Corrosion and Insulation Specialists · 5/1/2015 Gulf Silicone 4. Cost of Corrosion • The total...
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Corrosion and Insulation Specialists 5/1/2015 i 1
Transcript of Corrosion and Insulation Specialists · 5/1/2015 Gulf Silicone 4. Cost of Corrosion • The total...
Corrosion and Insulation Specialists5/1/2015 i 1
Introduction
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Superior Products International
• Founded in 1989• Headquartered in Shawnee, Kansas, U.S.A.• Global Operations
•Middle East, Asia, Europe, South America, Central America, and Africa.
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Clients
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Cost of Corrosion
• The total direct cost of corrosion was determined to be $279 billion per year, which is 3.2 percent of the then U.S. gross domestic product (GDP).
• Indirect cost to the user (society costs) are conservatively estimated to be equal to the direct costs.
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Traditional Method
Unchanged for the past 50 years
1. Sandblast
2. Primer
3. One or Multiple Coats
Why is there only limited success?
• Blast is made• Coating application is delayed• Surface is bloomed or microscopic flash rust has developed
before application -- 100% of the time
• Most Corrosion coatings are “Glue-on-to-surface”
• TOPICAL Coatings Perform Optimally At SSPC-SP10 (NACE 2 or S.a 2.5 Surface Preparation)
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Limited Success
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Solution
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Rust Grip®
• Minimal Surface Preparation
• Paint Directly on Rust and Firmly Bonded Paint
• Reduce Total Cost of Ownership
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How it Works
• RUST GRIP uses special low molecular weight solvents which penetrate deep into the pores, anchoring, swelling and encapsulating the surface.
• RUST GRIP Freezes the electro-chemical reaction by sealing the pores of the metal, stopping water vapor transmission.
• The heavier aluminum metallic's and oxide additives add strength to the weakened steel
®
®
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Specifications and Testing
• ASTM B117 – Salt Spray U/V Test
• Passed 15,000 Hours • Perfect score – 10 at only 150 microns DFT (6 mils dry-
single coat)
•ASTM E1795 – Non Reinforced Liquid Coating Encapsulation
• Adhesion – 5A .• Tensile Strength – 6780 psi• Pull Off Strength – 1400 psi• Flame Spread Index – 5• Elongation – 10%• Water vapor transmission – 0.22 perms• Direct Impact – 90 in. lbs
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ASTM B117
• 15000+ Hour Salt Fog Spray Test
• Equivalent to 30 years
• 500 Hour w/ Scribe
• No bubbles or undercutting along the scribe
• 32 C Temperature
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• Most Consistent Performer
• Exceeded Adhesion Requirements
• No other coating performed at the same level
• Only ‘3 in 1’ coating solution to pass rust evaluation requirement, meaning single coat
without sandblast.
US Army Corps of Engineers
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Bridges
Fort Bragg Gas Storage Tanks 17
Storage Tank
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Separation Vessels
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Metal Roofs
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Ship Hull
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Ship Deck
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Ship Deck
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Ballast Tank
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Marine
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Marine
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Offshore Drilling Rig
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Drill Pipe Risers
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Concrete
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Penetration• ¼” Cement Board with 18 coats of oil based paint, 125 micron DFT Rust Grip
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Corrosion under Insulation
Corrosion Under Insulation
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SUPERIOR PRODUCTS INTERNATIONAL II, Inc.
