Coreconceptsofbiochemicalengineering1 150509053327 Lva1 App6891

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  • Core Concepts of Biochemical Engineering

    Presented by: Raja Wajahat

  • Introduction

    Biotechnology

    Biotechnology is the art and science of converting reactants intouseful products by the action of microorganisms or enzymes.

    Examples:

    production of a particular chemical, production of better plants/seeds,use of specially designed organisms to degrade wastes

    Bio-processing

    Any process in which microorganisms play an essential role in getting transformation of feed into useful products is called as bio-processing.

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  • Biochemical Engineering

    Biochemical Engineering is the extension of chemical engineering principles to systems using a biological catalyst to bring about desired

    chemical transformations.

    It is usually divided into biochemical reaction engineering and bio separations.

    Biochemical Engineering is an important area in modern biotechnology.

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  • Biochemical Engineering

    Cells culture be scaled up, biological products be separated, purified and prepared on a large scale.

    Biochemical engineering is expected to carry out the above tasks and to bring about huge economic benefits in realizing sustainable

    development.

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  • Biochemical Engineering

    It is the key to biotechnology development to intensify the researches into biological reactors and the separation, purification technologies

    for biological products.

    And biochemical engineering has been playing an increasingly important role in the above research fields.

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  • Difference between bioprocess

    and biochemical engineering

    In addition to chemical engineering, bioprocess engineering would include the work of mechanical, electrical and industrial engineers to

    apply the principles of their disciplines to processes based on using

    living cells.

    Biologists and Engineers differ in their approach to research

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  • Difference between bioprocess

    and biochemical engineering

    In life sciences, mathematical theories and quantitative methods (except statistics) have played a secondary role.

    Results are qualitative and descriptive models are formulated and tested.

    However, biologists are very strong with respect to laboratory tools and interpretation of laboratory data from complex systems.

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  • Difference between bioprocess

    and biochemical engineering

    Engineers possess good background in the physical and mathematical sciences

    Quantitative models and approaches even to complex systems are strengths

    The skills of engineer and life scientist are complimentary

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  • Traditional and Modern Applications

    of

    Biotechnology/Bio-processing

    Traditional

    Foods, bakery products, beverages, wine from fruit juices, fermentation of milk to make curd

    Modern

    Commercial production of antibiotics, vaccines, fermented foods, organic acids etc.

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  • Biochemistry

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  • What is Biochemistry?

    Study of life cyclic processes in terms of chemicals

    How life cycle proceeds with mutual cooperation of various activitiesof living beings

    Energy is released by breaking of the high energy storing moleculesusually phosphate containing molecules

    Oxidation of NADH (nicotinamide adenine dinucleotide ) in themitochondria is one of the main reactions

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  • Biochemistry

    Some of the chemical/biochemical reactions in the living organisms are facilitated by another type of compounds called enzymes

    Facilitation of a reaction is called as catalysis

    Hence enzymes are called as biocatalysts or biological catalysts

    Cells themselves contain some of the enzymes

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  • Biochemistry

    Living organisms contain various bimolecules which are the building blocks of the cell and also help in storing and releasing energy for

    biotransformations

    Living organisms contain a large number of bimolecules and they are essentially composed of carbon and nitrogen. The

    bimolecules have high molecular weights and are complex in

    structure

    They include carbohydrates, lipids, proteins, nucleic acids, vitamins etc.

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  • Important Biomolecules

    Carbohydrates

    Lipids

    Proteins

    Nucleic acids

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  • Carbohydrates

    Carbohydrates are made from monomers called monosaccharides.

    Some of these monosaccharides include glucose (C6H12O6), fructose (C6H12O6), and deoxyribose (C5H10O4).

    When two monosaccharides undergo dehydration synthesis, water is produced, as two hydrogen atoms and one oxygen atom are lost from

    the two monosaccharides' hydroxyl group.

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  • Carbohydrates

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  • Carbohydrates

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  • LIPIDS

    Lipids are usually made from one molecule of glycerol combined with other molecules.

