Corrugated Steel Bridge and Tunnel Solutions

2© 2015 Armtec Infrastructure Inc. • Confidential & Proprietary

Dominic Turner, Ing. / Eng.Regional EngineerArmtec, Drainage Solutions

Cody NeathTechnical Sales RepresentativeArmtec, Drainage Solutions

STORM SEWER & CULVERT SOLUTIONS

FRIDAY APRIL 17 TH, 2015 / 9AM PST / 11AM CST / 12PM EST

APPLICATIONS AND BEST PRACTICES


YOUR HOST

Janine YetkeDirector Of Marketing Armtec, Drainage Solutions

LinkedIn: ca.linkedin.com/in/janineyetke/enEmail: [email protected]


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Armtec is one of Canada’s largest infrastructure companies supplying precast, corrugated steel and HDPE products and solutions. Every day, our proven products, engineered solutions and dedicated people are counted on to support construction and infrastructure projects in communities everywhere. With a national presence and a local focus on exceptional customer service, we are dedicated to building excellence.

ABOUT ARMTEC


Stormwater & Wastewater Management

Underground Utilities Water Control

PRODUCT CATEGORIES

Highway Barriers & Safety Products

Bridge Materials Landscape & Amenities Parking Structures Pipe & Culverts

Precast Building Systems Septic & Holding Tanks Soil Retention & Stabilization

Soundwall SystemsPrecast Concrete Steps

ABOUT ARMTEC


SECTORS

Armtec specializes in all infrastructure markets and segments and can help with any project to ensure you have the right products for the job. Our people have extensive experience and access to resources all across the country, and can help with all facets of product selection, installation and support.

Stormwater Solutions

Mining & Energy

Commercial & Retail Constructions

Transportation Underground & UtilityInfrastructure

Sports & Entertainment

Institutional Construction Industrial Construction Agriculture

Commercial & Residential Landscaping

Forestry Residential & Hospitality

ABOUT ARMTEC


Armtec Drainage Solutions’ centralized engineering department consists of design engineers, a drafting team, and estimators.

Additionally, professionally licensed Regional engineers are located in all Market Areas across the country.

DRAINAGE ENGINEERING SUPPORTABOUT ARMTEC


DESIGN BUILD

Armtec can draw on a comprehensive range of expertise to help you take your project through all phases of the design and construction process – from concept through to completion.

Commercial

Sports & Entertainment Venues

Industrial Institutional Power & Energy

Total Precast Solutions

ABOUT ARMTEC



Actual2014

Employees

Locations

1,690

43

DRAINAGE SOLUTIONS & PRECAST CONCRETE SOLUTIONS

Drainage Locations

Precast Locations

ABOUT ARMTEC


YOUR SPEAKERS

Dominic TurnerIng. / Eng. Region EngineerArmtec, Drainage SolutionsLinkedIn: http://ca.linkedin.com/in/dominicturner2

[email protected]

Cody NeathTechnical Sales Representative, Armtec, Drainage SolutionsLinkedIn: ca.linkedin.com/pub/cody-neath/18/372/68b/en

[email protected]


AGENDA


Storm Sewer & Culvert Solutions

• Introduction to Flexible Pipes

• Corrugated HDPE Pipes• Drainage Tubing (Big O)• BOSS 2000 (Dual-wall)• DuroMaxx (Steel Reinforced PE)

• Corrugated Steel Pipes• Hel-Cor (Corrugated Steel Pipes)• UltraFlo (Spiral Rib Steel Pipes)

• Installation of Flexible Pipes

• Project Profiles



INTRODUCTION TO FLEXIBLE PIPES


PIPE / SOIL INTERACTION


Soil ComponentGranular backfill envelope with known properties.

Pipe ComponentTypically a steel or HDPE pipe that has a great compression strength.


FLEXIBLE VS. RIGID PIPE


FLEXIBLE PIPE

Uniform pressure distribution

RIGID PIPE

• Non-uniform pressure distribution

• Higher bearing pressure


TYPICAL LOADING CONDITIONS


TRAFFIC LOAD

FLEXIBLE PIPEDIA.

HEIGHT OF COVER (H)

LIVE LOAD

DEAD LOAD


TYPICAL LOADING CONDITIONS


SUPPORT FROM BACKFILL

LIVE LOAD

DEAD LOAD

SUPPORT FROM

BACKFILL


RING COMPRESSION THEORY


Uniform radial distributionthat becomesshell compression

LIVE LOAD

DEAD LOAD



PIPE ARCHES

External pressure is inversely proportional to radius• Higher pressure at tight corners• Lower bearing pressure at flat arcs


LIVE LOAD PRESSURES

TRAFFIC LOAD

FLEXIBLE PIPEDIA.

