Craft brewing solutions Brewing Solutions - Brochure... · individual craft brewery • Versatile...
Transcript of Craft brewing solutions Brewing Solutions - Brochure... · individual craft brewery • Versatile...
GEA customer benefits:
• Singlesupplierofstate-of-the-art
technologiesandsystemsconfigured
tomeettherequirementsofeach
individualcraftbrewery
• Versatilesolutionstosupportgrowth
anddiversification
• Tailoredautomationtomaximize
operationalefficiency,excellenceand
productquality
• TopqualityhygieneandCIPto
reducedowntimeandmeetstringent
regulations
• End-to-endexpertisefromthe
brewhousetothecoldprocessarea
• Sustainabletechnologiestosaveand
recycleenergyandresources
• Dedicatedprojectmanagementteams
tooverseeeachprojectfrominception
tohandover
• Globaltraining,serviceandupgrades
forthecompletelifespanofeachplant
• Optionsincludingcost-effective,skid-
mountedequipmentandconfigurable,
modularsolutions
Intelligent Solutions for Creative Craft Brewing
GEA offers comprehensive solutions for producing high quality craft beers. Our technologies are built on decades of expertise in both the hot and cold process areas, and promise to deliver optimum process safety, efficiency and sustainability.
Withmorethan140yearsofexperienceworkinghand-in-hand
withtheglobalbreweryindustry,GEAofferstopquality,state-of-
the-arttechnologiesforcraftbeeroperations.Asasinglesource
developerandsupplierwestrivetodeliverexcellenceandquality,
tosupportourcustomers’success.Yourcreativityspursour
innovation.
GEAconfiguresandinstallscompleteplants,processingsolutions,
modularandskid-mountedequipmentandcomponentsthatcan
turnthemostimaginativeofbrewingconceptsintoprofitable
products.Wesupplyoff-the-shelfandconfigurabletechnologies
tomatchtheneedsofanybrewerysize,fromultra-compact
brewhousesforthesmallercraftbrewer,toflexible,modular
systemsformid-sizedandlargerbreweries.Whetheryouare
lookingtoconstructacraftbeerplantfromthegroundup,
upgradeyourequipment,orexpandanddiversifyproduction,
GEAoffersaffordable,flexiblesolutionsthatpromisetoreduce
yourtotalcostofownershipandspeedreturnoninvestment.
GEA’sintelligentsolutionsmakeourcustomers’breweries
moreefficient.Weunderstandthepressuresthatbrewers
facetomeetbudgetconstraintsandsustainabilitygoalsfor
minimizingtheuseofwater,electricityandrawmaterials,
butwithoutcompromisingonprocessflexibilityorproduct
quality.
Ourrangeofreliableandsafetechnologieshasbeendeveloped
foreverystageofcraftbeerprocessing,fromthebrewhouse
tothecoldprocessarea,andfrommaltreceptionthrough
topackaging.Nodetailistoosmall.GEAexpertiseextends
toutilitiessupply,innovativepipingsolutionsandvalve
components.Andtomakesurethatyourplantrunsoptimally
atalltimes,wecanconfigureindustry-leadingautomation
solutionsusingstandardizedmodularortailoredsoftwareto
meetyourplant’sexactrequirements.
GEA – Origin of Great Beers
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Brewhouse Solutions Tailored to the Craft Brewery
Theglobaltrendforcraftbrewingiscatchingtheimagination
ofconsumersandbrewersworldwide.Beerloversbothyoung
andoldarequeuinguptotryqualitycraftbeersofeverytaste,
aromaandcolor.GEA’saffordable,versatileequipmentandtools
givecraftbrewersthefreedomtoconverttheircreativityand
passionintomarket-winningbeers.
Clever solutions for creative brewing
Theskid-mountedCRAFT-STAR™maybeourmostcompact
brewhouse,butitssmallstaturedoesn’tskimponGEAfeatures
orquality.TheCRAFT-STAR™canhandlethemostunusual
ofrecipes,andisthesmartandaffordablechoiceforsmall
breweriesandstart-ups.Thisplug-and-playoptioncanproduce
upto40hlofhotwortperbatch.