    In triglycerides, the main group of bulk lipids, there is one molecule of glycerol and three fatty acids.

    Fatty acids are considered the monomer in that case, and may be saturated (no double bonds in the carbon chain) or unsaturated (one or

    more double bonds in the carbon chain).

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  • LIPIDS

    Lipids, especially phospholipids, are also used in various pharmaceutical products,

    either as co-solubilisers (e.g., in parenteral infusions) or

    else as drug carrier components (e.g., in a liposome or transfersome).

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  • LIPIDS

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  • LIPIDS

    Class of compounds which are fatty/oily in nature and present in cells and tissues

    In addition to fats and oils, some other biological materials including waxes, cholesterol and some vitamins and hormones are also

    classified as lipids.

    General structure of fats and oils

    Triglycerides are formed due to the reaction of alcohol glycerol and long chain fatty acids such as stearic acid

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  • Lipid Structure

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  • Characteristics of Lipids

    Insoluble in water

    Soluble in non-polar solvents including hexane, chloroform etc

    Release a lot of energy on breakdown and therefore considered as the energy storage media

    Contain a large proportion of C-H bonds

    Upon saponification, release fatty acids and glycerol

    They are synthesized by the cells from sugars

    Some lipid compounds such as vitamins and hormones have intense biological activity

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  • Characteristics of Lipids

    As bimolecules, they are constituted of cells wall and form a protective coating to the cell and encourage some species.

    They are also energy carriers and release energy as and when cell requires it

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  • Characteristics of Lipids

    Lipids also include a heterogeneous group of structural component.

    Some lipids are combined with other classes of compounds and they are known as:

    Lipoproteins,

    Proteolipids,

    Lipoamino acids,

    Phosphatidopeptides,

    Lipopolysaccharides

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  • Proteins

    Proteins are very large molecules macro-biopolymers made from monomers called amino acids.

    There are 20 standard amino acids, each containing a carboxyl group, an amino group, and a side-chain (known as an "R" group).

    The "R" group is what makes each amino acid different, and the properties of the side-chains greatly influence the overall three-

    dimensional conformation of a protein.

    When amino acids combine, they form a special bond called a peptide bond through dehydration synthesis, and become a polypeptide, or

    protein.Presented by Raja Wajahat

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  • Proteins

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  • Proteins

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  • Proteins

    In order to determine whether two proteins are related, or in other words to decide whether they are homologous or not, scientists use

    sequence-comparison methods.

    Methods like Sequence Alignments and Structural Alignments are powerful tools that help scientists identify homologies between

    related molecules.

    The relevance of finding homologies among proteins goes beyond forming an evolutionary pattern of protein families.

    By finding how similar two protein sequences are, we acquire knowledge about their structure and therefore their function.

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  • Nucleic acids

    Nucleic acids are the molecules that make up DNA, an extremely important substance that all cellular organisms use to store their

    genetic information.

    The most common nucleic acids are deoxyribonucleic acid (DNA) and ribonucleic acid (RNA).

    Their monomers are called nucleotides.

    A nucleotide consists of a phosphate group, a ribose sugar, and a nitrogenous base.

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  • Nucleic acids

    The phosphate group and the sugar of each nucleotide bond with each other to form the backbone of the nucleic acid, while the sequence of

    nitrogenous bases stores the information.

    The most common nitrogenous bases are adenine, cytosine, guanine, thymine, and uracil.

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  • Nucleic acids

    The nitrogenous bases of each strand of a nucleic acid will form hydrogen bonds with certain other nitrogenous bases in a

    complementary strand of nucleic acid (similar to a zipper).

    Adenine binds with thymine and uracil; Thymine binds only with adenine; and cytosine and guanine can bind only with one another.

