Corporate Summary METAX - MetaxUsa – MetaxUsametaxusa.com/docs/CorporateSummaryMETAX.pdf · 2017....
Transcript of Corporate Summary METAX - MetaxUsa – MetaxUsametaxusa.com/docs/CorporateSummaryMETAX.pdf · 2017....
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Corporate Summary
www.metaxusa.com© METAX Kupplungs- und Dichtungstechnik GmbH
DIE DICHTUNG.
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www.metaxusa.com
Mission
Vision
Values
To propose solutions that satisfy the needs of the global industry, give them quality, timely response, cooperation, ethic and innovation.
Consolidate our spectrum of products and services in the industrial market throw trust, innovation, adaptability and total satisfaction of our clients.
Cooperation
Innovation
Safety
Reliability
Support
Motivation
Compromise
Competitiveness
Ethic
Willingness to change.
CENTER OF R&DUnter den Linden 34D-35410 Hungen-Obbornhofen, Germany.
MAIN OFFICE1500 NW 89 CT Ste 210, Doral FL, USA
COMMERCIAL OFFICE1000 Ponce de León Boulevard, Ste 208, Coral Gables, Miami FL, USA.
SERVICE CENTER AND COMMERCIAL UNITNro. A-3, Urb. El Peñonal, Lechería, Edo. Anzoátegui.
Business' units
DIE DICHTUNG.
METAX works with engineering and manufacturing from Hungen – Obboornhofen, Germany.
It have a big center of R&D where it plans integral tightness solutions given to our clients the
best of services and with 100% of satisfaction.
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Production Capacity
7000 Seals /Year
Business' units
Membership
Founded in 1985
Capital 200 B€
9001 13485
C E R T I F I C A D O S
Poland
GermanyAustriaSwitzerland
Arabia
Africa
China
Cuba
Canada
Venezuela
USA
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Operations and maintenancemanagementWe offer a wide range of services for developers, owners and users. The idea is help them to reduce their operating expenses, optimize asset efficiency and minimize risks.
The support can be provided in just one contract or in a package adapted to the needs of the client.
Ÿ Programing and planning of Maintenance
Ÿ Creation of Maintenance program and
implementation.
Ÿ Monitoring based on the condition
(CBM / PDM)
Ÿ Development of maintenance procedures and
plant operation.
Ÿ Optimization of the inventory of plant
spare part.
Ÿ Total productive maintenance (TPM)
Ÿ Safety practices
Ÿ Behavioral security
Ÿ Defect evaluation
Ÿ Piping Inspection and monitoring
Ÿ Design and operations consulting.
Ÿ Technical support and training
Ÿ Provision of trained and experienced staff
Ÿ Maintenance support, including predictive,
preventive and corrective maintenance.
The programs for develop of Mechanical Integrity
and Asset Integrity Management (AIM) have
shown be one of most difficult elements of the
Process Safety Management (PSM) and that is
the reason why this activities have to be
developing and implement in effective way.
Our staff is expert developing this programs. With a
huge experience and big skills to help the clients
and create a program, which besides being
effective, will be focus and base in a deep
knowledge of requirements and expectations of
the client. To achieve this we have the followings
methodologies:
Inspection management
Risk-Based analysis
Integrity of Operation Windows (IOW)
Control and Management of corrosion
Besides, we got the ability to applied metho-dologies designed for risk assessment of assets which ensure proper management of risks related with the process, protection system and instrumentation. This makes the system stronger from the point of view of operational safety:
HAZID - Hazard Identification.
HAZOP - Hazard and Operability Studies.
QRA - Quantified Risk Analysis.
PHA- Process Hazard Analysis.
SIL- Safety Integrity Level.
LOPA - Layer of Protection Analysis.
Process Safety Engineering
DIE DICHTUNG.
Business' units
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The Reliability and total quality management of
assets is fundamental to determine general
performance and most of cases represent an
element more critical than integrity.
Techniques of reliability are used to design and
maintain the assets. The Idea is optimize relation
between reliability expenses and operating
expenses, while Total Quality describes a mana-
gement approach to successful in long term, all this
trough client satisfaction. In an effort of the TQM, all
members of organization participate with improves
of process, services and labor culture.
We have a wide experience in several reliability
techniques and total quality management. Among
others, we can mention:
Ÿ Reliability Availability and Maintainability (RAM).
Ÿ Reliability Centered maintenance (RCM).
Ÿ Failure Mode Effect and Criticality Analysis
(FMECA).
Ÿ Criticality Analysis (CA).
Ÿ Failure Reporting Analysis and Corrective Action
System (FRACAS).
Ÿ Root Causa Failure Analysis (RCFA).
Ÿ Failure Mode Effect Analysis (FMEA).
Ÿ Loss of Coolant Accident (LOCA).
Ÿ Benchmarking and KPI & Balance Scorecard.