TheCRAFT-STAR™featuresGEA’sfastandefficient
LAUTERSTAR™technologyforhighestextractefficiencyand
optimumwortquality.AcombinedWhirlpool/wortkettle
enableshigherthroughputwithfewervessels,andoptimized
hottrubseparation.
TheCRAFT-STAR™ishighlyadaptablesothatyoucantryout
endlessideasandrecipestoprocessthatperfecttaste.Capableof
processinguptosevenbrewsin24hours,theCRAFT-STAR™
isintelligentbydesign.Automatedcleaningwithoutaseparate
CIPsystemreducescosts,andGEARBOXX™controlguarantees
reproducible,reliableandefficientprocessing.
Suppliedready-to-install,theCRAFT-STAR™isconstructed
usingpre-engineered,standardizedcomponents,andcomes
GEA COMPACT-STAR™
GEA has developed cost-effective, skid-mounted and modular brewhouse systems that feature the same renowned technologies as our industrial-scale solutions, for processing all your recipes and ingredients.
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completewithprocesspiping,instrumentationandautomatic
control.GEAprecommissionsandchecksallequipmentbefore
itleavesourworkshops,reducingonsitecommissioningtimeto
justafewdays.
Modular technologies for maximum flexibility
ThemodularCOMPACT-STAR™isGEA’sflagshipbrewhouse
platformforcraftbrewers.Whetheryouarebuildinganew
breweryorwanttoupgradeorexpandanexistingplant,the
COMPACT-STAR™isbuiltaroundpre-assembledmodulesthat
canbecombinedquicklyandeasilytofitinwithanybrewery
layoutorcapacity.Providingtheefficiencyandperformanceof
GEA’sworld-recognizedindustrialsystemsinacost-effective
package,theCOMPACT-STAR™isidealforsmallandmedium-
sizedbreweriesthatprocess40hlto115hlhotwortperbatch.
ThestandardCOMPACT-STAR™configurationisatrue
GEAworkhorsethatfeaturesourestablishedLAUTERSTAR™,
JETSTAR™andWORTSTAR™technologies.Likethe
CRAFT-STAR™,theCOMPACT-STAR™canbeconfigured
withouruniqueWhirlpool/wortkettle,andaccommodate
bothinfusionanddecoctionmashingregimens,soyoucan
processanyrecipeandingredientswithoutahitch.Upgrade
toourMILLSTAR™wetmillingsystemandyoucanincrease
throughputtoupto12brewsin24hours.
GEAdoesn’tjustsellequipmentandprocessingsolutions.
Wepartnerwitheverycustomertodeliveracompletepackage,
fromdesignandconfiguration,todelivery,installation,
commissioningandautomation.Andbychoosingoneofour
tailoredservice,maintenanceandupgradepackages,youcan
beconfidentthatwhereveryouareintheworld,everyitem
ofGEAequipmentwillgiveyoupeakperformanceforthe
completelifespanofyourplant.
GEA CRAFT-STAR™
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Smart Processing for the Cold Block
Choose GEA’s flexible piping solutions, dry hopping equipment and multifunctional centrifuge skids, to support all your processes, maximize product yield and save production time.
GEAequipmentandsolutionsforthecoldprocessareagive
craftbrewersthefreedomtodevelopnewflavorsandaromas.
Fromfermentationandmaturationtankstobrightbeertanks,
yeastmanagementandnext-generationdryhoppingsystems,
GEA’sintelligentequipmentwilloptimizeyourprocessforevery
brew,whateveryourstyle.
Ourflexiblepipingsolutionsandskid-mountedprocessing
equipmentaredesignedtosupportyourconceptsandsetup,
whetheryourcellarisamanualoperationwithstandaloneunits
orfullyintegratedwithyourbrewhouse.
Space-savingpipingsolutionsconnectallyourequipment,
helptosaveresourcesandimproveprocessefficiency.Choose
betweenhoses,ringpipe,pipefenceandourfullyautomated
ECO-MATRIX™systemforanyplantlayout.WithGEApiping
youhavetheflexibilitytoaddnewtanksandprocessskidsto
expandordiversify.