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  • Nucleic acids

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  • GENERALIZED VIEW OF BIOPROCESSRAW MATERIALS

    UPSTREAM PROCESSES

    Inoculum

    Preparation

    Equipment

    Sterilization

    BIOREACTOR - FERMENTER

    Reaction Kinetics

    and

    Bioactivity

    Transport Phenomena

    and Fluid Properties

    DOWNSTREAM PROCESSES

    SeparationRecovery and

    Purification

    THE BOTTOM LINE

    REGULATIO

    N

    ECONOMIC

    S

    HEALTH AND

    SAFETY

    Waste Recovery,Reuse and

    Treatment

    Instrumentation

    and Control

    Media Formulation

    and

    Sterilization

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  • Microbiology

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  • Microbiology

    Microbiology is the study of microscopic organisms, those being unicellular (single cell), multicellular (cell colony), or acellular

    (lacking cells).

    Microbiology encompasses numerous sub-disciplines including virology, mycology, parasitology, and bacteriology.

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  • Microbiology

    Eukaryotic micro-organisms possess membrane-bound cell organelles and include fungi and protists, whereas prokaryotic organismswhich all are microorganismsare conventionally classified as

    lacking membrane-bound organelles and include eubacteria and

    archaebacteria.

    Microbiologists traditionally relied on culture, staining, and microscopy.

    However, less than 1% of the microorganisms present in common environments can be cultured in isolation using current means

    Microbiologists often rely on extraction or detection of nucleic acid,

    either DNA or RNA sequences.

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  • Microbiology

    Viruses have been variably classified as organisms, as they have been considered either as very simple microorganisms or very complex

    molecules.

    Prions, never considered microorganisms, have been investigated by virologists, however, as the clinical effects traced to them were

    originally presumed due to chronic viral infections, and virologists

    took searchdiscovering "infectious proteins".

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  • Microbiology

    As an application of microbiology, medical microbiology is often introduced with medical principles of immunology as microbiology

    and immunology.

    Otherwise, microbiology, virology, and immunology as basic sciences have greatly exceeded the medical variants, applied sciences

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  • Microbiology

    Study of microscopic organisms

    Important branch of science

    As a basic biological science

    Deals with nature of life processes and principles behind, genetics

    As an applied biological science

    Study of useful as well as pathogenic microorganisms

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  • Why microbiology is

    important?

    In biochemical engineering

    To understand and analyze the process of biotechnology

    Design and operate different units in rational a way

    Therefore, a basic knowledge of cell growth and function is required

    A living microorganism may be conceptualized as a chemical reactor (take nutrients from environment, grows, reproduces and releases products)

    Products formed and released during cellular activities could be commercially important

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  • Why microbiology is

    important?

    Rates of nutrient utilization, growth and release of products depends

    upon:

    Type of the cells involved

    Temperature

    Composition of media etc.

    Quantitative understanding of biological systems (correlation of friction factor and Reynolds No.)

    Understanding above interactions requires a foundation built on microbiology and biochemistry

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  • Industrial Microbiology

    Study of the exploitation of the biochemical potential of microbes for the production of various products

    Antibiotics, vaccines, steroids, solvents, vitamins etc.

    Developments of new products using genetic engineering

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  • What Are Microorganisms?

    Microorganisms are actually a diverse group of organisms.

    The fact that theyre micro isnt even true of all microorganisms

    some of them form multicellular structures that are easily seen with the naked eye

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  • What Are Microorganisms?

    There are four main kinds of microorganisms, based on evolutionary

    lines:

    Bacteria are a large group of unicellular organisms that scientists loosely group as Gram-negative and Gram-positive, but in reality

    there are many different kinds.

    The bacteria and archaea are often talked about together under the heading of prokaryotes because they lack a nucleus. They do share a few characteristics and arent easily distinguished from one another at first, but they are distinct groups.

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  • What Are Microorganisms?

    Archaea are another group of unicellular organisms that evolved along with bacteria several billion years ago.

    Many are extremophiles, meaning that they thrive in very hot or very acidic conditions.

    Archaea are more closely related to eukaryotes than to bacteria.

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  • What Are Microorganisms?

    Eukaryotic microorganisms are a structurally diverse group that includes protists, algae, and fungi.

