Course catalog Ditzingen 2016/2017 - TRUMPF GmbH · PDF fileCourse Catalog ... Design Module I...

Course Catalog

Machine Tools / Power Tools

Laser Technology / Electronics

CustomerTraining

TruServices

2016 / 2017

32

There is one factor that is becoming increasingly important in

day-to-day competition: highly-qualified and motivated em-

ployees. Training at TRUMPF contributes significantly to the

advancement and motivation of your staff. It provides them

with in-depth knowledge of our products. In addition to this,

our machine and programming courses foster an understand-

ing of the interactions as well as independent, solution-orient-

ed thinking.

Experienced instructors bring your employees up-to-date with

advances in technology. With the modern equipment in our

new Ditzingen Training Center and the perfect combination of

theory and hands-on exercises at the machine, learning is fun.

The most modern methods help us to address the individual

needs of our customers. Beginners and experienced users alike

acquire knowledge that quickly pays off. You cannot really

know how good a TRUMPF machine is until you are familiar

with its functions and capabilities.

You can check our latest schedules and course availability on

our website where you can also sign up for the courses.

ContactTRUMPF Training Center Ditzingen

Schuckertstrasse 16

71254 Ditzingen

Germany

Phone +49(0)7156303-30500

Fax +49(0)7156303-930710

E-Mail [email protected]

www.mytrumpf.com/training/en

The knowledge advantage.

Contents:

Page 4 TruLaser

Page 14 TruMatic

4 TruPunch

Page 34 TruBend Series 3000

Page 42 TruBend Serie 5000 / 7000 TruBend Cell 5000

Page 52 TruBend Serie 8000

Page 58 TruBend Cell 7000

Page 64 TruBend Center

Page 68 TruLaser Tube

Page 74 TruLaser Cell

Page 82 TruLaser Robot TruLaser Weld

Page 88 TruPrint

Page 92 TruMark

Page 94 Supplementary Courses

Page 102 Consulting / Seminars

60%

65%

80%

100%

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2D Laser Processing:

Machine Types TruLaser 1030

TruLaser 1030 fiber

TruLaser 2025 | 2030TruLaser 2030 fiberTruLaser 2525

TruLaser 3030 | 3040 | 3060TruLaser 3030 fiber | 3040 fiber | 3060 fiberTruLaser 3530

TruLaser 5030 classicTruLaser 5030 | 5040 | 5060TruLaser 5030 fiber | 5040 fiber

TruLaser 7025 | 7040 TruLaser 7025 fiber | 7040 fiber

TruLaser 8000

Course package programmingTruTops Boost

Basic Course Programming

Cut 2D Laser Module I + II

Design Module I + II

Course package programmingTruTops


TruTops Drawing and Nesting

TruTops Laser Technology

TruTops Laser Pro

Course package machine Operator

Technology Laser Cutting

Maintenance

TruLaser machines stand for decades of experience and

pioneering innovations in laser cutting. The outstanding

feature of our machines is that they work on the principle

of “flying optics”. Thanks to this technology, you not only

achieve high machining speeds and accuracy but also make

the best possible use of your material.

To help you tap into the full potential of your machine, we

have put together a multi-faceted training program. In the

various course modules, you learn not only the basics, but

also acquire in-depth knowledge of special applications that

are tailored to our products. This ensures that you get maxi-

mum use out of your machine.

The overview diagrams shows the order in which the courses should be taken, the

level of knowledge you will attain and the duration of each course. Course modules

highlighted in blue provide programming knowledge (structured on the following

pages depending on the software product you use in TruTops Boost or TruTops).

Courses highlighted in green help to ideally unlock your machine’s potential and

keep it in top form. Course descriptions are listed on the following pages.

By the way, the training packages we offer for specific machine types help you save

a lot of costs compared to individual bookings.

TruLaser

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Operator Course LiftMaster

1 day

Shop Floor Programming

5.5 days

Application Consulting

expertise

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Operator Course3 / 4 / 5 days

Technology Course Laser Cutting2 / 2.5 / 3 days

Advanced Maintenance Course Machine

3 / 5 days

Operator Course RotoLas1 / 2 days

Maintenance and Advanced Maintenance

5 days

Maintenance Course2.5 / 3 / 4 days

Instruction on-site

> 3 months

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Core Machine Courses Optional Courses Application Consulting

Advanced Maintenance Course

Laser

or

For details see course descriptions

TruTops Boost

TruTops

Machine Courses

Programming Courses

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Tru

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rProgramming Courses

TruTops Boost Training

TruLaser Programming Courses

Basic Course TruTops Boost – Cut 2D Laser Module I

PrerequisitesParticipation in the “Basic Course Program-ming TruLaser 2D” (alternatively: compre-hensive experience in the operation of the respective machine)

ContentsBasics of laser processing | introduction to the programming system | import of ready-to-manufacture drawings | manage parts and jobs in the HomeZone | job-related nesting of parts and their processing in the TecZone | modification of laser pro-cessings | creation of NC programs

ObjectivesYou will be able to define standard process-ings for your laser machine and create prac-tice-oriented NC programs. The training will provide you with the basic knowledge re-quired for the participation in the program-ming courses “TruTops Boost – Cut 2D Laser Module II”* and “TruTops Boost – Cut 2D Laser Automation for SortMaster”.

* in Module II extended processing strategies such as TwinLine, slitting cut variants, etc.“

Course duration Course package3 days

Advanced CourseTruTops Boost – Cut 2D Laser Module II

PrerequisitesParticipation in the “Programming Course TruTops Boost – Cut 2D Laser Module I”

ContentsProcess optimisation and process assurance of processing | creation and processing of special materials | optimization for quicker and/or more reliable processing

ObjectivesYou will intensify your knowledge about cre-ating and customizing materials, laser tables and process rules.

Course duration Course package1 day


Advanced Course TruTops Boost – Cut 2D Laser Automation for SortMaster

PrerequisitesParticipation in the “Programming Course TruTops Boost – Cut 2D Laser Module I”

ContentsIntroduction to automation technology | explanation of customer-specific system customization | definition and programming of process-related loading and unloading strategies

ObjectivesYou will be able to program automation processes and create practice-oriented NC programs.

Course duration2 days

Supplementary Course TruTops Boost – DesignModule I 2D

PrerequisitesTechnically-oriented vocational training | PC knowledge

Recommendation: Participation in a technol-ogy programming course TruTops Boost

ContentsIntroduction to the design system | creation of simple 2D drawings | import and preparation of 2D geometries such as “DXF” or “GEO”

ObjectivesYou will be able to create 2D drawings, import external 2D geometries and re-create them tailored to manufacturing. The training will provide you with the basic knowledge required for the participation in the programming course “TruTops Boost – Design Module II 3D”.


Supplementary CourseTruTops Boost – Design Module II 3D

PrerequisitesParticipation in the “Programming Course TruTops Boost – Design Module I 2D”

Recommendation: basic knowledge of technical drawing

Contents3D single part designing | import and prepa-ration of 3D models such as “STEP” | ready-to-manufacture unfolding of 3D single parts

ObjectivesYou will be able to create 3D single parts, import and prepare 3D models and unfold them tailored to production.


Supplementary CourseTruTops Boost – Design 2D and 3D for experienced 3D designers

PrerequisitesIn-depth experience in handling parametric 3D CAD systems


ContentsIntroduction to the design system | design-ing 2D and 3D single parts | importing and preparing 2D geometries such as “DXF” or “GEO” as well as 3D models such as “STEP” | unfolding 3D parts to suit manufacturing

ObjectivesYou will be able to design single parts, import, prepare and unfold external files to suit manufacturing.

Course duration2,5 days

Expert CourseTruTops Boost – DesignModule III Pro

PrerequisitesParticipation in the “Programming Course TruTops Boost – Design Module II 3D”

ContentsCreation of complex 3D models | import, analysis and preparation of components and solid bodies | system customization | tips and tricks

ObjectivesYou will intensify your knowledge in TruTops Boost – Design and in 3D modelling.


Change-over Traineesfrom TruTops to TruTops Boost

1.5 / 2 / 3 / 3,5 days

Design 2D and 3D for experienced

3D designers2.5 days

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II 3D

3 da

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2 da

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1 day

Cut 2D Laser Module I

3 days

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Basics

Change-over Trainees

First-time users

Supplementary ExpertAdvanced

> 3 months

Cut 2D Laser Module II

1 day

Cut 2D Laser Automation

2 days


TruLaser 2D


ContentsComponents of machines | technical data | basics of laser processing | TRUMPF-specific functions, possibilities and framework con-ditions to program 2D laser machines | con-nection between programming system and machine (complete file, NC program, tech-nology tables, production package)

ObjectivesYou will acquire the basic technological knowledge required to participate in a pro-gramming course for TRUMPF 2D machines.


Option

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40%

80%

100%

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TruTops Training

Programming Courses



TruLaser 2D


ContentsComponents of machines | technical data | basics of laser processing | TRUMPF-specific functions, possibilities and framework con-ditions to program 2D laser machines | con-nection between programming system and machine (complete file, NC program, tech-nology tables, production package)

ObjectivesYou will acquire the basic technological knowledge required to participate in a pro-gramming course for TRUMPF 2D machines.


TruTopsDrawing and Nesting

PrerequisitesPC knowledge

ContentsModular software structure | introduction to operating systems | drawing of workpiece geometries | reading in and preparing DXF, IGES and MI drawings | creating mini-nests (MiniNest) | manual and job-related nesting of parts geometries on sheets

ObjectivesYou will be able to draw part geometries, import external-format drawings in TruTops and to create a sheet layout. This training course provides the basic knowledge re-quired for the participation in the ‘TruTops Laser Technology’ training course.

Course duration Course package2.5 days


PrerequisitesParticipation in the “Basic Course Program-ming TruLaser 2D” (or: comprehensive expe-rience in operating the respective machine) Participation in a ‘Drawing and Nesting’ TruTops training course

ContentsProgramming laser processes (single part, blank, sheet metal and slitting cut) | opti-mizing processing | creating NC programs | maintenance and adaptation of the data base

ObjectivesYou will be able to determine processing strategies and create practical programs. In the case of available automation com-ponents, participation in a "TruTops Laser Automation" training course is required.


TruTops Laser Automation for SortMaster

PrerequisitesParticipation in the training course “TruTops Laser Technology”

ContentsMachine components and technical data of automation components | loading and unloading strategies | program auto-mation components | interpretation of NC programs

ObjectivesYou will be able to program automated pro-cedures for the SortMaster.


TruTops Laser Pro

PrerequisitesParticipation in the training course "TruTops Laser Technology" and TruTops Laser programming experience (at least 3 months)

ContentsAdopt external data | cutting up scrap | preparation of geometries | use of fixtures | form GMT (geometry with technology) and nesting | create and use customer cycles | manipulate NC texts | create technology tables and rules | your questions

ObjectivesYou will be able to use TruTops functions more efficiently, to increase process reli-ability on the machine as well as to reduce part cycle times.


TruTops Tube Technologyfor RotoLasTruLaser 2D

PrerequisitesParticipation in the TruTops training courses "Drawing and Nesting" and "TruTops Laser Technology"

ContentsTechnology of tube cutting | modular soft-ware structure | programming round and/or rectangular tubes and free profiles | drawing developed contours or developed as DXF, IGES and MI on the tube | programming and optimizing the processing | creating NC pro-grams

ObjectivesYou will be able to create cutting geometries for tube processing and to create practical NC programs.



Core Programming Courses Optional Courses Application Consulting


2.5 days


3 days

TruTops Laser Pro

2 days

expertise

TruTops Laser Update

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1 day

> 3 month

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TruTops Tube Technology

3 days

TruTops Laser Automation

2 days

3D Tube Design2.5 / 5 days

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TruLaser Machine Courses TruLaser Machine Courses

Operator Course TruLaser 2D

Machine TypesTruLaser Series 7000 / 7000 fiber / 8000

PrerequisitesTechnically-oriented vocational training

ContentsMachine discussion | structure and machine components | structure and adjustment of laser cutting head or cutting unit | training the user interface, operating elements and operating sequences with exercises | presentation of the diagnostics system | pro-gram management | machine options | pre-sentation of Line functions | semi- and fully automated production with an automation component of different LiftMaster versions

ObjectivesYou will be able to reliably handle the ma-chine’s operating elements and to prepare, initiate and influence the production pro-cess.


Operator Course for Change-Over Trainees TruLaser 2D

Machine TypesTruLaser Series 3000 fiber und TruLaser 3030 (L20) / 3040 (L32) / 5030 (L52) / 5030 fiber (L41) / 5030 fiber (L56) / 5030 fiber (L68) / 5040 (L53) / 5040 fiber / 5060 (L54)

PrerequisitesParticipation in the operator course of the respective predecessor machine (see detailed course description) or experience in operating this machine

ContentsFunctional and operating differences of machines | structure and adjustment of laser cutting head and/or cutting unit | training the user interface, operating elements and operating sequences with exercises | pre-senting the diagnostics system | program management | machine options

ObjectivesYou will acquire the knowledge you need to handle the new control and operate the machine.


Operator Course LiftMaster TruLaser 2D

PrerequisitesParticipation in an operator’s training course for a TRUMPF 2D laser machine

ContentsSafety instructions and hazards when han-dling an automation component | processing a production plan by means of a LiftMaster Compact or Liftmaster Sort | control only via the production plan | manual operation of the LiftMaster Compact and LiftMaster Sort with the separate operator's panel | manual-ly re-reference the LiftMaster in case of an error and production plan re-entry

ObjectivesYou will be able to operate the automation system manually, semi-automatically and ful-ly automatically by means of the production plan. Moreover, you will study how to han-dle error situations.

Course duration1 day

Operator Course RotoLas TruLaser 2D

PrerequisitesParticipation in an operator’s training course for a TRUMPF 2D laser machine

ContentsDesign and function of the tube cutting sys-tem | explanation and use of operating ele-ments | set up jobs | operational sequences for the tube cutting system | run programs | influence cutting quality, different clamping techniques | processing with tube bearing

ObjectivesYou will be able to prepare the tube cutting system for processing, to operate it and to process programs.

Course duration1 / 2 days

Technology Course Laser Cutting TruLaser 2D

PrerequisitesParticipation in an operator’s training course for a TRUMPF 2D laser machine Experience in operating a TRUMPF 2D laser machine (at least 3 months)

ContentsComprehensive safety instructions | cutting-specific laser basics | getting familiar with the variables influencing the laser cut | pro-cess, machine, laser and workpiece parame-ters | laser power control | cutting of special materials | assessing cut quality | Line func-tions: presentation and practical exercises

ObjectivesYou will be able to improve your cut quality as well as to establish piercing and cutting parameters for special material.

Course duration Course package2 / 2.5 / 3 days

Operator Course TruLaser 2D

Machine TypesTruLaser Series 1000 / 1000 fiber / 2000 / 2000 fiber / 3000 / 3000 fiber / 5000 / 5000 fiber


ContentsMachine discussion | structure and machine components | structure and adjustment of laser cutting head or cutting unit | training the user interface, operating elements and operating sequences with exercises | presen-tation of the diagnostics system | program management | machine options | presenta-tion of Line functions

ObjectivesYou will be able to reliably handle the ma-chine’s operating elements and to prepare, initiate and influence the production pro-cess.

