CP Valve terminal, Pneumatics - Festo USA€¦ · Compact Performance CP Valve terminal Pneumatics...

Compact PerformanceCP Valve terminal

Pneumatics

Only valid in agreement with the printed documentationaccompanying the product! Compare this edition code.

Author: M. SimonsEditors: H.-J. Drung, M. HolderTranslation: Douglas SmithLayout: Festo, Dept. PV-IDMType setting: DUCOM

Edition: 9802C

Festo AG & Co., 73726 Esslingen, 1998 Federal Republic of Germany

The copying, distribution and utilization of this docu-ment as well as the communication of its contents toothers without expressed authorization is prohibited. Of-fenders will be held liable for the payment of damages.All rights reserved, in particular the right to carry outpatent, utility model or ornamental design registration.

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CPV... 9802 I

Part no.: 165 200

Title: MANUAL

Designation: P.BE-CPV-GB

II CPV.. 9802

Contents

Designated use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VTarget group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VImportant user instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VIInformation on this manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VIIIAbbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . XI

1. System overview

1.1 Summary of variants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-31.2 Description of components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8

2. Fitting

2.1 CP valve terminal with individual tubing . . . . . . . . . . . . . . . . . . . 2-32.1.1 Fitting onto a wall . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-42.1.2 Fitting onto a hat rail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-62.1.3 Fitting with feet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-82.2 CP valve terminal with pneumatic multiple connector plate . . . 2-102.2.1 Fitting the pneumatic multiple connector plate . . . . . . . . . . . . . 2-112.2.2 Fitting the CP valve terminal onto the pneumatic

multiple connector plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-142.3 Fitting the designation support. . . . . . . . . . . . . . . . . . . . . . . . . . 2-15

3. Installation

3.1 General connecting principles . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-33.2 Connecting the CP valve terminal . . . . . . . . . . . . . . . . . . . . . . . . 3-53.2.1 Auxiliary pilot air . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-63.2.2 Connecting the supply and work tubing. . . . . . . . . . . . . . . . . . . 3-83.2.3 Connecting the electrical cables . . . . . . . . . . . . . . . . . . . . . . . . 3-11

4. Commissioning

4.1 Commissioning – Testing the valves . . . . . . . . . . . . . . . . . . . . . . 4-34.2 Locating faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9

CPV... 9802 III

5. Maintenance and conversion

5.1 Fitting/removing CP terminal components . . . . . . . . . . . . . . . . . 5-35.1.1 Removing components from valve locations . . . . . . . . . . . . . . . 5-45.1.2 Fitting components into the valve locations . . . . . . . . . . . . . . . . 5-75.2 Conversion from pushing to locking manual override . . . . . . 5-125.3 Conversion from internal to external pilot air . . . . . . . . . . . . . 5-135.4 Conversion from individual to central tubing . . . . . . . . . . . . . . 5-185.5 Converting the CP valve terminal to two pressure zones . . . . 5-195.6 Converting the CP valve terminal to

different electrical connections . . . . . . . . . . . . . . . . . . . . . . . . . 5-20

A. Technical appendix

A.1 Accessories. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-3A.2 Technical specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-4A.3 Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-9

IV CPV.. 9802

Designated use

The CP valve terminals documented in this manual aredesignated exclusively for controlling pneumatic actua-tors and may only be used in conjunction with devicesand components from other manufacturers providingthese are recommended by Festo:

– as intended for use

– in original condition

– without unauthorized modifications

– in faultless technical condition.

The specified limit values for pressures, temperatures,electrical data, torques etc. must be observed.Please comply also with national and local safety lawsand regulations.

Target group

This manual is directed exclusively at technicians whoare trained in control and automation technology andwho have experience in the installation, commissioningand maintenance of pneumatic components.

CPV... 9802 V

Important user instructions

This manual contains instructions on the dangers whichmay occur if the CP valve terminal is not used correctly.These instructions are always printed in italics, are fra-med and also signalled by pictograms.

Dangercategories

A distinction is made between the following:

WARNINGThis means that personal injury or damage to proper-ty may occur if these instructions are not observed.

CAUTIONThis means that damage to property may occur ifthese instructions are not observed.

PLEASE NOTEThis means that this instruction must also be obser-ved.

VI CPV.. 9802

Pictograms and symbols complement the danger war-nings and draw attention to the nature and conse-quences of dangers.

Pictograms

The following pictograms are used:

Uncontrolled movements of loose tubing.

Unintentional movements of the connected actuators.

High voltages or undefined switching states of the elec-tronic components which may influence connected cir-cuits.

Electrostatically vulnerable components.These will be damaged if you touch the contact sur-faces.

•• This mark indicates activities which can be carriedout in any order.

Text markings

1. Figures indicate activites which must be carried outin the numerical order of the figures.

– Hyphens indicate general, non-compulsory activites.

CPV... 9802 VII

Information on this manual

This manual contains specific information on the fitting,installation, commissioning, maintenance and conver-sion of the CP valve terminal. It includes only the des-cription of the pneumatic components and refers to thevariations of the valve terminal listed in the table below.

Variants of the CP valve terminal type CPV..-VI..

With IC connection

Information on the electric/electronic components

In this manual

With MP connection


See product packing

With CP connection


See manual "CP system, Installation and commissioning"

With AS-i connection

Information on the electric/electroniccomponents

See product packing

Information on further CP modules can be found in themanual for the relevant module. The following tablegives a summary.

VIII CPV.. 9802

Manuals on the CP system Peripherals

Manual "CP system, installation and commissioning"

Content General basic information on the method of operation,fitting, installation and commissioning of CP systems.

Manual "CP field bus node,programming anddiagnosis"

"CP valveterminal,pneumatics"

"CP modules,electronics"

Content Special informationon commissioning, programming and diagnosis related to the nodes used.

Information onfitting,installing andcommissioningCP valveterminals.

Information onfitting, installing andcommissioningCP input/outputmodules.

Fig. 0/1: Manuals for the CP system

CPV... 9802 IX

The CP valve terminal consists of different plates. Themain components of the CP valve terminal are thevalve plates (see drawing).

1 Valve plates

Fig. 0/2: Valve plates

This manual contains documentation on the followingvalve plates:

Product Equipment on terminal Number of valve locations dependingon electrical connection

ICconnection

MP, CPconnection

AS-iconnection

CPterminal

CP valve boards with auxiliary pilot airand the following micro or mini valves:

– a 5/2-way single solenoid valveor

– a 5/2-way double solenoid valveor

– two 3/2-way valves(used as mid-position valves)

or– a 5/3-way valve blocked in

midposition (only for CPV18)

2....8

2....8

2....8

2....8

4, 6 or 8

4, 6 or 8

4, 6 or 8

4, 6 or 8

2, 4

2

2

2

1

X CPV.. 9802

Abbreviations

The following product-specific terms and abbreviationsare used in this manual.

Term Meaning

AS-i Actuator-Sensor interface

Blanking plate Plate without valve function, for filling empty locations

Components Common term for connector plates, end plates, blanking plates,isolating plates, valve plates and pneumatic multiple connector plates

CP Compact Performance

CP cable Special cable for coupling the various CP modules

CP modules Common term for the various modules which can be integrated in aCP system

CP system Complete system consisting of the CP field bus node and the CP modules

CP valve terminal CP valve terminal (type 10) for fieldbus systems or with IC, MP orAS-i-connection

CP valve terminalwith AS-i connection

CP valve terminal variant with serial connections enabling the theCP valve terminal to be connected to the AS-i bus

CP valve terminalwith CP connection

CP valve terminal variant with plug and socket enabling the the CP valve terminal to be connected to the field bus and further CP modules

CP valve terminalwith IC connection

CP valve terminal variant on which each valve solenoid coil isconnected individually with a special CP cable

CP valve terminalwith MP connection(multipin connection)

CP valve terminal variant with sub-D plug by means of which allvalve solenoid coils can be centrally connected

CPV10CPV14CPV18

Designation of CP terminal sizes CP terminal with micro valve plates CP terminal with mini valve plates CP terminal with midi valve plates

Electrical cannectorplate

Plate with connections for MP, AS-i- or CP conections

CPV... 9802 XI

End plate Plate at the left and right-hand ends of the CP terminal withchannels or connections for compressed air supply to the valvesand for the exhaust.

HHB Manual override

I/O Input/output modules

Isolating plate Plate for dividing the valve terminal into two pressure zones

Pneumatic multipleconnector plate

Board for central wiring of the valve terminal(connections for supply air, exhaust and work air)

Relay plate Plate with relay coils for controlling two electrically isolated outputs

Tubing connections Connection of supply tubing (hoses) to the CP terminal

Valve plate Plate with single or double solenoid valves

Valve block Basic unit with valve, isolating, blanking, relay and end plates

XII CPV.. 9802

Chapter 1

System overview

1. System overview

CPV... 9802 1-1

Contents

1. System overview

1.1 Summary of variants. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-31.2 Description of components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8

1. System overview

1-2 CPV... 9802

1.1 Summary of variants

Festo can assist you with your automation problems atthe machine level by means of valve terminals. Themodular structure of the CP system enables you to in-corporate the CP valve terminals and I/O modules tobest advantage in your machine or system.