HEIGHT OF COVER (H)

LIVE LOAD

DEAD LOAD



ADVANTAGES OF FLEXIBLE PIPES

Advantages of flexible pipes over rigid pipes

• Flexible pipes are lighter

• Uniform distribution of the pressure through the backfill material

• Lower bearing pressure

• Signs and symptoms before failure

• Signs visible over a long period of time

• Deformation may reach over 20%




HIGH DENSITY POLYETHYLENE CORRUGATED PIPES


HDPE DRAINAGE TUBING

Description: Single-wall flexible HDPE pipe with interior and exterior corrugations

Manufacturing standard: BNQ 3624-115Diameters: 100, 150, 200, 250 and 300mmLength: Coils of 30, 45 or 75m (6m for 200, 250 and 300mm)Stiffness: 210 kPaTypes: Solid

PerforatedPerforated with geotextile sock

Applications• Foundation Drainage• Agricultural Drainage



TUBING FITTINGS



BOSS 1000 VS. BOSS 2000

(1st Generation)



BOSS 2000 & BOSS POLYTITE

Description: Dual-wall semi-rigid corrugated HDPE pipe with smooth interior.Manufacturing Standards: CAN/CSA-B182.8, BNQ 3624-120

CAN/CSA-B182.6 (Polytite)Diameters: 100 to 900mm (Up to 750 mm for Polytite)Length: 6mStiffness: 210 and 320 kPaJoints: Bell & Spigot, Split Coupler, Double Bell SnapTypes: Solid / PerforatedManning Coefficient: 0.012

Applications• Culverts• Storm Sewers• Road Drains



BOSS JOINING SYSTEMS

WATER TIGHTSOIL TIGHT

Ultra-Stab 75 Coupler (CSA B182.8)BOSS 2000 (100mm – 900mm)75 kPa

Ultra-Stab 100 Coupler (CSA B182.6)BOSS Polytite (100mm – 740mm)100 kPa



HDPE PIPES 1050, 1200 & 1500 MM

Description: Dual-wall semi-rigid corrugated HDPE pipe with smooth interior.

Manufacturing Standard : AASHTO M294Diameters: 1050, 1200 and 1500mmLength: 6.1 mStiffness: 179 kPa (1050mm), 145 kPa (1200mm) and 95 kPa (1500mm)Types: Solid / PerforatedJoints: Bell & SpigotManning Coefficient: 0.012

Applications• Culvert• Storm Sewer• Detention Systems



HDPE FITTINGS

Available Fittings

• 22.5°, 45° and 90° Elbows• Tee, Reducing Tee• Cross• 45° “Y”• Reducer• End Cap• Inserta Tee• Beveled End• Manhole Adaptor• Transition Coupling



HDPE MANHOLES

Triple-Wall ManholeDual-Wall Manhole



ADVANTAGES OF HDPE

Easy to Cut Easy to Handle High Impact Resistance



HDPE HIGH RESISTANCE

Abrasion Resistant• High slopes• Abrasive bed load

Chemical Resistant• Extreme pH• De-Icing salt• Organic, industrial and chemical wastes



Resin Mixer

BOSS MANUFACTURING PROCESS

Extruder

Corrugator




STEEL REINFORCED HDPE PIPE (SRPE)


DUROMAXX

Description: Steel Reinforced HDPE Ribbed Pipe (SRPE)Manufacturing Standard: ASTM F2562Diameters: 900 to 3000mmLength: 4.3 and 7.3m (standards), custom lengths up to 15mManning Coefficient: 0.012Joints: Bell & Spigot, Flat Band Couplers, Electrofusion

Applications• Culvert• Culvert relining• Sanitary and storm sewers• Detention systems



Soil Tight Culvert Joints – Plain end pipe with flat steel bandsNot watertight

Low Head – Non-reinforced bell & spigot ends (1050mm-1800mm)Watertight to 20 kPa (3 psi)

High Performance – Reinforced bell & spigot (1050mm-1800mm)Watertight to 100 kPa (15 psi)

Electro Fusion – Plain end pipe with flat steel alignment bands and interior extrusion welded coupler (1050mm-3000mm)

Watertight to 240 kPa (35 psi)

DUROMAXX JOINING SYSTEMS



DUROMAXX BELL & SPIGOT



DUROMAXX ELECTROFUSION



DUROMAXX – CULVERT RELINING



Strom Sewer & Culvert Solutions

CORRUGATED STEEL PIPE


Description: Helical locked seamed corrugated steel pipe (CSP)Manufacturing Standard: CSA G-401Diameters: 150 to 3600mmThickness: 1.6, 2.0, 2.8 and 3.5mmCorrugations: 38 x 6.5mm (150 to 250)