Course duration Course package3 / 4 days

Maintenance Course TruLaser 2D


Particular topics of maintenance / service re-quire a qualification as verified electrical en-gineer

ContentsStudying system components | detailed safe-ty instructions | beam guidance | setting jobs and handling of cutting head and/or unit | diagnostics with the control | structure of the dust extraction system | explaining main-tenance procedures for the machine and la-ser unit | machine options | pneumatic, gas, hydraulic, cooling water, lubrication dia-grams and schematics | Options (DetectLine, nozzle changer, LiftMaster, RotoLas) main-tenance according to maintenance check lists

ObjectivesYou will be able to maintain the machine ac-cording to the given intervals.

Course duration Course package2.5 / 3 / 4 days

Advanced Maintenance Course TruLaser 2D

Machine TypesTruLaser Series 3000 and TruLaser 5030 / 5040 / 5040 (L18) / 5060 (L19)

PrerequisitesParticipation in a maintenance training course for a TRUMPF 2D laser machine

Particular topics of maintenance require a electrotechnical training

ContentsAdvanced training for maintenance engineers | control cabinet and wiring diagram training with various troubleshooting activities | eval-uation of safety monitors | electrical and me-chanical repair jobs | electrical and mechani-cal adjustment jobs | check and basic setting of external beam path optics | check back-lash and the gantry offset on the machine | leak test in gas and water circuit of machine and laser

ObjectivesYou will be able to carry out simple electrical and mechanical service or repair works at the machine.


Maintenance and Advanced Maintenance TruLaser 2D

Machine TypesTruLaser 3030 (L20) / 3040 (L32) / 5030 / 5040 / 5040 (L18) / 5060 (L19)


Particular topics of maintenance requiring elec-trotechnical as well as mechanical training

ContentsCondensed version of machine and laser unit maintenance and servicing

Contents corresponding to the following trainings:Maintenance Course Machine Advanced Maintenance Course Machine Advanced Maintenance Course Part 1 TruFlow

ObjectivesYou will be able to maintaine the machine and laser according to the given intervals as well as perform basic electrical and mechani-cal service and repair work on the machine and laser on your own.


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TruLaser

Programming Courses TruTops Course package Control Duration

Basic Courses Programming

Basic Course Programming TruLaser 2D B&R | SIN 840 D / D sl 1 day

TruTops Programming Course

TruTops Drawing and Nesting 2.5 days

TruTops Laser Technology 3 days

TruTops Laser Automation for SortMaster 2 days

TruTops Laser Pro 2 days

TruLaser Update 1 - 3 days

TruTops Tube Technology for RotoLas 3 days

3D Tube Design 5 days

3D Tube Design for Experienced 3D Designers 2.5 days

Supplementary Programming Courses

TruTops Fab [see chapter ‚Supplementary Courses‘] 3 - 8 days

TruTops Calculate [see chapter ‚Supplementary Courses‘] 1 day

TruTops Unfold [see chapter ‚Supplementary Courses‘] 1 day

Variants [see chapter ‚Supplementary Courses‘] 3 days

Programming Courses TruTops Boost Course package Control Duration

Basic Courses

Basic Course Programming TruLaser 2D B&R | SIN 840 D / D sl 1 day

TruTops Boost – Cut 2D Laser Module I NEW 3 days

Advanced Courses

TruTops Boost – Cut 2D Laser Module II NEW 1 day

TruTops Boost – Cut 2D Laser Automation for SortMaster NEW 2 days

Change-over Trainees Courses

TruTops Boost - Cut for Change-Over Trainees from TruTops Laser NEW 1.5 days

TruTops Boost - Cut for Change-Over Trainees from TruTops Laser and Punch NEW 2 days

TruTops Boost - Bend Cut for Change-Over Trainees from TruTops Bend and Laser NEW 3 days

TruTops Boost - Bend Cut for Change-Over Trainees from TruTops Bend, Laser and Punch NEW 3.5 days

Supplementary Courses

TruTops Boost – Design Module I 2D NEW 2 days

TruTops Boost – Design Module II 3D NEW 3 days

TruTops Boost – Design 2D and 3D for experienced 3D designers NEW 2.5 days

Expert Courses

TruTops Boost – Design Module III Pro NEW 2 days

TruLaser | Course Overview

Machine Courses Course package Control Duration

Operator Courses

TruLaser 1030 / 1030 fiber / 2030 fiber B&R 3 days

TruLaser 2025 / 2030 / 2525 / 3030 / 3040 / 3060 / 3530 / 5030 classic / 5030 / 5040 / 5040 (L18) / 5060 / 5060 (L19)

SIN 840 D 3 days

TruLaser 3030 (L20) / 3040 (L32) / 5030 (L52) / 5040 (L53) / 5060 (L54) SIN 840 D sl 4 days

TruLaser Series 3000 fiber and TruLaser 5030 fiber (L41) / 5030 fiber (L56) / 5030 fiber (L68) / 5040 fiber

SIN 840 D sl 4 days

TruLaser Series 7000 / 8000 SIN 840 D 5 days

Change-Over Trainees from TruLaser Series 3000 / 5000 (except TruLaser 3030 (L20) / 3040 (L32)) to TruLaser Series 3000 fiber and TruLaser 5030 fiber (L41) / 5030 fiber (L56) / 5030 fiber (L68) / 5040 fiber

SIN 840 D sl 3 days

Change-Over Trainees from TruLaser Series 3000 to TruLaser 3030 (L20) / 3040 (L32) / 5030 (L52) / 5040 (L53) / 5060 (L54)

SIN 840 D sl 3 days

LiftMaster for TruLaser 3030 (L20) / 3040 (L32) / 5030 (L52) / 5040 (L53) / 5060 (L54) and TruLaser Series 3000 fiber / 5000 fiber

SIN 840 D / D sl 1 day

RotoLas for TruLaser 3030 / 3040 / 3060 / 3530 / 5030 classic / 5030 / 5040 / 5040 (L18) / 5060 / 5060 (L19)

SIN 840 D 1 day

RotoLas for TruLaser 3030 (L20) / 3040 (L32) and TruLaser 3030 fiber / 3040 fiber SIN 840 D sl 2 days

Technology Courses Laser Cutting

TruLaser 2025 / 2030 / 2525 / 3030 / 3040 / 3060 / 3530 / 5030 classic / 5030 / 5040 / 5040 (L18) / 5060 / 5060 (L19)

SIN 840 D 2 days


TruLaser Series 3000 fiber / 5000 fiber SIN 840 D sl 2.5 days

Maintenance Courses

TruLaser 1030 B&R 3 days

TruLaser 1030 fiber B&R 3 days

TruLaser 2025 / 2030 / 2525 SIN 840 D 3 days

TruLaser 3030 / 3040 / 3060 / 3530 SIN 840 D 3 days


TruLaser Series 3000 fiber / 5000 fiber SIN 840 D sl 2.5 days

TruLaser 5030 classic / 5030 / 5040 / 5040 (L18) / 5060 / 5060 (L19) SIN 840 D 3 days

TruLaser Series 7000 / 8000 SIN 840 D 4 days

Advanced Maintenance Courses

TruLaser 3030 / 3040 / 3060 / 3530 SIN 840 D 3 days

TruLaser 3030 (L20) / 3040 (L32) SIN 840 D sl 5 days

Advanced Maintenance TruLaser 5030 / 5040 / 5040 (L18) / 5060 (L19) SIN 840 D 3 days

TruFlow Laser Part 1 - 3 [see chapter ‚Supplementary Courses‘] TASC 3 / 4 each 5 days

Maintenance and Advanced Maintenance Courses

TruLaser 3030 (L20) / 3040 (L32) SIN 840 D sl 5 days

TruLaser 5030 / 5040 / 5040 (L18) / 5060 (L19) SIN 840 D 5 days

Consulting Course package Control Duration

Application Consulting / Production assistance [see chapter ‚Consulting / Seminars‘]According to demand

Current course dates can be found on the internet www.mytrumpf.com/training/en

Programming Courses TruTops Boost

60%

65%

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100%

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Combination Punching / Laser Processing:

Machine TypesTruMatic 1000 fiber

TruMatic 3000

TruMatic 3000 fiber

TruMatic 6000

TruMatic 6000 fiber

TruMatic 7000




TruTops Punch Technology

TruTops Punch Pro



Cut Combi Module I + II


Course package machine Basic Operator

Operator

Technology Punching

Technology Laser Cutting

Maintenance

The combination machines from TRUMPF unite punching and

laser technology in one machine giving you the advantages

of both processing methods. The punching head produces

standard contours and forms while complex contours are cut

with the laser.

Whether it is the operation, maintenance or software systems

of your TruMatic machine – our wide range of courses offers

every user the best training for achieving maximum machine

operation efficiency. See for yourself.

TruMatic









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Operator Course SheetMaster

0.5 / 1 day


expertise

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Operator Course3.5 / 4 days

Basic Operator Course

2 days

Technology Course Laser Cutting

2 / 2.5 days

Technology Course Punching

2.5 days

Advanced Maintenance Course Laser

Maintenance Course

2.5 / 3 / 4 days

Instruction on-site

> 3 months

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Maintenance Course

SheetMaster0,5 / 1 Tag

or


TruTops Boost

TruTops


Machine Courses

Programming Courses

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Basics Supplementary ExpertAdvanced

> 3 months


1.5 / 2 / 3 / 3.5 days



Des

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3 da

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2 da

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2 days

Cut Combi Module I

6 days

Cut Combi Techno Plus

2 days Cut Combi Module II

2.5 days

Cut Combi Automation

2 days

TruMatic Programming Courses

Basic Course TruTops Boost – Cut Combi Module I

PrerequisitesParticipation in the “Basic Course Pro-gramming TruMatic” (alternatively: compre-hensive experience in the operation of the respective machine)

ContentsIntroduction to the programming system | import of ready-to-manufacture drawings | manage parts, orders and materials in the HomeZone | job-related nesting of part, their processing and removal in the TecZone | modification of punching and laser pro-cessings | creation of NC programs | mainte-nance and customization of the data base

ObjectivesYou will be able to define punching and laser processings for your machine and create practice-oriented NC programs. The training will provide you with the basic knowledge required for the participation in the program-ming courses “TruTops Boost – Cut Combi Module II”* and “TruTops Boost – Combi Automation”.

* in Module II extended processing strategies such as formings, special tools, special machine options, etc.



TruMatic


ContentsComponents of machines (without automa-tion components) | technical data | basics of punching and laser processing as well as the tool system | TRUMPF-specific functions, possibilities and framework conditions for the programming of combined machines | connection of programming system and machine (complete file, NC program, tech-nology tables, production package)

ObjectivesYou will acquire the basic technological knowledge required to participate in a pro-gramming course for TRUMPF combined machines.


Basic Course TruTops Boost – Cut Combi Techno Plus

PrerequisitesParticipation in the “Programming Course TruTops Boost – Cut Punch Module I”

ContentsProcessing strategies of a combined machine | process parts in the TecZone | modification of laser processings | customer-specific machine options

ObjectivesYou will be able to define punching and laser processings for your machine and create practice-oriented NC programs. The training provides you with the basic knowledge required to participation the programming courses “TruTops Boost – Cut Combi Module II”* and “TruTops Boost – Cut Combi Automation”.

* course not required, if this course type was already attended for a punching machine.


Advanced Course TruTops Boost – Cut Combi Module II

PrerequisitesParticipation in the “Programming Course TruTops – Boost Cut – Combi Module I”

ContentsProgramming of formings | use of special tools | application of machine options (tap-ping, marking, etc.) | creation and process-ing of special materials

ObjectivesYou will intensify your knowledge by the application of additional programming functions in TruTops Boost.


Advanced Course TruTops Boost – Cut Combi Automation

PrerequisitesParticipation in the “Programming Course TruTops Boost – Cut Combi Module I”

ContentsIntroduction to automation technology | explanation of customer-specific system customization | definition and programming of process-related loading and unloading strategies

ObjectivesYou will be able to program automation processes and create practice-oriented NC programs.


Supplementary Course TruTops Boost – Design 2D and 3D for experienced 3D designers





Course duration2.5 days

Expert Course TruTops Boost – Design Module III Pro



ObjectivesYou will intensify your knowledge in in TruTops Boost – Design and in 3D modelling.


Supplementary Course TruTops Boost – Design Module I 2D




ObjectivesYou will be able to create 2D drawings, im-port external 2D geometries and re-create them tailored to manufacturing. The training will provide you with the basic knowledge required for the participation in the programming course “TruTops Boost – Design Module II 3D”.


Supplementary Course TruTops Boost – Design Module II 3D








Additional Technology

First-time users

Option

25%

40%

80%

100%

1918

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TruMatic


ContentsComponents of machines (without automa-tion components) | technical data | basics of punching and laser processing as well as the tool system | TRUMPF-specific functions, possibilities and framework conditions for the programming of combined machines | connection of programming system and machine (complete file, NC program, tech-nology tables, production package)

ObjectivesYou will acquire the basic technological knowledge required to participate in a pro-gramming course for TRUMPF combined machines.




ContentsModular structure of software | introduction in operating the system | drawing workpiece geometries | reading in and preparing DXF, IGES and MI drawings | creating mini-nests (MiniNest) | job-related nesting of parts geometries on sheets

ObjectivesYou will be able to draw parts geometries, import external-format drawings in TruTops and to create a sheet layout. This training course provides the basic knowledge re-quired for the participation in the “TruTops Punch Technology” training course.



TruMatic

PrerequisitesParticipation in the “Basic Course Program-ming TruMatic” (or: comprehensive experi-ence in operating the respective machine) Participation in a TruTops training course “Drawing and Nesting”

ContentsSystem adaptation for your machine | work-ing with the TruTops data base | different ways to the production goal | programming punching, nibbling, laser and forming pro-cessing processes | sheet layout strategies | blank processing | repositioning | optimize processing | creating NC programs | machine options

ObjectivesYou will be able to determine processing processes and create practical NC programs. In case of additionally available automation components it is necessary to participate in a training course “TruTops Punch Automation”.


TruTops Punch Automation

TruMatic

PrerequisitesParticipation in the training course “TruTops Punch Technology”

ContentsMachine components and technical data of automation components | system adap-tation | loading and unloading strategies | create case-oriented NC programs

ObjectivesYou will be able to program automation sequences.


TruTops Punch Pro

TruMatic

PrerequisitesParticipation in the training course “TruTops Punch Technology” and TruTops Punch programming experience (at least 3 months)

ContentsLoading other data formats | preparation of geometries | tool data import | contour mode | programming project | auto-run | production plan | rules for removal | forming tools | pro-cessing samples | customize and create new technology tables and rules for combined machines | accurate contours | your questions

ObjectivesYou will be able to use the TruTops functions more effectively, to increase the process reliability of the machine and to reduce pro-cessing times of parts.


TruMatic Programming CoursesTruTops Training

Programming Courses



2.5 days


7 days

TruTops Punch Pro

2 days

expertise

TruTops Punch Update

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2 days

> 3 month

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2 days


2120

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Tru

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Machine TypesTruMatic 3000 / 3000 fiber / 6000 / 6000 (K05) / 6000 fiber / 7000


Particular topics of maintenance / service require a qualification as verified electrical engineer

ContentsMachine design | technical data | cutting head | laser beam guidance, chiller, exhaust system | punching head | die adapter | pneu-matic and hydraulic plans and schematics | tool lubrication | overview of controls used | cleaning, care and lubrication of machine ac-cording to maintenance overview (check list)

ObjectivesYou will be able to maintain the machine according to the given maintenance intervals.

