CORPORATE PROFILE - ABJ Engineeringabjengineering.com/images/media/ABJ CORPORATE... · a structural...
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CORPORATE PROFILE
FABRICATION SERVICES AND BEYOND
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WELCOME TO ABJ EnginEEring & COnTrACTing CO.
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ABJ Engineering & Contracting Co.
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ABJ Engineering & Contracting Co.
COnTEnTS
Profile 04Products 08Services 22Assets 24Plant&Machinery 26Logistics 28Accreditations 30Clientele 31Our Locations 32
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(Coveredstoreandsupervisoroffice)
(OfficeBuilding)
(Duc
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(Par
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(Pressurevesselsassembly)
(Fab
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(Fab
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(Weldingtrainingcenter)
(Skidsassem
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(PW
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(Materialstoragearea)
(Painting/assemblyarea)
(Blastingandpaintingarea)
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ABJ Engineering & Contracting Co.
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Overoneandhalfdecadesago,KharafiNational,theKuwaitbasedconglomerate,created ABJ Engineering & Contracting Co. KSCC. ABJ was then perceived to be astructuralsteelandpipespoolFabricationCompanyandthatwouldmainlysupport the construction projects of the parent, KharafiNational.
Theconcertedeffortsandprofessionalapproachyieldedinexpandingtheshopsto30000sqminShuaibaIndustrialAreain1993toanother200,000sqmgrassrootfacilityinMinaAbdullahAreain2005.
Sincethen,ABJhasgrownbyleapsandbounds,developingandlaunchingnew products and shifting its stance fromanancillaryunittoa“Stand-alone”profitbasedentity.
Thepassiontogrowexponentiallywhileadopting customer oriented approach couldtransformthenascentcompany
inninetiestoanemergingGlobalplayerinthemillennium.
TodayweservethetailormadeneedsofalargeclienteleinOil&Gas,Petrochemical,Fertilizer,Power,Water,Wastewater,InfrastructureandIndustrialSectors.
OurdiversifiedrangeofproductscomprisesofPressureVessels,Columns/Towers,ProcessEquipmentModules,ModularizedIndustrialPipeRacks,Piping&ValveSkids,Shell&TubeHeatExchangers,HeatRecoverySteam Generators (HRSGs), and Packaged Evaporators & Deaerator units forDesalinationPlants,Pre-FabricatedPipeSpools,Pressurized&AtmosphericShopFabricatedStorageVessels/Tanks,andArchitecturalRoofStructuresforInternationalStadiums.Thevalueaddedservices encompass Refurbishment / Re-ConditioningofCodedPressureVessels&HeatExchangers,Lining&CoatingofspecialmaterialininternalsurfaceofPressureVesselsand
PrOFiLE
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Large Diameter Pipes for corrosion protection,automaticweldoverlayonnozzlenecksincludingsmallborepipes.
TheexportofitsproductstoSpain,South Africa, Russia, Saudi Arabia, UAE,Iran,Iraq,andIndia…re-enforcesthecompany’sabilitytoguaranteetheirclientsconsistenthighqualityproductsatcompetitiveprice.
OurdedicationtoqualityisreflectedinourbeingISO9001:2008andourshops have been accredited with
ASME“U”,”U2”,”R”,”S”,”P”&“NB”.ABJispreparingtoacquire“N”StamptoextenditsservicestotheNuclearIndustry.
Weownfiduciaryresponsibilitytomeetourcommitmentstohealth,safety and environment.
Webelieveinbuildingupahighmoraleofpeoplethatwouldsustainus as a great company.
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Tosupportitsexponentialgrowth,ABJ,KharafiNational’sfabricationsubsidiary invested substantialamountinpurposebuiltlargescalestate of art new fabrication facilitiesinICADIII Abu Dhabi.
ThenewfacilitiesofABJIndustriesPJSCarebuiltinZoneThreeoftheIndustrialCityofAbuDhabi(ICADIII)in UAE. The choice of ICAD III was strategic decision.
ICADIIIenablesABJtocaterforclientsintheOil&Gas,Power,Water, WastewaterandIndustrialInfrastructuresectorsinAbuDhabi.ThelocationalsoenablesABJtofulfillthecustomizedrequirements of the South African, MiddleEasternandWesternregionswhileretainingitscostcompetitivenessandquality.