Due to its compact structure, the CP valve terminal canbe mounted near to the actuators which it is to control.This means that shorter compressed air tubing can beused. Loss of air is therefore minimized and the timerequired for pressurizing and exhausting the pressuretubing is reduced. This is made possible by the use ofvery compact valves with high flow which help to redu-ce costs.

1. System overview

CPV... 9802 1-3

The CP valve terminals are available with the followingelectrical connections:

Valve terminal variants

IC connection CP connection

MP connection AS-i connection

Fig. 1/1: Variants of the CP valve terminal

The CP terminal with single connection is available with2 to 8 valve plates (also in uneven spacing). Theelectrical connection on this type of terminal is madeseparately by means of a socket on each solenoid coil.

CP terminalwith IC connection

This CP terminal is available with 4, 6 or 8 valve loca-tions. The electrical connection of the solenoid coils ismade centrally via the multiple connector plate.

CP terminalwith MP connection

The CP terminal with CP connector is available with 4,6 and 8 valve plates. Connection to the higher-orderfieldbus node is made by means of a special CP cable.

CP terminalwith CP connection

1. System overview

1-4 CPV... 9802

This CP terminal is connected to the AS-i bus by me-ans of a special AS-i cable. It is available with threetypes of electrical connections:

CP terminalwith AS-i connection

– with additional supply connection for implementing anemergency stop function

– with additional supply connection and 4 inputs (notCPV18)

– without additional supply connection.

The CP valve terminals with AS-i connection can be fit-ted with the following valve plates:

– two or four valve plates with 5/2-way single solenoidvalves

– two valve plates with 5/2-way doubkle solenoidvalves

– 2 valve plates each with 3/2-way single solenoidvalves

– Only CPV18: two valve plates with 5/3-way valvesblocked in mid-position.

PLEASE NOTEThe CP valve terminal with AS-i connection and 4 in-puts is always with fitted 4 valve locations. Depen-ding on the equipment fitted, these CP valve termi-nals are filled, where necessary, with 1 or 2 reserveplates.

1. System overview

CPV... 9802 1-5

The CP terminals are available in the following sizes:Grid sizes ofthe CP terminals

Designation Valve plate Valve

CPV10 10 mm Micro valves

CPV14 14 mm Mini valves

CPV18 18 mm Midi valves

Mixed operation with both grid sizes on one CP termi-nal is not permitted.

You can divide the CP valve terminal into two pressurezones with the aid of the isolating plate. The isolatingplate is available in two variants:

Isolating plate

– Isolating plate with blocked compressed air channels(1 and 11)

– Only CPV14: isolating plate with blocked exhaustchannels (3/5) and blocked compressed air channels(1 and 11)

The CP valve terminal with CP connection can be fittedwith relay plates. Each relay plate contains two relaysfor controlling two electrically-isolated outputs.

Relay plate

1. System overview

1-6 CPV... 9802

The supply and work tubing can be connected centrallyto CP terminals with the pneumatic multiple connectorplate. The CP terminals can be separated quickly fromthe supply and work tubing. By means of appropriateend plates, conversion from individual tubing to tubingwith the pneumatic multiple connector plate can bemade at any time. The pneumatic multiple connectorplate is available in two variants:

Pneumatic multiple connector plate

– Standard design of pneumatic multiple connector pla-te which fits flush with the end plates of the CP valveterminal. The holes for fastening to the wall or forfoot mounting are on the connection side of thepneumatic multiple connector plate.

– Extended pneumatic multiple connector plate with ex-ternal fastening holes.

CP valve terminal with pneumatic CP valve terminal with extended multiple connector plate (standard) pneumatic multiple connector plate

1

2

Fastening holes for fitting onto a wall on the standard design of pneumatic multiple connector plate Fastening holes for fitting onto a wall on the extended pneumatic multiple connectorplate

Fig. 1/2: Versions of the pneumatic multiple connector plate

1 2

1. System overview

CPV... 9802 1-7

1.2 Description of components

The CP terminal consists of the following components:

1234

56

7890

Electrical connector plate with MP, AS-i or CP connectionRight-hand end plate (with/without supply connections or for pneum. m.c. plate)Relay plate (only for CPV10/14 terminals with CP connection) Blanking or isolating plate (with blocked air channels 1 and 11 andexhaust channel (3/5) or only blocked air channels 1 and 11Valve plates fitted with single or double solenoid valvesIdentifying plate and cover of manual override for inscription clips (optional) not inconnection with relay plate Pneumatic multiple connector plate (optional)Left-hand end plate (with/without supply connections or for pneum. m.c. plate)Support for hat-rail mounting (optional) for CPV10/14 or CPV18Support for wall fastening (optional) for CPV10/14 or CPV18

Fig. 1/3: Components of the valve terminal

1

8

2

7

0

9

3

5

4

6

1. System overview

1-8 CPV... 9802

By means of the identification code, you can ascertainwhich plates are fitted on your CP terminal. This codeis printed on the front between the manual overrides 12and 14. The identification codes are as follows:

Identificationcode

Ident. codes Pneumatic component

CGH

JLMNRS

T

Valve plate, two 3/2-way, basic position closedValve plate, 5/3-way, mid-position blockeValve plate, two 3/2-way, one open in basicposition, one closed in basic position Valve plate, 5/2-way, double solenoidBlanking plate Valve plate, 5/2-way, single solenoidValve plate, two 3/2-way, basic position openRelay plateIsolating plate, exhaust channel (3/5) and airchannels (1,11) blockedIsolating plate, air channels (1, 11) blocked

The CP terminals are available with the following valveplates:

Valve plates

Valve plate

Ident. code M Function: 5/2-way single solenoid valve

Ident. code JFunction: 5/2-way double solenoid valve

2482/84

12/14

1 11

3/5

14 112

82/84

12/14

1 11

4 2

11214

1. System overview

CPV... 9802 1-9

Ident.code GOnly for CPV18 terminalFunction: 5/3-way valve blocked in mid-position

Ident. code NFunction: – Two single 3/2-way valves open in basic

position– 5/3-way valve pressurized in mid-position.

This function is implemented with two 3/2-way valves open in basic position.

Ident.code CFunktion:– Two 3/2-way valves, blocked in basic position– 5/3-way valve exhausted in mid-position.

This function is implemented with two3/2-way valves blocked in basic position.

– In preparation: 5/3-way valve blocked in mid-position. This function is implemented on theCPV10/14 terminals with two 3/2-way valvesblocked in basic position in combination with externally fitted switchable non-return valves.

PLEASE NOTE• If you are using the 3/2-way valves as a

5/3-way mid-position valve, make sure thatyour control program does not actuate both valve solenoid coils of the 3/2-way valves at the same time thereby actvating a double-acting cylinder.

Ident. code HFunction:two 3/2-way valves on control side 110 basicposition open and on control side 14 basicposition closed.

2

12/14

1 3/511

82/84 4

10 110

24

12/14

1 3/511

82/84

11214

2

12/14

13/5

11

82/84 4

14 112

24

12/14

1 3/511

82/84

11014

1. System overview

1-10 CPV... 9802

On the CP valve terminal you will find the followingpneumatic connections and operating elements:

12345678

90

Valve location inscription clip (per valve)Support for inscription clip and cover of manual overrideType plateManual override (per pilot solenoid, pushing or locking)Clip of pushing manual overrideRecess for label supportEarth/ground connection (left/right-hand end plate)Supply connections (1, 11, 12/14), exhaust connections (3/5, 82/84):with individual tubing on left and/or right-hand end platewith central tubing on pneumatic multiple connector plateWork connections (2, 4), per valvePneumatic multiple connector plate

Fig. 1/4: Pneumatic connections and operating elements on the CP valve terminal

89

8

0

2

1 3 45

6

8

7

9

1. System overview

CPV... 9802 1-11

On the CP valve terminal with single electrical connec-tions you will find the following electrical connectionsand display elements:

123456

7

Label fields (per cable socket)Type plate Connecting lugs for pilot solenoid valve 14Earth/ground connection (per end plate)Connecting lugs for pilot solenoid coil 12Yellow LEDs, signal status displays of pilot solenoids(per cable socket)Ready-made cable with socket for individual connection(per pilot solenoid), can be turned 180°.