    They all have a nucleus and membrane-bound organelles, as well as other key differences from bacteria and archaea.

    All the rest of the multicellular organisms on earth, including humans, have eukaryotic cells as well.

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  • What Are Microorganisms?

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  • What Are Microorganisms?

    Viruses are smaller than bacteria and are not technically alive on their own they must infect a host cell to survive.

    Viruses are made up of some genetic material surrounded by a viral coat, but they lack all the machinery necessary to make proteins and

    catalyze reactions.

    This group also includes subviral particles and prions, which are the simplest of life forms, made of naked ribonucleic acid (RNA) or

    simply protein.

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  • Genetic Engineering50

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  • Microscopy

    Microorganisms are measured in smaller units such as microns, nanometers, mill microns and Angstrom

    Various microscopes

    Difference between ordinary and electron microscope

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  • Range of microscopic

    measurements

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  • Building block of organisms

    All living organisms are composed of cells

    What is true for Escherichia coli is true for elephants

    Cells are b/w 1 and 50 micrometer in diameter

    Basic components of living cell

    Cytoplasm

    Cell membrane

    Nucleus

    Ribosome

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  • Cell Nucleus (DNA Structure)54

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  • Cell components55

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  • DNA

    DNA determines

    Heredity

    Cell reproduction

    Protein synthesis

    When DNA is damaged by

    foreign substances, various

    toxic effects, including:

    Mutations

    Cancer

    Birth effects

    Defective immune system

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  • Cell Membrane

    Acts as a barrier from external environment

    It closes the cell and regulates the passage of ions, nutrients, metabolic products and fat soluble substances into and out of it

    It is composed of phospholipid bilayer about 8 nm thick

    Highly selective membrane enabling the cell to concentrate specific metabolites and excrete waste

    A number of complex transformation takes place across the membrane

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  • Cytoplasm58

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  • Cytoplasm

    Colloidal in nature

    Thick semi-transparent and has higher water contents

    It contains:

    Hydrophilic components (protein particles, carbohydrates and salts)

    Hydrophobic components (lipids or fats)

    Main function of cytoplasm is absorption and excretion

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  • Prokaryotes and Eukaryotes

    Prokaryotic cell

    Genetic material is not enclosed within the

    membrane

    Cell walls contain complex polysaccharide

    peptidoglycan

    Simple method of reproduction

    Size is usually 0.5 to 3 micrometer in diameter

    Eukaryotic cell

    Eukaryote means true nucleus

    Genetic material enclosed in a specialized membrane

    They are larger and more complex than prokaryotes

    Size range from 2 to 200 micrometer

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  • Applications of Prokaryotes

    Metabolically the most diverse of all living systems

    Responsible for most degradation processes

    Can be grown aerobically and anaerobically

    Form a wide range of organic products (this property has both positive and negative impact on society)

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  • Applications of Prokaryotes

    Positive

    represent a massive resource of biocatalysis for the biotransformation of organic materials and the degradation of herbicides, insecticides and other man-made chemicals

    Negative

    Represent the principal agents causing the deterioration of biomaterial e.g food and wood and are major hazards to public health (food poisoning and other diseases)

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  • Classification of organisms

    Classified according to their structure and function

    Divided into three kingdoms

    Plants

    Animals

    Protists (Neither plants nor animals)

    Most are unicellular but some have many cells

    Cells have a membrane around the nucleus (eukaryotes)

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  • Classification of organisms

    Classifications show differences in several characteristics including:

    Energy and nutritional requirements

    Rates of growth and product release

    Method of reproduction

    Morphology

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  • Classification of organisms65

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  • Naming the microorganisms

    They are named in Latin using binary nomenclature

    First name represents the group or genus

    Second name represents the species

    Escherichia coli C600

    National collection of industrial and marine bacteria (NCIMB)

    American type culture collection (ATCC)

    Strain (A strain is a subset of a bacterial species differing from other bacteria of the same species by some minor but identifiable difference)

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  • Escherichia coli (E. coli)

    Escherichia coli (E. coli) chosen as a test microorganism.