January 21, 2004 Taiwan Navy Destroyer Decking
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Bio-hazard Encapsulation
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Hoover Dam Bridge
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SSPC Award
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Letters of Recommendation
Caderock Testing• Carderock Division• Naval Surface Warfare Center• Bethesda, MD 20817• NSWCCD-61-TR-2012/65 September 2012• Survivability, Structures, and Materials Department• Technical Report• CPPMP Evaluation of Rust Grip• by• A. Sheetz• J. Ong• E. Shevock (Vision Point Systems, Inc.)• NSWCCD-61-TR -2012/65 CPPMP Evaluation of Rust Grip
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CADEROCK TESTING RESULT• Recommendations• In accelerated corrosion testing Rust Grip provided superior performance
on minimally prepared steel specimens at the 40 cycle evaluation period compared to Wash Primer. Based on the results of this research it is recommended that Rust Grip be approved for use on USMC vehicles and added to the TM4795-OR/1 as an alternative pre-treatment in the CARC coating system on minimally prepared steel substrates when proper surface preparation cannot be accomplished.17 The accelerated corrosion testing results are expected to equate to six months of field exposure, therefore the use of Rust Grip as an alternative pre-treatment should be
• considered a temporary repair; it is not intended for permanent protection. Further testing should be performed………. Entire report is available upon request.5/1/2015 Gulf Silicone 41
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Limitations
• Limited overcoat window
• Reacts with “Zinc Rich Primers”, but not galvanized or zinc-alum metals.
• Only comes in silver color
• Certain surfaces may require a brush off blast [SA1], Pack Rust and Scale must be removed.
INSULATION FROM HEAT• INSULATION -- TWO TYPES OF HEAT INSULATION• 1. REFLECTION OF RADIATION HEAT
– UV – making up 3% of the heat– Short Wave (Visual light) making up 40% of the heat– Long Wave (Infrared) making up 57% of the heat
• 2. HOLDING HEAT OVER HOT PIPES, VALVES, BOILERS, FURNACES– Trapping heat on the surface of the skin to not allow it to escape to
the atmosphere while blocking air and moisture.– Holding heat and increasing efficiency by as much as 80% – Saving a tremendous amount of energy lossDIRECTLY RELATES TO CUI (Corrosion Under Insulation)
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Brief Product Descriptions
SUPER THERM®- water based, single component
Blocks 95% of Radiation Heat (Total)
– Blocks 97% of UV because it is white (*3%)– Blocks 92% of Short Wave or Visual Light (*40%)– Blocks 99% of Long Wave or Infrared (*57%)
*(What each heat wave means to total heat load)
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Presenter
Presentation Notes
Please note we have all the test results for these factories, the only requirement is to be able to read Japanese.
Sony – Koda Factory
May 1994 (Before) 3,767 Kw
May 1995 (After) 519 Kw
June 1994 (Before) 5,647 Kw
June 1995 (After) 1,869 Kw
Hitachi Electronic
Uncoated 82℃
Coated (After) 47℃
Room Temp. Reduction 35℃
Daiko Shokai Co., Ltd.Energy Performance Field Testing with
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Presenter
Presentation Notes
Please note we have all the test results for these factories, the only requirement is to be able to read Japanese.
10 year retest and no lost of performance.
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• Room Temperature Data after 18 years• KOKUYO Co., Ltd. • Application Date：July, 1994Area：6,000sq.m.（Batten Seam Metal Roof
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• Measurement Date：30 July, 2012（13：00 Ambient temp: 33.5℃）
• 18 years has passed since COOL THERM was applied in 1994, the surface stained badly. （Top Coat has never been applied since then.）
• The room temperature was still reduced and maintained by 3.5℃from 39℃（39℃-35.5℃）when the ambient temp was measured the same （30 July・33.5℃）.
• After 10 years （1994）After 18years （2012）Outside TemperatureRoom Temperature
• BEFORE （1994） 33.5℃ 39℃• AFTER （1994） 32.5℃ 32℃• After10years（2004） 34.3℃ 33.5℃• After18years（2012） 33.5℃ 35.5℃ 48
HPC
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Certifications
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Contact UsFACTORY:Superior Products International (SPI).10835 W. 78th StreetShawnee, Kansas [email protected]
Military (Navy) Group for SPI in USA:Superior Products Intl. Southeast, Inc.8740 BaysideBaton Rouge, La 70806Howard Kindig : Cell: [email protected] Products, Mr. Craig Lampani
GCC (Middle East Group):Ibrahim Al Sulaimi, MgrSpecialized Projects DivisionTechnical Trading Co. L.L.C.(Al Sulaimi Group Holding)Tel: 968 24703515Fax: 968 24703515Mob: 968 94111711
“ PROVEN PERFORMANCE****REAL WORLD SOLUTIONS”