Fig. 1/5: Electrical connections and display elementsof the CP valve terminal with IC connection

1

2

5

76

3

4

1. System overview

1-12 CPV... 9802

On the CP valve terminal with MC connection you willfind the following connections and display elements:

1

2345

SUB-D multipin plug ( 9-pin for terminals with 4 valves, 25-pin for terminals with 6 or 8 valves) Label clipYellow LEDs, signal status displays of the pilot solenoidsType plateEarth/ground connection (per end plate)

Fig. 1/6: Electrical connections and display elementsof the CP valve terminal with MC connection

4

1

3

5

2

1. System overview

CPV... 9802 1-13

On the CP valve terminal with CP connection you willfind the following electrical connections and display ele-ments:

123456789

Incoming CP cableContinuing CP cableLabel clipYellow LEDs, signal status display of relaysYellow LEDs, signal status display of the pilot solenoidsRelay connections with cableType plateEarth/ground connection (per end plate)Green LED, Status display of CP connection

Fig. 1/7: Electrical connections and display elementsof the CP valve terminal with CP connection

9

8

3

7

1 2

6

5

4

1. System overview

1-14 CPV... 9802

On the CP valve terminal with AS-i connection you willfind the following electrical connections and display ele-ments:

1

2

34567890

Green LED status display of the inputs(only CPV..-GE-ASI-4E4A-...)Cable socket for additional supply with black supply cable(only CPV..-GE-ASI-.-Z)AS-i bus socket with yellow bus cableSensor cable with plug (only CPV..-GE-ASI-4E4A-...)AS-i cable cap (only CPV..-GE-ASI-.-Z)Label clipYellow LED status displays of the pilot solenoidsType plateEarth/ground connection (per end plate)BUS LED 1 (green),BUS LED 2 (red) (only CPV..-GE-ASI-4E4A-...)

Fig. 1/8: Electrical connections and display elementsof the CP valve terminal with AS-i connection

1

6

7

2

3

4

5

9

8

0

1. System overview

CPV... 9802 1-15

1. System overview

1-16 CPV... 9802

Chapter 2

Fitting

2. Fitting

CPV... 9802 2-1

Contents

2. Fitting

2.1 CP terminal with individual tubing . . . . . . . . . . . . . . . . . . . . . . . 2-32.1.1 Fitting onto a wall . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-42.1.2 Fitting onto a hat rail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-62.1.3 Fitting with feet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-82.2 CP terminal with pneumatic multiple connector plate . . . . . . . 2-102.2.1 Fitting the pneumatic multiple connector plate. . . . . . . . . . . . . 2-112.2.2 Fitting the CP terminal onto the pneumatic

multiple connector plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-142.3 Fitting the designation support . . . . . . . . . . . . . . . . . . . . . . . . . 2-15

2. Fitting

2-2 CPV... 9802

WARNINGBefore undertaking installation or maintenance work,switch off the following:• the compressed air supply• the power supply to the valve solenoid coils

You thereby avoid:

– uncontrolled movements of loose tubing

– unintentional movements of the connected actuators

– undefined switching states of the electronic compo-nents

2.1 CP terminal with individual tubing

The CP terminal with individual tubing has been des-igned for integration in a system or machine which is tobe fitted as follows:

Fitting variants

– Fitting onto a wall

– Fitting on a hat rail

– Fitting with feet

PLEASE NOTEIf your application is subjected to vibration in excessof the following values: – 0.15 mm travel at 10-58 Hz– 2 g acceleration at 58-150 Hzthe CPV14 or CPV 18 terminals should be mountedon a wall or with feet.

2. Fitting

CPV... 9802 2-3

2.1.1 Fitting onto a wall

PLEASE NOTEIn order to fit the CP valve terminal onto a wall you require the following fitting kit: – for CPV10/14 terminals:

fitting kit CPV 10/14-VI-BG-RWL – for CPV18 terminal:

fitting kit CPV18-VI-BG-RW This kit consists of 2 profile sections and 4 self-cutting screws.

Proceed as follows:

• Make sure that your fastening surface can supportthe weight of the CP valve terminal.

• Make sure that there is enough room to connect thepower cables and pneumatic tubing.

• Screw the 2 fastening profile sections onto the valveterminal with the screws specified in the table belowas shown in Fig. 2/1. With the CPV10/14 terminals,make sure that the fixing bolts of the profile sectionsgrip into the groove on the valve terminal.

CP terminal Self-cutting screw Tightening torque

CPV10/14 M4 x 10 1.5 Mn

CPV18 M5 x 10 4 Nm

2. Fitting

2-4 CPV... 9802

• Then fasten the CP valve terminal onto the wall with4 M4 screws of sufficient length.

1234

M4 screws (CPV10/14) or M5 screws (CPV18) for wall fittingFixing bolts (only CPV10/14)Self-cutting screwsAdditional self-cutting screws for CPV14/18 terminals

Fig. 2/1: Fitting the CP terminal onto a wall

2

1

134

2. Fitting

CPV... 9802 2-5

2.1.2 Fitting onto a hat rail

PLEASE NOTEIn order to fit the CP valve terminal onto a hat railyou require the following fitting kit: – For CPV10/14 terminals:

fitting kit CPV10/14-VI-BG-NRH-35– For CPV18 terminals:

fitting kit CPV18-VI-BG-NRH-35These kits consist of 2 brackets, 2 or 4 M4 x 10 self-cutting screws (CPV10/14) or M5 x 10 (CPV18) and2 M4 x 10 screws with clamping pieces and springs.

Proceed as follows:

• Make sure that your fastening surface can supportthe weight of the CP valve terminal.

• Fit one of the following hat rails:

Hat rail for CPV10/14 terminal Hat rail for CPV18 terminal

support rail as per EN 50022 - 35x7.5 (width 35 mm, height 7.5 mm)

support rail as per EN 50022 - 35x15 (width 35 mm, height 15 mm)

• Make sure that there is enough room to connect thepower cables and the pneumatic tubing.

• Fasten the hat rail to the surface approximately every100 mm.

2. Fitting

2-6 CPV... 9802

• Screw the 2 brackets onto the end plates with thescrews supplied, as shown in the diagram below.With the CPV10/14 terminals, make sure that thefixing bolts of the brackets grip into the recess on theCP valve terminal.

CP terminal Self-cutting screws Tightening torque

CPV10/14 M4 x 10 1.5 Nm

CPV18 M5 x 10 4 Nm

1

234

For each end plate one M4 x 10 screw (CPV10/14) or two M5 x 10 screws (CPV18)Hat railHat rail clamping unitFixing bolts (only CPV10/14)

Fig. 2/2: Fitting the valve terminal onto a hat rail

• Hang the valve terminal onto the hat rail. Fasten theterminal on both sides with the hat rail clamping unit.This will prevent it from tilting or slipping.

4

3

1

2

2. Fitting

CPV... 9802 2-7

2.1.3 Fitting with feet

PLEASE NOTEIn order to fit the CP valve terminal with feet (at thelevel of work connections 2 and 4) you require thefollowing fastening screws:• 4 M4 x 45 socket head screws (CPV10)• 4 M4 x 50 socket head screws (CPV14) • 4 M6 x 65 socket headscrews (CPV18)

Proceed as follows:

• First you must prepare your fastening surface, andmake a suitable bracket where necessary. The posi-tion and distances between the fastening holes of theCP terminals are shown in the diagram below.

CPV 10 terminal CPV 14 terminal CPV 18 terminal

123

53 mm 4 mm10 mm x numberof plates

66 mm 5 mm14 mm x numberof plates

87 mm 8.1 mm18 mm x number of plates

Fig. 2/3: Position of the fastening holes

1

2

3

2

2. Fitting

2-8 CPV... 9802


• With CP terminals with IC connection, you must in-sert the 4 socket head screws supplied into the holesintended for this purpose on the left and right-handend plates (see diagram).

CPV10 CPV14 CPV18

Socket head screws M4 x 45 M4 x 50 M6 x 65

123

M4 x 45 or M4 x 50 or M6 x 65 socket head screwsEnd platesFastening bracket

Fig. 2/4: Position of fastening screws

• Screw the CP valve terminal onto your fastening sur-face or onto a support bracket.

3

1

2

2. Fitting

CPV... 9802 2-9

2.2 CP terminal with pneumatic multiple connector plate

If you are using a pneumatic multiple connector plate,the power supply and work lines will be connected at acentral point. This enables the supply and work lines tobe disconnected from the valve terminal easily and qui-ckly.

PLEASE NOTEOnly CP terminals, which have been fitted with appro-priate end plates, may be mounted on the pneumaticmultiple connector plate. CP valve terminals, which have been fitted with endplates for individual tubing, can be converted beforethey are fitted onto the pneumatic multiple connectorplate. In this case replace the end plates with multipleconnector end plates.

2. Fitting

2-10 CPV... 9802

2.2.1 Fitting the pneumatic multiple connector plate

Proceed as follows:

• Make sure that your fastening surface can supportthe weight of the pneumatic multiple connector plateand the valve terminal fastened to it.


• Cut out a section of the fastening surface in order toconnect the pneumatic tubing (dimensions see Figs.2/5 and 2/6).

• Drill four mounting holes in the fastening surface.The position and distances between these holes isshown in Figs. 2/5 and 2/6.

• Fasten the standard design of the pneumatic multipleconnector plate with 4 M4 screws (CPV10/14), orwith 4 M5 screws (CPV18), and the extended pneu-matic multiple connector plate with 4 M6 screws ofappropriate length to the fastening surface.