    E. coli is currently the most specific indicator for faecal contamination of a water source and therefore it is considered as a

    model organism in laboratory research.

    The cells are about 2 m long and 0.5 m in diameter, with a cell volume of 0.6 0.7 m3 (Kubitschek, 1990).

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  • Escherichia coli (E. coli)

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  • Escherichia coli (E. coli)

    Optimal growth of E. coli occurs at 37C. Under a microscope,

    E. coli is a rod-shaped prokaryotic cell which has a long, rapidly rotating flagellum (tail) used for movement.

    A strain of E. coli is a sub-group within the species that has unique characteristics that distinguish it from other E. coli strains.

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  • Escherichia coli (E. coli)

    These differences are often detectable on the molecular level and may result in changes to the physiology or life cycle of the bacterium.

    For example, a strain may gain pathogenic capacity or the ability to resist antimicrobial agents.

    Different strains of E. coli are often host-specific, making it possible to determine the source of faecal contamination in environmental

    samples.

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  • Different Bacteria

    Pseudomonas aeruginosa (P. aeruginosa)

    is a gram-negative rod shaped free living bacterium that is ubiquitous in the environment

    Staphylococcus aureus (S. aureus)

    is a gram positive bacterium usually arranged in grape like irregular clusters.

    Although it occurs widely in the environment it is found mainly on skin and the mucous membranes of animals.

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  • Different Bacteria

    S. aureus can be released into environments including swimming pools, spa pools and other recreational waters by human contact.

    Legionella pneumophila (L. pneumophila)

    is a gram negative rod shaped bacterium.

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  • Yeasts

    Rhodosporidium turoloides (R. turoloides)

    Y4 is oil producing or oleaginous yeast (Wu et al. 2011).

    Since these species contain intracellular valuable compounds such as lipids, therefore the disruption of this yeast would be interesting in

    order to release the lipids contained in vacoules within the yeast cell.

    Once the lipids are released biodiesel could be produced via a conventional trans-esterification process.

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  • Enzymes

    Presented by Raja Wajahat

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  • What are Enzymes?

    Enzymes are biological catalysts and are one of the essentialcomponents of all living systems

    Biochemical reactions occur rapidly through the mediation of naturalcatalysts called enzymes

    Enzymes are bimolecules that catalyze (increase the rates of)chemical reactions

    Enzymes have a key role in catalysing the chemical transformationsthat occur in all cell metabolism without themselves undergoing any

    overall change

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  • Enzymes

    Some generic terms associated with enzymology:

    Cofactor: the non-protein content of enzyme

    Coenzyme: an enzyme with organic molecules as its cofactor

    Haloenzyme: an active enzyme including cofactor

    Apoenzyme: the inactive portion of protein

    The nature and specificity of their catalytic activity is basically due to the three dimensional structure of folded protein (determined by the

    sequence of amino acids)

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  • Classification of Enzymes

    Enzymes are usually named in terms of the reactions that are catalysed

    Usual practice is to add ase to the major part of the name of the substrate e.g Urease, Urginase (urginine)

    Enzymes are also classified by groups that catalyse similar reactions (see slide 17)

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  • Properties of enzymes

    The catalytic activity of enzymes differs from that of other catalysts

    Efficiency

    Turn over number= molecules reacted per catalytic site per unit time

    Turn over number for enzymes at room temperature are usually much higher than for industrial chemical catalysts

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  • Specificity of enzymes

    Specificity

    A characteristic feature of enzymes is that they are specific in action, some showing complete specificity for only one type of

    molecule

    If a substance exists in two stereochemical forms, L and D isomers, enzymes may recognize only one of the two forms for example

    glucose oxidase will oxidise D(+) glucose only and no other hexose

    isomer.

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  • Specificity of enzymes

    Active centre/Active site

    A catalyst site on the molecule is called active site/active centre. Such sites constitute only a small proportion of the total volume

    of the enzyme and are located on or near the surface.

