© Copyright 2004 ABB ALL right...

36
The information in this document is subject to change without notice and should not be construed as a commitment by ABB. ABB assumes no responsibility for any errors that may appear in this document. Except as may be expressly stated anywhere in this document, nothing herein shall be construed as any kind of guarantee or warranty by ABB for losses, damages to persons or property, fitness for a specific purpose or the like. In no event shall ABB be liable for incidental or consequential damages arising from use of this document. This document and parts thereof must not be reproduced or copied without ABB's written permission, and contents therof must not be imparted to a third party nor be used for any unauthorized purpose. Contravention will be prosecuted. Additional copies of this document may be obtained from ABB at its then current charge. © Copyright 2004 ABB ALL right reserved. ABB Automation Technologies AB Robotics SE-721 68 Västerås Sweden Prepared by, date: 2 We reserve all rights in this document and in the information contained therein.Reproduction, use or disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB Page 1 43 Total DRESS PACK Latest revision: Approved by, date: COPYRIGHT PAGE Location: Plant: = + + Sublocation: SP Document no. Next Rev. Ind Lab/Office: Status: IRB6620 & IRC5 ECO 41031, SPR 1038931 Screen adjustment 2010-05-28 sejomor APPROVED seermes 3HAC026136-001 07 1 2 3 5 6 7 8 4 PRMP

Transcript of © Copyright 2004 ABB ALL right...

Page 1: © Copyright 2004 ABB ALL right reserved.isa.uniovi.es/~jalvarez/abb/en/3HAC026136-001_rev07.pdfPlantLocationPagePage description Remark DateABB_table_of_contentsEditor ... 114 113

The information in this document is subject to change without notice and should not be construed as a commitment by ABB. ABB assumes no responsibility for any errors that may appear in this document.

Except as may be expressly stated anywhere in this document, nothing herein shall be construed as anykind of guarantee or warranty by ABB for losses, damages to persons or property, fitness for aspecific purpose or the like.

In no event shall ABB be liable for incidental or consequential damages arising from use of this document.

This document and parts thereof must not be reproduced or copied without ABB's written permission,and contents therof must not be imparted to a third party nor be used for any unauthorized purpose.Contravention will be prosecuted.

Additional copies of this document may be obtained from ABB at its then current charge.

© Copyright 2004 ABB ALL right reserved.

ABB Automation Technologies ABRobotics

SE-721 68 VästeråsSweden

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sejomor

APPROVED

seermes 3HAC026136-001 07

1 2 3 5 6 7 84

PRMP

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ManufactureType

Control cabinetMains voltageSupplyControl voltageYear of construction

:::

::::

Type of installation

CustomerRobot serial number(s)Drawing numberDrawing version

::::

:

Project startProject managerLast revisionDesigned byDesigned dateNumber of pages

:::::::