2. Fitting

CPV... 9802 2-11

Wall cutout dimensions for CP valve terminals with standard pneumatic multiple connector plate

CPV10/14:

CPV18:

CPV10 terminal CPV14 terminal CPV18 terminal

12345

678

29.5 mm + 660 mm55 mmR411.25 mm 10 mm x number of plates31.5 mmDiameter 4.3 mm

39.5 mm + 6 76.6 mm68.6 mmR412.75 mm14 mm x number of plates38.3 mmDiameter 4.3 mm

59.0 mm + 698 mm --------------------------------------------------------------------------25.5 mm18 mm x number of plates54 mmDiameter 5.5 mm

Fig. 2/5: Wall cutout dimensions for the standard pneumatic multipleconnector plate

1

6

7

5 5

2

8

6

7

5 5

23

418

2. Fitting

2-12 CPV... 9802

Wall cutout dimensions for CP valve terminals with extended pneumatic multiple connector plateCPV10/18:

CPV14:

CPV10 terminal CPV14 terminal CPV18 terminal

12345

67890!"

30 mm + 973 mmR126.3 mm------------------------------------------------------------------------------------------------------21 mm10 mm x number of plates21.5 mm18.5 mmDiameter 6.5 mm

40 mm + 989 mmR149.0 mm4.7 mm5.55 mmR826 mm14 mm x number of plates29.5 mm29.5 mmDiameter 6.5 mm

60 mm + 9118 mm R2215 mm---------------------------------------------------------------------------------------------------------35.5 mm18 mm x number of plates44 mm44 mmDiameter 6.5 mm

Fig. 2/6: Wall cutout dimensions for the extended pneumatic multipleconnector plate

98 8

2

3

1

45

"

7

6

0

!

98 8

1

4

"

2

3!

0

2. Fitting

CPV... 9802 2-13

2.2.2 Fitting the CP terminal onto the pneumatic multiple connector plate

Proceed as follows:

• In the case of CP terminals with individual connec-tion, insert the socket head screws supplied into thefastening holes of the CP terminal. In the case of CPterminals with MP, AS-i or CP connection, the sockethead screws are already inserted with a retaining de-vice in the fastening holes under the electricalconnector plate.

• Place the 3-seal or 4-seal strips for sealing the sup-ply channels into the grooves in the left or right-handend plate.

• In order to seal the work channels, carefully pressthe 2 individual seals into the threads of the workconnections.

• Screw the CP terminal onto the pneumatic multipleconnector plate with the 4 socket head screws. Tigh-ten the screws in diagonally opposite sequence with2 Nm (CPV10/14) or 4 Nm (CPV18).

Fig. 2/7: Fitting the CP terminal onto the pneumatic multiple connector plate

2. Fitting

2-14 CPV... 9802

2.3 Fitting the designation support

As a protection against unauthorized operation of themanual override and for mounting the designation clipsfor the valves, the CP terminal has a designation sup-port. This is fitted on the front above the manual over-ride.

PLEASE NOTEThe designation support cannot be fitted onto CP ter-minals which are equipped with relay plates.

Proceed as follows:

• Clip the designation support into the grooves in theleft and right-hand end plates (see diagram).

Fig. 2/8: Fitting the designation support

• Press the designation clips into the recesses on thedesignation support (see Fig. 2/8).

2. Fitting

CPV... 9802 2-15

2. Fitting

2-16 CPV... 9802

Chapter 3

Installation

3. Installation

CPV... 9802 3-1

Contents

3. Installation

3.1 General connecting principles . . . . . . . . . . . . . . . . . . . . . . . . . . 3-33.2 Connecting the CP valve terminal . . . . . . . . . . . . . . . . . . . . . . . 3-53.2.1 Auxiliary pilot air . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-63.2.2 Connecting the supply and work tubing . . . . . . . . . . . . . . . . . . . 3-83.2.3 Connecting the electrical cables. . . . . . . . . . . . . . . . . . . . . . . . 3-11

3. Installation

3-2 CPV... 9802

3.1 General connecting principles

WARNINGBefore undertaking installation or maintenance work,switch off the following:• the compressed air supply• the power supply to the valve solenoid coils

You thereby avoid:

– uncontrolled movements of loose tubing

– unintentional and sudden movements of the connec-ted actuators

– undefined switching states of the electronic compo-nents

Laying the pneumatic tubing

PLEASE NOTE• If necessary, place a seal under the screw

connectors or silencers in order to avoid leakage.– If elbow connectors or multiple distributors are

used, the air flow will usually be reduced.

3. Installation

CPV... 9802 3-3

Basic installation

– Connecting1. Push the tubing as far as it will go over the port

on the screw connector.2. If necessary, pull the locking ring (A) over the

tubing connection and tighten clamping screw (B).3. Group the tubing together for reasons of

clarity with:- tubing connectors or - multiple hose holders

– Disconnecting1. Loosen the locking screw or locking ring of the

screw connector.2. Pull the tubing out.3. Replace non-required tubing with blind plugs (C).

Connecting

Disconnecting

Fig. 3/1: Tubing variants

(B)

(A)

(C)

3. Installation

3-4 CPV... 9802

3.2 Connecting the CP valve terminal

PLEASE NOTE• If valves are not used, seal the work connections

2 and 4 with blind plugs.• Depending on the tool you are using, observe

the following sequence when you connect the work lines:- if using a socket head wrench, you can connect the work lines in any sequence.- if using an external socket head wrench, you must connect the work lines from left to right (room for wrench).

In order to guarantee optimum efficiency of your CPvalve terminal, we recommend that the compressed airand, if necessary, the exhaust lines be connected onboth sides in the following cases:

– when large-volume cylinders are to be operated athigh speed

– when several valves are switched simultaneously tothrough flow

PLEASE NOTE• Connect the supply pressure to both sides of the

end plates or pneumatic multiple connector plate, if the CP terminal is operated with two pressure zones.

3. Installation

CPV... 9802 3-5

3.2.1 Auxiliary pilot air

CAUTIONOperate the CP valve terminal only with the mediumdescribed below. – If possible, use non-lubricated auxiliary pilot air

(connection 12/14). Otherwise the oil content mustnot exceed 3-5 drops per 1000 l of air consumed.Use hydraulic oil of type DIN 51524-HLP32. Observe the instructions on special oil for main-tenance units in the Festo Pneumatics Catalogue.

– In the case of CP valve terminals with internallybranched auxiliary pilot air, the above mentioned instruction also applies to the supply air (connection1/11).

The CP valve terminal is intended for internal or exter-nal pilot air, depending on the end plates. Refer to yourorder documentation or to the table in chapter 5.3 "In-ternal/external pilot air" to see which end plates are fit-ted on your CP terminal.

If the supply pressure of your CP terminal is between 3and 8 bar, you can work with internal auxiliary pilot air.In this case the auxiliary pilot air is taken from port 1 or11 on the left or right-hand end plate.

Internalpilot air

PLEASE NOTEIf you are using a CP terminal with internal pilot air, – port 12/14 must be sealed with a blind plug.

3. Installation

3-6 CPV... 9802

If the supply pressure of your CP terminal is in therange 3 to 8 bar, you must operate the terminal withexternal pilot air. In this case the external pilot air issupplied via port 12/14 on the CP terminal.

Externalpilot air

PLEASE NOTE• Use regulated external pilot air (3 to 8 bar).

This will ensure reliable faultless operation of the CP terminal.

• Ensure that the regulated external pilot air is supplied or taken at only one point by means ofcommon tubing for all valve plates on the CP terminal. This also applies when the CP terminal is operated with different pressure zones(see diagram).

1234

Isolating plateBlind plugPressure zone 2Pressure zone 1

Fig. 3/2: Auxiliary pilot air

34

1

2

3. Installation

CPV... 9802 3-7

3.2.2 Connecting the supply and work tubing

Fit the screw connectors or silencers as shown in thetable below. Then connect the tubing.

With pneumatic multiple connector plate Without pneumatic multiple connector plate

Connection codeISO 5599

Tubing Connection size ISO 228,Specifications in bracketsfor extended pneum. multiple connector plate

Connection

CPV10 CPC14 CPV18

1 or 11 Compressed air/vacuum

G 1/8 G 1/4 G 3/8 Screw connector in endplates or pneumaticmultiple connector plate

2 or 4 Work air/vacuum M7 G 1/8 G 1/4 Screw connector

3/5 Exhaust right/left-hand end platePneum. multiple connector plate

G 3/8G 1/4

G1/2G3/8

G 1/2G 1/2

Screw connector- for ducted exhaust airfor silencers

12/14or

82/84

Auxiliary pilot air/exhaust right/left-hand end platePneum. multiple connector plate

M5M7 (M5)

G 1/8G 1/8

G 1/4G 1/4

Screw connector onconnection 82/84- for ducted exhaust airfor silencers

Fig. 3/3: Assigning the connections

3/5

3/5

114

22

4 11

1

82/84

82/84

12/14

1

1

12/14

11

3. Installation

3-8 CPV... 9802

PLEASE NOTEIf there are several systems with ducted exhaustair, use non-return valves in the common exhausttubing, in order to avoid impairment of function as a result of back pressures.

123456

CP terminal 1Common 3/5Central 82/84Central 3/5CP terminal 2Common 82/84

Fig. 3/4: Common tubing with non-return valves

1 2 3 4 5

26

6

2

3. Installation

CPV... 9802 3-9

PLEASE NOTEIn the case of CP terminals with two pressure zonesand auxiliary pilot air taken internally on the right-hand side, the pressure on the right-hand side mustbe between 3 bar and 8 bar.

