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Transcript of Copyright march, 2007 all rights reserved Victor Dvornikov [email protected]...
Copyright march, 2007 all rights reserved Victor Dvornikov [email protected] 972-3-9521843
Concurrent operations over the worldTemporary multilingual working teamsDifferent corporate standardsVariance of project conditions:
How to survive in new realities?
12
3
engineeringdetailed designprocurementconstructionmaintenance
Project stages:
Copyright march, 2007 all rights reserved Victor Dvornikov [email protected] 972-3-9521843
Given RO business, what are you selling:
unique process and technology
cheaper engineering and management?OR
Copyright march, 2007 all rights reserved Victor Dvornikov [email protected] 972-3-9521843
Revenues
Savings:Data
Management
Data management facets
Procurement and Ordering
Workflow management
Problem tracking
Document management
ERP
Engineering data management
Asset management
Copyright march, 2007 all rights reserved Victor Dvornikov [email protected] 972-3-9521843
What does ERP really cost?
According to Meta Group TCO (Total Cost of Ownership, 2 years )of ERP is from 400,000$ to 300 million$.
“The ABCs of ERP” by Christopher Koch
For small-to-big-company range
ERP – Enterprise Resource Planning
Copyright march, 2007 all rights reserved Victor Dvornikov [email protected] 972-3-9521843
Data management is not effective withoutroadmap and common language – P&ID
Copyright march, 2007 all rights reserved Victor Dvornikov [email protected] 972-3-9521843
Commercial P&ID graphics-driven programs
Companies Bentley AutoPLANT P&ID CEA Technology Plant-4D COADE CADWorx P&IDAEC Design Group CADPIPE P&ID VANTAGE Plant Engineering (VPE)
Initial cost, US$ 2000 … 5000 US$ + AUTOCAD cost
Involved personnel
Administrator (technician) Process engineer Mechanical engineer
Valid for stages
Database Files or MS ACCESS
Copyright march, 2007 all rights reserved Victor Dvornikov [email protected] 972-3-9521843
Companies Intergraph SmartPlant P&ID
Initial cost, US$ >50.000 US$
Involved personnel
Administrator (engineer)Process engineer Mechanical engineerElectrical engineerProject managerProject engineerProcurement personnel
Valid for stages
Database DB2, Sybase ASE, Oracle or SQL Server
Commercial P&ID data-driven programs
Copyright march, 2007 all rights reserved Victor Dvornikov [email protected] 972-3-9521843
Programs drawbacks
1. Require deep customization2. TCO from 100.000 to 500.000 US$3. Annual maintenance from 5.000 to 30.000 US$4. Don’t run on the internet5. Don’t process legacy P&IDs6. Lack engineering data validation7. Increase graphics volume by 15…30%
My recommendation
Copyright march, 2007 all rights reserved Victor Dvornikov [email protected] 972-3-9521843
What is PIMAN?
It is a data-driven, expert system for all phases of the P&ID life cycle
Users(internet, read permission)
Designers(read/write permission)
Database
engineering detailed design procurement construction maintenance
Copyright march, 2007 all rights reserved Victor Dvornikov [email protected] 972-3-9521843
Piman J2EE standard architecture
Web server Application server
RDBMS
Usershttp tcp/ip
OrionApache
SunJettyBlazixGefion
OrionOC4JRunJJBoss
Derby (IBM)DB2
OracleXAccess
SQL ServerMySQL
PostgreSQLSybase ASE
RDBMS – relational database management system
commercial productsfree of charge
Copyright march, 2007 all rights reserved Victor Dvornikov [email protected] 972-3-9521843
Designer interface
Project data
Drawing data
Equipment & control
Copyright march, 2007 all rights reserved Victor Dvornikov [email protected] 972-3-9521843
Designer interface
To jump to P&ID
pick point on layout
Logo is autogenerated
by Piman
Copyright march, 2007 all rights reserved Victor Dvornikov [email protected] 972-3-9521843
User interface
Copyright march, 2007 all rights reserved Victor Dvornikov [email protected] 972-3-9521843
User interface
Copyright march, 2007 all rights reserved Victor Dvornikov [email protected] 972-3-9521843
User interface
Copyright march, 2007 all rights reserved Victor Dvornikov [email protected] 972-3-9521843
What guarantees PIMAN success?
PIMAN Commercial programs
Sets up P&ID activities automation standards
What is automation?
A framework for engineering information management (EIM)
What is EIM?