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GEAhasdevelopedadvanceddryhoppingtechnologyto
meetanybudget.Forspecialtyandcraftbrewerieswith
lowercast-outvolumes,amanualhose-pipedsolution
willprovideoptimumflexibilityforaddinghopsto
brewkettlesandstoragetanks.Wealsoofferthefully
automatedHOPSTAR™Drysystem.Ourdryhopping
solutionsgiveourcustomersalmostlimitlessoptionsfor
creatingnewflavors.
FortheremovalofhotbreakGEAofferstheproven
whirlpooltechnology.Forbrewerswhoarecreating
brandsthatrequirehighpelletdosingswealsocan
integrateourmultifunctionalGEA‘plug&win’centrifuge
skid.Theseunitsareidealfortreatingthehotbreakas
wellasthegreenbeer.
GEAprocessingsolutionsforthecoldprocessareaare
configuredwithcleaning-in-place(CIP)plantssoyou
canbeconfidentofthorough,efficientcleaningofall
yourequipment,vesselsandpipes.Aswellasreducing
equipmentdowntime,GEACIPsystemssaveonenergy,
wateranddetergents,andfreeoperatorsforothertasks.
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GEA Process Skids
AtGEAweunderstandthateverycraftbrewerisanindividual.
Youringredients,recipesandprocessesarewhatmakeyour
brandsunique.
Wedevelopinnovativetoolsandequipmentthatwillletyou
developnewideasandproductsandmaintainyourcompetitive
edge.Ourversatile,skid-mountedsystemsfitinwithany
process,whilesavingspace,andgivingyoutheflexibilitytotest
newprocesses,diversifyandexpand.
Optimum wort aeration for top quality beer
GEAdevelopedthesemi-automatedWORTSTAR™Craftwort
aerationtechnologyspecificallyforcraftbrewers.Thesystem
featuresannulargapnozzletechnologythatgeneratesvery
fineairbubbles,toensuremaximumoxygenuptakeandgentle
worttreatment.Youcanbeconfidentofconsistent,predictable
fermentationtogiveyoutopqualitybeer,everybatch.Supplied
pre-assembled,andwithCIPcleaningandnozzlesteam
sterilizationasstandard,theWORTSTAR™Craftisanidealmatch
fortheCRAFT-STAR™andCOMPACT-STAR™brewhouses.
Innovative dry hopping system for full flavors
Theskid-mounted,fullyautomatedHOPSTAR™Dryisa
uniquedryhoppingtechnologyforextractingtherichest,
fullestflavorsfromhoppelletsandhopcones.Butwhystopat
hops?Thesystemisequallyathomeprocessingcitrus,herbsor
otheringredients,soyoucancreateexcitingnewproductswith
intenseflavorsandaromas.
Offeringastepabovetraditionaldryhoppingequipment,the
fullyprogrammableHOPSTAR™Dryfeaturesacustomized
agitatorsystemthatoptimizeshopoilextraction,butreduces
sludgeandbeerlossbyminimizingtransferofhopsolidsinto
storagetanks.
Skid-Mounted Equipment for Flexible Craft Brewing
GEA offers versatile, high-quality skid-mounted equipment and systems so that craft breweries of any size can be inventive with their recipes, grow and diversify to succeed in their markets.
InstalloneHOPSTAR™Drytoservemultiplestoragevessels,
andbenefitfromhygienicdesign,fullyautomatedCIP,andthe
highestqualitymaterialsandconstructions.
More beer from each brew with GEA ‘plug & win’
GEA‘plug&win’multifunctionalcentrifugeskidsrepresent
theperfecttooltomakeyourbrewingsetupmoreefficient,
flexible,andfaster.Withtheall-in-oneinstallation,yougetan
intelligentsystemforeveryseparationandclarificationprocess,
bothbeforeandafterfermentation.Replacekieselguhrfiltration,
recovervaluablebeerfromtankbottomsandefficientlyand
gentlyclarifyhotwortandgreenbeers.
Minimizedoxygenpick-up,gentleproducthandling,and
automatedCIPwillensuretopproductqualityandhygienic
operation.GEA‘plug&win’isavailableinfourversions.
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Efficient downstream processing
Forefficient,reliabledownstreamprocessing,GEAoffers
versatilewaterdeaeration,carbonationandblendingsystems.
Ourtechnologieshavebeendevelopedtoensureconsistent
propertiesandcharacteristicseverybatch.