PLEASE NOTEIn the case of CP terminals with ducted supply air,connections 11 and 12/14 must be sealed with blindplugs.

Vacuum/low pressure operation

The CP terminal can be operated with vacuum or lowpressure (< 3 bar), providing regulated auxiliary pilot airis supplied separately (summary see "Conversion frominternal to external auxiliary pilot air").

3. Installation

3-10 CPV... 9802

3.2.3 Connecting the electrical cables

Earthing the CP terminals

There is a connection for earthing the CP terminal onboth the left and right-hand end plates (see diagram).

1 Earth/ground connection

Fig. 3/5: Earth/ground connection of CP terminal

PLEASE NOTE• Earth the CP terminal with MP, CP or AS-i

connection.You thereby avoid electromagnetic interference(EMC).

11

3. Installation

CPV... 9802 3-11

Connecting current-consuming devices to therelay plate

PLEASE NOTEUse only the ready made cable KRP-1-24-... fromFesto for connecting current-consuming devices tothe relay outputs.

Connect the current-consuming devices to the relayoutputs as follows:

• Carefully insert the socket first onto the connectinglug of the lower relay output (see diagram).

• Screw the socket tight with the central locking screw(tightening torque 0.15 Nm).

• Fit the second socket to the upper relay output in thesame manner.

Fig. 3/6: Fitting the relay output sockets

3. Installation

3-12 CPV... 9802

CP terminal with single connection

With this CP terminal variant each valve solenoid coil isconnected separately.

PLEASE NOTE• Use only the pre-assembled Festo connecting

sockets KMYZ-3-24-...-LED for connecting the valve solenoid coils. There is an LED in the transparentplug of the socket. This LED shows the switching status of the valve solenoid coil.

Connect the valve solenoid coils as follows:

• Insert the socket onto the connecting lugs of the ap-propriate pilot solenoid. The socket can be turned180°. Make sure that the centring bolt grips into thehole on the socket between the connecting lugs (seediagram).

• Fasten the socket with the central locking screw(tightening torque 0.3 Nm).

Fig. 3/7: Fitting the single connecting sockets

3. Installation

CPV... 9802 3-13

CP terminal with multipin or AS-i connection

PLEASE NOTEDetailed instructions on the electrical installation ofthe CP terminal with multipin or AS-i connectionscan be found with the relevant product.

CP terminal with CP connection

Connecting the CP cable

PLEASE NOTEDetailed installation instructions on the CP terminalwith CP connection can be found in the manual "CPsystem – General installation and commissioning",chapter 3.

3. Installation

3-14 CPV... 9802

Chapter 4

Commissioning

4. Commissioning

CPV... 9802 4-1

Contents

4. Commissioning

4.1 Commissioning – Testing the valves . . . . . . . . . . . . . . . . . . . . . 4-34.2 Locating faults. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9

4. Commissioning

4-2 CPV... 9802

4.1 Commissioning – Testing the valves

PLEASE NOTEBefore commissioning the CP valve terminal, observe the specifications on medium, see chapter "Installation", section 3.2.1 Auxiliary pilot air.

Commissioning of the CP valve terminal should be un-dertaken as follows:

Commissioning variants Ac tivity

Preliminary test of the pneumatic tubing

Test the valve-cylindercombination with the manualoverride.

Complete commissioning of thecomplete system

Install and connect the completesystem. Program control by PLC/industrial PC.

There now follows a description of how to commissionthe pneumatic components with the manual override.Commissioning the CP system is described in the ap-propriate manual for the CP node.

4. Commissioning

CPV... 9802 4-3

Checking the valve functions

Manual override

WARNINGBefore operating the manual override:• Disconnect the operating voltage supply to the

valve solenoid coils by unplugging the contact (IC, MP AS-i or CP connection).You then avoid undesired actuation of the valve solenoid coils.

• Before applying the operating voltage, make surethat all manual overrides are set again at their basic positions.You then avoid undefined switching states of the valves.

You should use the manual override principally whencommissioning the pneumatic system, in order to checkthe functioning and effectiveness of the valve or valve-cylinder combination.By actuating the manual override, you can switch thevalve without an electrical signal. Only the compressedair supply need be switched on.

4. Commissioning

4-4 CPV... 9802

Different types of manual override

The manual override is intended for use as follows:

Manual override design Mode of operation

Manual override with automatic reset (pushing)

Manual override is reset by springforce.

Manual override locking Manual override remains active,until it is reset by hand.

The following types of manual override can be usedwith the CP terminal.

Locking manual override Pushing manual override

Slide of locking manual override to pilotsolenoid 14

Slide of locking manual override to pilot solenoid 12

Button of pushing manual override to pilotsolenoid 14

Button of pushing manual override to pilot solenoid 12

Fig. 4/1: Different types of manual override

4. Commissioning

CPV... 9802 4-5

Checking the valve-cylinder combination

WARNINGWhen exhausting or repressurizing the valve terminalunder the following conditions:– with safety start-up valve

(slow pressure build-up) and – when there is an electrical signal

(e.g. after EMERGENCY STOP)Supply the auxiliary pilot air separately (3 to 8 bar).

The auxiliary pilot air must reach its full level immedi-ately after being switched on, otherwise the slow pres-sure build-up of the overall supply will have no effectwith cylinders actuated as follows:

– by means of single solenoid valves

– by means of double solenoid valves which are switched to flow-through during the pressureless phase.

The effects of slow pressure build-up when there is anelectrical signal are shown in the table below.

Separately supplied auxiliary pilot air

Pressureincrease inoverall supply

Pressureincrease inauxiliary pilotair (12/14)

Moment whenvalve switchesover

Movement ofcylinder

taken behind safetystart-up valve

slow slow after pressureincrease at (1)

fast

taken in front ofsafety start-up valve

slow fast before pressureincrease at (1)

slow

4. Commissioning

4-6 CPV... 9802

PLEASE NOTE • Use a blunt pointed object for actuating the

pushing manual override.• Actuate the manual override with max. 30 N.

you thereby avoid functional interference or damageto the manual override.

Proceed as follows:Testing

• Switch on the compressed air supply.

• Check the functioning and mode of operation of eachindividual valve cylinder combination with the manualoverride as shown in the diagrams below.

• When the test is finished, switch off the compressedair supply again.

Actuate the manual override with automatic reset (pushing)

Reaction of valve

Carefully press theplunger of the manualoverride as far as itwill go.

The valve:– switches.

Hold the plunger ofthe manual overridepressed down.

– remains switched

Release plunger.Spring resets theplunger to basicposition.

– returns to basic position(not with 5/2-way double solenoid valve, Ident. code J)

4. Commissioning

CPV... 9802 4-7

CAUTIONBefore commissioning the CP valve terminal, returnthe manual override to basic position.

Actuate the manual override with locking Reaction of valve

Push the slide of themanual override downas far as possible.

The valve:– switches

Leave slide in lowerposition.

– remains switched

Push the slide of themanual override up asfar as possible.

– returns to basic position(not with 5/2-way double solenoid valve, Ident. code J)

4. Commissioning

4-8 CPV... 9802

4.2 Locating faults

Impairment of function

When you switch on the compressed air supply orwhen you have tested the individual valves, you canlearn the following about the operating status of thepneumatic system.

Operating status of the pneumatic system

Valve position Error treatment when compressedair has been switched off

Air comes out...– of common tubing

connections– of work tubing connections

– between the modules

– basic position

– switch position

– basic position

• Check the seal or tubing fitting

• When switching on againrgulate separate auxiliary pilot air 3 to 8 bar

Valve or pneumatic system – does not react as expected

– does not react

– does not react

– switch position

– switch position

– basic position

• Check tubing

• When switching on again,check operating pressure(e.g. pressure zones)

• Return for servicing– Check regulator connection

(apply pressure > 3 bar to regulator)

4. Commissioning

CPV... 9802 4-9

If the operating status of the pneumatic system differsfrom the desired pneumatic operating status, the follo-wing requirements are probably not fulfilled.

Desired pneumatic operating status

Requirement Remarks

Free of leakage – carefully laid tubing– regulated auxiliary pilot air

—

Fast reaction Sufficient pressure supplyvia intermediate pressuremodules

• Exhaust valve terminal atleft and right-hand end plates (3/5 , 82/84)

Free of interference Non-return valves incommon exhaust tubing

– Applies when several systems with central ducted exhaust are used

Two pressure zones

Pressure zones are limitedby isolating plate

– Can be fitted later

Vacuum operation/low pressure operation

Separately regulatedauxiliary pilot air (3-8 bar)

– Regulator can only be operated with pressure (between 3 and 8 bar)

EMERGENCY STOP of pressure zones

Regulator function forauxilary pilot air guaranteedin spite of complete supplybeing switched off

– Regulator regulates auxiliary pilot air for all valve plates on a terminal

Slow switching on afterEMERGENCY STOP

When there are control signals the auxiliary pilot airmust be at full levelimmediately after it isswitched on

4. Commissioning

4-10 CPV... 9802

LED display of valves

There is a yellow LED for each valve solenoid coil. ThisLED shows the switching status of the valve solenoidcoil when the CP valve terminal is ready to operate.

