor which leads to the de-termination that a warranted part is de-fective if the diagnostic work is per-formed at an approved Sears servicingcenter. CONSEQUENTIAL DAM-AGES: Sears may be liable for dam-ages to other engine componentscaused by the failure of a warrantedpart still under warranty. WHAT ISNOT COVERED: All failures causedby abuse, neglect, or improper mainte-nance are not covered. ADD-ON ORMODIFIED PARTS: The use of add-onor modified parts can be grounds for dis-allowing a warranty claim. Sears is notliable to cover failures of warrantedparts caused by the use of add-on ormodified parts. HOW TO FILE ACLAIM: If you have any questions re-garding your warranty rights and re-sponsibilities, you should contact yournearest authorized service center orcall Sears at 1-800-469-4663. WHERETO GET WARRANTY SERVICE: War-ranty services or repairs shall be pro-vided at all Sears service centers, call:1-800-469-4663. MAINTENANCE, RE-PLACEMENT AND REPAIR OF EMIS-

SION RELATED PARTS: Any Searsapproved replacement part used in theperformance of any warranty mainte-nance or repair on emission relatedparts will be provided without charge tothe owner if the part is under warranty.EMISSION CONTROL WARRANTYPARTS LIST: Carburetor, Ignition Sys-tem: Spark Plug (covered up to main-tenance schedule), Ignition Module.MAINTENANCE STATEMENT: Theowner is responsible for the perfor-mance of all required maintenance asdefined in the instruction manual.

21