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2010-05-28

sejomor

APPROVED

seermes 3HAC026136-001 07

1 2 3 5 6 7 84

PRMP

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2010-05-28

sejomor

APPROVED

seermes 3HAC026136-001 07

1 2 3 5 6 7 84

PRMP

SP

sethsta

1 COPYRIGHT PAGE APPROVED 2009-05-19 sethsta

SP 2 TITLE PAGE

sethsta

APPROVED 2009-05-19 sethsta

SP 3 TABLE OF CONTENTS PAGE 1-206 APPROVED 2009-05-19

sethsta

sethsta

DP

SP

Se -

4 TABLE OF CONTENTS PAGE 207-602

109 CUSTOMER SIGNALS, PROFIBUS

APPROVED

APPROVED

2009-05-19

2009-05-19

sethsta

SP

seermes

S

DP

DP

50

Se

Se

BLOCK DIAGRAM TYPE S - IRBDP SW5

-

-

APPROVED

112

110

2009-05-19

CUSTOMER SIGNALS, ETHERNET

CUSTOMER SIGNALS, PROFIBUS

sethsta

APPROVED

APPROVED

SP

2009-12-04

2009-05-19

Se

sethsta

seermes

51

DP

DP

DP

BLOCK DIAGRAM - TYPE Se

Se

Se

Se -

-

APPROVED

-

114

113

111

2009-12-04

CUSTOMER SIGNALS, ETHERNET

CUSTOMER SIGNALS, PROFIBUS

CUSTOMER SIGNALS, ETHERNET

seermes

APPROVED

APPROVED

APPROVED

SP

2009-05-19

Se

2009-12-04

2009-12-04

52

sethsta

seermes

sethsta

BLOCK DIAGRAM TYPE Se - IRBDP SW5

DP

APPROVED

H.1

2009-05-19

200

sethsta

CUSTOMER SIGNALS, PARALLEL

SP

APPROVED

H

2009-05-19

53

sethsta

DP

BLOCK DIAGRAM - TYPE H

H.1

APPROVED

201

2009-12-04 seerrmes

CUSTOMER SIGNALS, PARALLEL APPROVED

SP HSe

2009-05-19

54 BLOCK DIAGRAM - TYPE HSe

DP

APPROVED

H.1

2009-12-04

202 CUSTOMER SIGNALS, CANBUS

seermes

SP

APPROVED 2009-05-19

CON 55

DP

CONNECTOR LAYOUT

H.1

APPROVED 2009-12-04

203 CUSTOMER SIGNALS, CANBUS

seermes

SP

APPROVED

CON

2009-05-19

56 CONNECTOR LAYOUT APPROVED 2009-05-19 sethsta

DP Se - 100 CUSTOMER SIGNALS, PARALLEL APPROVED 2009-05-19 sethsta

DP Se - 101 CUSTOMER SIGNALS, PARALLEL APPROVED 2009-05-19 sethsta

DP Se - 102 CUSTOMER SIGNALS, PARALLEL APPROVED 2009-05-19 sethsta

DP Se - 103 CUSTOMER SIGNALS, CANBUS APPROVED 2009-05-19 sethsta

DP Se - 104 CUSTOMER SIGNALS, CANBUS APPROVED 2009-05-19 sethsta

DP Se - 105 CUSTOMER SIGNALS, CANBUS APPROVED 2009-05-19 sethsta

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TABLE OF CONTENTS PAGE 207-602Location:Plant: =

++Sublocation:

SP

Document no.Next

Rev. Ind

Lab/Office: Status:IRB6620 & IRC5ECO 41031, SPR 1038931Screen adjustment

2010-05-28

sejomor

APPROVED

seermes 3HAC026136-001 07

1 2 3 5 6 7 84

PRMP

DP

DP

H.1

H.1

207

209

CUSTOMER SIGNALS, PROFIBUS

CUSTOMER SIGNALS, ETHERNET

APPROVED

APPROVED

2009-05-19

2009-12-04

sethsta

seermes

DP HSe 300 CUSTOMER SIGNALS, PARALLEL APPROVED 2009-05-19 sethsta

DP HSe 301 CUSTOMER SIGNALS, PARALLEL APPROVED 2009-05-19 sethsta

DP HSe 302 CUSTOMER SIGNALS, CANBUS APPROVED 2009-05-19 sethsta

DP HSe 303 CUSTOMER SIGNALS, CANBUS APPROVED 2009-05-19 sethsta

DP HSe 306 CUSTOMER SIGNALS, PROFIBUS APPROVED 2009-05-19 sethsta

DP

DP

HSe

HSe

307

309

CUSTOMER SIGNALS, PROFIBUS

CUSTOMER SIGNALS, ETHERNET

CUSTOMER SIGNALS, ETHERNET

APPROVED

APPROVED

2009-05-19

2009-12-04

sethsta

seermes

DP

DP

HSe

HSe

310

308

SERVO PEDESTAL GUN APPROVED

APPROVED

2009-05-19

2009-12-04 seermes

sethsta

DP CS B 600 CUSTOMER SIGNAL - IRBDP SW5 APPROVED 2009-05-19 sethsta

DP RG 601 ROBOT GUN (RG) - IRBDP SW5 APPROVED

DP

DP

2009-05-19

H.1

H.1

sethsta

206

208

DP

CUSTOMER SIGNALS, PROFIBUS

CUSTOMER SIGNALS, ETHERNET

RG

APPROVED

APPROVED

602

2009-12-04

ROBOT GUN (RG) - IRBDP SW5

2009-05-19 sethsta

seermes

APPROVED 2009-05-19 sethsta

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Latest revision:

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BLOCK DIAGRAM TYPE S - IRBDP SW5Location:Plant: =

++Sublocation:

SPS

Document no.Next

Rev. Ind

Lab/Office: Status:IRB6620 & IRC5ECO 41031, SPR 1038931Screen adjustment

2010-05-28

sejomor

APPROVED

seermes 3HAC026136-001 07

1 2 3 5 6 7 84

PRMPREGION E

BLOCK DIAGRAM TYPE S (pneumatic gun)IRBDP SW5Single cabinet controller, IRC5: See circuit diagram, 3HAC024480-004.Dashed cables: See circuit diagram SpotPack, 3HAC026208-001