PLEASE NOTEObserve the assignment of the LED to the appropriate manual override: With IC connection:– LED in front plug to

upper manual override (14) – LED in rear plug to

lower manual override (12) With MP, AS-i or CP connection:– lower LED in plug cover to

upper manual override (14) – upper LED in plug cover to

lower manual override (12)

4. Commissioning

CPV... 9802 4-11

The relationship of the LEDs to the manual override isshown in the diagram below.

12

LEDs and manual override for pilot solenoid 14LEDs and manual override for pilot solenoid 12

Fig. 4/2: Relationship of the LEDs to the manual override

2

2

1

1

4. Commissioning

4-12 CPV... 9802

The LEDs show the switching status of the valve sole-noid coils. The meaning of the LEDs is shown in thetable below.

LED Switching position of valve Meaning

Yellow out Basic position Logic 0 (signal not applied)

Yellow alight – Switch position or– basic position

Logic 1 (signal applied)

Logic 1 but:– operating voltage of outputs is

below permitted tolerance range (DC 20.4 V to 26.4 V)

or– compressed air supply not correct

or– pilot exhaust blocked

or– return for servicing

4. Commissioning

CPV... 9802 4-13

4. Commissioning

4-14 CPV... 9802

Chapter 5

Maintenance and conversion


CPV... 9802 5-1

Contents


5.1 Fitting/removing CP terminal components . . . . . . . . . . . . . . . . . 5-35.1.1 Removing components from valve locations . . . . . . . . . . . . . . . 5-45.1.2 Fitting components into the valve locations . . . . . . . . . . . . . . . . 5-75.2 Conversion from pushing to locking manual override . . . . . . 5-125.3 Conversion from internal to external pilot air . . . . . . . . . . . . . 5-135.4 Conversion from individual to central tubing . . . . . . . . . . . . . . 5-185.5 Converting the CP terminal to two pressure zones . . . . . . . . . 5-195.6 Converting the CP valve terminal to

different electrical connections . . . . . . . . . . . . . . . . . . . . . . . . . 5-20


5-2 CPV... 9802

5.1 Fitting/removing CP terminal components

WARNINGBefore starting the fitting, switch off the following:• the compressed air supply• the power supply to the valve solenoid coils

You thereby avoid:

– Uncontrolled movements of loose tubing.

– Sudden and undesired movements of the connectedactuators.

– Undefined switching states of the electronic compo-nents.


CPV... 9802 5-3

5.1.1 Removing components from valve locations

The components on the CP valve terminal can easilybe removed for maintenance and conversion work.

Proceed as follows:

1. Loosening the electrical connections:

– MP, AS-i or CP connections.• Loosen the MP, AS-i or CP plug and carefuly

disconnect it.• Then loosen the four fastening screws on the

electrical connector plate. Pull the electrical connector plate away from the connecting lugson the valve plates.

• Remove, if necessary, the plugs on the relay outputs of CP valve terminals with CP connection. Loosen first the locking screws of the upper plugs. Carefully pull the plug away from the connecting lugs. Then loosen the lower plugs in the same manner.

– IC connection of valve solenoid coils:• Loosen the locking screws on the connector

plugs of the valve plates in order to removethem.

• Pull the plugs carefully away from the connecting lugs. Mark the sockets.

• In the case of CP valve terminals with pneumatic multiple connector plate, we recommend that the connector plugs be removed from each valve plate.


5-4 CPV... 9802

2. Loosening the pneumatic connections

• Individually wired CP terminals (without pneumaticmultiple connector plate):Loosen the work tubing of the valve plate which is tobe removed.

3. Loosening the CP valve terminal from the fasteningsurface.

• CP valve terminals with pneumatic multiple connector plate:Loosen the fastening screws of the connector platein the left and right-hand end plates one turn in dia-gonally opposite sequence. Then remove the screwscompletely. Now remove the CP valve terminal fromthe pneumatic multiple connector plate.

• CP valve terminals with foot fastening:Loosen the fastening screws in the right-hand endplate and remove them.

• CP valve terminal fitted onto a wall or hat rail:Loosen the right-hand wall fastening or hat rail clam-ping unit.


CPV... 9802 5-5

4. Remove the components.

• Loosen both lower tie rods one turn.

• Then loosen the upper tie rod and pull it over thecomponents which are to be replaced.

• Unscrew the two lower tie rods until the heads of thescrews are flush with the outer surface of the endplate (do not remove the tie rod).

• Pull the valve terminal apart so that the distance be-tween the component to be replaced and the nextcomponent is in each case 2 mm.

123

Component to be replacedTie rodGap approx. 2 mm

Fig. 5/1: Removing the valves

1

2

3 3


5-6 CPV... 9802

• Turn the component forwards around the front tierod.

12

Front tie boltRear tie bolt

Fig. 5/2: Position of the tie bolt

• Pull the component so that it snaps out of the fronttie bolt.

5.1.2 Fitting components into the valve locations

Proceed as follows:

1. Fitting components

• Check that the seals are fitted correctly between theterminal components. They must lie accurately in theappropriate seal grooves.

1 2


CPV... 9802 5-7

• Only CPV10/14 valve terminals: Check that the sealsare seated correctly when valve plates with pneuma-tic springs or double solenoid valves are fitted. Theseating is not symmetrical (see diagram).

Pneumatic spring valve (Ident code M):Designation "L" on the sealmust point forwards.

Double solenoid valve (Ident code J):Designation "J" on the seal R must point forwards.

The flat seal for valve plates with 3/2-wayvalves (Ident code C, H and N) as well asfor all end plates is symmetrical and markedwith 3/2.

Fig. 5/3: Position and designation of seals with pneumatic spring valves ordouble solenoid valves (only CPV10/14 valve terminals)

PLEASE NOTEThere is only one version of the seal for all valveplates of the CPV18 valve terminal. The position ofthe seal is the same for all valve plates.


5-8 CPV... 9802

• Place the components on the front tie rod. Press thecomponents down so that they snap into the tie rod.

• Swing the components carefully backwards. Makesure there is sufficient space for the flat seals.

• Push the upper tie rod as far as possible into the CPterminal and screw it in a few turns.

• Align the components of the CP terminal on a flatsurface so that they are not offset against each o-ther.

• Tighten first the upper tie rod and then the lower tierod with 0.3 Nm. Then tighten both tie rods with2 Nm.

– With MP, AS-i or CP connections:

PLEASE NOTEReplace the flat seals between the valve block andthe connecting plate if these seals are more thanone year old. You thereby guarantee reliable sealingfor your CP terminal.

The flat seals are seated at the bottom of the electricalconnector plate (see digram).

1 Flat seal

Fig. 5/4: Position of the flat seal on the electricalconnector plate

1


CPV... 9802 5-9

• Remove the self-adhesive flat seal from the recess.Use a screwdriver here to carefully loosen one cor-ner of the seal (see Fig. 5/4). Then carefully pull theseal away from the electrical connector plate.

• Remove the protective foil from the new seal. Gluethe flat seal into the recess.

• Place the end cover on the connecting lugs of thevalve block. Carefully press down the end cover.

• Tighten the screws of the electrical connector platein diagonally opposite sequence with 0.6 Nm(CPV10/14) or with 3 Nm (CPV18).

– CP terminals with CP connection and relay plates:

• Fit the plugs onto the relay outputs as described un-der "Connecting current-consuming devices to the re-lay plate."


5-10 CPV... 9802

2. Fitting the CP terminal

CP terminals with pneumatic multiple connector plate

• Place the 3-seal and 4-seal strips in the recesses inthe left or right-hand end plate. Press the 2-sealstrips carefully into the threads of the work connec-tions.

• Place the CP terminal on the pneumatic multipleconnector plate and tighten the fastening screws inthe left and right-hand end plates with 0.3 Nm. Thentighten the screws in diagonally opposite sequencewith 2 Nm (CPV10/14) or with 4 Nm (CPV18).

CP terminal with foot fastening

• Insert the fastening screws in the right-hand endplate and tighten the terminal.

CP terminal with wall or hat rail fastening

• Fix the right-hand fastening onto the wall with twoM4 screws or tighten the right-hand hat rail clampingunit.

3. Fitting the pneumatic and electrical connections

• Fit the connections in the reverse sequence to thatdescribed in "Removing CP terminal components".


CPV... 9802 5-11

5.2 Conversion from pushing to locking manual override

By removing a safety clip, you can convert your CPterminal from pushing to locking manual override. Pro-ceed as follows:

If you do not wish to use the safety clip again:

• Use a screwdriver to press in the centre of the safetyclip, as shown in 1. The safety clip will then bendand can be removed from the fastening.

If you wish to use the safety clip again:

• Use a thin object (e.g. a spatula) to lift the safety clipout of the fastening as shown in 2.

12

Remove the safety clip by pressing it outRemove the safety clip by lifting it out (clip can be used again)

Fig. 5/5: Safety clip of the manual override

1 2


5-12 CPV... 9802

5.3 Conversion from internal to external pilot air

By fitting the appropriate left and right-hand end platesyou can convert your CP terminal to internal or externalpilot air.

PLEASE NOTEMixed operation of the CP terminal with internal andexternal control air is not permitted. The auxiliary pilot air channel is not divided into two pressure zones by the optionally available isolating plate.