    The active site is usually a very complex physico-chemical space, creating microenvironments in which the binding and

    catalytic areas can be found.

    The forces operating at the active centre can involve

    Charge, hydrophobicity, hyfrogen bonding and redoxprocesses

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  • How the biological catalysts work?

    A reaction proceeds according to the two possible theories

    Collision theory

    Proposes that reactions take place by the collision of the reactant molecules. More is the concentration of the

    reactants, more are the chances for the reactants to collide

    and hence more will be the rate of reaction. However, all

    collisions may not necessarily result in the reaction to

    proceed to produce products

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  • How the biological catalysts work?

    Transition state theory

    Propose that the collision of certain molecules which have crossed certain potential energy barrier alone will result in

    the reaction to take place. This potential energy barrier is

    known as activation energy

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  • Biological catalysts

    Like all catalysts, enzymes work by lowering the activation energy for a reaction thus increasing the reaction rate

    Not consumed by the reaction

    Do not alter the equilibrium

    Enzymes differ from most other catalysts by being much more specific

    Enzymes are know to catalyze about 4000 biochemical reactions

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  • Types of specificity

    Depending upon the reaction conditions and the specific nature of t5he enzymes, the enzymatic catalytic process exhibits different kinds

    of specificity including;

    Group specificity

    Stereochemical specificity

    Product specificity

    Substrate specificity

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  • Enzymatic process 85

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  • Enzyme specificity hypothesis

    Several hypothesis have been proposed to explain the enzyme specificity in catalytic activity and its ability to interact with the

    substrates

    Fischer lock and key hypothesis

    It was proposed by Fischer in 1890 who conceived the concept of complementary structural features between the

    enzyme and the substrate

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  • Fischer lock and key hypothesis

    The catalytic process is brought about because the substrate fits into the complementary site on the enzyme just as key

    fits into the lock

    Thus, the reacting group of the substrate gets struck with the catalytic site of the enzyme

    Similarly, the binding groups attach to the binding sites in the enzyme

    Hypothesis has been successful in explaining many features of the enzyme specificty

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  • Fischer lock and key hypothesis88

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  • Fischer lock and key hypothesis

    Drawback

    Could not explain some of the conformational changes taking place in the enzymes when they come in contact with the

    substrate

    An enzyme may not be having exactly complementary feature that is compatible to the substrate, but still there are cases where

    reaction have taken place

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  • Fischer lock and key hypothesis

    Drawback

    X-ray diffraction analysis and some spectroscopic analysis have shown differences in the structures of free enzymes and substrate

    bound enzymes.

    This was explained by Koshland in 1958 with his Koshlandinduced-fit hypothesis

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  • Koshland induced-fit hypothesis91

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  • Koshland induced-fit hypothesis

    This hypothesis proposes that the structure of the substrate may not be complementary to the enzyme in its native format,

    but it is complementary to the active site in the substrate-enzyme complex.

    Both the enzyme and the substrate change their structure slightly to accommodate each other.

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  • Versatility

    Enzymes catalysis is shown by the type of reactions that can be catalysed. Six groups of enzymes are recognized according to their reactivity

    1. Oxidoreductase.oxidation-reduction reactions

    2. Transferases..transfer of atom b/w two molecules

    3. Hydrolases..hydrolysis reactions

    4. Lyases.removal of a group from a substrate

    5. Isomerases..isomerisation reactions

    6. Ligasescatalyse the synthesis of various types of bonds where the reactions are coupled with breakdown of energy-containing materials such as ATP

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  • Difference b/w catalyst and enzyme

    Function:

    Catalysts are substances that increase or decrease the rate of a chemical reaction but remain unchanged.

    Enzymes are proteins that increase rate of chemical reactions converting substrate into product.

    Molecular weight:

    Low molecular weight compounds.

    High molecular weight globular proteins.

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  • Difference b/w catalyst and enzyme

    Types:

    There are two types of catalysts positive and negative catalysts.

    There are two types of enzymes - activation enzymes and inhibitory enzymes.