Course duration Course package2.5 / 3 / 4 days

Maintenance Course SheetMaster TruMatic

Machine TypesTruMatic 1000 fiber / 3000 / 3000 fiber / 6000 / 6000 (K05) / 6000 fiber / 7000

PrerequisitesParticipation in the maintenance training course for your machine

ContentsSheetMaster maintenance according to maintenance check list

ObjectivesYou will be able to maintain the SheetMaster according to the given maintenance intervals.

Course duration0.5 / 1 day

Technology Course Laser Cutting TruMatic

PrerequisitesParticipation in the operator’s training course for combination machine Experience in operating a punching or com-bined machine (at least 3 months)

ContentsSafety tips for working with the laser | cutting-specific laser basics | variables influencing laser cutting | practical process parameter elaboration | influence of process parameters on the laser cut | laser power control | cutting a variety of materials | assessing cut quality

ObjectivesYou will be able to establish and optimize cutting and piercing parameters.

Course duration Course package2 / 2.5 days

Maintenance Course TruMatic

Machine TypesTruMatic 1000 fiber



ContentsMachine design | technical data | punching unit | punching console with punching slug removal | part removal punch-wise| X axis linear magazine | pneumatic, hydraulic and circuit diagram | tool lubrication | overview of the control used | cleaning, caring and lubrication of machine according to the maintenance overview | cutting head | laser upper part | laser lower part | part removal laser | electrical components



TruMatic Machine Courses TruMatic Machine Courses

Technology Course Punching TruMatic

PrerequisitesParticipation in the operator’s training course for punching or combination machine Experience in operating and tooling a punch-ing or combined machine (at least 3 months)

ContentsBasics of punching process | framework con-ditions on the machine | lubrication | coat-ings | causes for burr and scratch formation | avoidance of corrugated sheet | punching with high precision | one-sided trimming | working with forming tools | causes for collisions | tool care | forming tools of size 5 | calibration tool

ObjectivesYou will acquire in-depth knowledge on the application possibilities of the production procedures punching, nibbling and forming as well as on the ideal use of punching, forming and special tools.


Basic Operator Course TruMatic / TruPunch

PrerequisitesTechnical understanding or technically- oriented vocational training

ContentsMachine design | technical information punching, nibbling and forming | tooling design | tool types and tool maintenance | set up, load and measure tools | tool selec-tion criteria | active die

ObjectivesYou will acquire basic knowledge for the operator course TruMatic and/or TruPunch.


Operator Course TruMatic

PrerequisitesParticipation in the basic operator course for a punching or combination machine (or: experience with TRUMPF punching tools)

ContentsMachine discussion | structure and machine components | load the tools onto the ma-chine and optimize tools | adjustment and handling of laser cutting head | training the user interface, operating elements and oper-ating sequences with exercises | presentation of the diagnostics system and online help | manage programs | machine options

ObjectivesYou will be able to operate the machine’s operating elements and to prepare, initiate and influence the production process.

Course duration Course package3.5 / 4 days

Operator Course SheetMaster TruMatic

Machine TypesTruMatic 1000 fiber / 3000 / 3000 fiber / 6000 / 6000 (K05) / 6000 fiber / 7000

PrerequisitesParticipation in the operator’s training course for your machine (or: comprehensive experi-ence in operating the respective machine)

ContentsStructure and components of SheetMaster | manual operation | job table, clearing SheetMaster failures | entering an interrupted NC program with SheetMaster

ObjectivesYou will be able to handle the operational elements and to prepare, initiate and influ-ence the production process.


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TruMatic | Course Overview



Basic Course Programming TruMatic Bosch MTX / PNC | SIN 840 D 2 days



TruTops Punch Technology for TruMatic Series 3000 / 6000 / 7000 7 days

TruTops Punch Automation for TruMatic Series 3000 / 6000 / 7000 2 days

TruTops Punch Pro for TruMatic Series 3000 / 6000 / 7000 2 days

TruTops Punch Update 1 - 3 days







Basic Courses

Basic Course Programming TruMatic Bosch MTX / PNC | SIN 840 D 2 days

TruTops Boost – Cut Combi Module I NEW 6 days

TruTops Boost – Cut Combi Techno Plus for Programmers from TruTops Boost – Cut Punch NEW 2 days

Advanced Courses

TruTops Boost – Cut Combi Module II NEW 2.5 days

TruTops Boost – Cut Combi Automation NEW 2 days


TruTops Boost – Cut for Change-Over Trainees from TruTops Punch NEW 1.5 days

TruTops Boost – Cut for Change-Over Trainees from TruTops Laser and Punch NEW 2 days

TruTops Boost – Bend Cut for Change-Over Trainees from TruTops Bend and Punch NEW 3 days

TruTops Boost – Bend Cut for Change-Over Trainees from TruTops Bend, Laser and Punch NEW 3.5 days





Expert Courses



Operator Courses

Basics TruMatic und TruPunch Bosch MTX / PNC | SIN 840 D 2 days

TruMatic 1000 fiber NEW Bosch L45 4 days

TruMatic 3000 / 3000 fiber Bosch PNC 3.5 days

TruMatic 6000 SIN 840 D 3.5 days

TruMatic 6000 (K05) / 7000 Bosch MTX 4 days

TruMatic 6000 fiber NEW Bosch MTX 4 days

SheetMaster TruMatic 1000 fiber and TruPunch 1000 (S19) NEW Bosch L45 1 day

SheetMaster TruMatic 3000 / 3000 fiber Bosch PNC 0.5 days

SheetMaster TruMatic 6000 SIN 840 D 0.5 days

SheetMaster TruMatic 6000 (K05) / 6000 fiber and TruPunch 3000 (S11) NEW Bosch MTX 1 day

SheetMaster TruMatic 7000 Bosch MTX 1 day

Technology Courses

Punching Bosch MTX / PNC | SIN 840 D 2.5 days

Laser Cutting TruMatic 1000 fiber / 6000 fiber NEW Bosch L45 / MTX 2.5 days

Laser Cutting TruMatic Series 3000 Bosch PNC 2 days

Laser Cutting TruMatic 6000 SIN 840 D 2 days

Laser Cutting TruMatic 6000 (K05) / 6000 fiber / 7000 Bosch MTX 2.5 days

Maintenance Courses

TruMatic 1000 fiber and TruPunch 1000 (S19) NEW Bosch L45 2.5 days

TruMatic 3000 Bosch PNC 2.5 days

TruMatic 3000 fiber Bosch PNC 2.5 days

TruMatic 6000 SIN 840 D 2.5 days

TruMatic 6000 (K05) / 7000 Bosch MTX 4 days

TruMatic 6000 fiber NEW Bosch MTX 4 days

SheetMaster TruMatic 1000 fiber and TruPunch 1000 (S19) NEW Bosch L45 0.5 days

SheetMaster TruMatic 3000 / 3000 fiber Bosch PNC 0.5 days

SheetMaster TruMatic 6000 SIN 840 D 0.5 days

SheetMaster TruMatic 6000 (K05) / 7000 Bosch MTX 0.5 days

SheetMaster TruMatic 6000 fiber NEW Bosch MTX 0.5 days

Maintenance Courses






60%

65%

80%

100%

2524

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Machine TypesTruPunch 1000

TruPunch 2000

TruPunch 2020

TruPunch 3000

TruPunch 5000

Punching:

TruPunch from TRUMPF – a machine that is capable of more!

Our innovative punching technology enables complex, three-

dimensional sheet metal processing with the goal of complete

processing on a single machine. Not only that, but all TRUMPF

tools can be rotated, offering enormous flexibility and produc-

tivity in processing. And, to top it off, various components are

available for convert our punch presses into fully automated

systems.

Do you want to get maximum performance out of your

TruPunch machine? In our training courses, experienced

instructors will teach you everything you need to know

for perfect operation, programming and maintenance of

your TruPunch.



Cut Punch Module I + II






TruTops Punch Pro


Operator

Technology Punching

Maintenance

TruPunch









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Operator Course SheetMaster

0.5 / 1 day

expertise

time t

Operator Course3 / 3.5 / 4 days


2 days

Instruction on-site

> 3 months

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TruTops Boost

TruTops


Machine Courses

Programming Courses

Shop Floor Programming

8.5 days


Technology Course Punching

2.5 days

Maintenance Course1.5 / 2.5 / 3.5 days

Maintenance Course SheetMaster

0.5 days

2726

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Tru

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1.5 / 2 / 3 / 3.5 days



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2 da

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1.5 days

Cut Punch Module I

5 days

Cut Punch Techno Plus

1 day Cut Punch Module II

2 days

Cut Punch Automation

1.5 days

TruPunch Programming Courses

Basic Course TruTops Boost – Cut Punch Module I

PrerequisitesParticipation in the “Basic Course Pro-gramming TruPunch” (alternatively: compre-hensive experience in the operation of the respective machine)

ContentsIntroduction to the programming system | import of ready-to-manufacture drawings | manage parts, jobs and materials in the HomeZone | job-related nesting of parts, their processing and removal in the TecZone | modification of punch processings | creation of NC programs | maintenance and custom-ization of the data base

ObjectivesYou will be able to define punch processings for your machine and create practice-oriented NC programs. The trainings will provide you with the basic knowledge required for the participation in the programming courses “TruTops Boost Cut Punch Module II”* and “TruTops Boost Cut Punch Automation”.

* in module II extended processing strategies such as formings, special tools, special machine options, etc.



TruPunch


ContentsComponents of machines (without auto-mation components) | technical data | basics of punching as well as of the tool system | TRUMPF-specific functions, possibilities and framework conditions to program punching machines | connection between program-ming system and machine (complete file, NC program, technology tables, production package)

ObjectivesYou will acquire the basic technological knowledge required to participate in a programming course for TRUMPF punching machines.


Basic Course TruTops Boost – Cut Punch Techno Plus

PrerequisitesParticipation in the “Programming Course TruTops Boost – Cut Combi Module I”

ContentsProcessing strategies of a mere punching machine | customer-specific machine options

ObjectivesYou will be able to create punching process-ings for your machine and create practice-oriented NC programs. The training will pro-vide you with the knowledge required for the participation in the programming courses “TruTops Boost – Cut Punch Module II”* and “TruTops Boost – Cut Punch Automation”.

* the course is not required, if the course type was already attended for a combined machine.”


Advanced Course TruTops Boost – Cut Punch Module II


ContentsProgramming of formings | use of special tools | application of machine options (tap-ping, marking, skeleton-free processing, etc.) | creation and processing of special materials

ObjectivesYou will intensify your knowledge by the appliation of additional programming functions in TruTops Boost.


Advanced Course TruTops Boost – Cut Punch Automation


ContentsIntroduction to automation technology | explanation of customer-specific system customization | definition and programming of reliable loading and unloading strategies

ObjectivesYou will be able to program automation processes and create practice- oriented NC programs.








Expert Course TruTops Boost – Design Modul III Pro



















Additional Technology

First-time users

Option

25%

40%

80%

100%

2928

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Tru

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TruPunch


ContentsComponents of machines (without auto-mation components) | technical data | basics of punching as well as of the tool system | TRUMPF-specific functions, possibilities and framework conditions to program punching machines | connection between program-ming system and machine (complete file, NC program, technology tables, production package)

ObjectivesYou will acquire the basic technological knowledge required to participate in a programming course for TRUMPF punching machines.




ContentsModular structure of software | introduction to operating the system | drawing workpiece geometries | reading in and preparing DXF, IGES and MI files | creating (MiniNest) | manual and job-related nesting of part ge-ometries on sheets

ObjectivesYou will be able to draw part geometries, import external-format drawings in TruTops and to create a sheet layout. This training course provides you with the necessary basic knowledge to participate in a “TruTops Punch Technology” course.



TruPunch

PrerequisitesParticipation in the training course “TruTops Punch Technology”

ContentsMachine components and technical data of automation components | system adaptation | loading and unloading strategies | program automation components | creating case- oriented NC programs



TruTops Punch Skeleton-Free Processing TruPunch

PrerequisitesParticipation in the training course “TruTops Punch Technology” or TruTops Punch programming experience (at least 3 months)

ContentsMachine assemblies | technical data | system customization for skeleton-free processing | machine options | basic principle of skeleton-free processing | applications with TwinLine | creation of tool lists | automatic processing configurations | function description for punching up available surfaces | transfer processings with part sample | clamping and turning | automatic removal of remainder stripes | processing optimisation | generating NC programs | practical training on the machine

ObjectivesYou will acquire deeper knowledge of skeleton-free processing as well as the ideal utilisation of the pertaining TruTops function-alities. You will be able to create practice-oriented NC programs for skeleton-free processing.


TruTops Punch Pro

TruPunch

PrerequisitesParticipation in the training course “TruTops Punch Technology” and TruTops Punch programming experience (at least 3 months)

ContentsLoading other data formats | preparation of geometries | tool data import | contour mode | programming project | auto-run | production plan | rules for removal | forming tools | pro-cessing samples | manipulate NC-texts and tables | your questions

ObjectivesYou will be able to use the TruTops functions more effectively, to increase the process reliability of the machine and to reduce part processing time.



TruPunch

PrerequisitesParticipation in the “Basic Course Program-ming TruPunch” (or: comprehensive experi-ence in operating the respective machine) Participation in a TruTops training course “Drawing and Nesting”

ContentsSystem adaptation for your machine | work-ing with the TruTops data base | different ways to the production goal | programming punching, nibbling and forming processes | sheet layout strategies | blank processing | repositioning | process optimization | creat-ing NC programs | machine options

ObjectivesYou will be able to determine processes and create practical NC programs. For automation components, participation in the “TruTops Punch Automation” training course is required.


TruTops Training

Programming Courses



2.5 days


6 days

TruTops Punch Pro

2 days

expertise

TruTops Punch Update

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1.5 days

> 3 month

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1.5 days

TruTops PunchSkeleton-Free

Processing2 days

3130

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TruPunch Machine Courses

Basic Operator Course TruMatic / TruPunch

PrerequisitesTechnical understanding or technically- oriented vocational training

ContentsMachine design | technical information punching, nibbling and forming | tooling design | tool types and tool maintenance | set up, load and measure tools | tool selec-tion criteria | active die

ObjectivesYou will acquire basic knowledge for the operator course TruMatic and/or TruPunch.


Operator Course TruPunch

PrerequisitesParticipation in the basic operator course for a punching or combination machine (or: experience with TRUMPF punching tools)

ContentsMachine discussion | structure and compo-nents of machine | load the tools onto the machine and optimize tools | training the user interface, operational elements and processes along with exercises | presentation of the diagnostics system and online help | program management | machine options

ObjectivesYou will be able to handle the machine’s operating elements and to prepare, initiate and influence the production process.

Course duration Course package3 / 3.5 / 4 days

Operator Course SheetMaster TruPunch

Machine TypesTruPunch 1000 (S19) / 2000 / 3000 / 3000 (S11) / 5000 / 5000 (S10) / 5000 (S12)

PrerequisitesParticipation in the operator’s training course for your machine (or: comprehensive experi-ence in operating the respective machine)

ContentsStructure and components of SheetMaster | manual operating | job table, clearing SheetMaster failures | entering an interrupted NC program with SheetMaster

ObjectivesYou will be able to reliably handle the opera-tional elements and to prepare, initiate and influence the production process.


Technology Course Punching TruPunch

PrerequisitesParticipation in the operator’s training course for punching or combination machine Experience in operating and tooling a punch-ing or combined machine (at least for 3 months)

ContentsBasics of punching process | framework con-ditions on the machine | lubrication | coat-ings | causes for burr and scratch formation | avoidance of corrugated sheet | punching with high precision | one- sided trimming | working with forming tools | causes for colli-sions | tool care | forming tools of size 5 | calibration tool

ObjectivesYou will acquire in-depth knowledge on the application possibilities of the production procedures punching, nibbling and forming as well as on the ideal use of punching, form-ing and special tools.