You can determine which end plates are fitted on yourCP valve terminal by means of the part numbers (posi-tion see below). In the case of CP valve terminals withAS-i, CP or MP connections, the electrical connectorplate must be dismantled.

Part number

Designation Part number

CPV10 CPV14 CPV18

CPV..-EPLCPV..-EPL-ECPV..-EPL-GCPV..-EPL-PECPV..-EPL-PG

CPV..-EPRCPV..-EPR-ECPV..-EPR-GCPV..-EPR-PECPV..-EPR-PG

161 378161 374161 376161 370161 372

161 379161 375161 377161 371161 373

162 548162 544162 546162 540162 542

162 549162 545162 547162 541162 543

163 280163 196163 198163 194163 192

163 281163 197163 199163 195163 193


CPV... 9802 5-13

PLEASE NOTEWith end plates CPV..-EPL-PG (part no. 161 372and 162 542) as well as with CPV..-EPR-PG (partno. 161 373 and 162 543), connection 12/14 is sea-led internally.

All available end plate combinations are listed in thetable below. Check that the end plates, which you wishto fit, can in fact be combined (see end plate pairs lis-ted below).

End plate pairs with internal auxiliary pilot air forsingle tubing

Description

CPV..-EPL-G CPV..-EPR Connections only in left-handend plate. Division intopressure zones not permitted.Unused connections must besealed.

CPV..-EPL CPV..-EPR-G Connections only in right-hand end plate. Division intopressure zones not permitted.

CPV..-EPL-E CPV..-EPR-G Connections in left and right-hand end plates. Division into pressure zonespermitted.


5-14 CPV... 9802

End plate pairs with external auxiliary pilot airfor single tubing

Description

CPV..-EPL-E CPV..-EPR Connections only in left-hand end plate.Division into pressure zones not permitted.

CPV..-EPL CPV..-EPR-E Connections only in right-hand end plate.Division into pressure zones not permitted.

CPV..-EPL-E CPV..-EPR-E Connections in left and right-hand end plates. Division into pressure zones permitted. Unused connections must be sealed.

End plate pairs with internal auxiliary pilot air and tubing via pneumatic multiple connector plate

Description

CPV..-EPL-PG CPV..-EPR-PG Connections on the pneumatic multiple connector plate.

Right end plates withinternal auxiliary pilot air aremarked with INT.

End plate pairs with external auxiliary pilot air and tubing via pneumatic multiple connector plate

Description

CPV..-EPL-PE CPV..-EPR-PE Connections on the pneumatic multiple connector plate. Division into pressure zones permitted.


CPV... 9802 5-15

Proceed as follows:

• Loosen the electrical and pneumatic connections(see section "Removing components from valve loca-tions").

• Loosen the CP terminal from the fastening surface.Proceed in the reverse sequence to that described inthe sections "Fitting onto a wall", "Fitting onto a hatrail" or "Fitting with feet" in the chapter "Fitting".

• In the case of CP valve terminals with CP, AS-i orMP connections, remove the appropriate cover (seesection "Removing components from valve locations").

• Place the CP terminal on the left-hand end plate.Loosen the outer tie bolts max. 1 turn (see Fig. 5/1).You thereby avoid overloading the centre tie bolt.

• Then loosen the centre tie bolt and remove it.

• Unscrew the outer tie bolts.

• Remove the end plate from the CP terminal. Makesure that the other components on the CP terminalremain together.

• Place the right-hand end plate on the CP terminaland insert the tie bolts.


5-16 CPV... 9802

• Place the CP terminal on the right-hand end plate.Make sure that the tie rod, which has not yet beentightened, does not fall out of the CP terminal.

• Remove the left-hand end plate from the CP termi-nal.

• Place the left-hand end plate on the CP terminal.Swing the CP terminal onto the left-hand end plate.

• Screw in the tie rod and tighten it with 0.3 Nm.

• Then tighten first the centre and then the outer tierod with 2 Nm (CPV10/14) or with 4 Nm (CPV18).

• In the case of CP valve terminals with CP, AS-i orMP connections, fit the appropriate connector plate(see section "Fitting components onto valve locations").

• Fit the CP terminals onto their fastening surfaces(see sections "Fitting onto a wall", "Fitting onto a hatrail" or "Fitting with feet" in the chapter "Fitting").

• Finally connect the pneumatic tubing and the electri-cal cables (see chapter "Installation").


CPV... 9802 5-17

5.4 Conversion from individual to central tubing

In order to convert your CP terminal from individual tocentral tubing with the pneumatic multiple connectorplate, you will require the following:

– the pneumatic multiple connector plate

– special end plates for the CP terminal

Proceed as follows:

• Replace the end plates of the CP terminal as descri-bed in the section "Conversion from internal to exter-nal control air".

• Fit the pneumatic multiple connector plate as descri-bed in chapter 2 in the section "Fitting the pneumaticmultiple connector plate".


5-18 CPV... 9802

5.5 Converting the CP terminal to two pressure zones

In order to convert your CP terminal to two pressurezones, you will require an isolating plate (to be orderedseparately).

Fit the isolating plate as described in the section "Fittingcomponents in the valve locations".

PLEASE NOTE• When installing the CP terminal, you must supply

compressed air to both sides of the terminal.• Seal unused connections (supply and auxiliary pilot

air connections) with blind plugs.


CPV... 9802 5-19

5.6 Converting the CP valve terminal to different electrical connections

Due to the modular structure of the CP valve terminal,you can convert it to IC, MP, AS-i or CP connections.

Proceed as follows:

CP terminals with IC connection

• Loosen the locking screws on the connectingsockets.

• Pull the socket carefully away from the connectinglugs on the pilot solenoid coil.

• Insert the MP, AS-i or CP connection onto theconnecting lugs of the pilot solenoid coils.

• Fasten the connector plate with the 4 socket headscrews. Tighten the screws in a diagonally oppositesequence.


5-20 CPV... 9802

CP terminals with MP, AS-i or CP connection

• Loosen the 4 socket head screws of the connector plate.

• Pull the connector plate carefully away from theconnecting lugs of the pilot solenoid coils.

MP, AS-i or CP connector plate:

• Insert the connector plate onto the connecting lugs ofthe pilot solenoid coils.

• Fasten the connector plate with the 4 socket headscrews.

• Tighten the screws in a diagonally opposite se-quence.

IC connections:

• Insert the connector sockets onto the connecting lugsof the pilot solenoid coils. Make sure that the guidebolts grip into the connector socket.

• Fasten the socket with the central locking screw.


CPV... 9802 5-21


5-22 CPV... 9802

Appendix A

Technical appendix


CPV... 9802 A-1

Contents

Technical appendix

A.1 Accessories. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-3A.2 Technical specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-4A.3 Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-9


A-2 CPV... 9802

A.1 Accessories

General

CPV10/14 CPV18

Hat-rail mounting kitWall mounting mkitIdentifier clipManual override cover

CPV10/14-VI-BG-NRH-35CPV10/14-VI-BG-RWLIBS6x10CPV..-VI-BZ-T...

CPV18-VI-BG-NRH-35CPV18-VI-BG-RWIBS9x20CPV18-VI-BZ-T...

CP valve terminal with AS-i connectionAS-i combi power unitAS-i bus cable (yellow)AS-i additional supply cable (black)Sensor cableAS-i cable capAS-i cable sleeve

ASI-CNT-115/230 V ACASI-1,5-Y-100ASI-1,5-Z-100KM8-M8-GSGDASI-FK-KKASI-KT-FK

CP valve terminal with CP connectionCP cable

Relay cable

KVI-CP-1...KVI-CP-2... (for drag chain use)KRP-1-24...

CP valve terminal with IC connectionIndividual plug KMYZ-3-24-...-LED

CP valve terminal withMP connectionReady-to-use multipin cableMultipin socket

KMP3-...P-...-XSD-SUB-D-BU


CPV... 9802 A-3

A.2 Technical specifications

General

Permitted temperature range: – storage– operation– medium

- 20 to + 70 oC- 5 to + 50 oC- 5 to + 50 oC

Protection class as per EN 60 529 IP 65 (with FESTO accessories cable)

Relative humidity 90 % at 20 oC or 40 % at 50 oC

Corrosion protection Against industrial climate (as per FN940070)

Fitting position As desired

Tightening torques CPV10/14 CPV18

– Socket for IC connection– Connecting socket for relay

outputs – Fastening screw for wall support

or hat rail – Screws for fastening CP terminal

to pneumatic multipin – Electrical connector plate– Earth connection– tie rod

0.15 Nm

0.15 Nm

1.5 Nm

2.0 Nm0.7 Nm1.0 Nm1st. stage 0.3 Nm2nd. stage 2.0 Nm

4.0 Nm

4.0 Nm3.0 Nm1.0 Nm1st. stage 0.3 Nm2nd. stage 4.0 Nm

MaterialsPlates, cover, pneumatic multipleconnector plate:Seal:

AL, AL-GD, Ms, PAXMD6, PET, POM, PPS, ST,NBR, HNBR

Oscillation(as per DIN/IEC 68 part 2–6)– Transport:

– Operation/use:

Shock:(as per DIN/IEC 68 part 2–27)

3.5 mm travel at 2–9 Hz1 g acceleration at 9–200 Hz

0.35 mm travel at 10–60 Hz5 g acceleration at 60–150 Hz

30 g acceleration at 11 ms duration


A-4 CPV... 9802

General

Approximate weights (in kg) CPV10 CPV14 CPV18

Electrical connector plate with AS-i connection- on CP valve terminals with 2 valve locations- on CP valve terminals with 4 valve locations

0.0850.110

0.1300.175

0.2750.355

Electrical connector plate with CP connection- on CP valve terminals with 4 valve locations- on CP valve terminals with 6 valve locations- on CP valve terminals with 8 valve locations

0.1450.1800.200

0.2300.2500.300

0.3750.4500.540

Electrical connector plate with MP connection- on CP valve terminals with 4 valve locations- on CP valve terminals with 6 valve locations- on CP valve terminals with 8 valve locations

0.1100.1400.165

0.1700.2300.275

0.4000.4250.515

End plates 0.160 0.280 0.740

Pneumatic multiple connector plate- on CP valve terminals with 2 valve locations- on CP valve terminals with 4 valve locations- on CP valve terminals with 6 valve locations- on CP valve terminals with 8 valve locations

0.1200.1650.2250.270

0.2700.3900.5100.630

0.5200.7500.8701.300

Relay plate 0.035 0.055 -----

Reserve plate 0.025 0.045 0.090

Isolating plate 0.025 0.045 0.090

Valve plates 0.65 0.110 0.280


CPV... 9802 A-5

CAUTIONOperate the CP valve terminal only with the mediumdescribed below:– If possible use non-lubricated auxiliary pilot air

(connection 12/14). Otherwise the oil content mustnot exceed 3-5 drops per 1000 l of air consumed.Use here hydraulic oil of type DIN 51524-HL32. Observe the specifications on special oil for maintenance units in the Festo Pneumatics Catalogue.

– In the case of CP valve terminals with internallybranched auxiliary pilot air the above mentionedinstruction also applies to the supply air (connection 1/11).

Pneumatic components

Medium Compressed air, filtered (40 µm), lubricated(Öl: VG 32) or non-lubricated/vacuum

Design Valve plates with spool valves

Pressure range CPV10/14 CPV18

– with internal auxiliary pilot air takenfrom 1 or 11

– with externally supplied auxiliary pilot air

– 12/14

3-8 bar

- 0.9-10 bar

3-8 bar

3-8 bar

- 0.9-10 bar

3.5-8 bar (ident. code G)2-8 bar (ident. code J)3-8 bar (all other valves),

Manual override pushing or locking

PLEASE NOTEThe flow rates of the valves are reduced by thescrew couplings of the pneumatic connections.


A-6 CPV... 9802

Pneumatik

Rated flow CPV10 CPV14 CPV18

(without screw connectors) in [l/min]micro valves (CPV10),mini valves (CPV14) andmidi valves (CPV18)

of 11 ⇒2 or 1 ⇒ 4

of 2 ⇒3/5 or 4 ⇒3/5

400

400

800

800

16001400 (5/3-valve)

1600

Valve switching times in ms CPC10 CPV14 CPV18

Measuring method 10 % , as per FN 942032

over,switch

off over,switch

off over,switch

off

5/2-way single solenoid valve 5/2-way double solenoid valve3/2-way valve, open or closed5/3-way valve, mid-position blocked

171017

27

25

251224

35

30

18121713

23

2035

Connections CPV10 CPV14 CPV18

(Values in brackets for pneum.multiple connector plate)– compressed air (1;11)– exhaust(3/5)– auxiliary pilot air (12; 14; 82/84)– work air (2; 4)

G 1/8G 3/8 (G 1/4)

M 5 (M 7)M 7

G 1/4G 1/2 (G 3/8)G 1/8 (G 1/8)

G 1/8

G 3/8G 1/2G 1/4G 1/4


CPV... 9802 A-7

Electrical components (CP terminal with individual or CP connection)

Electromagnetic compatibi lity of the CP terminal with CP connection

Interference emission:Resistance to interference

Tested as per EN 55011, limit value class BTested as per EN 50082–2

Relay plate Consisting of 2 relay for controlling 2electrically isolated outputs

Operating voltageTolerance:– CP terminal with CP connection– CP terminal with IC connection

DC 24 V

20.4–26.4 V18.0–26.4 V

Power consumption at 24 V CPV10 CPV14 CPV18

CPvalve terminal all connectionvariations: – per valve plateCP valve terminal with CP connection:– per relay plate CP valve terminal with IC connection: – additionally per individual connector plug

0.52 W

1.2 W

0.26 W

0.85 W

1.2 W

0.26 W

1.5 W

---------

0.26 W

Input current consumption ofelectronic components:CP terminal with CP connection

20 mA 25 mA

Switching times of the relay outputs (with normal voltage) – pickup time – drop-off tiime

5 ms2 ms

PLEASE NOTEData on the electrical components of the CP terminalwith multipin or ASI connection is supplied with therelevant product.


A-8 CPV... 9802

A.3 Index

AAbbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . XIAuxiliary pilot air

external . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7internal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6

CCommon pneumatic tubing . . . . . . . . . . . . . . . . . . . . 3-9Connection sizes of pneum. screw connectors. . . . . 3-8Connections

electrical (AS-i connection) . . . . . . . . . . . . . . . . 1-15electrical (CP connection) . . . . . . . . . . . . . . . . . 1-14electrical (IC connection) . . . . . . . . . . . . . . . . . . 1-12electrical (MP connection) . . . . . . . . . . . . . . . . . 1-13pneumatic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11

Conversionmanual override . . . . . . . . . . . . . . . . . . . . . . . . . 5-12

CP valve terminalcomponents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8earthing the CP terminal . . . . . . . . . . . . . . . . . . 3-11sizes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6summary of variants . . . . . . . . . . . . . . . . . . . . . . 1-4valve plates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . X

DDesignated use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VDesignation clips . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-15Display elements

AS-i connection . . . . . . . . . . . . . . . . . . . . . . . . . 1-15CP connection . . . . . . . . . . . . . . . . . . . . . . . . . . 1-14MP connection . . . . . . . . . . . . . . . . . . . . . . . . . . 1-13IC connection. . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12


CPV... 9802 A-9

EEarthing the CP terminal . . . . . . . . . . . . . . . . . . . . . 3-11Electromagnetic compatibility (EMC) . . . . . . . . . . . . A-8EMERGENCY STOP . . . . . . . . . . . . . . . . . . . . . . . . 4-10End plate identification . . . . . . . . . . . . . . . . . . . . . . . . 3-6End plate pairs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-13

FFastening accessories

fastening profile sections for fitting onto a wall . . 2-4hat rail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6

Fitting kitfor fitting onto a hat rail . . . . . . . . . . . . . . . . . . . . 2-6for fitting onto a wall. . . . . . . . . . . . . . . . . . . . . . . 2-4

Fitting variants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3Functional impairments . . . . . . . . . . . . . . . . . . . . . . . 4-9

HHat rail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6Hat rail clamping unit . . . . . . . . . . . . . . . . . . . . . . . . . 2-7

IIdentification code . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9Information on this manual. . . . . . . . . . . . . . . . . . . . . VIII

LLED display of valves . . . . . . . . . . . . . . . . . . . . . . . 4-11Low pressure operation . . . . . . . . . . . . . . . . . . . . . . 4-10


A-10 CPV... 9802

MManual override

conversion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12designs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5

Micro valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6Midi valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6Mini valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6

OOperating status. . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10Operating voltage. . . . . . . . . . . . . . . . . . . . . . . . . . . . A-8

PPictograms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VIIPneumatic multipin. . . . . . . . . . . . . . . . . . . . . . . . . . 2-14Pneumatic operating status . . . . . . . . . . . . . . . . . . . 4-10Position of LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12Power consumption . . . . . . . . . . . . . . . . . . . . . . . . . . A-8Pressure ranges. . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-6Pressure zones . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10Protective cover of manual override . . . . . . . . . . . . 2-15

RRated flows . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-7Relay outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12Relay plate . . . . . . . . . . . . . . . . . XII, 1-6, 1-8 - 1-9, 1-14


CPV... 9802 A-11

SSupply pressure

with external auxiliary pilot air . . . . . . . . . . . . . . . 3-7with internal auxiliary pilot air. . . . . . . . . . . . . . . . 3-6

Support rail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6Switch-on pressurization . . . . . . . . . . . . . . . . . . . . . . 4-6Switching status display. . . . . . . . . . . . . . . . . . . . . . 4-13

TTarget group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VTightening torques

torques . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-4Tubing variants. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4

UUser instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VI

VVacuum operation . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10Valve plates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . X

identification code . . . . . . . . . . . . . . . . . . . . . . . . 1-9Valve switching times . . . . . . . . . . . . . . . . . . . . . . . . A-7Valve test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7


A-12 CPV... 9802


CPV... 9802 A-13

CP Valve terminal, Pneumatics - Festo USA€¦ · Compact Performance CP Valve terminal Pneumatics...

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