    Alternate terms:

    Inorganic catalyst. Organic catalyst or bio catalyst.

    Nature:

    Catalysts are simple inorganic molecules

    Enzymes are complex proteins

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  • Difference b/w catalyst and enzyme

    Reaction rates:

    Typically slower Several times faster

    Specificity:

    They are not specific and therefore end up producing residues with errors Enzymes are highly specific producing large amount of good residues

    Conditions:

    High temp, pressure

    Mild conditions,

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  • Difference b/w catalyst and enzyme

    Enzymes are proteins, which act as catalysts.

    Enzymes lower the energy required for a reaction to occur, without being used up in the reaction.

    Many types of industries, to aid in the generation of their products, utilize enzymes.

    Examples of these products are; cheese, alcohol and bread.

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  • Fermentation

    Fermentation is a method of generating enzymes for industrial purposes.

    Fermentation involves the use of micro organisms, like bacteria and yeast to produce the enzymes.

    There are two methods of fermentation used to produce enzymes.

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  • Fermentation

    These are submerged fermentation and solid-state fermentation.

    Submerged fermentation involves the production of enzymes by microorganisms in a liquid nutrient media.

    Solid-state fermentation is the cultivation of microorganisms, and hence enzymes on a solid substrate.

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  • Enzymes

    Carbon containing compounds in or on the substrate are broken down by the micro organisms, which produce the enzymes either

    intracellular or extracellular.

    The enzymes are recovered by methods such as centrifugation, for extracellular produced enzymes and lysing of cells for intracellular

    enzymes.

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  • Enzymes

    Many industries are dependent on enzymes for the production of their goods.

    Industries that use enzymes generated by fermentation are the brewing, wine making, baking and cheese making

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  • Immobilization of Enzymes

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  • Immobilized Enzymes

    The remarkable catalytic properties of enzymes make them veryattractive for use in processes where mild chemical conditions and

    high specificity are required.

    Cheese manufacture has traditionally used rennet, an enzymepreparation from calf stomach, as a specific protease which leads to

    the precipitation of protein from milk.

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  • Immobilized Enzymes

    Mashing in the malting of grain for the brewing of beer makes useof pamylase from germinating grain to hydrolyse starch to produce

    sugars for the fermentation

    stage. In both of these examples the enzymes are not recovered fromthe reaction mixture and a fresh preparation is used for each batch.

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  • Immobilized Enzymes

    Similarly, in more modern enzyme reaction applications, such as inbiological washing detergents, the enzyme is discarded after single

    use but there are, however, situations where it may be desirable to

    recover the enzyme.

    This may be because the product is required in a pure state or that thecost of the enzyme preparation is such that single use would be

    uneconomic.

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  • Immobilized Enzymes

    To this end, immobilized biocatalysts have been developed where theoriginal soluble enzyme has been modified to produce an insoluble

    material which can be easily recovered from the reaction mixture.

    Many industrially important micro-organisms tend to agglomerateduring their growth and form flocs suspended in the culture medium

    or films which adhere to the internal surfaces of the fermenter.

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  • Immobilized Enzymes

    This tendency may or may not be advantageous to the process and isdependent on a variety of parameters such as the pH and ionic

    strength of the medium and the shear rate experienced in the growth

    vessel.

    In some cases the formation of substantial flocs is essential to theproper operation of the process.

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  • Immobilized Enzymes

    In the case of the activated sludge waste water treatment the settlingproperties of the flocculated micro-organisms are utilized in order toproduce a concentrated stream of biomass for the recycle.

    The so-called trickling filter, also in widespread use in waste-watertreatment, is reliant on the formation of a film of organisms on thesurfaces of its packing material.

    The operation is not that of a filter, in which material would beremoved on the basis of its particle size, but that of a biologicalreactor in which the waste material forms the substrate for the growthof the microbes.

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  • Immobilized Enzymes

    The presence of the film provides a means of retaining a highermicrobial concentration in the reactor than would be retained in acomparable stirred-tank fermenter.