Ÿ Lean Manufacturing.
Ÿ Kaizen.
Ÿ Six Sigma.
We are able to teach courses for projects mana-
gement, operation, maintenance and integrity of
assets. Our teachers have wide experience in
university teaching and oil-gas industry.
We train people in English or Spanish at the same
time using simultaneous translation. Courses can
be custom and created according to client's needs.
Our training program is design to:
Skill Developments
Development and Teamwork
Creation and Development of Skills
Our range of training services covers the following
areas:
Ÿ Projects Managements and Engineering
Ÿ Operation and Maintenance
Ÿ Reliability
Ÿ Quality
Ÿ HSSE
Ÿ Integrity of assets
Reliability and Efficiency
Training and Development
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Systems and Technologies
Our company have the ability to realize all kind of
technologies adaptations. Our experience gives us
strength to interacting with actual trends and to
challenge the new technologies proposals.
We cover a broad range, we can mention:
Ÿ Design and selection of high pressure water
injection systems (portable and permanent) to
maintain reservoir pressure.
Ÿ Design and selection of seal systems for
injection pumps and gas compressors in
complex applications.
Ÿ Selections of turbomachinery (Pumps,
Compressors, Gas and Steam Turbines,
Chemical Injection Systems) for standard
services and complex systems.
Ÿ Monitoring of turbomachinery through
performance variables (Vibration, Lubrication,
Temperature and Ultrasonic).
Ÿ Design and selection of sour gas compressors
with high percent of Hydrogen Sulfide and CO2
for injections in reservoirs of condensate and
oil at very high pressure. (
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DIE DICHTUNG.
METAX Application and Competence
Why METAX?Our sealing solutions begin with a precise analysis of the affected operational process.
We are called to this analysis and considers 4 keys aspects: “UNDERSTANDING THE INFLUENCES”
Sealing work
Understanding The influences
Operating mode
Technical data of
operation
Cost efficiency
1Assembly
Disassembly Service
2
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Sealing solutions
In METAX we make unique designs with high durability and trust, adhering
to all international quality standards.
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DIE DICHTUNG.
Our Main Products
Mechanical seals
Supplysystem
Lip seal system
Couplings
Sealing elements
Mechanical seals of cartridges
Static Seals
System
Hinged spherical plain bearings
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DIE DICHTUNG.
Brands and Specialized Technologies
METAX have created the only sealing system for statics equipment which efficiently supports environment variables: Pressure, Temperature and Vibration.
System are composed by:
1. Tensioning elements:Ÿ Adapted to the physical behavior of the flange
before operational variables.Ÿ Adapted to the conditions and specifications
of client.
2. PackingŸ Builder according to client specifications.Ÿ Adapted to the operating conditions. Ÿ Calculated according to the test and
operating conditions.
3. BoltsŸ High-strength materialsŸ Anticorrosive materials (On request of the client).Ÿ Anti-fatigue effect.Ÿ Security certificate DIN 2505.
This spring-loaded sealing system for flanges connec-tions are preferably used for the solution of frequent leaks. In function of needs and emergencies of our clients.
Production times can be accelerated.
Static seals system
Elements to compensate for the effects of dilationAdditional components are used to maintain the sealing
pressure even under changing operating conditions and to
compensate settling phenomena of the seal and ageing of the
whole sealing system: Clamping rings with elasticity much
higher than the overall elasticity of the remaining sealing
system.
Improved flange sealing systemsby METAX technology
Components of the sealing system
Carrier seal ring
Nuts
Bolts Spring washers
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Our Main Markets
Chemical Industry Petrochemistry
Soft drinksand Beverages
Hydraulic stationary and mobile
Food Industry
Mining
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Our Services
Maintenance management
•Optimization process of Inspection, Planning, Programming, Execution and Quality control of
maintenance value chain.
Reliability Engineering
•Probabilistic fault analysis (Weibull).
•Analysis of root causes of failures.
•Analysis of modes and effects of failures (AMEF) and Maintenance applications focused on
Reliability (MFR).
•Developed of key performance indicators.
•Lean Six Sig Applications to reduce waste and variability of works processes.
•Life cycle cost management programs.
We count with a department of strategic support for solution design and departments of projects administration specialized in:
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DIE DICHTUNG.
Our Experience
Client CASE 1
PDVSA - PETROPIAR PETROPIARJoint Venture dedicated to exploration, extraction, recollection,
transport and hydrocarbon storage in the Orinoco's oil girdle,
Venezuela. His property is shared by Chevron (30%) and
PDVSA (70%).
•Problematic: Leak of oil with density 16® API, high failure rate.
•Plant: Heavy crude improver PETROPIAR, Barcelona-Venezuela
•System / Process: - Feed of CDU plant Atmospheric Tower.
•Equipment: Bomba 61-P-001A.