Thenewworkshopisjustfivekilometersfromamajorsea-portandacquisitionoftheirownNicolasHydraulicTrailermeansthatABJIndustriesPJSCisabletoeasilyhandlethelogisticsofdeliveringmassive fabricated equipments to far-awayprojects.
ThefabricationfacilitiesatICADIIIhavefootprintofover250,000squaremeters.
ThenewfacilitiesatAbuDhabiisamirrorimageoffacilitiesatKuwait
THE JOUrnEY COnTinUES AT iCAD iii → Abu Dhabi
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andpossessahostofCNCbasedsophisticatedplantandmachinery.
ThefacilitiesatICADIIIhavesixcovered bays with EOT Cranes. Therestoftheplantshavespacesallocatedtofacilitiesthatinclude:
→ Awelderstrainingcentreidenticalto the training centre in ABJ’s Kuwait facilities,wherethewelderswillreceive‘hands-on’trainingpriortoqualificationby a third party.→ Radiography bunkers for the radiographictestingofpre-fabricatedpipespoolsandstructurestoensureanuninterruptedworkflowwhileprotectingthehealthandsafetyofworkers.
→ Covered storage and a warehouse forstoringbulkmaterialsprocuredforprojectsaswellas‘free-issue’materialsfromclients.→ Dedicatedblastingandpaintingareas, both covered and open, for surface preparation.→ Apostweldheattreatmentfurnace.→ Alargeareaforassembly,testingandpre-commissioningseveralfinishedproductssimultaneously.→ Theexemplaryhealth&safetystandards, which are undergoing continuousmodificationinthelightofcircumstancesandareenforcedstrictly,willbetransferredtoitsoperationsinAbu Dhabi.
ThenewfacilitiesareoperationalsinceDecember2010.
THE JOUrnEY COnTinUES AT iCAD iii → Abu Dhabi
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PrODUCTS → Modular Packages / Skids
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PrODUCTS → Modular Packages / Skids
Everyyearmoreandmoreplantowners,engineeringconsultants,OEM’srecognizestheadvantagesofhavingallorpartoftheirequipmentspre-fabricatedonskids.Sometimecomplexityandthesizeoftheequipmentcanmeanthatanumberofseparatelybuiltskids(ormodules)becomenecessary.Thesearesimplyinterconnectedatsitewhendeliveredtojobsite.
ABJisspecializedinfabricationofthesemodularskidmountedpackagesandcapabletomanufactureseveralmodulessimultaneously.Thesefabricatedmodulesaretestedandpre-commissionedinalldisciplinesincludingmechanical,electrical&instrumentationfortroublefreehookup at site.
SomeofthetypicalmodulesfabricatedatABJare;
→ ProcessEquipmentsModules/Skids.→ Piping&ValveSkids→ GasDehydrationModules→ GasTreatmentModules→ ChemicalDosingSkids→ Corrosion Inhibitor Skids.→ IndustrialModularizedPipeRacks.→ EvaporatorModules→ HeatRecoverySteamGeneratorModules→ DeaeratorModules.
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PrODUCTS → Pressure Vessels
ABJhascapabilitytoDesign,ManufactureandSupplyofPressureVessels,Reactors,Columns/Towers,DesalterVessels,FilterVessels.ABJDesignsandManufacturestheseasperASMESecVIIIDiv1andASMESecVIIIDiv2andauthorizedtouseASME“U”and“U2”stamps.
TheweldingprocessesandprocedurequalificationshavebeendevelopedforvarietyofdifferentgradesofmaterialslikeCarbonSteel,CarbonSteel–NACE/HIC,LTCS,StainlessSteel,CladStainlessSteel,CladInconeletc.,HavingservedclientslikeSaudiAramco,ADCO,GASCO,KNPC,KOC,Equate,PICBAPCO,SouthOilCompany…EPCmajorplayerssuchasSaipem,Tecnimont,Petrofac,SKECandotherInternationalmajors.
ABJhasanillustrioustrackrecordinexporttoRussia,SpainIndiainadditiontosuppliestotheMiddleEast&Africa.
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PrODUCTS → Pressure Vessels
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ABJhasthecapabilitytoDesign,Manufacture&SupplyShell&TubeHeatExchangersasperASMESecVIIIDiv1andTEMA,authorizedtouseASME“U”stamp.OurshopisselfsufficientindrillingandmachiningtubesheetsandflangesusingCNCDrilling,Milling&BoringMachines.
