Cost Reduction Thro Designed Plastics - A Process Driven Approach
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Cost Reduction thro' Designed Plastics: Process Driven Approach Natarajan R. EGS India
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Plastic Product Design with emphasis on Design for Quality Process enables manufacturing industries to get their products First Time Right with great emphasis on Cost of Precision vs Cost of Poor Quality. This presentation delves into the process essentials and enables design teams to conceptualize, verify, validate and confidently release products into market driven by passion towards Design For Quality
Transcript of Cost Reduction Thro Designed Plastics - A Process Driven Approach
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Cost Reduction thro' Designed Plastics: Process Driven Approach
Natarajan R.EGS India
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www.egsindia.comwww.egs.co.in
Agenda
Essence of VAVE Current Challenges Design Process Overview Benefits Summary
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Value Analysis & Value Engineering
Value Analysis Application of Recognized
Techniques to provide product (existing) functions
at the highest possible worth Value Engineering Implementation of concepts,
processes and technologies @ the Design Stage
to enhance Product Value
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What is Value?
An intrinsic property that Brings more functions/ capabilities @ an
affordable cost in the EYES of the Customer Compels Customer to invest in your products all
the time Differentiates your product from Competition Exceeds customer expectations
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Challenge
Translate Customer
expectations into
Technical
specifications that
delivers value that is Measurable On Time Consistent
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Design for Cost Influencing Parameters
Material Process Dimensional Stability Inconsistent Fit & Finish Performance Issues
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Current Challenges
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Cost of Change
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How Costly is it?
Cost of Precision Cost of Poor Quality
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Answers are in the Design Process
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Alternate Materials
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Alternate Materials
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Filling Time
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Cooling Time
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Cooling Time
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Sink Marks
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Sink Marks
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Wall thickness Implications
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Wall Thickness Implications
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Family Mould - Imbalance
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Family Mould - Balancing
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Product Function Verification
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Case Study Gear Drive Unit
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Case Study Medical Device
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Case Study Timing Gear
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Case Study Pressure Regulator
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Things to Remember VAVE is intrinsic in any activity
Upfront validation of Design is a
MUST
Design for Manufacture
considerations save Company
MONEY
Getting it First Time Right is not an
Option any more
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Without a Process Driven Design?
Rejections would not be in control Quality Issues will always be a challenge Performance will keep us on tenterhooks Profitability will be eluding Marketshare will keep shrinking
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Questions that help make decisions
Best car you would want to own Best mobile you would always prefer Best air conditioner you would choose?
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Final Assembly is the moment of Truth
- Charles H. Fine - MIT
Slide 1Slide 2Slide 3Slide 4Slide 5Slide 6Slide 7Cost of ChangeSlide 9Slide 10Slide 11Slide 12Slide 13Slide 14Slide 15Slide 16Slide 17Slide 18Slide 19Slide 20Slide 21Slide 22Slide 23Slide 24Slide 25Slide 26Slide 27Slide 28Slide 29Slide 30