Maintenance Course TruPunch

Machine TypesTruPunch 1000 (S19)



ContentsMachine design | technical data | punching unit | punching console with punching slug removal | part removal punch-wise| X axis linear magazine | pneumatic, hydraulic and circuit diagram | tool lubrication | overview of the control used | cleaning, caring and lubrication of machine according to the maintenance overview | cutting head | laser upper part | laser lower part | part removal laser | electrical components



Maintenance Course TruPunch

Machine TypesTruPunch 1000 (S05) / 2000 / 2020 / 3000 / 3000 (S11) / 5000 / 5000 (S10) / 5000 (S12)


ContentsMachine design | technical data | punching head structure | die adapter | exhaust system | principle of tool changer | drive system | hy-draulics, pneumatics and electrics | tool lubri-cation | adjustment jobs | maintaining ma-chine according to intervals | diagnostics systems


Course duration Course package1.5 / 2.5 / 3.5 days

Maintenance Course SheetMaster TruPunch

Machine TypesTruPunch 1000 (S19) / 2000 / 3000 / 3000 (S11) / 5000 / 5000 (S10) / 5000 (S12)

PrerequisitesParticipation in the maintenance training course for your machine

ContentsSheetMaster maintenance according to maintenance check list

ObjectivesYou will be able to maintain the SheetMaster according to the given maintenance intervals.


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TruPunch | Course Overview



Basic Course Programming TruPunchBosch MTX / PNC | SIN 840 D / D sl

1.5 days



TruTops Punch Technology for TruPunch Series 1000 / 2000 / 3000 / 5000 6 days

TruTops Punch Automation for TruPunch Series 3000 / 5000 1.5 days

TruTops Punch Skeleton-Free Processing for TruPunch Serie 1000 / 2000 / 3000 / 5000

2 days

TruTops Punch Pro for TruPunch Series 1000 / 2000 / 3000 / 5000 2 days

TruTops Punch Update 1 - 3 days







Basic Courses

Basic Course Programming TruPunchBosch MTX / PNC | SIN 840 D / D sl

1.5 days

TruTops Boost – Cut Punch Module I NEW 5 days

TruTops Boost – Cut Punch Techno Plus for Programmers from TruTops Boost – Cut Combi NEW 1 day

Advanced Courses

TruTops Boost – Cut Punch Module II NEW 2 days

TruTops Boost – Cut Punch Automation for TruPunch Series 3000 / 5000 NEW 1.5 days


TruTops Boost – Cut for Change-Over Trainees from TruTops Punch NEW 1.5 days

TruTops Boost – Cut for Change-Over Trainees from TruTops Laser and Punch NEW 2 days







Expert Courses



Operator Courses

Basics TruMatic and TruPunchBosch MTX / PNC | SIN 840 D / D sl

2 days

TruPunch 1000 (S05) / 2000 NEW Bosch MTX / PNC 3.5 days

TruPunch 1000 (S19) NEW Bosch L45 3 days

TruPunch 2020 / 3000 / 5000 / 5000 (S10) Bosch PNC | SIN 840 D 3.5 days

TruPunch 3000 (S11) Bosch MTX 4 days

TruPunch 5000 (S12) SIN 840 D sl 4 days

SheetMaster TruMatic 1000 fiber and TruPunch 1000 (S19) NEW Bosch L45 1 day

SheetMaster Compact TruPunch 2000 NEW Bosch MTX 0.5 days

SheetMaster TruPunch 3000 / 5000 / 5000 (S10) Bosch PNC | SIN 840 D 0.5 days

SheetMaster TruMatic 6000 (K05) and TruPunch 3000 (S11) Bosch MTX 1 day

SheetMaster TruPunch 5000 (S12) SIN 840 D sl 1 day

Technology Courses

Punching Bosch MTX / PNC | SIN 840 D 2.5 days

Maintenance Courses

TruPunch 1000 (S05) / 2000 NEW Bosch MTX / PNC 1.5 days

TruMatic 1000 fiber and TruPunch 1000 (S19) NEW Bosch L45 2.5 days

TruPunch 2020 / 3000 / 5000 / 5000 (S10) Bosch PNC 2.5 days

TruPunch 3000 (S11) Bosch MTX 2.5 days

TruPunch 5000 (S12) SIN 840 D sl 3.5 days

SheetMaster TruMatic 1000 fiber and TruPunch 1000 (S19) NEW Bosch L45 0.5 days

SheetMaster Compact TruPunch 2000 NEW Bosch MTX 0.5 days

SheetMaster TruPunch 3000 / 5000 / 5000 (S10) SIN 840 D 0.5 days

Sheetmaster TruPunch 3000 (S11) Bosch MTX 0.5 days

SheetMaster TruPunch 5000 (S12) SIN 840 D sl 0.5 days





60%

65%

100%

3534

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TruBend Series 3000

Machine TypesTruBend 3066

TruBend 3100

TruBend 3120

TruBend 3170

TruBend 3180



Bend Module I + II




TruTops Drawing

TruTops Bend Technology


Operator

Technology Bending

With the TruBend Series 3000, you get the best entry-level

machine for bending technology. Equipped with the most

important functions for reliable bending, the TruBend Series

3000 is the ideal solution for anyone who places high value

on TRUMPF quality and also on a highly attractive price-to-

performance ratio.

Learn all the basics you need to handle your TruBend Series

3000 with perfection! In our courses, step by step you

will learn everything you need to reach your machine’s full

capacity. Interested? Find out more!

Bending:

TruBendSeries 3000









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1 day

Instruction on-site

> 3 months

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TruTops Boost

TruTops


Machine Courses

Programming Courses


Technology Course Bending

3 days

3736

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Tru

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2 / 3 / 3.5 days



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3 da

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2 da

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1 day

Bend Module I

3 days

Bend Module II

1 day

TruBend Series 3000 Programming Courses

Basic Course TruTops Boost – Bend Module I

PrerequisitesParticipation in the “Basic Course Program-ming TruBend” (alternatively: comprehensive experience in the operation of the respective machine)

ContentsIntroduction to the programming system | import of ready-to-manufacture drawings | manage parts in the HomeZone | definition of bending strategies in the TecZone | modi-fication of the bending process | creation of NC programs | insight into the data base

ObjectivesYou will be able to define bending strategies for your machine and create practice-orient-ed NC programs. The training will provide you with the basic knowledge required for the participation in the programming course “TruTops Boost – Bend Module II”*.

* in Module II customization in the data base.



TruBend


ContentsComponents of machines | technical data | tool system | bending procedures (air bend-ing, coining) | TRUMPF-specific functions, possibilities and framework conditions for the programming of bending machines

ObjectivesYou will acquire the basic technological knowledge required to participate in a programming course for TRUMPF bending machines.


Advanced Course TruTops Boost – Bend Module II

PrerequisitesParticipation in the “Programming Course TruTops Boost – Bend Module I”

ContentsCustomization of the tool and material data base | Creation of tools and materials and generating the corresponding processings

ObjectivesYou will be able to individually customize the data base.



























First-time users

25%

40%

100%

3938

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TruBend Series 3000 Machine Courses

Operator Course

TruBend Series 3000 / 3000 (B26)

PrerequisitesExperience in handling a press brake or participation in the “Basic Operator Course TruBend Series 3000 (B26) / 5000 / 5000 (B23) / 7000 and TruBend Cell 7000”(or: participation in the “Basic Course Pro-gramming TruBend”)

ContentsMachine design | machine options | technical data | user interface T 3000 control and operational elements | safety instructions | bending methods | functional units (axis system, press beam cycle etc.) | tool system | numeric and graphical program creation | program optimization and handling | pro-cessing various programs

ObjectivesYou will be able to operate, program and set up the machine and ensure part quality.


Technology Course BendingTruBend Series 3000 / 3000 (B26) / 5000 / 5000 (B23) / 7000

PrerequisitesExperience in operating and tooling a press brake, creating bending programs, designing bent parts (at least 3 months) or you work in the production planning and are responsible for the quality control of bending parts

ContentsBending technology basics | machine tech-nology | characteristics of TRUMPF bending tools | tool and material management | bend allowance and bending part dimensioning | bending methods and applications engineer-ing | tool selection criteria | special tools | so-lution examples for bending tasks

ObjectivesYou will acquire comprehensive knowledge on the variety of processing possibilities with a TRUMPF bending machine and TRUMPF bending tools.


Basic Operator Course TruBend Series 3000 (B26) / 5000 / 5000 (B23) / 7000 and TruBend Cell 7000

PrerequisitesPC knowledge | Technical understanding or experience in handling the material sheet

ContentsMachine design | machine options | technical data | axis system and other functional units | press beam cycle | bending methods | tool overview | calculations and criteria for select-ing tools

ObjectivesYou will acquire basic knowledge for the operator course TruBend Series 3000 / 5000 / 7000 and TruBend Cell 7000.



TruBend





TruTops Drawing


This training course is not required for those with knowledge of TruTops Drawing and Nesting

ContentsModular software structure | introduction to operating the system | drawing of work-piece geometries | reading in and preparing DXF, IGES and MI drawings

ObjectivesYou will be able to draw part geometries and to import external-format drawings in TruTops.



PrerequisitesParticipation in the “Basic Course Program-ming TruBend” (or: comprehensive experi-ence in operating the respective machine) Participation in a TruTops “Drawing” training course

ContentsOperating the system | maintenance and optimization of data base (shortening values, material management, tool data, machine data) | creation of simple profiles by the pro-file editor and their unfolding | adaptation of unfolding processes to correct shortening values | input of bending lines with neces-sary bending data and bending sequences | creating allocation plan (checking and modi-fication of determined tool set ups) | simula-tion of the bending sequence | generating NC programs

ObjectivesYou will be able to enter the necessary bending data, to select appropriate process-ing strategies and to generate practical NC programs.



TruTops Training

Programming Courses


TruTops Drawing1.5 days


5 days

expertise

TruTops Bend Update

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1 day

> 3 month

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Operator Courses

Basics TruBend Series 3000 (B26) / 5000 / 5000 (B23) / 7000 and TruBend Cell 7000 T3000 | T3500T | TASC 6000 1 day

TruBend Series 3000 T3000 2 days

TruBend Series 3000 (B26) T3500T 2 days

Technology Courses

Bending TruBend Series 3000 / 3000 (B26) / 5000 / 5000 (B23) / 7000 T3000 | T3500T | TASC 6000 3 days

TruBend Series 3000 | Course Overview



Basic Course Programming TruBend T3000 | T3500T | TASC 6000 1 day


TruTops Drawing 1.5 days

TruTops Bend Technology 5 days

TruTops Bend Update 1 - 3 days









Basic Courses


TruTops Boost – Bend Module I NEW 3 days

Advanced Courses

TruTops Boost – Bend Module II NEW 1 day


TruTops Boost – Bend for Change-Over Trainees from TruTops Bend NEW 2 days

TruTops Boost – Bend Cut for Change-Over Trainees from TruTops Bend and Laser NEW

3 days

TruTops Boost – Bend Cut for Change-Over Trainees from TruTops Bend and Punch NEW

3 days

TruTops Boost – Bend Cut for Change-Over Trainees from TruTops Bend, Laser and Punch NEW

3.5 days





Expert Courses




60% 65%

85%

100%

4342

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TruBend Series 5000Machine TypesTruBend 5050

TruBend 5085

TruBend 5130

TruBend 5170

TruBend 5230

TruBend 5320

TruBend Series 7000Machine TypesTruBend 7018

TruBend 7036

TruBend Cell 5000



Bend Module I + II




TruTops Drawing



Operator

Technology Bending

Maintenance

Both the ram and backgauge are marked by high speeds and

acceleration rates that ensure high dynamics. Paired with

a work area that can be customized for the operator, the

machines of the TruBend Series 7000 offer optimal conditions

for productive and ergonomic work.

Do you wish to achieve maximum efficiency on your TruBend

Series 5000 / 7000? Regardless of whether you are learning

the basics or wish to expand your knowledge in specialized

applications – our broad range of courses offers just the right

training for you. Find out for yourself!

The machines of the TruBend Series 5000 are the flexible and

productive press brakes. And there is a good reason for this:

The TruBend Series 5000 unites innovative technology with

high precision. This goes hand in hand with a very high level

of flexibility when it comes to bending different parts. From

programming, through allocation all the way to the bending

process – the TruBend Series 5000 is extremely productive.

Moreover, you can also automate these machines with the

TruBend Cell 5000.

With the TruBend Series 7000 machines, we offer perfect

interaction between man and machine.

Bending:

TruBend Series 5000 / 7000TruBend Cell5000









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Operator Course2 / 3 days


1 day

Instruction on-site

> 3 months

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or


TruTops Boost

TruTops


Machine Courses

Programming Courses


Technology Course Bending

3 days

Operator Course Automation

5 days

Maintenance Course0.5 days

4544

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> 3 months


2 / 3 / 3.5 days



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1 day

Bend Module I

3 days

Bend Module II

1 day

TruBend Series 5000 / 7000 Programming Courses


PrerequisitesParticipation in the “Basic Course Program-ming TruBend” (alternatively: comprehensive experience in the operation of the respective machine)






TruBend






















Supplementary Course TruTops Boost - Design 2D and 3D for experienced 3D designers













First-time users

25%

40%

100%

4746

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TruTops Drawing


This training course is not required for those with TruTops Drawing and Nesting knowledge

ContentsModular software structure | introduction to how to operate the system | drawing of workpiece geometries | reading in and pre-paring DXF, IGES and MI drawings

ObjectivesYou will be able to draw part geometries and import external-format drawings in TruTops.




ContentsOperating the system | maintenance and optimization of data base (shortening values, material management, tool data, machine data) | creation of simple profiles by the pro-file editor and their unfolding | adaptation of unfolding processes to correct shortening values | input of bending lines with neces-sary bending data and bending sequence | creating allocation plan (checking and modi-fication of determined tool set ups) | simula-tion of the bending sequence | generating NC programs

ObjectivesYou will be able to enter the necessary bend-ing data, select appropriate processing strat-egies and to generate practical NC programs.


TruTops Bend Automation

PrerequisitesParticipation in the training course “TruTops Bend Technology”

ContentsSub-assemblies and technical data of auto-mation components | framework conditions | principle of course of part manufacturing with automation | basics system adaptation in TruTops Bend | program creation with automation TruTops Bend | course, reset and modification possibilities | loading and un-loading strategies




TruBend





TruTops Training

Programming Courses


TruTops Drawing1.5 days


5 days

expertise

TruTops Bend Update

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1 day

> 3 month

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4 days

4948

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TruBend Series 5000 / 7000 Machine Courses


PrerequisitesPC knowledge | Technical understanding or experience in handling sheet metal


ObjectivesYou will acquire the basic knowledge for the operator course TruBend Series 3000 / 5000 / 7000 and TruBend Cell 7000.