    The formation of flom and films for the retention of high microbialdensities or to facilitate separation of microbes from the growthmedium may be desirable in other instances as well.

    However, in some cases the microbe used may neither be amenable tothe natural formation of large flocs nor adhere as surface films, andrecourse may be made to the artificial immobilization of microbes.

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  • Immobilization techniques

    There are various methods which have been developed for enzymeand microorganism immobilization and some of these have found

    commercial application.

    The two largest scale industrial processes utilizing immobilizedenzymes are the hydrolysis of benzyl penicillin by penicillin acylase

    and the isomerisation of glucose to a glucose-fructose mixture by

    immobilized glucose isomerase.

    The immobilization techniques used in general may be broadlycategorized as:

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  • Immobilization techniques

    (a) Physical adsorption on to an inert carrier.

    The first of these methods has the advantage of requiring only mildchemical conditions so that enzyme deactivation during the

    immobilization stage is minimized.

    The natural formation of microbial flocs and films may beconsidered to be in this category, although the subsequent adhesion

    of the microbes to the surface may not be a simple phenomenon.

    Special materials may be used as supports which provide themicrobes with environments which are particularly amenable to

    their adhesion;

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  • Immobilization techniques

    such materials include foam plastics which provide conditions of lowshear in their pores.

    The process may also be relatively cheap but it does tend to have thedrawback that desorption of the enzyme may also occur readily orthat the microbial film may slough and be carried into the bulk of thegrowth medium.

    The process is dependent on the nature of the specific enzyme ormicrobe used and its interaction with the carrier and, whilst it iscommon in the case of immobilized microbes, it has found onlylimited application in the case of immobilized enzymes.

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  • Immobilization techniques

    (b) Inclusion in the lattices of a polymer gel or in micro-capsules.

    This method attempts to overcome the problem of leakage byenclosing the relatively large enzyme molecules or microbes in a

    tangle of polymer gel or to enclose them in a membrane which is

    porous to the substrate.

    It is theoretically possible to immobilize any enzyme or micro-organism using these methods but they too have their problems. Some

    leakage of the entrapped species may still occur, although this tends

    to be minimal.

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  • Immobilization techniques

    The main problem is due to mass transfer limitations to theintroduction of the necessarily small substrate molecules into the

    immobilized structure, and to the slow outward diffusion of the

    product of the reaction.

    If the substrate is itself a macro-molecule, such as a protein or apolysaccharide, then it will be effectively screened from the enzyme

    or microbes and little or no reaction will take place.

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  • Immobilization techniques

    (c) Covalent binding

    Biological catalysts may be made insoluble and hence immobilizedby effectively increasing their size.

    This can be done either by chemically attaching them to otherwiseinert carrier materials or by cross linking the individuals to form largeagglomerations of enzyme molecules or micro-organisms.

    The chemical reagents used for the linking process are usuallybifunctional, such as the carbo-di-imides, and many have beendeveloped from those used in the chemical synthesis of peptides andproteins.

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  • Immobilization techniques

    The inert carriers used tend to be hydrophilic materials, such as cellulose and its derivatives,

    but in some cases the debris of the original cells has been used, the cells having been broken and then crosslinked with the enzyme and

    each other to form large particles.

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  • Immobilization techniques

    The consumption or biotransformation of substrate by immobilizedmicro-organisms results in most cases in the growth of the micro-

    organisms.

    The growth which gives rise to a significant increase of thickness inan established biofilm, occurs at a rate which is essentially slow in

    comparison with the rates of the diffusion processes.

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  • Immobilization techniques

    Simultaneously, the attrition of biofilms or flocs arising from theeffects of fluid flow tends to maintain their thickness or size, and,

    overall, the immobilized system can be considered to be in a steady

    state when short time intervals are involved.

    The mathematical similarity of enzyme and microbial kinetics thenmeans that a common set of equations can be used to describe the

    behavior of both immobilized enzymes and microbial cells.

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  • Thank You!

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