TheVARIDOX™familyofdeaerationsystemshasbeen
designedspecificallyforthebrewingindustry,andoffersboth
coldandhotwaterdeaeration.Thecolumntechnologyuses
carbondioxideandnitrogenstripgasestoabsorbunwanted
dissolvedgasesfrombrewingwater,butwithminimalloss
ofcarbondioxide.Suppliedready-to-install,thespace-saving,
energy-efficientVARIDOX™skidscanbeeasilyintegratedinto
yourexistingprocessline.
GEA’sDICAR-B™technologypromisesprecisecarbonationof
beerandbeermixedbeverages.Thecompactplatformfeatures
anin-lineCO2meteranduserfriendlyoperatorcontrolpanel
anddisplay.
GEAhasdevelopedthein-lineDICON™technologyformixing
andblendingliquidsdirectlyinthepipeline,soamixingtank
isn‘tneeded.Featuringpreciseflowmeterstoensurehigh
mixingaccuracy,theDICON™technologyisusedbybothcraft
breweriesandlarge-scaleproducersforfinalqualityadjustment
aswellasforprocessingbeermixedbeverages.
Utilities for high quality products
GEAtechnologiesaredesignedtoofferrobust,long-term
solutionsforthesafe,reliableoperationofyourcraftbrewery
planttoday,andasyougrowandexpand.Aswellassupplying
end-to-endprocessplants,weofferaworld-leadingrangeof
utilitiessolutionsforallstagesofyourprocesses.Ourrange
ofenergy-savingutilitiesspanscoolingandcompressedair
technologies,andrefrigerationplants,alongwithcarbondioxide
recoverysystems,andsteamsupply.Wecanalsoconfigure
watertreatmentplantstohelpsaveandrecyclewater,andkeep
yourbreweryenvironmentallysustainable.
Wealsounderstandthatnotwobrewerieswillhaveexactlythe
samerequirements.GEAexpertsconfigureutilitiessolutions
tomeetallyourprocessneeds,output,size,andproductrange.
Butwedon’tstopthere.Wecantailortopperformingutilities
solutionstomatchyourlocalenvironmentalconditions,from
waterandairtemperature,toaltitude.
GEAsolutionsarealldevelopedtominimizetheneedfor
serviceandmaintenance,soyourcostsarereduced,andoff-time
iskepttoaminimum.Andbecausewebuildreliabilityintoall
ourequipment,ourcustomerscanfocusonbrewingtopquality
beer.
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GEA Service – for your continued success.
GEAServiceoffersdedicatedteamsofserviceexperts.Ourfocus
istohelpourcustomersbuild,maintain,andimprovetheir
performance,marketpresenceandcompetitiveedgeforthe
entirelifecycleoftheirplantsandequipment.
PartneringwithGEAgivesyouthebenefitofourworld-
renowned,customer-tailoredserviceandrecommendedspares
upgrade,modernizationandoptimizationservices.Withour
supportyoucanbecertainthateverypieceofGEAequipment
andtechnologyinyourcraftbrewerywilloperateoptimally
fromdayone,andforitscompletelifespan,togiveyou
maximumreturnonyourinvestment.
best productivity. Every time, every season, with GEA Service.
• Gettingyoustarted–Seamlesssupportforinstant
productivityandperformance
• Keepingitrunning–Thecost-efficientwayofensuring
maximumsafetyandreliability
• Constantlyimproving–Sharingourknowledgetosafeguard
yourinvestment
• Togetherwithyou–Ourenduringcommitmenttoyouand
yourbusiness
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GEA Germany
GEA brewery Systems GmbH
Heinrich-Huppmann-Str. 1
97318 Kitzingen, Germany
Tel +49 9321 303-0
Am industriepark 2–10
21514 büchen, Germany
Tel +49 4155 49-0
gea.com/contact
gea.com/brewing
We live our values.Excellence • Passion • integrity • responsibility • GEA-versity
GEAisaglobaltechnologycompanywithmulti-billioneurosalesoperationsinmorethan50countries.Foundedin
1881thecompanyisoneofthelargestprovidersofinnovativeequipmentandprocesstechnology.GEAislistedinthe
STOXX®Europe600Index.Inaddition,thecompanyisincludedinselectedMSCIGlobalSustainabilityIndexes.