Operator Course TruBend Series 5000 / 5000 (B23)

PrerequisitesExperience in handling a press brake or participation in the “Basic Operator Course TruBend Series 3000 (B26) / 5000 / 5000 (B23) / 7000 and TruBend Cell 7000”(or: participation in the “Basic Course Pro-gramming TruBend”)

ContentsUser interface | operational elements and operational sequences | safety instructions | tool system | numeric and graphical program creation | program optimization and han-dling | processing various programs by the ACB angle sensor system and/or bending aid



Operator Course TruBend Series 7000

PrerequisitesExperience in handling a press brake or participation in the TruBend Series 3000 (B26) / 5000 / 5000 (B23) / 7000 and TruBend Cell 7000 “Basic Operator Course”(or: participation in the “Basic Course Pro-gramming TruBend”)

ContentsMachine design | machine options | technical data | user interface TASC 6000 control and operational elements | safety instructions | bending methods | functional units (axis system, press beam cycle etc.) | tool system | numeric and graphical program creation | program optimization and handling | pro-cessing various programs



Operator Course TruBend Cell 5000

PrerequisitesParticipation in the “Operator Course TruBend Series 5000”(or: experience operating the TruBend Series 5000)

ContentsStructure TruBend Cell 5000 | technical data | additional equipment | manual operating device | axis system | safety switching on and off | manual moving | select and manage programs | part loading | producing | assem-bly of gripper systems | diagnostic at gripper system and coveyor

ObjectivesYou will acquire basic knowledge and skills to operate the TruBend Cell 5000.


Maintenance Course TruBend Series 5000 / 5000 (B23)


ContentsMaintenance according to the maintenance schedule | assignment of all machine axes to ensure the quality of the bending part

ObjectivesYou will be able to maintain the machine according to the given intervals.


Technology Course Bending TruBend Series 3000 / 3000 (B26) / 5000 / 5000 (B23) / 7000

PrerequisitesExperience in operating and tooling a press brake, creating bending programs, designing bending parts (at least 3 months) or you work in the production planning and are re-sponsible for the quality control of bending parts




5150

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TruBend Series 5000 / 7000 | Course Overview




TruTops Programming Courses



TruTops Bend Automation TruBend Cell 5000 4 days


Supplementary Programming Course






Operator Courses


TruBend Series 5000 TASC 6000 3 days

TruBend Series 5000 (B23) Touch Point 3 days

TruBend Series 7000 TASC 6000 2 days

TruBend Cell 5000 TASC 6000 5 days

Technology Courses

Bending TruBend Series 3000 / 3000 (B26) / 5000 / 5000 (B23) / 7000 T3000 | T3500T | TASC 6000 3 days

Maintenance Courses

TruBend Series 5000 TASC 6000 0.5 days

TruBend Series 5000 (B23) Touch Point 0.5 days




Basic Courses



Advanced Courses




TruTops Boost – Bend Cut for Change-Over Trainees from TruTops Bend and Laser NEW 3 days







Expert Courses




65%85%

100%

60%

5352

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Bending:

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Programming Courses

The above diagram shows the sequence in which the courses should be taken, the

level of knowledge you will attain and the length of each course. Course modules

highlighted in blue provide programming knowledge. Courses highlighted in green

help unlock your machine's potential and keep it in top form. In the darker boxes,

you will find optional courses that expand your knowledge in special fields. Course

descriptions are listed on the following pages.

Programming, operator and maintenance courses for machines of the VarioPress

and ProfiPress Series as well as for guillotine shears, too, are available. Please do not

hesitate and contact us, if further information is required.

Dates for machine courses for the TruBend Series 8000 held in Teningen are subject

to prior arrangement.

Would you like to know how you can make the best use of

the excellent performance of the TruBend Series 8000? Then

check out our extensive training program and learn how to

use this machine's performance most efficiently.

The TruBend Series 8000 is the flexible large-format machine.

The TruBend Series 8000 is exactly the right solution for all

users who have to bend workpieces that are extremely long,

high or thick. After all, tailor-made solutions are the daily busi-

ness of our plant in Teningen.

TruTops Boost



1 day

Basic Programming Course usage of Profile -T 3D

2 days

Programming Course

1 day

Data Base Management

1 day


Maintenance Course

1 day

expertise

time t

TruBend Series 8000with T8000T control

Machine TypesTruBend 8230

TruBend 8320

TruBend 8400

TruBend 8500

TruBend 8600

TruBend 8800

TruBend 8010

TruBend Series 8000

as a tandem installation

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Instruction on-site


TruBendSeries 8000

Technology CourseBending

3 days


Operator

Maintenance

5554

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> 3 months


2 / 3 / 3.5 days



Des

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II 3D

3 da

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Des

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Mod

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I 2D

2 da

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Des

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III

Pro

2 da

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Bend Module I

3 days

Bend Module II

1 day

TruBend Series 8000 with T8000T control Programming Courses


PrerequisitesParticipation in the “Operator CourseTruBend Series 8000 / VarioPress with T8000T / Delem control”(or: comprehensive experience in operating the respective machine)




Course duration 3 days


PrerequisitesParticipation in the “Programming CourseTruTops Boost – Bend Module I”



Course duration 1 day


First-time users
























TruBend Series 8000 with T8000T control Programming Courses

TruBend Series 8000 with T8000T control | Course Overview


Basic Courses


Advanced Courses




TruTops Boost – Bend Cut for Change-Over Trainees from TruTops Bend and Laser NEW 3 days







Expert Courses



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TruBend Series 8000 with T8000T control Machine Courses

Basic Operator Course TruBend Series 8000 / VarioPress / ProfiPress



ObjectivesYou will acquire the basic knowledge required for the operator course TruBend Series 8000 / VarioPress.


Operator Course TruBend Series 8000 / VarioPress

PrerequisitesExperience in handling a press brake or par-ticipation in the “Basic Operator CourseTruBend Series 8000 / VarioPress / ProfiPress“

ContentsUser interface | operational elements and operational sequences | safety instructions | tool system | numeric and graphical program creation | program optimization and han-dling | processing various programs by the LCB angle sensor system and/or bending aid



Basic Programming Course usage of Profile-T 2D and 3D TruBend Series 8000 / VarioPress / ProfiPress

PrerequisitesParticipation in the operator coursefor a bending machine | PC knowledge

ContentsProduct visualization for collision check | cre-ation of feasibility studies as well as tool check | inserting new tools and tool adapters for production check | adding production in-formation | basics of bending technology | importing drawings in DXF, STP and SAT for-mat suitable for production | creation of 2D and 3D drawings | determining bending strategies | modification of the bending se-quence | creation and transfer of NC pro-grams | basics of data base

ObjectivesYou will be able to determine bending strat-egies for your machine and create practice-oriented NC programs.


Data Base Management TruBend Series 8000 / VarioPress / ProfiPress

PrerequisitesParticipation in the operator coursefor a bending machine

ContentsMaintenance and optimization of the data base (bend allowances, material manage-ment, tool data, machine data) | adjusting developments to the correct bend allowances | creation of materials | inserting spe-cial upper and lower tools | applying one’s own bending factors | creation of bending curves | assigning user rights

ObjectivesYou will acquire knowledge and skills to manage the machine’s data base.


Programming Course TruBend Series 8000 / VarioPress as a tandem installation


ContentsProduct visualisation to check out collisions creation of feasibility studies as well as tool check| definition of bending strategies | modification of bending sequence | creation and transfer of NC programs

ObjectivesYou will be able to define bending strategies for your tandem system and create practice-oriented NC programs.


Technology Course Bending TruBend Series 8000

PrerequisitesExperience in operating and setting up a press brake, creating bending programs, designing bending parts (at least 3 months) or you work in the production planning and are responsible for the quality control of bending parts




Maintenance Course TruBend Series 8000 / VarioPress


ContentsStructure of machine and control | safety de-vices | options and machine configurations | technical data | functional units and their in-terdependencies | press beam cycle | crown-ing | backgauge system | tool clamping | pos-sible diagnostics | maintenance according to maintenance plan | allocation of all machine axes to guarantee bending part quality

ObjectivesYou will be able to maintain the machine ac-cording to the given intervals as well as local-ize malfunctions and eliminate minor faults.



Operator Courses

Basics TruBend Series 8000 / VarioPress / ProfiPress NEW T8000T 1 day

TruBend Series 8000 / VarioPress with T8000T / Delem control NEW T8000T 3 days

Workshop-oriented Programming Courses

Basic Programming Course usage of Profile-T 2D and 3D TruBend Series 8000 / VarioPress / ProfiPress with T8000T / Delem control

NEW T8000T 2 days

Programming Course TruBend Series 8000 / VarioPress as a tandem installation NEW T8000T 1 day

Data Base Management TruBend Series 8000 / VarioPress / ProfiPress with T8000T / Delem control

NEW T8000T 1 day

Technology Courses

Bending TruBend Series 8000 NEW T8000T 3 days

Maintenance Courses

TruBend Series 8000 / VarioPress NEW T8000T 1 day

TruBend Series 8000 with T8000T control | Course Overview




25%

40%

80%100%

60%

65%

100%

5958

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TruTopsDrawing1.5 days

TruTops BendTechnology

5 days

TruTops BendAutomation

3 days

expertise

TruTops BendUpdate

expertise

time t


1 day

> 3 months

Core Programming Courses Core Machine Courses Optional Courses Application Consulting

ApplicationConsulting


Programming Courses

Machine Courses

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Machine TypeTruBend Cell 7000

Course package programming Basic Course Programming

TruTops Drawing



Bending:

TruBend Cell7000

Instruction on-site

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Basic OperatorCourse

1 day

TruBend Cell systems offer flexible and cost-effective solutions

for every kind of automated bending.

We develop complete solutions including software, sensors,

material flow, control, and state-of-the-art material handling

technology, to ensure that your processes run reliably and

productively.

Our training program provides you with any knowledge

required to program and operate an automated bending cell

TruBend Cell 7000.


Operator

Maintenance









Maintenance Course2 days

6160

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TruBend Cell 7000 Programming Courses

TruTops Drawing


This training course is not required for those with TruTops Drawing and Nesting knowledge

ContentsModular software structure | introduction to how to operate the system | drawing of workpiece geometries | reading in and pre-paring DXF, IGES and MI drawings

ObjectivesYou will be able to draw part geometries and import external-format drawings in TruTops.




ContentsOperating the system | maintenance and optimization of data base (shortening values, material management, tool data, machine data) | creation of simple profiles by the pro-file editor and their unfolding | adaptation of unfolding processes to correct shortening values | input of bending lines with neces-sary bending data and bending sequence | creating allocation plan (checking and modi-fication of determined tool set ups) | simula-tion of the bending sequence | generating NC programs

ObjectivesYou will be able to enter the necessary bending data, select appropriate processing strategies and to generate practical NC programs.



PrerequisitesParticipation in the training course „TruTops Bend Technology“

ContentsSub-assemblies and technical data of auto-mation components | framework conditions | principle of course of part manufacturing with automation | basics system adaptation in TruTops Bend | program creation with automation TruTops Bend | course, reset and modification possibilities | loading and un-loading strategies



Basic Course Programming TruBend


ContentsComponents of machines | technical data | tool system | bending procedures (air bending, coining) | TRUMPF-specific functions, possibili-ties and framework conditions for the pro-gramming of bending machines



TruBend Cell 7000 Machine Courses




ObjectivesYou will acquire basic knowledge for the operator course TruBend Series 3000 / 5000 / 7000 and TruBend Cell 7000.


Operator Course TruBend Cell 7000

PrerequisitesExperience in handling a press brake or participation in the “Basic Operator Course TruBend Series 3000 (B26) / 5000 / 5000 (B23) / 7000 and TruBend Cell 7000” (or: participation in the “Basic Course Pro-gramming TruBend”)

ContentsStructure TruBend Cell 7000 | technical data | additional equipment | manual operating device | axis system | safety switching on and off | manual moving | select and edit pro-grams | program management | handling and operating the ToolMaster Bend | part load-ing | producing | diagnostic at gripper system and conveyor

ObjectivesYou will acquire basic knowledge and skills to operate the machine.


Maintenance Course TruBend Cell 7000


ContentsStructure of system | technical data | opera-tional conditions | functional units | main-tenance on the LoadMaster, BendMaster, ToolMaster, conveying system and the bend-ing machine according to the maintenance plan | machine control

ObjectivesYou will be able to maintain the machine according to the given intervals.


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TruBend Cell 7000 | Course Overview







TruTops Bend Automation TruBend Cell 7000 3 days







Operator Courses


TruBend Cell 7000 4 days

Maintenance Courses

TruBend Cell 7000 2 days




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Machine Types TruBend Center 5025

TruBend Center 5030

TruBend Center 7030

Programming Courses

time t

> 3 months

Machine Courses

With this unique panel bending technology, TRUMPF gives

you access to the broadest part spectrum of this machine

class. Far beyond the classical panel bending product range,

you can produce complex components quickly and flexibly.

From intricate door frames to large-scale basins, components

for a great diversity of industries and applications can be

produced – and all of this with high productivity and free of

set ups thanks to the automatic tool changer.

Aligned perfect to the TruBend Center the training schedule

provides you with the best prerequisites for an ideal use of

your system.

Core Machine Courses Application Consulting

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Basic Course Laser Metal Fusion

1 day

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The above diagram shows the sequence in which the courses should be taken and

the length of each course. Course modules highlighted in blue provide programming

knowledge. Courses highlighted in green help unlock your machine's potential and

keep it in top form. In the darker boxes, you will find optional courses that expand

your knowledge in special fields. Course descriptions are listed on the following pages.

Bending:

TruBend Center

6766

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TruBend Center Machine Courses | Course Overview

Operator Course TruBend Center


ContentsMachine design | options and stages of extension | technical data | axis system | bending tools | functional sequences | bend-ing part definition and backgauge finger positions | program structure | program creation via functions and machine variables | offline programming | practical exercises

ObjectivesYou will acquire the required knowledge to program and process bending parts and task.



Operator Courses

TruBend Center Series 5000 5 days

TruBend Center 7030 NEW 5 days



TruBend Center


25%

40%

100%

60%

65%

80%

100%

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With the TruLaser Tube machines, you can produce parts

quickly and precisely, in addition to being well prepared to

meet all market requirements. What's so exceptional about

the TruLaser Tube? The laser cuts contours and trims tubes in

one operation. Tube constructions that are made possible by

the laser, facilitate and reduce downstream fabrication steps.

The edges are smooth and the parts are ready for assembly

without the need for refinishing.

Do you want to make the best use of all of the functions on

your TruLaser Tube? Well, we have put together a training

package that meets your requirements perfectly! Choose the

appropriate courses from the training program and perfect

the use of your machine.

Machine TypesTruLaser Tube 5000

TruLaser Tube 5000 fiber

TruLaser Tube 7000

TruTopsDrawing1.5 days

TruTops TubeTechnology

4 days

expertise

TruTops TubeUpdate

time t

Operator Course3 / 4 / 5 days

Maintenance Course3 days

Instruction on-site


1 day

> 3 months

3D Tube Design2.5 / 5 days




Laser


Programming Courses

Machine Courses

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Technology Course Tube Cutting

4 days

Technology Course Tube Cutting

Special Profiles1 day

expertise

Tube Processing:

TruLaser Tube

Course package programming Basic Course Programming

TruTops Drawing


3D Tube Design

Course package machine Operator

Technology Tube Cutting

Maintenance

Operator Course Adaptive

Clamping Method1 day

Operator Course Adaptive Clamping Method with Smart Profile Detection

2 days









7170

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3D Tube Design


For tube programming the training courses “TruTops Drawing” and “TruTops Tube Technology” are required

ContentsIntroduction into 3D design | tube program-ming | creating 3D tube models | reading in and editing external drawings | contour preparation for special profile and bevel cut processing | export tube designs in TruTops Tube

ObjectivesYou will be able to draw individual tubes and to design complex 3D tube models. You will develop tubes for further processing in TruTops Tube.