•Solution: - Pressure element relocated to avoid contact with product.- Robustness in the rings and Change of Plan API.
Cliente CASE 2
PDVSA - PETROCEDEÑOOil operator, is a Joint Venture. His property is shared by PDVSA
(60%), TOTAL from France (30.3%) and STATOILHYDRO from
Norway (9.7%). Is dedicated to exploration, extraction,
production, improver and commercialization of oil.
PETROCEDEÑO
•Problematic: Leak of liquid sulfur during start and operation of
equipment due to bad design of old mechanical seal. Product was
in direct contact with metal bellows, because of this solidified sulfur
particles was on bellows spaces, this situation prevented the
removal of sulfur particles even when the seal was hot.
Same particles caused a block between bellows cavies generating
the opening of the primary seal ring.
•Plant: Heavy crude improver PETROCEDEÑO, Barcelona-Venezuela.
Solid managements. .
•System / Process: -Pump system in export lines of liquid sulfur.
•Equipment: Liquid sulfur export pump 08-P-6001 A. •Solution: -Implementation of seal system with support plan API.- Installation of a local temperature gauge.
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Client CASE 3
TOTAL LEUNA RefineryTOTAL is in Leuna, Germany. Is one of the most modern
refineries in Europe. Produces a wide range of products as
Gasoline, Diesel, Fuel oil, LPG, Naphtha, Aviation fuel, Bitumen
and Methanol. Is the largest producer of Methanol in Germany,
methanol is an important raw material for chemical industry.
This refinery is a plant of 235 kilo barrel (kBOE) per day. Is
capable to produce 3 million ton of gasoline.
Client CASE 4
CR Refinery Czech Republic
•Problematic: Internal and external tightness failure during start and operation of equipment. •Plant: Hydro process.
•System /Process: Steam stabilizer.
•Equipment: 641 W1021 ABCDEF.
•Solution: METAX Seal system: spring-loaded, anti-fatigue bolts,
carrier seal ring and installation with a different torque.
Ceska Rafinerska, now call Unipetrol RPA, is one of main
Czech producer of raw material for refinery, petrochemistry and
agrochemical. The company supplies mainly motor fuels to the
market, fuel oil, bitumen, liquefied petroleum products,
hydrogenated petroleum, other refinery products, olefins and
aromatics, agrochemicals, carbon black, polyolefin (high
density polyethylene, Polypropylene).
•Problematic: Fuga en las bridas en el momento de parada y arranque operativo.
•Plant: Sulfur plant H2S.
•Systema /Process: Hydrogen line.
•Equipment: Reactor 1320-R02.
•Solution: METAX Seal system: spring-loaded, anti-fatigue bolts,
carrier seal ring and installation with a different torque.
Our Experience
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Germany
Nigeria
Malaysia
Switzerland
Austria
Turkey
Hungary
Germany
Germany
Iran
Venezuela
Shell
Schell
Petronas
Varo
OMV
SOCAR
MOL
Holborn
MIRO
Assaluyeh
PDVSA-Petrocedeño
Countries Refiney
Venezuela PDVSA – PetroPiar
Benefits of METAX Mechanical Seal:
Fault log: Recording information in the field associated to the operational conditions and client needs.
Specialized support: Our specialized staff generate an evaluation matrix with the purpose of offering best solution.
Continuous improvement: Due to failures in the cooling system of mechanical seal, our specialists modifying the API 52 Plan for API 53A Plan, this change improve lubrication of faces inside the mechanical equipment.
Innovative processes: Due to constant advice and supervision to our customers, our specialized staff currently proposes an improvement to the cooling system of the above mechanical seal, this because there were major changes in cooling water conditions.
Global Applications
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Clients
Allessa Chemie GmbH
BASF Schwarzheide GmbH
BAYERNOIL Raffineriegesellschaft mbH
BP Gelsenkirchen GmbH
OMV Refining & Marketing GmbH
Polski Koncern Naftowy ORLEN S.A.
Zaklady Chemiczne Rokita S.A.
Germany
Germany
Germany
Germany
Austria
Poland
Poland
AllessaChemie GmbH
Tamoil Collombey
Total Leuna
Refinería Statoil
Refinería CR Litwinow
Petropiar - PDVSA
Petrocedeño - PDVSA
CR
Poland
Switzerland
Germany
Norway
Czech Republic
Venezuela
VenezuelaPETROCEDEÑO
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DIE DICHTUNG.
Unter den Linden 34D-35410 Hungen-Obbornhofen, Alemania.P. +49 176 6091 1996
1500 NW 89th CT, Ste 210,Doral FL, 33172.P.+1 786 6158016 / C. +1 786 299 7209
Casa Nro. A-3, Urb. El Peñonal, Lechería, Edo. Anzoátegui.Telf.:+58 281 281.61.57