Axis 6

Axis 1

R3.CP/CSAxis 5

Axis 2

Axis 4

R2.CP/CSAxis 3

Base

CONNECTION BOX

R1.WAR1.CBR1.CBR1.WELD

WATER ANDAIR UNIT

CUSTOMER POWERCUSTOMER SIGNAL

WELD POWER SWC.WELD

SWC.24VSWC.I/O

3HA

C02

9444

-001

C

AN

BU

S IN

TER

FAC

E

3HA

C02

9446

-001

2

4VD

C S

UP

PLY

, WE

LDIN

G S

IGN

ALS

SPOT WELDINGCABINET

SINGLE CABINETCONTROLLER

3HA

C02

9486

-001

R

S23

2/R

S48

5

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BLOCK DIAGRAM - TYPE SeLocation:Plant: =

++Sublocation:

SPSe

Document no.Next

Rev. Ind

Lab/Office: Status:IRB6620 & IRC5ECO 41031, SPR 1038931Screen adjustment

2010-05-28

sejomor

APPROVED

seermes 3HAC026136-001 07

1 2 3 5 6 7 84

PRMP

BLOCK DIAGRAM TYPE Se (servo gun)IRBDP SW2Single cabinet controller, IRC5: See circuit diagram, 3HAC024480-004.Dashed cables: See circuit diagram SpotPack, 3HAC026208-001

SPOT WELDINGCABINET

SINGLE CABINETCONTROLLER

XP/XS113

24V

DC

SU

PP

LY, W

ELD

ING

SIG

NA

LS

RS

232/

RS

485

Servo gun( axis 7 )

M

R3.CP/CSR3.WELD

Axis 6

Axis 1

Axis 5

Axis 2

Axis 4

Axis 3

Base

R2.CP/CSR2.WELD

R1.WELD

R1.CP/CS/CBUS

R2.ETHERNET

R1.SP

R1.ETHERNET

WATER ANDAIR UNIT

XS/XP101

24VDC SUPPLY, PARALLEL INTERFACE

WELD POWER

ROBOT SIGNALS, 24VDC SUPPLY

BUS SIGNALS

SERVO GUN POWER

XP/XS103

XP/XS9

XP/XS7

X101

XP/XS13

115/

230V

AC

CA

NB

US

INTE

RFA

CE

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Latest revision:

Approved by, date:

BLOCK DIAGRAM TYPE Se - IRBDP SW5Location:Plant: =

++Sublocation:

SPSe

Document no.Next

Rev. Ind

Lab/Office: Status:IRB6620 & IRC5ECO 41031, SPR 1038931Screen adjustment

2010-05-28

sejomor

APPROVED

seermes 3HAC026136-001 07

1 2 3 5 6 7 84

PRMPREGION E

BLOCK DIAGRAM TYPE Se (servo gun)IRBDP SW5Single cabinet controller, IRC5: See circuit diagram, 3HAC024480-004.Dashed cables: See circuit diagram SpotPack, 3HAC026208-001

3HA

C02

9444

-001

C

AN

BU

S IN

TER

FAC

E

3HA

C02

9446

-001

2

4VD

C S

UP

PLY

, WE

LDIN

G S

IGN

ALS

SPOT WELDINGCABINET

SINGLE CABINETCONTROLLER

3HA

C02

9486

-001

R

S23

2/R

S48

5

Servo gun( axis 7 )

M

R3.CP/CSR3.WELD

Axis 6

Axis 1

Axis 5

Axis 2

Axis 4

Axis 3

Base

R2.CP/CSR2.WELD

CONNECTION BOX

R1.SP

R1.WELD

R1.CBR1.CBR1.CB

WATER ANDAIR UNIT

SERVO GUN POWER

CUSTOMER POWERCUSTOMER SIGNAL

WELD POWER SWC.WELD

XP/XS7

SWC.24VSWC.I/O

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Latest revision:

Approved by, date:

BLOCK DIAGRAM - TYPE HLocation:Plant: =

++Sublocation:

SPH

Document no.Next

Rev. Ind

Lab/Office: Status:IRB6620 & IRC5ECO 41031, SPR 1038931Screen adjustment

2010-05-28

sejomor

APPROVED

seermes 3HAC026136-001 07

1 2 3 5 6 7 84

PRMP

BLOCK DIAGRAM TYPE HIRBDP SW2Single cabinet controller, IRC5: See circuit diagram, 3HAC024480-004.