3D Tube Design for Experienced 3D Designers


In-depth experience in handling parametric 3D CAD systemsFor tube programming the training courses “TruTops Drawing” and “TruTops Tube Technology” are required

ContentsTube programming | creating 3D tube models | reading in and editing external drawings | contour preparation for special profile and bevel cut processing | export tube designs in TruTops Tube

ObjectivesYou will be able to draw individual tubes and to design complex 3D tube models. You will develop tubes for further processing in TruTops Tube.


TruLaser Tube Programming Courses

Basic Course Programming TruLaser Tube


ContentsMachine components | technical data | basic NC programming | complete files | laser op-erating modes | technological information about tube processing | production plan

ObjectivesYou will acquire basic technical knowledge necessary for TruTops Tube and you will be able to interpret NC texts.


TruTops Drawing


This training course is not required for those with prior knowledge of TruTops Drawing and Nesting

ContentsModular structure of software | introduction to how to operate | drawing of work piece geometries | reading in and preparing DXF, IGES and MI drawings

ObjectivesYou will be able to draw part geometries and import other drawings in TruTops.



PrerequisitesPC knowledge | Participation in a TruTops training course “Drawing” | Participation in the “Basic Course Programming TruLaser Tube” (or: comprehensive experience in operating the respective machine)

The course “3D Tube Design” is required for the design of bevel cuts

ContentsProgramming of round and/or rectangular tubes and free profiles | programming laser processing processes | optimizing the pro-cessing process | creating NC programs | tube layout with identical and differing parts | creating production plans and service programs

ObjectivesYou will acquire the knowledge you need to program your machine. You will be able to draw workpieces, select suitable processing strategies and to create successful NC pro-grams.


TruLaser Tube Machine Courses

Operator Course TruLaser Tube Series 5000 / 7000


ContentsMachine discussion | structure and compo-nents of machine | structure and adjustment of laser cutting head | training the user inter-face, operating elements and operating sequences with exercises | presentation of the diagnostics system and online help | program management | important NC pro-gramming functions | machine options

ObjectivesYou will be able to handle the machine’s operating elements and to prepare, initiate and influence the production process.

Course duration Course package3 / 4 / 5 days

Operator Course for Change-Over Trainees TruLaser Tube 5000 fiber / 7000 (T03)

PrerequisitesParticipation in the operator course of the respective predecessor machine (see detailed course description) or experience in operat-ing this machine

ContentsFunctional and operating differences of machines | discussing the machine | design and sub-assemblies | adjustment of laser cutting head | training the user interface, operating elements and operating sequences with exercises | presenting the diagnostics system | managing programs | machine options

ObjectivesYou will be able to safely use the machine’s operating elements and prepare, initiate and influence the production process.


Operator Course Adaptive Clamping Method TruLaser Tube Series 5000 / 7000 (T03)

PrerequisitesExperience in operating the respective machine and/or programming experience with TruTops Tube

ContentsComponents of adaptive clamping techno-logy | setting up the machine in connection with special profiles such as C, U, L profiles and flat steel | familiarizing with influencing parameters | running in special profiles on the machine | verify process reliability, if re-quired, establish it

ObjectivesYou will be able to safely handle adaptive clamping technology and manufacture special profiles such as C, U, L profiles and flat steel on your machine with process reliability.


Operator Course Adaptive Clamp-ing Method with Smart Profile Detection TruLaser Tube 7000 (T03)

PrerequisitesExperience in operating the respective machine and/or programming experience with TruTops Tube

ContentsComponents of adaptive clamping technolo-gy as well as the additional component Smart Profile Detection | setting up the ma-chine manually in connection with open pro-files such as C, U, L profiles and flat steel plus automatically setting up closed profiles with profile detection | familiarizing with in-fluencing parameters | running in special profiles on the machine | verify process reli-ablity, if required, establish it

ObjectivesYou will be able to safely handle adaptive clamping technology, fully automatically load and manufacture special profiles with process reliability.


Technology Course Tube Cutting TruLaser Tube Series 5000 / 7000

PrerequisitesExperience with TruLaser Tube operating and/ or programming experience with TruTops Tube (at least 3 months)

Recommendation: joint participation operator and programmer

ContentsIn-depth safety instructions | cutting-specific laser basics | familiarizing with the para-meters influencing the laser cut | quality as-sessment and optimization of laser cuts | recognizing and clearing cutting problems | programming and cutting special materials and special profile

ObjectivesYou will be able to increase the cutting qual-ity on a TruLaser Tube to the optimum, create programs for special materials and special profiles and establish the pertaining cutting parameters.


Technology Course Tube Cutting Module Special Profiles TruLaser Tube Series 5000 / 7000

PrerequisitesParticipation in the training course “Technology Tube Cutting” or experience in machine operating and parameter optimization (at least 3 months)

This course is not required in case of prior operating knowledge of adaptive clamping method for TruLaser Tube 5000/7000

ContentsDeveloping a systematic procedure to process special open profiles (U, L and C profiles and flat steel) | implementing and processing these special profiles on the TruLaser Tube

ObjectivesYou will be able to implement a systematic procedure to process special profiles on your machine.


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Machine Courses Coursepackage Control Duration

Operator Courses

TruLaser Tube 5000 SIN 840 D 3 days

TruLaser Tube 5000 (T05) SIN 840 D sl 5 days

TruLaser Tube 5000 fiber NEW SIN 840 D sl 5 days

TruLaser Tube 7000 (KT02 / T03) SIN 840 D sl 5 days

Change-Over Trainees from TruLaser Tube 7000 to TruLaser Tube 7000 (T03) SIN 840 D sl 1 day

Change-Over Trainees from TruLaser Tube 7000 to TruLaser Tube 5000 fiber SIN 840 D sl 2 days

Adaptive Clamping Method for TruLaser Tube 5000 SIN 840 D 1 day

Adaptive Clamping Method for TruLaser Tube 5000 (T05) / 5000 fiber SIN 840 D sl 1 day

Adaptive Clamping Method for TruLaser Tube 7000 (T03) SIN 840 D sl 1 day

Adaptive Clamping Method with Smart Profile Detection for TruLaser Tube 7000 (T03) SIN 840 D sl 2 days

Technology Courses

Tube Cutting TruLaser Tube 5000 SIN 840 D 4 days

Tube Cutting TruLaser Tube 5000 (T05) SIN 840 D sl 4 days

Tube Cutting TruLaser Tube 5000 fiber NEW SIN 840 D sl 4 days

Tube Cutting TruLaser Tube 7000 SIN 840 D sl 4 days

Tube Cutting Module Special Profiles TruLaser Tube 5000 SIN 840 D 1 day

Tube Cutting Module Special Profiles TruLaser Tube 5000 (T05) / 5000 fiber SIN 840 D sl 1 day

Tube Cutting Module Special Profiles TruLaser Tube 7000 SIN 840 D sl 1 day

Maintenance Courses

TruLaser Tube 5000 SIN 840 D 3 days

TruLaser Tube 5000 (T05) SIN 840 D sl 3 days

TruLaser Tube 5000 fiber NEW SIN 840 D sl 3 days

TruLaser Tube 7000 SIN 840 D sl 3 days



TruLaser Tube | Course Overview



Basic Course Programming TruLaser Tube 1 day



TruTops Tube Technology for TruLaser Tube Series 5000 / 7000 4 days

3D Tube Design 5 days

3D Tube Design for Experienced 3D Designers 2.5 days

TruTops Tube Update 1 day




TruLaser Tube Machine Courses

Maintenance Course TruLaser Tube Series 5000 / 7000



ContentsGetting familiar with the components of the system | detailed safety instructions | exter-nal beam path | adjustment jobs and han-dling the cutting head | design of the control PLCX/MMC/NCK | diagnostic possibilities with the control | installation of the dust ex-tractor | explanation of Maintenance works for machine and laser unit | options of the machine | pneumatic, gas, lubrication and circuit diagrams



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Machine TypesTruLaser Cell 3000

TruLaser Cell 3010

TruLaser Cell 7020 | 7040

TruLaser Cell 7020 fiber | 7040 fiber

TruLaser Cell 8030

The machines of the TruLaser Cell open up all the possibilities

of laser processing to you. Be it laser cutting or laser welding,

3D or 2D workpieces, single parts or serial production – with

the TruLaser Cell you have an all around machine at your

disposal for laser processing.

Acquire a broad base of knowledge to exploit the full poten-

tial of your TruLaser Cell. In our training courses, you will

learn everything you need to achieve top performance with

your machine.

Operator CourseSeamLine

1 day

Operator CourseLaser Metal Deposition

1.5 days


TruTops CellTechnology

5 days

Confi gurableControl Interface

1.5 days

expertise

TruTops CellUpdate

Operator Course3 / 5 days

Teaching Course 1.5 / 2 days


Laser

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Technology CourseLaser Welding

2.5 days

Maintenance Course1.5 / 2 / 2.5 days

Instruction on-site

> 3 months

Measuring Probe /SeamLine

1 day

Variable Programming

2.5 days

Manual Programming Pro

2 days

Programming Courses

Machine Courses

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3D-Laser Processing:

TruLaser Cell

Course package programming Basic Course

TruTops Cell Technology

Course package machine Basic Course

Operator

Teaching Course

Maintenance

Basic Course3 days

TruTops Cell Module Fixture Design

1 day

TruTops Cell Module Rotary Axis

0.5 days

TruTops Cell Laser Metal Deposition

1.5 days

TruTops Cell Measuring Probe

and SeamLine1 day

TruTops Cell Basic2 days

Technology Course Laser Metal Deposition

2 days









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TruLaser Cell Programming Courses TruLaser Cell Programming Courses

Programming Measuring Probe and SeamLine TruLaser Cell

PrerequisitesParticipation in the “Basic Course TruLaser Cell”

ContentsDiscussing measuring tools (ControlLine, mea-suring probe, measuring head, SeamLine) | programming measuring functions | pro-gramming calculation cycles to correct the coordinate system | measuring parameters

ObjectivesYou will be able to program measuring func-tions manually or on the teach panel.


TruTops Cell Technology Laser Metal Deposition

PrerequisitesParticipation in the training course “TruTops Cell Technology”

ContentsCreating parameterized contour fields for coating | optimization of processing specifi-cations regarding coating technology

ObjectivesYou will be able to create practical NC pro-grams for 3D part coating.


TruTops Cell Technology Cutting and Welding TruLaser Cell

PrerequisitesPC knowledgeParticipation in the “Basic Course TruLaser Cell”Ideal: participation in the “Teaching Course”

ContentsProduction-oriented preparation of imported 3D models | processing 3D models (cutting / welding) | optimization of processing by means of experience| positioning of 3D models in the working area | subsequent correction of processing (mass, laser data, acceleration, ...)

ObjectivesYou will be able to generate practical NC programs from 3D models.


TruTops Cell Module Fixture Design


ContentsDesigning cutting fixtures by means of a 3D model | programming and/or exporting (e.g. TruTops Laser) the individual parts of the fixture

ObjectivesYou will be able to design fixtures for cutting parts from sheet.


TruTops Cell Module Rotary Axis


ContentsPreparing and processing of moved work-pieces (are also turned by the rotary axis) | with or without turning of the cutting head “bevel cut”

ObjectivesYou will be able to generate practical NC programs for parts clamped in the rotary axis.

Course duration 0.5 days

Basic Course TruLaser Cell


We strongly recommend the participation in the training course “Manual Programming Pro” for welding for TruLaser Cell Series 7000 up to software version 3

ContentsBasics of NC programming | program pro-cessings with different movement types | optimize and influence how machine moves | subroutine technology | macro application | laser programming | program editor

ObjectivesYou will acquire the basic machine-related and technological knowledge necessary both for the operator training and the pro-gramming with TruTops.


Variable Programming TruLaser Cell

PrerequisitesParticipation in the training course “Manual Programming Pro” Experience in NC programming Mathematical knowledge (e.g. sine/cosine)

ContentsTypes of variables | phasors | functions | jump commands | control structures | sub-routines | global programs

ObjectivesYou learn the different possibilities of vari-able programming and you will thus be able to upgrade the software of your machine (e.g. master automation program, processing macros, ...).


Manual Programming Pro TruLaser Cell


ContentsFollow-up NC functions not supported by TruTops Cell: laser power control | laser welding | additional possibilities of zero point correction (mirroring, scaling) | additional zero point functions (G54-G57, TC_ZERO_PNT, TC_BASEFRAME, ...) | limit standoff regulation (DISTAX3D, TC_DIST_MOTION_LIMIT, ...)

ObjectivesYou will be able to further optimize NC programs


TruTops Cell Measuring Probe and SeamLine

PrerequisitesParticipation in the training course “Programming Measuring Probe and SeamLine”

ContentsProgramming measuring and calculation functions in TruTops Cell

ObjectivesYou will be able to program measuring functions in TruTops Cell.


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TruLaser Cell Machine Courses TruLaser Cell Machine Courses

Operator Course TruLaser Cell


ContentsPresentation of machine | safety instructions on working with a laser | structure and machine components | training the user in-terface, operating elements and operating sequences with exercises | adjustment jobs on machine | structure and adjustment of processing heads | service programs | man-age programs | implementation of studied programming commands

ObjectivesYou will acquire necessary theoretical and practical basic knowledge for operating the machine, you are prepared to handle the operational elements of the machine and you can prepare, initiate and influence the production process.

Course duration Course package3 / 5 days

Technology Course Laser Welding TruLaser Cell

Machine TypesTruLaser Cell 3000 / 7020 / 7040

PrerequisitesParticipation in the 3D Laser “Operator Course”Experience in operating a TRUMPF 3D laser machine (at least 3 months)

ContentsSafety tips for welding | welding-specific laser basics | variables influencing welding | practical welding exercises | influence of process parameters on the welding process | welding of the most various materials | assessing welding seam

ObjectivesYou will be able to establish welding parameters and improve them.


Maintenance Course TruLaser Cell

Machine TypesTruLaser Cell Series 7000 / 7000 fiber and TruLaser Cell 8030 / 8030 (L60)



ContentsMachine design | technical data | safety instructions | principle of generating the beam | cutting optics | chiller | de-dusting unit | maintenance and setting jobs | diag-nostics possibilities on the control | mainte-nance, care and lubrication of machine ac-cording to maintenance overview

ObjectivesYou will be able to maintain the machine according to given intervals.

Course duration Course package1.5 / 2 / 2.5 days

Technology Course Laser Metal Deposition TruLaser Cell

PrerequisitesParticipation in the 3D Laser “Operator Course Laser Metal Deposition”

ContentsProcedure to develop and adjust process parameters | testing by means of a defined application | analysis and characterization of samples produced

ObjectivesYou will be able to establish and improve process parameters for a defined application.


TruTops Cell Basic

PrerequisitesPC knowledge | Participation in the “Basic Course TruLaser Cell”

ContentsUser interface | operation | modification of laser data | changing tables | adjusting dy-namics | microjoints | optimizing Control Line | modifying and moving contours | optimizing positioning | changing the zero point

ObjectivesYou will acquire the knowledge to modify and optimize NC programs on the machine.


Operator Course SeamLine TruLaser Cell

PrerequisitesParticipation in the 3D Laser “Operator Course” Participation in the training course “Programming Measuring Probe and SeamLine”

ContentsMeasurement procedure incident light / light section | adjust monitor and operate user interface | calibrate seam sensor | adjust parameters for image analysis

ObjectivesYou will acquire the required theoretical and practical principles for operating. You will be ready to handle the seam sensor system SeamLine, able to prepare, initiate and influ-ence the measurement process.