PrODUCTS → Shell & Tube Heat Exchangers → Heat recovery Steam generators
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ABJhasstrategictie-upwithNooterEriksen,worldrenownedIndependentdesignerandsupplierofHeatRecovery Steam Generators (HRSGs). Under this agreementABJsupportsandfabricatesHRSGsforNooterEriksenintheMiddleEast&NorthAfrica.ABJshopshaveacquired“S”stampaccreditationsfortheirfabricationandassemblyofpowerboilers.
ABJjointlywithNooterEriksenhavesecuredthefirst break-throughbygettingorderforHRSGsfromDaelimIndustrialCo.,Koreafortheirprojectof4thLPGTrainatKuwaitNationalPetroleumCompany,Kuwait.
PrODUCTS → Shell & Tube Heat Exchangers → Heat recovery Steam generators
Pho
to ©byNooterE
riksen
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PrODUCTS → Desalination Plant Equipments
ABJdiversifiedintoyetanotherlineofbusinessin2008commencement of new era of construction, transportation & erectionofEvaporators,Deaerators,WaterBoxesandassociatedequipmentsforThermalDesalinationPlants.Thebreak-throughorderwassuppliedtoShuaibaNorthDesalinationPlantandthesewerebuiltwiththedesignofFisiaItalimpianti–Italy.
ABJinvestedafortuneinbuildingmandatoryassetsin:
→SophisticatedPlant&Machineryforcriticaldrilling,milling,machiningoftubesheets,tubesupportplatesandcollarflanges.
→Trainingmanpowerinfabricationtechnology
→ Developingcriticalweldingproceduresandprocedurequalifications(WPS&PQR)toperformcriticalweldssuchasCupro-NickeltoDuplexSteel. ABJisfullyequippedandgeareduptobuildModularizedEvaporators, Deaerators, Brine Heaters, Steam Transformers and associatedequipmentsforMSF/MEDDesalinationPlants.
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PrODUCTS → Desalination Plant Equipments
Pho
to ©byFisiaItalim
pianti
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PrODUCTS → Architectural roof Structures
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PrODUCTS → Architectural roof Structures
ABJisoneofthefewinternationallyqualifiedfabricatorsforArchitecturalSteelStructuralworkforStadiumRoofs.Thecompany is honored to have participated in the fabrication oftheRoofStructurefortwonewstadiumsnamelyNelsonMandelaStadiumatPortElizabethandGreenPointStadiumat Cape Town South Africa.
Bothstadiumswerepartofthe2010FIFAWorldCup.
ABJcommencedbuildingStadiumRoofStructuresin2007,thefirstbeingJaberAlAhmedInternationalStadiuminKuwait.
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PrODUCTS → Pressure and Process Piping
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PrODUCTS → Pressure and Process Piping
ABJhascustomizedfacilitiesforpre-fabricatedPipeSpoolsforexecutinglargecapacity,inexcessof1MillionInchdia,formegaprojects.Ourcustomizedfacilitiesinclude: → ERPbased“On-line”TrackingSystemtotracklivestatusonfabrication,NDT,Painting,QCreleaseanddispatch. → CNCPlateCuttingMachineinstalledwith“SIGMANEST”software,havingcompatibilitytohandleAUTOCADDrawingsforfabricationoflargediameterpipes&MITRESfromplates.Thesoftwareoptimizesthecuttinglayoutandminimizeswastage. → Dedicatedrollingmachineforfabricationofpipespools&mitresfromplates. → Unique Bar Coding system for segregation and identificationofspools–fromtheincomingmaterialsthroughtothefinaldispatchandinstallationatprojectsite. ABJhasbuiltillustrioustrackrecordforthefabricationofpipespoolsinexoticmaterialssuchasStainlessSteel304,304L,316,316L,Duplex/SuperDuplex,Titanium,Inconel,Incoloy,6MoSteel,Monel.ThisisinadditiontopipespoolsinCarbonSteelincludingservice(HIC)requirements,LowAlloySteelandLowTemperatureCarbonSteel.
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ABJhascapabilitytoDesign,ManufactureandSupplyofPressurizedStorageVesselssuchLPGBulletsandAtmosphericStorageTanksforthecoresectorsinOil&Gas,Petrochemical,Fertilizer,Water,WasteWater,Chemicalandalliedindustries.ABJpossesssoftwaresuch“TANK”,“E-TANK”&STAADPROandaspercodesandstandardcomplyingwithAPI650,API620,AISC&UL142.