Axis 1

R3.CP/CS

Axis 5

Axis 6

Axis 2

Axis 4

R2.CP/CS

Axis 3

Base R1.CP/CS/CBUSR1.ETHERNET

ROBOT SIGNALS, 24VDC SUPPLYBUS SIGNALS

XP/XS13XP/XS9 SINGLE CABINET

CONTROLLER

R2.ETHERNETR3.ETHERNET

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Approved by, date:

BLOCK DIAGRAM - TYPE HSeLocation:Plant: =

++Sublocation:

SPHSe

Document no.Next

Rev. Ind

Lab/Office: Status:IRB6620 & IRC5ECO 41031, SPR 1038931Screen adjustment

2010-05-28

sejomor

APPROVED

seermes 3HAC026136-001 07

1 2 3 5 6 7 84

PRMP

BLOCK DIAGRAM TYPE HSe (material handling and servo gun)IRBDP SW2Single cabinet controller, IRC5: See circuit diagram, 3HAC024480-004.Dashed cables: See circuit diagram SpotPack, 3HAC026208-001

Base

R2.CP/CSR2.WELD

R1.CP/CS/CBUSR1.ETHERNET

R3.

FB7

WATER ANDAIR UNIT

XS/XP101

WELDING SIGNALS, 24VDC SUPPLY

ROBOT SIGNALS, 24VDC SUPPLYBUS SIGNALS

POWER SERVOGUN

WELD POWER

24VDC SUPPLY, PARALLEL INTERFACE, PROP. VALVE XP/XS103

X101

M

XP/XS9XP/XS13

Servo gun( axis 7 )

XP/XS7

X104

115/

230V

AC

CA

NB

US

INTE

RFA

CE

SPOT WELDINGCABINET

SINGLE CABINETCONTROLLER

XP/XS113

24V

DC

SU

PP

LY, W

ELD

ING

SIG

NA

LS

RS

232/

RS

485

PEDESTAL

GUN

FB.M7

R1.SP

Axis 1

Axis 5

Axis 6

SG.WELD

SG.CP/CS

R3.CP/CSR3.WELD

Axis 2

R2.ETHERNET

Axis 4

Axis 3

RESOLVER/SMB SIGNALS

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Latest revision:

Approved by, date:

CONNECTOR LAYOUTLocation:Plant: =

++Sublocation:

SPCON

Document no.Next

Rev. Ind

Lab/Office: Status:IRB6620 & IRC5ECO 41031, SPR 1038931Screen adjustment

2010-05-28

sejomor

APPROVED

seermes 3HAC026136-001 07

1 2 3 5 6 7 84

PRMP

HARTING HAN MODULE/

5

HARTING HAN MODULE/

8

3

b

2

HD

HD

BLOCK DIAGRAM TYPE Se/HSe (on the robot)

17

7

9

12

DD

d

18

EE

A

9

1

25

B

c

4

1

417

HD

9

D

17

EE

1

4

Female (R2.CP/CS)

Male (R1.CP/CS)Male 4p

R2.ETHERNETR3.ETHERNET

1

Female 4PR1.ETHERNETR2.ETHERNET

EE

4

CC

8

5

18

25

8

18

HD

8

5

8

1

25 17

Female (R3.CP/CS)

9

1

1

8

7

12

1

A

6

1

8

a

B

2

1

8

3

18

HD

25

18 1

617

9

4

12

7

DD

1

25

1

6

DD

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sejomor

APPROVED

seermes 3HAC026136-001 07

1 2 3 5 6 7 84

PRMP

BLOCK DIAGRAM TYPE Se/HSe

A

BLOCK DIAGRAM TYPE H/HS/HSe model (DP-UE-MH3)

A

Female 23p (R3.CP/CS)

Female 8p (FB.M7)

SOURIAU UTOW

A

Male 8p (R3.FB7)

A

A

BLOCK DIAGRAM TYPE HSe

SOURIAU

Female 23p (R1.SP)

Female 19p (R3.CBUS)