Operator Course Laser Metal Deposition TruLaser Cell

PrerequisitesParticipation in the 3D Laser “Operator Course”

Programming with TruTops Cell is subject to the prior attendance of the “Programming Course TruTops Cell Technology Laser Metal Deposition“

ContentsSafety instructions | general introduction to laser metal deposition, the technology and common additional materials | operation, maintenance and calibration of the power conveyor unit | handling of and setting work on laser optics | nozzle adjustment | first tests by means of flat samples

ObjectivesYou will acquire the theoretical and practi-cal basics for laser deposition welding with Laser Metal Deposition (LMD) necessary for operation.


Teaching Course TruLaser Cell

PrerequisitesParticipation in the 3D Laser “Operator Course”

ContentsBasics of teaching | functions of 5-axis software | possibilities of teach software | teaching exercises in running-in and opti-mizing machine

ObjectivesYou will be able to program 3D parts by the teach procedure and to optimize programs.


Programming Configurable Control Interface TruLaser Cell

PrerequisitesParticipation in the 3D Laser “Operator Course” and in the “Basic Course TruLaser Cell”

ContentsUser interface | create module | configure and activate | integrate module configuration in the automatic mode | activate data channel | diagnostics functions

ObjectivesYou will acquire the theoretical and practical principles required for programming/operat-ing. You are ready to handle the configurable control interface to make full use of it.


Basic Course TruLaser Cell


We strongly recommend the participation in the training course “Manual Programming Pro” for welding for TruLaser Cell Series 7000 up to software version 3

ContentsBasics of NC programming | program pro-cessings with different movement types | optimize and influence how machine moves | subroutine technology | macro application | laser programming | program editor

ObjectivesYou will acquire the basic machine-related and technological knowledge necessary both for the operator training and the pro-gramming with TruTops.


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Basic Courses

Basic Course TruLaser Cell SIN 840 D / D sl 3 days


TruTops Cell Technology Cutting and Welding for 5-axis Laser Machines 5 days

TruTops Cell Module Rotary Axis 0.5 days

TruTops Cell Module Fixture Designing 1 day

TruTops Cell Technology Laser Metal Deposition 1.5 days

TruTops Cell Measuring Probe and SeamLine (in case of TruLaser Cell Series 7000 / 7000 fiber as of software version 4.0)

1 day

TruTops Cell Update 1 day

TruTops Drawing and Nesting [see chapter ‚Laser Processing‘] 2.5 days

TruTops Laser Technology [see chapter ‚Laser Processing‘] 3 days

TruTops Tube Technology for RotoLas [see chapter ‚Laser Processing‘] 3 days

3D Tube Design [see chapter ‚Tube Processing‘] 5 days

3D Tube Design for Experienced 3D Designers [see chapter ‚Tube Processing‘] 2.5 days

Manual Programming Courses

Manual Programming Pro TruLaser Cell 3000 / 3010 (L33), TruLaser Cell Series 7000 / 7000 fiber / 8000

2 days

Variable Programming TruLaser Cell 3000 / 3010 (L33), TruLaser Cell Series 7000 / 7000 fiber / 8000 2.5 days

Programming Measuring Probe and SeamLine 7000 / 8000 (in case of TruLaser Cell Series 7000 / 7000 fiber as of software version 4.0)

1 day



TruLaser Cell | Course Overview


Basic Courses

TruLaser Cell SIN 840 D / D sl 3 days

Operator Courses

TruLaser Cell 3000 SIN 840 D sl 5 days

TruLaser Cell 3010 (L33) SIN 840 D 3 days

TruLaser Cell Series 7000 / 7000 fiber and TruLaser Cell 8030 SIN 840 D 5 days

TruLaser Cell 8030 (L60) NEW SIN 840 D 3 days

SeamLine für TruLaser Cell Series 7000 / 7000 fiber (as of software version 4.0) SIN 840 D 1 day

Laser Metal Deposition for TruLaser Cell 3000 NEW SIN 840 D sl 1.5 days

Laser Metal Deposition for TruLaser Cell Series 7000 / 7000 fiber SIN 840 D 1.5 days

Workshop-oriented Programming Courses

Teaching Course TruLaser Cell 3000 SIN 840 D sl 2 days

Teaching Course TruLaser Cell 3010 (L33) SIN 840 D 1.5 days

Teaching Course TruLaser Cell Series 7000 / 7000 fiber and TruLaser Cell 8030 SIN 840 D 2 days

Teaching Course TruLaser Cell 8030 (L60) NEW SIN 840 D 2 days

TruTops Cell Basic SIN 840 D 2 days

Programming Course Configurable Control Interface for TruLaser Cell 3000 / 8030 (L60)

NEW SIN D / D sl 1.5 days

Programming Configurable Control Interface for TruLaser Cell Series 7000 / 7000 fiber and TruLaser Cell 8030

SIN 840 D 1.5 days

Technology Courses

Laser Welding TruLaser Cell 3000 NEW SIN 840 D sl 2.5 days

Laser Welding TruLaser Cell 7020 / 7040 (as of software version 4.0) SIN 840 D 2.5 days

Laser Metal Deposition TruLaser Cell 3000 NEW SIN 840 D sl 2 days

Laser Metal Deposition TruLaser Cell Series 7000 / 7000 fiber SIN 840 D 2 days

Maintenance Courses

TruLaser Cell 7020 / 7040 SIN 840 D 2.5 days

TruLaser Cell 7020 fiber / 7040 fiber / 8030 SIN 840 D 2 days

TruLaser Cell 8030 (L60) NEW SIN 840 D 1.5 days






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otThe modular concept of the TruLaser Robot Series 5000

epitomizes a system perfectly customized to you and your

requirements and opens up for you all possibilities of laser

processing not just in welding, but also laser contract welding

and laser cutting of 3D or 2D workpieces.

Interested in how to fully exploit the high performance of

the TruLaser Robot Series 5000? Check out our extensive,

multi-faceted training program and learn everything you need

to most efficiently make use of the individual solutions of

this machine.

Machine TypesTruLaser Robot 5020

TruLaser Robot 5120

TruLaser Weld 5000


TruTops CellTeachLine

1 day

TruTops Cell Laser Metal Deposition

1.5 days

Technology CourseTeachLine

2 days

Technology CourseWeld Wire

1 day

Operator Course Laser Metal Deposition

1.5 days

time t

Technology CourseLaser Cutting

2 days

Instruction on-site

> 3 months



Programming Courses

Machine Courses

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Technology CourseLaser Metal Deposition

2 days

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3D Laser Processing:

TruLaserRobotTruLaser Weld

TruTops CellTechnology

5 days

TruTops CellUpdate

Operator and Programming Course10 days

Technology CourseImage Processing

2.5 days







Technology CourseFusionLine

2 days

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TruTops Cell Technology Cutting and Welding TruLaser Robot and TruLaser Weld

PrerequisitesParticipation in the “Operator and Progam-ming Course TruLaser Robot Serie 5000 and TruLaser Weld 50200” (or: comprehensive experience in operating the respective ma-chine) | Laser cutting or welding technology

ContentsImporting and preparing 3D drawings in TruTops Cell | processing 3D models | optimi-zation of processing process | adapting 3D models in TruTops Cell to the actual position of the workpiece in the machine | processing of 3D models by means of a rotary/tilt table

ObjectivesYou are able to generate practical NC programs from 3D models.


Operator and Progamming Course TruLaser Robot and TruLaser Weld

RequirementsTechnically-oriented vocational training | PC knowledge

ContentsSafety instructions | operating elements and operation of cell, robot and additional axes and adjustment jobs | robot programming for laser cells and additional axes | basics of laser welding | process parameter adjustment | assessment of weld seam | technology rotary axis

ObjectivesYou will be able to operate the TruLaser Robot Series 5000 and you will acquire the required robot knowledge and be able to establish and improve welding parameters.


Technology Course TeachLine TruLaser Robot and TruLaser Weld

RequirementsParticipation in the “Operator and Program-ming Course TruLaser Robot Series 5000 and TruLaser Weld 5000” and first experi-ences in robot operation and programming (at least 3 months)

ContentsMeasuring procedure incident light and light section | operation of Sensor PC | setting basic parameters of image evaluation | TeachLine programming on the robot control

ObjectivesYou will acquire the required theoretical and practical principles for operating and pro-gramming the TeachLine sensor. You will learn the appropriate use of TeachLine for laser welding.


Operator Course Laser Metal Deposition TruLaser Robot 5020

RequirementsParticipation in the “Operator and Program-ming Course TruLaser Robot Series 5000 and TruLaser Weld 5000”

Programming with TruTops Cell is subject to the prior attendance of the “Programming Course TruTops Cell Technology Laser Metal Deposition“

ContentsSafety instructions | general introduction to laser metal deposition, the technology and common additional materials | operation, maintenance and calibration of the power conveyor unit | handling of and setting work on laser optics | nozzle adjustment | first tests by means of flat samples

ObjectivesYou will acquire the theoretical and practi-cal basics for laser deposition welding with Laser Metal Deposition (LMD) necessary for operation.


Technology Course Weld Wire TruLaser Robot 5020

RequirementsParticipation in the “Operator and Progam-ming Course TruLaser Robot Series 5000 and TruLaser Weld 5000” and first experi-ences in robot operation and programming (at least 3 months)

ContentsWeld wire feed roller replacement | adjust parameters for weld wire | weld wire pro-gramming on the robot control | technology weld wire

ObjectivesYou will acquire the required theoretical and practical principles for operating and pro-gramming and be ready to handle the weld wire. You will be able to establish and im-prove welding parameters.


TruTops Cell Technology Laser Metal Deposition


ContentsCreating parameterized contour fields for coating | optimization of processing specifi-cations regarding coating technology

ObjectivesYou will be able to create practical NC programs for 3D part coating.


TruTops Cell Technology TeachLine

PrerequisitesParticipation in the training course “Technology TeachLine”

ContentsProgramming measuring and calculation functions in TruTops Cell

ObjectivesYou will be able to program measuring functions in TruTops Cell.


TruLaser Robot / TruLaser Weld Programming Courses TruLaser Robot / TruLaser Weld Machine Courses

Technology Course Laser Cutting TruLaser Robot 5020

RequirementsParticipation in the “Operator and Progam-ming Course TruLaser Robot Series 5000 and TruLaser Weld 5000” and first experi-ences in robot operation and programming (at least 3 months)

ContentsCutting-specific laser basics | factors influenc-ing the laser cut | practical finding of process parameters | impact of process parameters on the laser cut | robot programming for laser-cutting programs | assessment of cutting quality

ObjectivesYou will acquire the required theoretical and practical principles for operating and pro-gramming and handling the laser optics. You will be able to establish and improve cutting parameters.


Technology Course FusionLine TruLaser Weld

RequirementsParticipation in the “Operator and Progam-ming Course TruLaser Robot Series 5000 and TruLaser Weld 5000” and first experi-ences in robot operation and programming(at least 3 months)

ContentsWeld wire feed roller replacement | adjustparameters for weld wire | weld wire pro-gramming on the robot control | technologyweld wire

ObjectivesYou will acquire the required theoretical andpractical principles for operating and pro-gramming and be ready to handle the weldwire. You will be able to establish and im-prove welding parameters.


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TruLaser Robot / TruLaser Weld Machine Courses

Technology Course Laser Metal Deposition TruLaser Robot 5020

RequirementsParticipation in the “Operator Course Laser Metal Deposition TruLaser Robot 5020”

ContentsProcedure to develop and adjust process parameters | testing by means of a defined application | analysis and characterization of samples produced

ObjectivesYou will be able to establish and improve process parameters for a defined application.


Machine Courses Control Duration

Operator and Programming Courses

TruLaser Robot Series 5000 and TruLaser Weld 5000 NEW KRC 2 / 4 10 days

Operator Courses

Laser Metal Deposition for TruLaser Robot 5020 KRC 2 / 4 1.5 days

Technology Courses

TeachLine TruLaser Robot 5020 (as of software version 1.5) KRC 2 / 4 2 days

TeachLine TruLaser Weld 5000 NEW KRC 4 2 days

Weld Wire TruLaser Robot 5020 KRC 2 / 4 1 day

FusionLine TruLaser Weld 5000 NEW KRC 4 2 days

Laser Cutting TruLaser Robot 5020 KRC 2 / 4 2 days

Image Processing for SeamLine / TeachLine KRC 2 / 4 2.5 days

Laser Metal Deposition TruLaser Robot 5020 KRC 2 / 4 2 days

TruLaser Robot / TruLaser Weld | Course Overview

Programming Courses TruTops Control Duration

Robot Programming Courses

Operator and Programming Course TruLaser Robot Series 5000 and TruLaser Weld 5000 [see chapter ‚Machine Courses‘]

KRC 2 / 4 10 days

TruTops Programming Courses

TruTops Cell Technology Cutting and Welding for TruLaser Robot 5 days

TruTops Cell Technology Laser Metal Deposition 1.5 days

TruTops Cell TeachLine 1 day

TruTops Cell Update 1 day

Consulting Control Duration



Technology Course Image Processing for SeamLine / TeachLine TruLaser Robot 5020

PrerequisitesParticipation in the "Technology Course TeachLine TruLaser Robot 5020"

ContentsImage processing basics | introduction to components | introduction to parameters | camera adjustment | influencing parameters based on practical examples | independently elaborating solution approaches for image processing ensuring process reliablity

ObjectivesYou will be able to elaborate solution ap-proaches ensuring process reliability and cor-rectly set the respective parameters.


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Laser Metal Fusion:

TruPrint


1 day

Operator Course 1 day

Programming Course1 / 1.5 days

Programming Courses

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Machine Types TruPrint 1000

TruPrint 3000

Machine Courses

Core Programming Courses Core Machine Courses




help unlock your machine's potential and keep it in top form. Course descriptions

are listed on the following pages.

By the TruPrint machines TRUMPF offers 3D printing via Laser

Metal Fusion (LMF). From 3D CAD models functional compo-

nents are directly created by layers in a powder bed. Compared

with classic techniques TruPrint machines provide you with

great design flexibility in geometry design and also with the

opportunity to save weight by up to around 50%. Depending

on requirements customers with a high demand for details

are offered solution systems as well as customers from indus-

trial manufacturing with a demand for high productivity.

Learn more about the LMF technology at TRUMPF. Discover

the world of 3D printing with our training diversity and be-

come a specialist on TruPrint machines! You can find the right

training for you – start with a LMF basic course, then proceed

to operator courses for the individual machines and even pro-

gramming courses for data preparation are part of the training

scope.

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TruPrint Programming Courses

Programming Course Magics / CAMbridge

PrerequisitesKnowledge of Additive Manufacturing suit-able design of parts | in-depth knowledge of CAD/CAM part programming ContentsProgramming of Laser Metal Fusion parts, creating build jobs | maintenance of the pa-rameter database

ObjectivesYou will acquire the key knowledge of the programming software being used.

Course duration1 / 1.5 days

TruPrint Machine Courses



ContentsFundamentals of Additive Manufacturing | Laser Metal Fusion process and parameters | design for Laser Metal Fusion | basics of ma-chine operation | quality assurance and post-processing | cost estimation and design to cost

ObjectivesYou will acquire basic knowledge on the La-ser Metal Fusion technology and know its fields of application.


Operator Course TruPrint

PrerequisitesParticipation in the “Basic CourseLaser Metal Fusion” or experience in the technology of Additive Manufacturing

ContentsMachine and functions | machine control | powder handling | maintenance and service

ObjectivesYou will acquire technical and practical knowledge about the TruPrint.


