cottonworks · Find the presentation slides and other resources at cottonworks.com at the ......

42

Transcript of cottonworks · Find the presentation slides and other resources at cottonworks.com at the ......

Page 1: cottonworks · Find the presentation slides and other resources at cottonworks.com at the ... Compost bin was used Three biodegradation methods have been explored… Design of Trials
Page 2: cottonworks · Find the presentation slides and other resources at cottonworks.com at the ... Compost bin was used Three biodegradation methods have been explored… Design of Trials

cottonworks.com

@cotton_works

With hundreds of easily searchable resources, we’re your go-to textile tool for discovering what’s possible with cotton.

Page 3: cottonworks · Find the presentation slides and other resources at cottonworks.com at the ... Compost bin was used Three biodegradation methods have been explored… Design of Trials

Type your questions in the Q&A window at any time during the webinar.

Find the presentation slides and other resources at cottonworks.com at the conclusion of the webinar.

! Please turn off your pop-up blocker to participate in this webinar.

Information presented is from several sources. Some information is Cotton Incorporated’s interpretation. No responsibility is assumed for the use of this information and no express or implied warranties nor guarantees are made.

WebinarSupport

Page 4: cottonworks · Find the presentation slides and other resources at cottonworks.com at the ... Compost bin was used Three biodegradation methods have been explored… Design of Trials
Page 5: cottonworks · Find the presentation slides and other resources at cottonworks.com at the ... Compost bin was used Three biodegradation methods have been explored… Design of Trials
Page 6: cottonworks · Find the presentation slides and other resources at cottonworks.com at the ... Compost bin was used Three biodegradation methods have been explored… Design of Trials
Page 7: cottonworks · Find the presentation slides and other resources at cottonworks.com at the ... Compost bin was used Three biodegradation methods have been explored… Design of Trials
Page 8: cottonworks · Find the presentation slides and other resources at cottonworks.com at the ... Compost bin was used Three biodegradation methods have been explored… Design of Trials

v

Page 9: cottonworks · Find the presentation slides and other resources at cottonworks.com at the ... Compost bin was used Three biodegradation methods have been explored… Design of Trials

Biodegradability of Cotton and Polyester in Soil

Page 10: cottonworks · Find the presentation slides and other resources at cottonworks.com at the ... Compost bin was used Three biodegradation methods have been explored… Design of Trials

Disposing of old clothes…

The average American discards about 70 pounds of clothing per year1

Of that only about 10 pounds are donated

The remaining 60 pounds end up in landfills

327 million people in the US 20 billion pounds of textile waste

goes to US landfills each year

1. Council for Textile Recycling, 2014

What’s the problem?

Page 11: cottonworks · Find the presentation slides and other resources at cottonworks.com at the ... Compost bin was used Three biodegradation methods have been explored… Design of Trials

Recycling Options

Donation Charities Retailers

Municipal recycling programs Sort through the waste Creates different streams Convenience

Page 12: cottonworks · Find the presentation slides and other resources at cottonworks.com at the ... Compost bin was used Three biodegradation methods have been explored… Design of Trials

What happens to fabrics in a compost pile?

Today’s landfills are good at preserving things.

Little air, water, sunlight and bacteria available.

How well would natural soil break down garments?

Could back-yard composters convert their fabrics to soil?

Page 13: cottonworks · Find the presentation slides and other resources at cottonworks.com at the ... Compost bin was used Three biodegradation methods have been explored… Design of Trials

ASTM D5988-03 Standard Test Method for Determining Aerobic Biodegradation in Soil of

Plastic Materials or Residual Plastic Materials After Composting Composting in winrows at Cornell University ASTM D6400 Compostable Product Test

Controlled temperature, moisture level, carbon:nitrogen ratio Compost bin was used

Three biodegradation methods have been explored…

Page 14: cottonworks · Find the presentation slides and other resources at cottonworks.com at the ... Compost bin was used Three biodegradation methods have been explored… Design of Trials

Design of Trials One and Two

Fabrics Evaluated 100% cotton jersey, scoured and bleached, no finish

100% cotton jersey, scoured and bleached, softener only 100% cotton jersey, scoured and bleached, resin plus softener. 100% polyester shirt

Fabrics were laundered 30 times before testing D5988-03 measures the generation of CO2

In composting, weight loss is measured Fabrics were exposed for 90 days

ASTM D5988-03 and Composting

Page 15: cottonworks · Find the presentation slides and other resources at cottonworks.com at the ... Compost bin was used Three biodegradation methods have been explored… Design of Trials

Results of ASTM D5988-03

0%

5%

10%

15%

20%

25%

30%

Cotton NF Cotton S Cotton R Polyester

% converted to CO2

% converted to CO2

Page 16: cottonworks · Find the presentation slides and other resources at cottonworks.com at the ... Compost bin was used Three biodegradation methods have been explored… Design of Trials