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2010-05-28

sejomor

APPROVED

seermes 3HAC026136-001 07

1 2 3 5 6 7 84

PRMP

TYPE SECUSTOMER SIGNALSPARALLELCOMMUNICATIONVALID FORHARNESS IN CABINET3HAC022852-001 (Dual)3HAC024371-001 (Single)3HAC021791-001FLOOR HARNESS3HAC022957-001,002,003,0063HEA800736-001,002,003,004LOWER/UPPER ARM HARNESS3HAC024649-001

* Circuitdiagram shows markingon wires for both dual andsingle cabinet

670

671

672

673

400240044000

40134014

40104012

4011

4006400840094007

GN/YE

GN/YE

12

34

GN/YE

BLBU

BR

GN/YE

PKRD

OGGN

YE

113/

5

123

GN/YE

4

5

6

7

45

67

GN/YE

113/

8

24V

0V

24V

-XS13

-ROBOTCABINET

1 1-XP6

2 2

3 3

4 4

3 3-A41.1.3.X21

5 5

1 1

1 1-A43.X24

2 2

5 5-XS40

6 6

1 1-A43.X22

3 3

4 4

2 2

G G

-XS7

A1 a1

A2 a2

A3 a3

A4 a4

A3 a3

A5 a5

A1 a1

E1 e1

E2 e2

F7 f7

F9 f9

F8 f8

F1 f1

F2 f2

F3 f3

F4 f4

-MANIPULATOR BASE

E E-R1.SP

C C

A A

J J

K K

L L

M M

R

D1 d1-R1.CP/CS

D6 d6

D3 d3

D4 d4

C4-R3.CP/CS

C5

C6

C7

-AXIS 6

C1-R3.CP/CS

C2

C3

B11

B12

B13

B15

0V

W/T

V/S

U/R

PTC

0V PTC

24V BRAKE REL

0V BRAKE REL

PE

PE

BKBNRDOGYEGNBUVTGN/YE

-

-

-

-

*DUAL *SINGLE

40134014

40104012

4011

40064008

GN/YE

40094007

400240044000

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Page101

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2010-05-28

sejomor

APPROVED

seermes 3HAC026136-001 07

1 2 3 5 6 7 84

PRMP

915/

4

X7/S1

TYPE SECUSTOMER SIGNALSPARALLELCOMMUNICATIONVALID FORHARNESS IN CABINET3HAC022852-001 (Dual)3HAC024371-001 (Single)3HAC021791-001FLOOR HARNESS3HAC022957-001,002,003,0063HEA800736-001,002,003,004LOWER/UPPER ARM HARNESS3HAC024649-001

* Circuitdiagramshows markingon wires for bothdual and singlecabinet

0V X7/S3

677

Y7/S4

678

0V Y7/S2

WH/GN

0V EXC2/R2

GN

EXC2/R1

WH/BN

KSR

BN

KSR

WH/BU

BK

BU

BN

WH/OG

*

OG

DUAL11

4/3

*SINGLE

WH/GN

GN

WH/BN

BN

WH/BU

BU

WH/OG

OG

WH

BU

WH/GN

GN

WH/BN

BN

WH/BUBU

WH/OGOG

114/

4

112/

511

4/5

2 2

-ROBOTCABINET

1 1-XP5.1

1 1-XP5.2

2 2

3 3

4 4

9 9-XP5.1

10 10

11 11

12 12

-XS13

B1 b1

B2 b2

B3 b3

B4 b4

B5 b5

B6 b6

B7 b7

B8 b8

B9 b9

B10 b10

-MANIPULATOR BASE

B1 b1-R1.CP/CS

B2 b2

B3 b3

B4 b4

B5 b5

B6 b6

B7 b7

B8 b8

B9 b9

B10 b10

SP1

SP2

SP3

SP4

SP5

SP6

F F-R2.FB7

E E

D D

C C

B B

A A

9 9-R1.SMB1

2 2

11 11

4 4

12 12

5 5

1 1

-SMB

-AXIS 6

B18-R3.CP/CS

B19

B20

B21

B22

B23

B24

B25

B16

B17

WH/RD

WH/BNBKWH/BK

RD

BN

WH/BK

BK

WH/BN

BN

WH/RD

RD

WH/OGOG

WHBU

WH/RD

WH/BNBKWH/BK

RD

BN

112/

811

4/8

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to th

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ctly

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n. ©

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Page102

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Latest revision:

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Document no.Next

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2010-05-28

sejomor

APPROVED

seermes 3HAC026136-001 07

1 2 3 5 6 7 84

PRMP

TYPE SECUSTOMER SIGNALSPARALLELCOMMUNICATIONVALID FORHARNESS IN CABINET3HAC022852-001 (Dual)3HAC024371-001 (Single)3HAC021791-001FLOOR HARNESS3HAC022957-001,002,003,0063HEA800736-001,002,003,004LOWER/UPPER ARM HARNESS3HAC024649-001

* Circuitdiagram shows markingon wires for both dual andsingle cabinet

GN

679

GY

680

WH

681

WH/BK

682

WH/BN

693

WH/RD

694

WH/OG

695

GY

696

WH

697

WH/BK

698

BU

685

WH/BN

686

VT

687

WH/RD

683

WH/OG

688

WH/YE

684

WH/GN

689

WH/YE

690

WH/GN

691

WH/BU

692

WH/VT

699

WH/GY

700

*

666

DUAL

667

*

668

SINGLE

669

113/

3

BN/BK

WHOGWHGN

WH

6 6

-ROBOTCABINET

3 3-XP5.1

4 4

5 5

6 6

1 1-XP5.3

2 2

3 3

4 4

5 5

6 6

5 5-XP5.2

C15

7 7

7 7-XP5.1

8 8-XP5.2

8 8-XP5.1

9 9-XP5.2

10 10

11 11

12 12

7 7-XP5.3

8 8

9 9

10 10

11 11

12 12

-XS13

B11 b11

B12 b12

B13 b13

B14 b14

B15 b15

B16 b16

B18 b18

B19 b19

B20 b20

B21 b21

C16 c16

C17 c17

C18 c18

C19 c19

C20 c20

C21 c21

B22 b22

B23 b23

B24 b24

B25 b25

C10

C11

C12

C13

C14

-MANIPULATOR BASE

B11 b11-R1.CP/CS

B12 b12

B13 b13

B14 b14

B15 b15

B16 b16

B18 b18

B19 b19

B20 b20

B21 b21

C16

C17

C18

C19 c19

C20 c20

C21 c21

B22 b22

B23 b23

B24 b24

B25 b25

-AXIS 6

B1-R3.CP/CS

B2

B3

B4

B5

B6

B7

B8

B9

B10

B14

C8

A1

A2

A3

A4

BNWHGYRDBU

RDOG

RD

GN

RD

BN

RDGYBKBU

113/

4

113/

4

WH/GNGNWH/BUBU

WH/VTVTWH/GYGYWH/BKBK

OG

BN

WH/RDRDWH/YEYE

113/

8

RDOGYE

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ein.

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to th

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Latest revision:

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2010-05-28

sejomor

APPROVED

seermes 3HAC026136-001 07

1 2 3 5 6 7 84

PRMP

TYPE SECUSTOMER SIGNALSCANBUSCOMMUNICATIONVALID FORHARNESS IN CABINET3HAC022852-001 (Dual)3HAC024371-001 (Single)3HAC021791-0013HAC022866-001FLOOR HARNESS3HAC022978-001,002,003,0063HEA800736-001,002,003,004LOWER/UPPER ARM HARNESS 3HAC024651-001

* Circuitdiagram shows markingon wires for both dual andsingle cabinet

670

672

673

400240044000

40134014

40104012

4011

4006400840094007

GN/YE

GN/YE

12

34

GN/YE

BLBUBR

GN/YE

PK

RD

OGGN

YE

116/

7

45

67

GN/YE

123

GN/YE

45

67

116/

8

24V

0V

-ROBOTCABINET

1 1-XP6

2 2

3 3

4 4

6 6

3 3-A41.1.3.X21

5 5

1 1

1 1-A43.X24

2 2

5 5-XS40

1 1-A43.X22

3 3

4 4

2 2

-XS13

C C

-XS7

A1 a1

A2 a2

A3 a3

A4 a4

A3 a3

A5 a5

A1 a1

E1 e1

E2 e2

F7 f7

F9 f9

F8 f8

F1 f1

F2 f2

F3 f3

F4 f4

-MANIPULATOR BASE

D1 d1-R1.CP/CS

D6 d6

D3 d3

D4 d4

E E-R1.SP

A A

G G

J J

K K

L L

M M

R R

C4-R3.CP/CS

C5

C6

C7

-AXIS 6

C1-R3.CP/CS

C2

C3

B11

B12

B13

B15

24V

0V

W/T

V/S

U/R

PTC

0V PTC

24V BRAKE REL

0V BRAKE REL

PE

PE

671

BKBNRDOG

-

-

-

-

YEGNBUVTGN/YE

*DUAL *SINGLE

40134014

40104012

4011

40064008

GN/YE

40094007

400240044000

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Latest revision:

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2010-05-28

sejomor

APPROVED

seermes 3HAC026136-001 07

1 2 3 5 6 7 84

PRMP

TYPE SECUSTOMER SIGNALSCANBUSCOMMUNICATIONVALID FORHARNESS IN CABINET3HAC022852-001 (Dual)3HAC024371-001 (Single)3HAC021791-0013HAC022866-001FLOOR HARNESS3HAC022978-001,002,003,0063HEA800736-001,002,003,004LOWER/UPPER ARM HARNESS3HAC024651-001

* Circuitdiagram shows marking on wires for bothdual and single cabinet

0V X7/S3

677

Y7/S4

678

0V Y7/S2

WH/GN

0V EXC2/R2

GN

EXC2/R1

WH/BN

KSR

BN

KSR

WH/BU

BK

BU

BN

WH/OG

*

OG

DUAL

117/

3

*SINGLE

WH/GN

GN

WH/BN

BN

WH/BU

BU

WH/OG

OG

WH

BU

WH/GN

GN

WH/BN

BN

WH/BUBU

WH/OGOG

117/

4

115/

511

7/5

2 2

-ROBOTCABINET

1 1-XP5.1

1 1-XP5.2

2 2

3 3

4 4

9 9-XP5.1

10 10

11 11

12 12

-XS13

B1 b1

B2 b2

B3 b3

B4 b4

B5 b5

B6 b6

B7 b7

B8 b8

B9 b9

B10 b10

-MANIPULATOR BASE

B1 b1-R1.CP/CS

B2 b2

B3 b3

B4 b4

B5 b5

B6 b6

B7 b7

B8 b8

B9 b9

B10 b10

SP1

SP2

SP3

SP4

SP5

SP6

F F-R2.FB7

E E

D D

C C

B B

A A

9 9-R1.SMB1

2 2

11 11

4 4

12 12

5 5

1 1

-SMB

-AXIS 6

B18-R3.CP/CS

B19

B20

B21

B22

B23

B24

B25

B16

B17

WH/RD

WH/BNBKWH/BK

RD

BN

WH/BK

BK

WH/BN

BN

WH/RD

RD

WH/OGOG

WHBU

WH/RD

WH/BNBKWH/BK

RD

BN

115/

811

7/8

X7/S1

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ein.

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to th

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s w

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n. ©

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Page105

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Latest revision:

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DPSe(-)

Document no.Next

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2010-05-28

sejomor

APPROVED

seermes 3HAC026136-001 07

1 2 3 5 6 7 84

PRMP

TYPE SECUSTOMER SIGNALSCANBUSCOMMUNICATIONVALID FORHARNESS IN CABINET3HAC022852-001 (Dual)3HAC024371-001 (Single)3HAC021791-0013HAC022866-001FLOOR HARNESS3HAC022978-001,002,003,0063HEA800736-001,002,003,004LOWER/UPPER ARM HARNESS3HAC024651-001