TruPrint | Course Overview

Machine Courses Control Duration

Basic Course Laser Metal Fusion for TruPrint NEW 1 day

Operator Course TruPrint NEW 1 day

Programming Courses Control Duration

Magics for TruPrint 1000 / 3000 NEW 1.5 days

CAMbridge for TruPrint 1000 / 3000 NEW 1 day


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Lasermarking:

Machine TypesTruMark Series 3000

TruMark Series 5000

TruMark Series 6000

TruMark

TruMark marking lasers provide endless possibilities of

marking and structuring a broad variety of products flexibly

and durable. The spectrum varies from simple functional

markings across data matrix and barcodes for product trace-

ability towards delicate creative patterns on the most noble

of surfaces there. Our lasers operate fast, economically,

reliable and environmentally sound.

To help you tap into the full potential of your TruMark laser,

we have put together a multi-faceted training program. You

will find basic trainings as well as trainings for experts, which

you may choose individually according to your requirements.

Our modular training concept allows you to attend further

training modules later on.

For courses and enrolment information please use

our Internet website under

www.mytrumpf.com/training

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This encompasses all trainings concerning our products’ pro-

gramming and advanced maintenance across technologies.

Learn how to use TruTops Fab, the TRUMPF software for con-

trolling and planning your sheet metal fabrication, or to use

TruTops Unfold for unfolding 3D models.

In addition to this, we offer a complete range of advanced

maintenance courses for the TruFlow and TruDisk lasers.

The above diagram shows a list of supplementary courses and their duration. Course

modules highlighted in blue provide programming knowledge. Courses highlighted

in green impart knowledge in special areas of maintenance. Course descriptions

are listed on the following pages.

Optional Courses

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TruTopsUnfold

1 day

Variants3 days

TruTops FabStorage1,5 days

TruTopsCalculate

1.5 days

TruTops FabProduction

0.5 days

TruTops FabQuickjob

3 days

TruTops FabPurchasing

1 day

TruTops FabCalculation

1.5 days

Advanced Maintenance CourseTruFlow 12000 to 20000 | Part 1

5 days

Advanced Maintenance CourseTruDisk 2001 to 8002

4 / 5 days


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TruTops FabCustomer

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TruTops Fabfor Administrators

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Programming Courses

Technical Courses

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TruTops Fab Module Quickjob

TruTops ProductsTruTops Laser / Punch

Target GroupKey users and TruTops programmers

PrerequisitesExtensive PC knowledge

ContentsSystem overview | measures to prepare the installation | TruTops Fab user interface | management and control of production orders | create nesting jobs (TruTops Laser / Punch) | definition of operations and work plans | most important aspects of material management | maintenance of material and customer data | workplace management | manufacturing data management and re-porting – monitoring functionality

ObjectivesYou will be able to implement the TruTops Fab module Quickjob successfully.


TruTops Fab Module Purchasing


Target GroupKey users and purchasing agents

PrerequisitesParticipation in the “TruTops Fab Module Quickjob”

ContentsRequests for quotation | order management | suppliers management

ObjectivesYou will acquire the knowledge necessary for managing requests for quotation, for order and suppliers data management.


TruTops Fab Module Production




ContentsTruTops Fab user interface | managing and controlling production orders by considering sub-assemblies | definition of sub-assembly-specific operations and work plans | creating the corresponding workplaces and work-place groups

ObjectivesYou will be able to implement the TruTops Fab module Production successfully.


TruTops Fab Module Storage (Manual Storage)


Target GroupKey users and storage system managers

PrerequisitesParticipation in the “TruTops Fab Module Quickjob” (does not apply for Module Storage without Module Quickjob)

ContentsBasics of storage management (manual storage) | configuration and managing of different storage locations and sectors | batch management | graphic display of material use | inventory list

ObjectivesYou will acquire the knowledge necessary for managing requests for quotation, for order and suppliers data management.


TruTops Fab Module Calculation / TruTops Calculate


Target GroupUsers in charge of preliminary cost calculation of sheet metal parts

PrerequisitesBasic PC knowledge

ContentsSoftware customization and data manage-ment | preparing cost calculations for individual workpieces and sub-assemblies | vectorization of graphics files (option)

ObjectivesYou will acquire the knowledge required to prepare cost calculations based on your individual cost situation.


Variants

TruTops ProductsTruTops Laser / Punch / Bend

PrerequisitesTruTops Drawing (the option Dimensioning Module would be beneficial)Mathematical knowledge (such as angle functions) Knowledge of Microsoft Excel

ContentsAutomation of creation of variants (similar drawings which can be created from an existing GEO file by the functions “modify” menu, e.g. stretch, displace, copy,…) | variants depending on conditions (e.g. num-ber of holes depending on the length) | variable hole patterns (calculated by arith-metic formulas) | creation of all single parts required for a complete sub-assembly, e.g. create a cupboard by simply modifying the total length, width and height | export and import of variant files

ObjectivesYou will be able to create similar part drawings (*.geo) automatically.


TruTops Fab Module Customer




ContentsTruTops Fab user interface | function area customer order management | managing and controlling of customer orders from quotations to invoicing | customer data management, preparation of quotations, order confirmation, production, delivery and invoicing as well as debt collection and credit notes are particularly considered

ObjectivesYou will acquire knowledge to implement the TruTops Fab module Customer successfully.


TruTops Fab for Administrators


Target GroupIT administrators, PC support personnel

PrerequisitesProfound IT knowledge: PCs, data bases, network administration

ContentsSystem adjustment | data maintenance | print layout adjustment | troubleshooting and reaction

ObjectivesYou will be able to administer a TruTops Fab system.


TruTops Unfold


Basics of unfolding technique

ContentsLoading and unfolding components | single parts | volume models | surface models | data bank adaptation | populate materials and tools in the TruTops Unfold data base

ObjectivesYou will be able to unfold 3D models available in the common exchange formats. You cre-ate a 2D drawing in the GEO or DXF format.


Supplementary Programming Courses Supplementary Programming Courses

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Supplementary Technical Courses Supplementary Technical Courses

Advanced Maintenance Course TruFlow Part 1



ContentsBasics of laser technology | design of TruFlow lasers | safety instructions | switch cabinet structure | laser operation | structure of schematics | safety circuit structure | basics of gas and vacuum system | cooling system | maintenance works on lasers, RF generator and chiller | data back-up | replacement of output mirror, mode adjustment, check beam quality by a series of mode shots | power measurement | beam alignment | error simu-lation | diagnostics systems

Note: the tasks are performed at a TruFlow laser without machine connection.

ObjectivesYou will be able to perform basic electrical and mechanical maintenance jobs, know functional sequences, localize basic laser malfunctions, troubleshoot them as neces-sary and communicate error diagnostics to the TRUMPF technical service department.



PrerequisitesParticipation in the “Advanced Maintenance Course TruFlow Part 1”

ContentsStructure, function and communication of TASC 3 / 4 | safety instructions | measure-ments and diagnostics of gas and vacuum system | structure, function and works at beam generator, resonator and mirror system, mirror cleaning | structure, function and diagnostics of frequency converter, LSM and magnetic bearing electronics | chiller | error simulation | diagnostics systems

Note: the works are performed at a TruFlow laser without machine connection.

ObjectivesYou will be able to understand functional sequences of the TruFlow Laser, carry out maintenance jobs as well as electrical and mechanical service jobs, localize and trouble-shoot laser malfunctions and communicate error diagnostics to the TRUMPF technical service department.



PrerequisitesParticipation in the “Advanced Maintenance Course TruFlow Part 1 and Part 2” | qualification as verified electrical engineer

ContentsStructure and function of sub-assemblies in the radiofrequency generator (tube) | safety instructions | HV power supply module, net-work distribution, driver stage, end stage and control module | structure of schematics | adjustment | replacement of sub-assemblies | adjustment work and measurements on the RF generator | diagnostics system | analogue values | methodology and problem solution during troubleshooting

ObjectivesYou will be able to understand the functions and structure of the RF generator and carry out adjustment and setting works as well as troubleshooting.


Advanced Maintenance Course TruDisk 2001 to 8002



ContentsBasics of laser technology | laser safety | laser, optics and supply unit design | CPX control and boards | interface description | TruControl 1000 operation | malfunction and monitoring messages | creation of pulse shapes and laser programs | exercise: error identification | design of laser cooling, air treatment and diode power supply | mainte-nance on cooling system and air handler | general maintenance jobs | electric servicing | basics of laser welding with practical exercises

ObjectivesYou will be able to perform maintenance jobs, know functional sequences, localize laser malfunctions and troubleshoot them as necessary and communicate error diag-nostics to the TRUMPF technical service department, program the laser or perform set up works.


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TruTops Fab Module Quickjob 3 days

TruTops Fab Module Production 0.5 days

TruTops Fab Module Storage (Manual Storage) 1.5 days

TruTops Fab Module Purchasing 1 day

TruTops Fab Module Customer 1 day

TruTops Fab Module Calculation 1.5 days

TruTops Fab for Administrators 2 days

TruTops Calculate 1.5 days

TruTops Unfold 1 day

Variants 3 days

Technical Courses Coursepackage Control Duration

Advanced Maintenance Courses TruDisk 2001 to 8002

TruDisk 2001 to 8002 (4 C) [For courses and enrolment information please use our Internet website under

www.de.trumpf.com/produkte/lasertechnik/services/schulung/schulungsangebot/schulungszentrum-schramberg.html]

CPX 4 days

Advanced Maintenance Courses TruFlow 2000 to 8000

Part 1 TruFlow 2000 to 8000 TASC 3 / 4 5 days







Supplementary Courses | Course Overview


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Application Initial Production Assistance


TRUMPF training opportunities range from seminars, work-

shops to custom consulting. The topics are multi-faceted: ap-

plications or sheet metal design.

With the wide range of opportunities that are offered, there

must be a topic that arouses your interest. Please check

the following pages for course descriptions.

Part Design Workshop

Seminar

Part Consulting

Consulting / Seminars

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Consulting for Sheet Metal Design

Target GroupEmployees from the fields design engineering, production planning and production

PrerequisitesNone

ContentsWorking out design and construction rules | actively and creatively design your parts from your daily construction and/or produc-tion life | working out new, cost-efficient and process-wise optimised designs for your components by means of sketches | handling the modules from the sheet process chain | production of a workshop idea in our Demo Center: from the idea to the finished part

VenueSeminar: Ditzingen-based general training course with trainees from various customersWorkshop: Customer-individual meeting (in Ditzingen and/or onsite)

ObjectivesYou will acquire knowledge, impulses and documents for efficient part designing whilst considering up-to-date production opportu-nities in sheet metal processing.

Duration1 – 3 days

Consulting for Fixture Design


PrerequisitesNone

ContentsWorking out design and construction rules for sheet-metal-based fixtures for laser weld-ing | examples for cost-efficient and process-optimised fixture construction | actively and creatively design and work out new fixture solutions for your compnents by means of sketches | fixture principles for part clamping and accessibility for welding | application op-portunities, advantages and limits of fixtures

VenueSeminar: Ditzingen-based general training course with trainees from various customers Workshop: Customer-individual meeting (in Ditzingen and/or onsite)

ObjectivesYou will acquire knowledge, impulses and documents for the efficient designing of sheet-metal-based fixtures for laser welding.


Consulting for Tube Design


PrerequisitesNone

ContentsWorking out design and construction rules | actively and creatively design your parts from your daily construction and/or produc-tion life | working out new, cost-efficient and process-wise optimised designs for your components by means of sketches | up-to-date production opportunities for tubes | combination of modules from the process chain “sheet and tube” for innovative tube connections


ObjectivesYou will acquire knowledge, impulses and documents for efficient part designing whilst considering up-to-date production opportu-nities in tube processing.

Duration1 day

Consulting for Laser Welding Design


PrerequisitesNone

ContentsWorking out design and construction rules for laser-weld components | examples for cost-efficient and process-optimised con-struction | actively and creatively design your parts from your daily construction and/or production life | working out new solutions for your components by means of sketches | fixture principles for part clamping | selec-tion of type of welding and weld seam in-cluding accessibility for welding | application opportunities, advantages and limits of laser welding


ObjectivesYou will acquire knowledge, impulses and documents for efficient welding part design-ing.


Consulting for Part Design

Product Type of consulting Venue Number of consultants

Number of trainees

Sheet metaldesign Tube design Laser welding design Fixture design[1] Laser welding and

fixture design[1]

Workshop Individual consulting TRUMPF Ditzingen or at your site 2 8 – 12 3 days 1 day 2 days 2 days 3 days

Seminar Consulting with trainees from several companies TRUMPF Ditzingen 2 1 – 12 3 days On request 2 days 2 days –

Part Consulting[2] individuelle Beratung TRUMPF Ditzingen or at your site 1 1 – 6 1 day 1 day 1 day 1 day 1 day

[1] only for customers with a TRUMPF laser welding system[2] mere component optimisation, no presentation of manufacturing procedures, no detailed documentation, etc.

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Consulting / Seminars Duration

Application

Initial Production Assistance According to demand

Application Consulting According to demand

Part Design

Seminar for Sheet Metal Design 3 days

Seminar for Laser Welding Design 2 days

Seminar for Fixture Design 2 days

Workshop for Sheet Metal Design 3 days

Workshop for Laser Welding Design 2 days

Workshop for Tube Design 1 day

Workshop for Fixture Design 2 days

Workshop for Laser Welding and Fixture Design NEW 3 days

Consulting | Seminars | Course Overview


Initial Production Assistance | Application Consulting

Initial Production Assistance

PrerequisitesParticipation in the core operator and pro-gramming courses for your TRUMPF machine

ContentsSupport for a perfect production start with your TRUMPF machine. Contents can be individually customized.

E.g.: setting up and tooling your machine in cooperation incl. loading and unloading | fitting customer-specific production parts | explanation of factors influencing the pro-duction process | first optimisation of pro-cess parameters | support for the creation of TruTops programs

ObjectivesHandling your own TRUMPF products safely | create the basis for efficient production | mastering machine functionalities

DurationAccording to demand


PrerequisitesParticipation in the core operator and pro-gramming courses for your TRUMPF machine | first experience in machine operation and/ or programming experience with TruTops (recommendation: 3 months at least)

ContentsAnalysis, optimisation of production and pro-gramming as well as imparting application know-how directly based on your TRUMPF products. Contents can be individually cus-tomized.

E.g.: support for elaborating and optimising technology parameters | increasing produc-tivity by ideal sheet layouts | strategies to reduce part production time | exploitation of all your TruTops programming software resources | processing special materials | special selection of tools for different appli-cations

ObjectivesExploit the potential of your machine and programming software | improve the quality of parts and sub-assemblies | increase pro-ductivity | increase the process assurance of your production processes

DurationAccording to demand

TRUMPF Werkzeugmaschinen GmbH + Co. KG | Training Center DitzingenSchuckertstrasse 16 · 71254 Ditzingen · GermanyPhone +49(0)7156 303-30500· Fax +49(0)7156 303-930710E-Mail [email protected] · Homepage www.mytrumpf.com/training/en

TRUMPF is certified according to ISO 9001:2008

(for further information see www.trumpf.info/quality)

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Course catalog Ditzingen 2016/2017 - TRUMPF GmbH · PDF fileCourse Catalog ... Design Module I...

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Transcript of Course catalog Ditzingen 2016/2017 - TRUMPF GmbH · PDF fileCourse Catalog ... Design Module I...