Copyright © 2012 Rockwell Automation, Inc. All rights reserved.Rev 5058-CO900C V21 Highlights...

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Copyright © 2012 Rockwell Automation, Inc. All rights reserved. Rev 5058-CO900C V21 Highlights Studio 5000 Engineering and Design Environment 1

Transcript of Copyright © 2012 Rockwell Automation, Inc. All rights reserved.Rev 5058-CO900C V21 Highlights...

Page 1: Copyright © 2012 Rockwell Automation, Inc. All rights reserved.Rev 5058-CO900C V21 Highlights Studio 5000 Engineering and Design Environment 1.

Copyright © 2012 Rockwell Automation, Inc. All rights reserved.Rev 5058-CO900C

V21 Highlights

Studio 5000 Engineering and Design Environment

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Page 2: Copyright © 2012 Rockwell Automation, Inc. All rights reserved.Rev 5058-CO900C V21 Highlights Studio 5000 Engineering and Design Environment 1.

Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

Introducing Studio 5000Engineering and Design Environment

-PRESENT-

Logix Designer (V21)

Programming and configuration for Logix controllers.

Existing RSLogix 5000 user interface retained with new

shared components.

-FUTURE-

View Designer

(V22) Graphical design environment for View 5000 HMIs.

New User Interface.

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Page 3: Copyright © 2012 Rockwell Automation, Inc. All rights reserved.Rev 5058-CO900C V21 Highlights Studio 5000 Engineering and Design Environment 1.

Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

[email protected][email protected].@Max

Logix Extended Tag Properties

Simplify your Logix application No need to create custom data structures for commonly used tag information Develop your application faster and reduce errors Use Min/Max tag limits programmatically, or propagate to third party HMI after

moving to a local tag.

Decreased Troubleshooting Time & Faster Time to Market

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Page 4: Copyright © 2012 Rockwell Automation, Inc. All rights reserved.Rev 5058-CO900C V21 Highlights Studio 5000 Engineering and Design Environment 1.

Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

Extended Tag Properties: Value for Machine/Equipment Builders

Faster time to market with more efficient development1. Create tag

2. Enable choices

Tank_LevelTank_Level.@EUTank_Level.@MinTank_Level.@Max

Auto-Generated

=

DevelopmentTime

Profitability

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Page 5: Copyright © 2012 Rockwell Automation, Inc. All rights reserved.Rev 5058-CO900C V21 Highlights Studio 5000 Engineering and Design Environment 1.

Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

Extended Tag Properties: Value for End Users

Faster Troubleshooting with Standard Naming Conventions

Troubleshooting withExtended Tag Properties

Faulted 3:00 am

Troubleshooting withNon-Standard Naming

Maintenance Costs

.Level

.Level.@Name

.Level.@Description

.Level.@EU

.Level.@Min

.Level.@Max

Extended Tag Properties (Standard Naming)

Less CostMore Uptime

More Cost

More Downtime

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Page 6: Copyright © 2012 Rockwell Automation, Inc. All rights reserved.Rev 5058-CO900C V21 Highlights Studio 5000 Engineering and Design Environment 1.

Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

Pre-V21Project Documentation Storage

Comments/Descriptions Stored on PC

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L6 Controller

CPUUser Memory

(Volatile/RAM)

Engineering PC “.ACD”

Comments

Descri

ptions

Comments/Descriptions Rung Tag UDT AOI Task Program Routine

Page 7: Copyright © 2012 Rockwell Automation, Inc. All rights reserved.Rev 5058-CO900C V21 Highlights Studio 5000 Engineering and Design Environment 1.

Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

L7 Controller

CPUUser Memory

(Volatile/RAM)

New Memory (Non-Volatile)

New V21Project Documentation Storage

Reduce File Management Efforts

L6 Controller

CPUUser Memory

(Volatile/RAM)

Comments

Descri

ptions

Alarm Log

10K Alar

ms

Extended

Tag

Properties

Engineering PC “.ACD”

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Page 8: Copyright © 2012 Rockwell Automation, Inc. All rights reserved.Rev 5058-CO900C V21 Highlights Studio 5000 Engineering and Design Environment 1.

Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

New Non-Volatile Extended Memory

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Storage is completely independent of user memory spaceL7

Controller

CPU

New Memory (Non-Volatile)

User Memory (Volatile/ RAM)

New Memory (Non-Volatile)

Page 9: Copyright © 2012 Rockwell Automation, Inc. All rights reserved.Rev 5058-CO900C V21 Highlights Studio 5000 Engineering and Design Environment 1.

Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

Project Documentation Storage: Value for Machine Builders and End Users

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L7 Controller

CPUUser Memory

(Volatile/RAM)

New Memory (Non-Volatile)

Improved Maintenance Response Time (End User)

Improved Revision Management Easier project maintenance Comments/Descriptions are

Always Available

Faster Time to Market (OEM) Multi-user Development No Risk to Losing Project

Documentation

Page 10: Copyright © 2012 Rockwell Automation, Inc. All rights reserved.Rev 5058-CO900C V21 Highlights Studio 5000 Engineering and Design Environment 1.

Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

FT A&E vs. ISA 18.2 terminology: Shelve = Shelved Suppress = Suppressed By Design Disable = Out Of Service

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Updated FT A&E Alarm State Model

Source: International Society of Automation. (2009). ANSI/ISA-18.2-2009 - Management of Alarm Systems for the Process Industries. Research Triangle Park: ISA

ISA S18.2 Alarm State Transition Diagram

Simplifies application creation to easily follow ISA 18.2 recommendations

Page 11: Copyright © 2012 Rockwell Automation, Inc. All rights reserved.Rev 5058-CO900C V21 Highlights Studio 5000 Engineering and Design Environment 1.

Copyright © 2012 Rockwell Automation, Inc. All rights reserved. 11

Shelving Function for Alarms

Reduce Costly Mistakes by Assuring Alarms are Noticed

IN ALARM

ShelvedClick to Shelve

Page 12: Copyright © 2012 Rockwell Automation, Inc. All rights reserved.Rev 5058-CO900C V21 Highlights Studio 5000 Engineering and Design Environment 1.

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Selectively Apply Duration to ALMA

Increase Productivity by Eliminating Nuisance Alarms

High Limit

High High Limit

Time

Tem

pera

ture

Min Duration To Trigger

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Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

New Controller Based Alarm Log

High Availability of Alarming Data Reduces Material Losses

AlarmLog =

Communications Loss

FactoryTalk View 6.x and 7.xCircular File Stores Alarm Transitions

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Page 14: Copyright © 2012 Rockwell Automation, Inc. All rights reserved.Rev 5058-CO900C V21 Highlights Studio 5000 Engineering and Design Environment 1.

Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

Expanded FTA&E Limits in FactoryTalk View 7.0

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Expanded FT A&E System Limits

Servers Current Tested Limits

FactoryTalk View 7.0 Target

FT A&E Servers (Non-Redundant) 2 Servers 10 Servers

FT A&E Servers (Redundant) 2 Server Pairs 10 Server Pairs

FT View Servers (Non-Redundant) 10 Servers 10 Servers

FT View Servers (Redundant) 5 Server Pairs 10 Server Pairs

Clients Current Tested Limits

FactoryTalk View 7.0 Target

FT A&E Clients 20 Clients 50 Clients

FT View Clients 50 Clients 50 Clients

Eliminates barrier that may have led to use of HMI Classic Alarming

More servers enable logical segregation of FT A&E servers by processing area

Scale to Larger Applications

Page 15: Copyright © 2012 Rockwell Automation, Inc. All rights reserved.Rev 5058-CO900C V21 Highlights Studio 5000 Engineering and Design Environment 1.

Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

Controller Support Roadmap

V20 is in extended maintenance mode

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Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

Knowledgebase Answer ID 67020 “RSLogix 5/500/5000 on Windows Vista and Windows 7“

Operating System Support

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Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

V21 MOTION FEATURES

Page 18: Copyright © 2012 Rockwell Automation, Inc. All rights reserved.Rev 5058-CO900C V21 Highlights Studio 5000 Engineering and Design Environment 1.

Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

EtherNet/IP CIP Motion Encoder

EtherNet/IP DLR support 18 bit resolution Single-turn and multi-turn

absolute 842EM-S 842EM-M

IP67 Packaging, M12 connectors Solid and Hollow shaft options CIP Motion Feedback Only axis

support Use as master axis for gear, PCAM,

MDSC Provides a master axis solution

when using the Kinetix 350 drive or Kinetix 5500 drive

Eliminate Extra Wiring and Complexity

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Page 19: Copyright © 2012 Rockwell Automation, Inc. All rights reserved.Rev 5058-CO900C V21 Highlights Studio 5000 Engineering and Design Environment 1.

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High Performance Position Driven Outputs (PLS)

Position based output control MAOC motion instruction with RSLogix 5000

graphical profile editor Map to any output - boolean or physical Advanced PLS features

More points per Output Cam from 8 to 16

Output Cam Function in CompactLogix Benefits

Any axis can control outputs using position & velocity Physical or virtual axes

Multiple output module options Standard outputs Outputs with CIP Sync for high performance

1756-OB16IS - 8 outputs/module

1756-OB16IFS - 16 outputs/module

1732E-OB8M8SR – 8 outputs /module» EtherNet/IP DLR » Use with ControlLogix or CompactLogix 19

Page 20: Copyright © 2012 Rockwell Automation, Inc. All rights reserved.Rev 5058-CO900C V21 Highlights Studio 5000 Engineering and Design Environment 1.

Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

Kinetix 5500 CIP Motion Servo Drive Lower Installation Costs

50% less cabinet space 70% fewer wiring terminations 60% less cable runs required VPL Servo motor single cable connection

Flexible Machine Architecture Single or Multiple Axis configurations Shared AC/DC Bus configurations Servo or V/Hz – Induction and PM motors Embedded switch DLR support

Meets Global Machine Standards 195-528 VAC Input Voltage Hardwired Safe Torque Off 1A to 23A continuous

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Page 21: Copyright © 2012 Rockwell Automation, Inc. All rights reserved.Rev 5058-CO900C V21 Highlights Studio 5000 Engineering and Design Environment 1.

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Kinetix VPL Servo Motor

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Single cable27% lower cable cost

60% less wiring

Integrated Mechatronic functions simplify commissioning and

reduce operational costsEnergy efficient drive/motor

match and green shunt50% less energy15% lower costs

Windings options matched to drive ratings allow for optimized system sizing

and costs

Flat speed/torque curves deliver twice as much power at high speeds

delivering 20% savings

Based on proven magnetic core MP technology for market leading

reliability and performance

.4-31.5 NM Continuous Torque Range

Page 22: Copyright © 2012 Rockwell Automation, Inc. All rights reserved.Rev 5058-CO900C V21 Highlights Studio 5000 Engineering and Design Environment 1.

Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

Page 23: Copyright © 2012 Rockwell Automation, Inc. All rights reserved.Rev 5058-CO900C V21 Highlights Studio 5000 Engineering and Design Environment 1.

Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

1756-OB16IEF 1756-LSC8xIB8I 1756-IB16IF

Introducing ControlLogix Peer-to-Peer I/O

Expanded Application Capabilities

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Page 24: Copyright © 2012 Rockwell Automation, Inc. All rights reserved.Rev 5058-CO900C V21 Highlights Studio 5000 Engineering and Design Environment 1.

Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

What is Peer-to-Peer I/O Control?

Peer-to-Peer I/O Control is output actuation based on input data, independent of the programmable automation controller (PAC).

Throughput speeds are drastically reduced as outputs are turned on and off without intervention from the PAC. Here’s how it works: 1. The input module is configured to “produce” data 2. The output module establishes a connection to the input module 3. The output module “listens” for the data the input module is producing 4. The output module energizes outputs when it “hears” the required

parameters

Configuration

Configuration

Input Module produces data

Controller InfoOutput

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Page 25: Copyright © 2012 Rockwell Automation, Inc. All rights reserved.Rev 5058-CO900C V21 Highlights Studio 5000 Engineering and Design Environment 1.