PrODUCTS → Shop Fabricated Pressurized Storage Vessels and Atmospheric Tanks
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PrODUCTS → Shop Fabricated Pressurized Storage Vessels and Atmospheric Tanks
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SErViCES
ABJpossessesthecriticalskillstoapplyinternallining&coatingsontheinternalsurfacesofPressureVessels,TanksandLargeProcessPipingtomitigatecorrosion&enhancethelifeoftheequipments.
Thefollowingaresomeofthecoatingschemescurrentlypracticedinconformancewithclient’sspecifications:
→ PhenolicEpoxy→ PassiveFireProofing→ GlassFlakeResinSystem→ PolyesterorVinylEster→ RefractoryandCementMortarLining→ Belzona→ Metalization(Al,ZnThermalSpraying)
Corrosion Protection Services
re-Conditioning of coded Pressure Vessels and Shell & Tube Heat Exchangers
ABJPerformsweldoverlayonnozzlenecksforcladdedpressurevesselsandheatexchangersfromsmallbore2”to24”sizeusinganautomaticweldoverlaymachine.
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SErViCES
Bore Cladding and Weld Overlay
ABJholdstheNationalBoard“R”Stampforrepairandrefurbishmentof“U”&“U2”stampedPressureVesselsincludingre-tubingofShell&TubeHeatExchangers.Othertypicalworktasksincludenozzleandmanwayaddition,headrepairandreplacementetc.
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ASSETS
ABJhaslargeworkforcecomingfromdifferentnationalityandallaretrainedtobemultiskilledtoworkonseveralprojectssimultaneously.Weareveryconsciousofthehealth&safetyofourpersonnelemployedatourfacilities.
TheCompanyhaslargenumberofskilledandqualifiedweldersandmanyarequalifiedtoweldexoticmaterialssuchasCupro-Nickel,Duplex,SuperDuplex,StainlessSteel,Inconel,Incoloy,AlloySteel,6Moetc.,
We believe“Our people are prime assets”.
MAnPOWEr
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DESign AnD EnginEEring
ABJisselfsufficientinDesign&Engineering. Our team of Design EngineersandqualifiedCADOperatorsperformsengineeringfunctionsin-house.TheteamiswellversedinusingIndustrysoftwaresuchasPVElite,Compress,Ansys,StaadPro,Teklaetc.,
ASSETS
WELDing TrAining CEnTEr
ThestateofartWeldingTrainingCenterisbelievedtobeamandatoryassettoimparttrainingtothewelderswithregardtothegivenmaterials,thickness,weldingprocesses,weldingpositionetc.,
Thecenterofexcellencehas60boothstotrainaswellastopre-qualifyallweldersbyaThirdPartyand/orclientstominimizeweldrepairs/re-work,optimizethefabricationcycletimeandeliminateunduedelaysindelivery
ABJ is one of the few fabrication shops inMiddleEastregiontopossesssuchasset.
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CO
vE
RE
D B
AyS
RAW
MAT
ERIAL
STO
RA
GE
PLAnT AnD MACHinErY
ASSEMBLyAREA
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ABJhasanextensiverangeofsomeofthemostsophisticatedfabrication,paintingandtestingequipmentintheMiddleEastcoupledwithWelderTrainingCenter,PostWeldHeatTreatmentFurnace,Radiographyenclosures,“Nicholas”HydraulicTrailers.
MinaAbdullah&ShuaibaShops,Kuwait-Totalarea230,000Sq.M
FABRICAT
IONSHOP
MACHINESHOP
PAINTING&
FURNACE
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LOgiSTiCS
With strategic location of the shops just 5 kilometers away from the sea-port and acquisition of their own remote controlled “nicolas” Hydraulic Trailers, ABJ takes care of the inter-model logistics with the ease thatbuildstheirClients’confidenceinreachingtheover-dimensional consignments at the door step of far awayproject destinations.
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LOgiSTiCS
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ACCrEDiTATiOnS
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CLiEnTELE
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ABJ Engineering & Contracting Co.
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www.abjengineer ing.com
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INDUSTRIAL AREAKN HEAD
OFFICEICAD
ABJ Industries PJSC
www.abj industr ies .com
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www.abjengineering.com KN
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