Degradation of Fibers in Compost

0

10

20

30

40

50

60

70

80

90

Cotton NF Cotton S Cotton R Polyester

% weight loss

% weight loss

Cornell University composting facility

Page 17: cottonworks · Find the presentation slides and other resources at cottonworks.com at the ... Compost bin was used Three biodegradation methods have been explored… Design of Trials

Degradation in Soil0 Days 90 Days

Page 18: cottonworks · Find the presentation slides and other resources at cottonworks.com at the ... Compost bin was used Three biodegradation methods have been explored… Design of Trials

Design of Trial Three

Fabrics Evaluated 100% cotton jersey, scoured and bleached, softener only 100% cotton jersey, scoured and dyed black, plus softener 100% recycled polyester shirt

Fabrics were laundered 30 times before testing Carbon-to-nitrogen ratio of 30:1 Moisture content 45 ̶ 50% Fabrics were exposed for 12 weeks (84 days)

ASTM D6400 (Biodegradability Testing in Compost)

Page 19: cottonworks · Find the presentation slides and other resources at cottonworks.com at the ... Compost bin was used Three biodegradation methods have been explored… Design of Trials

Week 0

Week 0

Recycled Polyester T-Shirt

Week 0

Cotton Jersey, Dyed Black, Softened

Week 0

Cotton Jersey, Bleached, Softened

Week 0 Compost Bin

Page 20: cottonworks · Find the presentation slides and other resources at cottonworks.com at the ... Compost bin was used Three biodegradation methods have been explored… Design of Trials

Week 6

Week 6

Week 6

Week 6

Recycled Polyester T-Shirt Week 6 Compost Bin

Cotton Jersey, Dyed Black, SoftenedCotton Jersey, Bleached, Softened

Page 21: cottonworks · Find the presentation slides and other resources at cottonworks.com at the ... Compost bin was used Three biodegradation methods have been explored… Design of Trials

Week 12 Week 12

Week 12 Week 12

Recycled Polyester T-Shirt Week 12 Compost Bin

Cotton Jersey, Dyed Black, SoftenedCotton Jersey, Bleached, Softened

Page 22: cottonworks · Find the presentation slides and other resources at cottonworks.com at the ... Compost bin was used Three biodegradation methods have been explored… Design of Trials

Biodegradability of Wet WipesCotton Nonwoven Degradation in Soil

Page 23: cottonworks · Find the presentation slides and other resources at cottonworks.com at the ... Compost bin was used Three biodegradation methods have been explored… Design of Trials

Methodology ASTM D-6400

Standard Specification for Labeling of Plastics Designed to be Aerobically Composted in Municipal or Industrial Facilities

Materials tested Spunlaced nonwovens

100% virgin cotton 100% virgin cleaned cotton 100% purified cotton 55% purified cotton/45% PP

Page 24: cottonworks · Find the presentation slides and other resources at cottonworks.com at the ... Compost bin was used Three biodegradation methods have been explored… Design of Trials

Methodology

Samples were prepared, weighed, and placed into an active compost vessel

Every 2 weeks, samples were removed from the compost vessel, dried, weighed, and photographed

Average percent biodegradability was calculated for each sample

Biodegradability was accomplished at 90+% mass loss 100% cotton nonwovens biodegraded 90+% within 4

weeks

Page 25: cottonworks · Find the presentation slides and other resources at cottonworks.com at the ... Compost bin was used Three biodegradation methods have been explored… Design of Trials

Nonwoven Results

Page 26: cottonworks · Find the presentation slides and other resources at cottonworks.com at the ... Compost bin was used Three biodegradation methods have been explored… Design of Trials

28

92

0102030405060708090

100

2 4

% B

IOD

EGRA

DA

TION

TIME IN WEEKS

Week 0 Week 2

Week 4

Sample #4

100% Virgin CottonComposting (ASTM D6400)

Page 27: cottonworks · Find the presentation slides and other resources at cottonworks.com at the ... Compost bin was used Three biodegradation methods have been explored… Design of Trials

100% Virgin Cleaned Cotton

46

93

0102030405060708090

100

2 4

% B

IOD

EGRA

DA

TION

TIME IN WEEKS

Week 0 Week 2

Week 4

Sample #3

Composting (ASTM D6400)

Page 28: cottonworks · Find the presentation slides and other resources at cottonworks.com at the ... Compost bin was used Three biodegradation methods have been explored… Design of Trials

100% Purified Cotton

40

95

0102030405060708090

100

2 4

% B

IOD

EGRA

DA

TION

TIME IN WEEKS

Week 0 Week 2

Week 4

Sample #9

Composting (ASTM D6400)

Page 29: cottonworks · Find the presentation slides and other resources at cottonworks.com at the ... Compost bin was used Three biodegradation methods have been explored… Design of Trials

55% Purified Cotton/45% PP

14

42 50

0

10

20

30

40

50

60

2 4 6

% B

IOD

EGRA

DA

TION

TIME IN WEEKS

Week 0 Week 2

Week 4 Week 6

Sample #1

Composting (ASTM D6400)