68 x 13mm (300 to 1800) 125 x 25mm (1400 to 3600)

Length: 6 and 9m, up to 15m (not re-rolled)Manning Coefficient: 0.012 to 0.025Coating: Galvanized

Aluminized type IIPolymer coated

Applications• Culvert• Detention systems

HEL-COR PIPE



HEL-COR PIPE - CORRUGATIONS



HEL-COR PIPE-ARCH

68 x 13 mm Corrugations• Ø400 to Ø1800 mm

125 x 25 mm Corrugations• Ø1600 to Ø3600 mm



Description: Locked seamed spiral rib steel pipeManufacturing Standard: CSA G-401Diameters: 450 to 2600mmThickness: 2.0 and 2.8mmCorrugations: 190 x 19mm (Rib)Length: Up to 9mManning Coefficient: 0.013Coatings: Galvanized

Aluminized type IIPolymer coated

Applications• Culvert• Culvert relining

ULTRA-FLO PIPE



Galvanized Steel25 to 50 years

Aluminized Type II75 years

Polymer-Laminated100+ years

COATINGS



COATINGS



HEL-COR & ULTRA-FLO FITTINGS



PLAIN END CSP COUPLERS

Standard CouplerHugger Band Coupler



CSP MANUFACTURING PROCESS

Raw materials: Steel coils

Helical lockseam andcontrol of diameter Corrugation of the steel plate



RE-ROLLED ENDS



TRANSPORTATION OF PIPES




INSTALLATION OFFLEXIBLE PIPES


INSTALLATION OF FLEXIBLE PIPES



INSTALLATION OF PIPE-ARCHES



REFERENCE WORKS

• Handbook of Steel & Drainage HighwayConstruction Products, CSPI

• CSA G401-07 Standard

• Corrugated Polyethylene Pipe DesignManual & Installation Guide, PPI

• BNQ 3624-110/115/120 Standards• CAN/CSA 182.8/182.6 Standards




PROJECT PROFILES


PROJECT HISTORYAGRIUM POTASH MINE – BRINE DRAINAGE

• 86 m length, 2130 mm (84” diameter)• 3 psi Bell & Gasket Joints



PROJECT HISTORYROXUL – PARKING LOT (MILTON, ON)

• 50 m length, 3600 mm diameter• Corrugated couplers c/w fittings



PROJECT HISTORYHUMBOLDT, SK – CSO TANKS

• 480 m length, 3050 mm (120” diameter)• Welded, leak-proof joints



PROJECT HISTORYHUMBOLDT, SK – CSO TANKS



PROJECT HISTORYLETHBRIDGE AIRPORT

• 375 – 750 mm diameter• 320 kPa, Bell & Gasket Joints• 3,500 m total length



PROJECT HISTORYMTO-2014-6004 - ATIKOKAN, ON

• 27 m length, 2130 mm (84” diameter)• 3 psi, soil tight joints



PROJECT HISTORYUNIVERSITY OF GUELPH – PARKING LOT

• 160 m length, 1800 mm diameter• Aluminized type II steel



PROJECT HISTORYMARQUIS ST. - SASKATOON BOSS 2000 TRIAL

• 375 mm, 525 mm, 600 mm diameter• 2.0 – 3.0 m of cover• Per CSA B182.8, 320 kPa Pipe c/w Bell & Gasket Joints• Comprehensive review and report by AECOM:

• Bedding Material & Compaction Results• Pipe Deflection Testing & commentary• CCTV inspection• Leakage testing• Daily site reports



PROJECT HISTORYMARQUIS ST. - SASKATOON BOSS 2000 TRIAL

• Approved for storm sewer use, up to 6.0 m of cover• Approval letter and report available on request



PROJECT HISTORYSIMMS CREEK RELINE – CAMPBELL RIVER, BC


• DUROMAXX SLIP LINING (ABOVE)• FINAL REHABILITATED CULVERT (RIGHT)• DUROMAXX SLIP LINING (ABOVE)• FINAL REHABILITATED CULVERT (RIGHT)


Contact Your Local Sales Rep:www.armtec.com/sales-offices/

Todays Speakers:

Dominic [email protected]

Cody [email protected]


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Todays Speakers:

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Cody [email protected]

Corrugated Steel Bridge and Tunnel Solutions

Engineering

Transcript of Corrugated Steel Bridge and Tunnel Solutions