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*S

*S

*S

*S

*S

*S

*S

*S

Simple Flowmeter / Solenoid Valve Control

Example Use Cases:Peer-to-Peer I/O Control

Peer control allows outputs on the 1756-OB16IEF module to energize within 50µS of input peer pre-conditions being met.

Max # of PulsesPer Cycle Limit

Glue

Apply Glue NowSensor

Glue Gun ControlVariable Pulse train to HeatingElement from PID Calculation

Temp Feedback to Analog Input

Heated Vessel

Time-Proportioned Control Applications

Trigger an Event Based Task Single Input OR a Combination of Inputs

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Page 26: Copyright © 2012 Rockwell Automation, Inc. All rights reserved.Rev 5058-CO900C V21 Highlights Studio 5000 Engineering and Design Environment 1.

Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

CompactLogix®

Page 27: Copyright © 2012 Rockwell Automation, Inc. All rights reserved.Rev 5058-CO900C V21 Highlights Studio 5000 Engineering and Design Environment 1.

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New CompactLogix Controllers

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Scalable Controllers to Best Meet Application Needs

Clear & Simple Product Selection Integrated Motion with L1,L2,L3

Page 28: Copyright © 2012 Rockwell Automation, Inc. All rights reserved.Rev 5058-CO900C V21 Highlights Studio 5000 Engineering and Design Environment 1.

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Simple and Consistent ScalingCatalog Memory Embedded

I/O# of local IO Expansions

# of EtherNet/IP Nodes on I/O Tree

Motion Axis supported (Position)

1769-L16ER-BB1B

1769-L18ER-BB1B

1769-L18ERM-BB1B

1769-L24ER-QB1B

1769-L24ER-QBFC1B

1769-L27ERM-QBFC1B

1769-L30ER

1769-L30ER-NSE

1769-L30ERM

1769-L33ER

1769-L33ERM

1769-L36ERM

384KB

512KB

512KB

750KB

750KB

1MB

1MB

1MB

1MB

2MB

2MB

3MB

16 IN/16 OUT

16 IN/16 OUT

16 IN/16 OUT

16 IN/16 OUT

16 IN/16 OUT/4 AI/2 AO/4 HSC

16 IN/16 OUT/4 AI/2 AO/4 HSC

-

-

-

-

-

-

6

8

8

4

4

4

8

8

8

16

16

30

4

8

8

8

8

16

16

16

16

32

32

48

-

-

2

-

-

4

-

-

4

-

8

16

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Page 29: Copyright © 2012 Rockwell Automation, Inc. All rights reserved.Rev 5058-CO900C V21 Highlights Studio 5000 Engineering and Design Environment 1.

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ControlLogix 5570 Family of controllers

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ControlLogix & CompactLogix 55xx Hardware Overview

New faster CPU Enhanced SDRAMUSB 2.0 port

Higher Productivity

Less Downtime

Supports Green Initiatives

Embedded SD Card 4-character display

Energy Storage ModuleNo Battery

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Page 31: Copyright © 2012 Rockwell Automation, Inc. All rights reserved.Rev 5058-CO900C V21 Highlights Studio 5000 Engineering and Design Environment 1.

Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

ControlLogix 557xS Integrated Safety

Safety Features Existing GuardLogix functionality

Safety Task 1756-L6xS functionality All safety and safety application instructions

All existing GuardLogix safety certifications IEC 61508, IEC 62061, ISO 13849, etc.

Controller Options 1756-L72S = 4MB standard / 2M Safety 1756-L73S = 8MB standard / 4M Safety

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Page 32: Copyright © 2012 Rockwell Automation, Inc. All rights reserved.Rev 5058-CO900C V21 Highlights Studio 5000 Engineering and Design Environment 1.

Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

New Redundancy Module 1756-RM2F

Features and Benefits Higher Data Throughput Rates – Less Cross Loading time

means less scan time impact 1 GB fiber speeds – Faster Cross Load Speeds Redundant Fiber Channels – No single point of Failure Enhanced Diagnostic Display (Used with RM Configuration

tool) – Less time spent troubleshooting in the event of an issue

More Application Options & Faster Machine Throughput

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Page 33: Copyright © 2012 Rockwell Automation, Inc. All rights reserved.Rev 5058-CO900C V21 Highlights Studio 5000 Engineering and Design Environment 1.

Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

ControlLogix XT & ControlLogix SXT

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1756-A7XT New higher density XT chassis (7-Slots) Same physical size as 1756-A10 and

1756-A5XT Use with existing Logix-XT No software update required

1756-L73XT / -L73SXT (8MB) Logix-XT controller Shares all characteristics of existing Logix-XT modules No software update required - Standard L7x firmware

Page 34: Copyright © 2012 Rockwell Automation, Inc. All rights reserved.Rev 5058-CO900C V21 Highlights Studio 5000 Engineering and Design Environment 1.

Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

Performing a System Upgrade orCreating a New System

Customer upgrades a system component (e.g., moving from V16 to V17)

What other devices must be upgraded?

Are other software upgrades needed ?

What other devices in the system are affected?

Will this break any part of the system?

Controller moving from V16 to V17

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Page 35: Copyright © 2012 Rockwell Automation, Inc. All rights reserved.Rev 5058-CO900C V21 Highlights Studio 5000 Engineering and Design Environment 1.

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NewCompatibility Management Web Site

http://www.rockwellautomation.com/compatibility/#/scenarios Identifies compatibility of firmware versions Easier to locate downloads Easier to locate release notes or other companion documents.

Reduce Time to Market and Mitigate Risk

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Page 36: Copyright © 2012 Rockwell Automation, Inc. All rights reserved.Rev 5058-CO900C V21 Highlights Studio 5000 Engineering and Design Environment 1.

Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

Logix Connector Enhancements – VantagePoint

Reduced engineering time Simplified connectivity to Logix platforms

Increased ease of use Live Data Import wizard brings in structures from

Logix platforms If a matching type definition does not already

exist, a type definition is created to match the UDT definition in the controller

Tag instances are then created for each tag in the controller that uses that definition

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Page 37: Copyright © 2012 Rockwell Automation, Inc. All rights reserved.Rev 5058-CO900C V21 Highlights Studio 5000 Engineering and Design Environment 1.

Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

Copyright / Trademark Notice

Copyright © 2012 Rockwell Automation Inc., All Rights Reserved

RSLogix, RSLinx, RSNetWorx, the RSLogix 5000 logo, and the Rockwell Software logo are trademarks of Rockwell Software Inc. Logix5000, PLC-5, SLC-500 and Data Highway are trademarks of Allen Bradley Company LLC., all other trademarks are the property of their respective holders and are hereby acknowledged

For more information on the latest pricing or a demonstration of any Rockwell Software package, please contact your local Rockwell Automation sales office or authorized Allen-Bradley distributor. For the very latest on Rockwell Software product development, visit our Web Site on the Internet at:

http://www.software.rockwell.com

WORLDWIDE REPRESENTATIONArgentina, Australia, Austria, Bahrain, Belgium, Bolivia, Brazil, Bulgaria, Canada, Chile, China, Colombia, Costa Rica, Croatia Cyprus, Czech Republic, Denmark, Dominican Republic, Ecuador, Egypt, El Salvador, Finland, France, Germany, Ghana, Greece, Guatemala, Honduras, Hong Kong, Hungary, Iceland, India, Indonesia, Ireland, Israel, Italy, Jamaica, Japan, Jordan, Kenya, Kuwait, Lebanon, Macao, Malaysia, Malta, Mauritius, Mexico, Morocco, Netherlands, New Zealand, Nigeria, Norway, Oman, Pakistan, Panama, Peru, Philippines, Poland, Portugal, Puerto Rico, Qatar, Romania, Russia, Saudi Arabia, Singapore, Slovakia, Slovenia, South Africa, Republic of South Korea, Spain, Sweden, Switzerland, Taiwan, Thailand, Trinidad, Tunisia, Turkey, United Arab Emirates, United Kingdom, United States, Uruguay, Venezuela, Vietnam, Zimbabwe

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