Page 30: cottonworks · Find the presentation slides and other resources at cottonworks.com at the ... Compost bin was used Three biodegradation methods have been explored… Design of Trials

Conclusions Cotton wipes biodegrade quickly in a composting

container 100% cotton: 92 – 95% in four weeks Blend: Cotton biodegraded; Polypropylene did not

Page 31: cottonworks · Find the presentation slides and other resources at cottonworks.com at the ... Compost bin was used Three biodegradation methods have been explored… Design of Trials

Biodegradability of Wet WipesFlushability

Page 32: cottonworks · Find the presentation slides and other resources at cottonworks.com at the ... Compost bin was used Three biodegradation methods have been explored… Design of Trials

Methodology Followed Guidelines for Assessing the Flushability of Nonwoven Disposable

Products INDA/EDANA Developed as standards for the industry to produce wet wipes that can be

marketed as flushable to consumers 2 Test Methods:

Aerobic Biodisintegration (FG505) Anaerobic Biodisintegration (FG506)

Materials Tested 60 gsm nonwovens measured at approximately 2 grams per sample

Page 33: cottonworks · Find the presentation slides and other resources at cottonworks.com at the ... Compost bin was used Three biodegradation methods have been explored… Design of Trials

Results

Page 34: cottonworks · Find the presentation slides and other resources at cottonworks.com at the ... Compost bin was used Three biodegradation methods have been explored… Design of Trials

Virgin CottonAerobic Biodisintegration (Sewer System)

0

0.2

0.4

0.6

0.8

1

1.2

1.4

1.6

1.8

2

Sample #1 Sample #2 Sample #3

Initial Weight (g) Final Weight (g)

97% Mass Loss

100% Mass Loss

97% Mass Loss

Minimum Required Mass Loss: 95%Average Mass Loss: 98%

After 28 Days

28 Day Test

Wei

ght i

n gr

am

s

Page 35: cottonworks · Find the presentation slides and other resources at cottonworks.com at the ... Compost bin was used Three biodegradation methods have been explored… Design of Trials

Purified CottonAerobic Biodisintegration (Sewer System)

0

0.5

1

1.5

2

2.5

Sample #1 Sample #2 Sample #3

Initial Weight (g) Final Weight (g)

100% Mass Loss

100% Mass Loss

100% Mass Loss

Minimum required mass loss: 95%Average mass loss: 100%

After 28 Days

28 Day Test

Wei

ght i

n gr

am

s

Page 36: cottonworks · Find the presentation slides and other resources at cottonworks.com at the ... Compost bin was used Three biodegradation methods have been explored… Design of Trials

Virgin CottonAnaerobic Biodisintegration (Septic System)

0

0.2

0.4

0.6

0.8

1

1.2

1.4

1.6

1.8

2

Sample #1 Sample #2 Sample #3

Minimum required mass loss: 95%Average mass loss: 74%

Initial Weight (g) Final Weight (g)After 28 Days

70% Mass Loss

85% Mass Loss

68% Mass Loss

28 Day Test

Wei

ght i

n gr

am

s

Page 37: cottonworks · Find the presentation slides and other resources at cottonworks.com at the ... Compost bin was used Three biodegradation methods have been explored… Design of Trials

Purified CottonAnaerobic Biodisintegration (Septic System)

0

0.5

1

1.5

2

2.5

Sample #1 Sample #2 Sample #3

Minimum required mass loss: 95%Average mass loss: 100%

Initial Weight (g) Final Weight (g)After 28 Days

100% Mass Loss

100% Mass Loss

100% Mass Loss

28 Day Test

Wei

ght i

n gr

am

s

Page 38: cottonworks · Find the presentation slides and other resources at cottonworks.com at the ... Compost bin was used Three biodegradation methods have been explored… Design of Trials

Conclusions

Similar results to the composting test Purified cotton biodegraded faster than the virgin

cotton Cotton – An example of the cycle of nature

Page 39: cottonworks · Find the presentation slides and other resources at cottonworks.com at the ... Compost bin was used Three biodegradation methods have been explored… Design of Trials

Thank You

Page 40: cottonworks · Find the presentation slides and other resources at cottonworks.com at the ... Compost bin was used Three biodegradation methods have been explored… Design of Trials
Page 41: cottonworks · Find the presentation slides and other resources at cottonworks.com at the ... Compost bin was used Three biodegradation methods have been explored… Design of Trials

Interested in sharing this content with a colleague?Create a free account at cottonworks.comand find the presentation on the Cotton Sustainabilitypage.

Page 42: cottonworks · Find the presentation slides and other resources at cottonworks.com at the ... Compost bin was used Three biodegradation methods have been explored… Design of Trials

Submit all final questions now using the Q&A box on your screen.

Please take our brief survey on today’s presentation prior to exiting the webinar.