Graphical frameworks
Customized for water treatment plants engineering
Not customized
Rich libraries of engineering information
No libraries
Internet-centered Stand-alone application
Copyright march, 2007 all rights reserved Victor Dvornikov [email protected] 972-3-9521843
PIMAN boosts productivity by 1000% because it solvesbottleneck problems of the plantengineering:
1.P&ID tag management2. Information validation3. Information hierarchy, search and retrieval
Copyright march, 2007 all rights reserved Victor Dvornikov [email protected] 972-3-9521843
What ERP data does PIMAN manage?
Project-wide Documents Process info•Design conditions
•Project state
•Users
•Statistics
•Reports
•Specifications
•P&IDs
•Drawings
•Equipment
•Piping
•Instrumentation
•Spare parts
•Control info
Problem tracking
Workflow Orders
•Assignees
•Deadlines
•Statuses
•Results
•Check lists
•Time schedules
•IPP
•Preventive maintenance
•Companies
•Contact persons
•Order packs
•Prices
•Delivery schedules
•OEM
Copyright march, 2007 all rights reserved Victor Dvornikov [email protected] 972-3-9521843
PIMAN specialized catalogs
1. Engineering calculators2. Pump performance curves3. Hydraulic schemes and reports
Copyright march, 2007 all rights reserved Victor Dvornikov [email protected] 972-3-9521843
PIMAN expands the process engineercircle of responsibilities
Process design
Mechanicaldesign
Electricaldesign
Procurement
Controldesign
ProjectManagement
Copyright march, 2007 all rights reserved Victor Dvornikov [email protected] 972-3-9521843
Piman changes the way of doing business
Current practice: Concurrent activities
Piman: Sequential activities
P&ID development
Item sizing
Procurementfinalizing FRS
Procurement
P&ID development
Item sizing
finalizing FRS
Source of multiple revisions and mistakes
Workflow is controlled by Piman
Copyright march, 2007 all rights reserved Victor Dvornikov [email protected] 972-3-9521843
Piman changes the way of doing business
Document bundle
Instead of a single specification
• Corporate standards• Engineering reports• Warranty policies• Quality assurance• IPP• Preventive maintenance
Stored by PIMAN
Equipment datasheetswith catalog numbersand manufacture codes
Auto-generated & processed by PIMAN
WORD
EXCEL
Example: specifications
Copyright march, 2007 all rights reserved Victor Dvornikov [email protected] 972-3-9521843
Where do your savings come from?
1. Data search & retrieval2. Reporting and checklists3. Instant project “picture” and timely decisions4. Meaningful time schedules5. Routine engineering calculations6. Engineering libraries and standards lookup
Short-term savings Phase
engineering detailed design procurement construction maintenance
1. Better and cheaper-to-prepare commercial proposals 2. Statistics-based decisions & predictions (no crystal-ball gazing)3. The only way to build corporate engineering standards system4. The “knowledge pool” for professional growth5. More time may be allocated to R&D
Long-term savings Phase
Copyright march, 2007 all rights reserved Victor Dvornikov [email protected] 972-3-9521843
How much does it cost to find a document?
1 I am the author 1…2 min
2 I am the user 2…5 min
3 I am not in the office 15 min…2 hours
4 Daily retrievals 50…200
5 Annual time losses 5min*50*265 days = 1100 man-hours
6 Wasted money 22,000 US$
Piman : 4-8 sec / retrieval
Copyright march, 2007 all rights reserved Victor Dvornikov [email protected] 972-3-9521843
Potential savings example (Mid-size RO project, 4500 items, duration 3 years, man-hours)
1 To find document or P&ID item 3500
2 To maintain P&I drawings and lists 6000
3 To maintain specs and item catalog entries
6000
4 To maintain control data 1500
5 Procurement and ordering 500
Total 17500 man-hours
Copyright march, 2007 all rights reserved Victor Dvornikov [email protected] 972-3-9521843
Profit from PIMAN anyway?
Revenues
PIMAN is “@VIEW” for the company clients
Services for sale:Warehouse & Plant preventive maintenanceAnnual fee - 3…5 thou US$ + Feedback from site
Copyright march, 2007 all rights reserved Victor Dvornikov [email protected] 972-3-9521843
For more details you may read my paper “Ultimate solution for water treatment plants engineering and life-cycle O&M data management”
With Piman your imagination is the limit, but… it grows by exercise!
Thank you!