* Circuitdiagram shows markingon wires for both dual andsingle cabinet

679680681682

693694695696697698

685686687

683

688

684

RDBK

691692689690

WH/GN

WH

GN

BU

699

WH/BU

700

BU

666

WH/VT

667

VT

668

WH/GY

669

GYWH/BKBK

116/

3

BN

RD

WH/BKBK

WH/BNBN

56

78

12

34

YEYE

VTVT

GNGN

GNGN

116/

8

+24V CAN

0V CAN

CAN_H

CAN_L

RDOG

-ROBOTCABINET

5 5-A35.X2

1 1

11 11-XP5.2

12 12

9 9

10 10

4 4-A35.X2

2 2

3 3

7 7-XP5.3

8 8

9 9

10 10

11 11

12 12

3 3-XP5.1

4 4

5 5

6 6

1 1-XP5.3

2 2

3 3

4 4

5 5

6 6

5 5-XP5.2

6 6

7 7

7 7-XP5.1

8 8-XP5.2

8 8-XP5.1

-XS13

B11 b11

B12 b12

B13 b13

B14 b14

B15 b15

B16 b16

B18 b18

B19 b19

B20 b20

B21 b21

C16 c16

C17 c17

C18 c18

C19 c19

C20 c20

C21 c21

F1 f1

F2 f2

B24 b24

B25 b25

B22

B23

F3 f3

F4 f4

C10 c10

C11 c11

C12 c12

C13 c13

C14 c14

C15 c15

-MANIPULATOR BASE

B11 b11-R1.CP/CS

B12 b12

B13 b13

B14 b14

B15 b15

B16 b16

B18 b18

B19 b19

B20 b20

B21 b21

C16

C17

C18

C19 c19

C20

C21 c21

B22 b22

B23 b23

B24 b24

B25 b25

A3 a3

A4 a4

A5 a5

A6 a6

A9 a9

A10 a10

A11 a11

A12 a12

A1

A2

A3

A4

-AXIS 6

B1-R3.CP/CS

B2

B3

B4

B5

B6

B7

B8

B9

B10

B14

C8

A7

A8

A9

A10

A5

A6

A11

A12

YEGN

GYWHWH/BKWH/BNWH/RDWH/OG

GYWHWH/BK

BU

WH/BN

WH

VT

OG

WH/YE

WH

WH/GN

GN

WH/RD

WH

WH/OG

BN

WH/YE

WH

WH/GN

GY

WH/BU

RD

WH/VT

BU

WH/GY

RD

DUAL

OG

*SINGLE

RD

*

GN

RD

BN/BK

BN

RD RDBK BK

BK

WH

BU

BUWHBU

BKOG

BKGN

BKBN

116/

4

116/

4

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ein.

Rep

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sure

to th

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Page109

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Latest revision:

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Document no.Next

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2010-05-28

sejomor

APPROVED

seermes 3HAC026136-001 07

1 2 3 5 6 7 84

PRMP

TYPE SECUSTOMER SIGNALSPROFIBUSCOMMUNICATIONVALID FORHARNESS IN CABINET3HAC022852-001 (Dual)3HAC024371-001 (Single)3HAC021791-0013HAC022868-001FLOOR HARNESS3HAC022988-001,002,003,0063HEA800736-001,002,003,004LOWER/UPPER ARM HARNESS3HAC024651-001

* Circuitdiagram shows markingon wires for both dual andsingle cabinet

670

671

672

673

400240044000

40134014

40104012

4011

4006400840094007

GN/YE

GN/YE

BLBU

BR

GN/YE

PKRD

OGGN

YE

12

34

GN/YE

122/

5

45

67

GN/YE

123

GN/YE

45

6

7

122/

8

24V

0V

-ROBOTCABINET

1 1-XP6

2 2

3 3

4 4

6 6

3 3-A41.1.3.X21

5 5

1 1

1 1-A43.X24

2 2

5 5-XS40

1 1-A43.X22

3 3

4 4

2 2

-XS13

C C

-XS7

A1 a1

A2 a2

A3 a3

A4 a4

A3 a3

A5 a5

A1 a1

E1 e1

E2 e2

F7 f7

F9 f9

F8 f8

F1 f1

F2 f2

F3 f3

F4 f4

-MANIPULATOR BASE

D1 d1-R1.CP/CS

D6 d6

D3 d3

D4 d4

E E-R1.SP

A A

G G

J J

K K

L L

M M

R

C4-R3.CP/CS

C5

C6

C7

C1-R3.CP/CS

C2

C3

B11

B12

B13

B15

-AXIS 6

24V

0V

W/T

V/S

U/R

PTC

0V PTC

24V BRAKE REL

0V BRAKE REL

PE

PE

BKBNRDOGYEGNBUVTGN/YE

*DUAL *SINGLE

4000

40134014

40104012

4011

4006400840094007

GN/YE

40024004

-

-

-

-

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ein.

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ctio

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sure

to th

ird p

artie

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ithou

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aut

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idde

n. ©

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Page110

43TotalTYPE Se

Latest revision:

Approved by, date:

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++Sublocation:

DPSe(-)

Document no.Next

Rev. Ind

Lab/Office: Status:IRB6620 & IRC5ECO 41031, SPR 1038931Screen adjustment

2010-05-28

sejomor

APPROVED

seermes 3HAC026136-001 07

1 2 3 5 6 7 84

PRMP

TYPE SECUSTOMER SIGNALSPROFIBUSCOMMUNICATIONVALID FORHARNESS IN CABINET3HAC022852-001 (Dual)3HAC024371-001 (Single)3HAC021791-0013HAC022868-001FLOOR HARNESS3HAC022988-001,002,003,0063HEA800736-001,002,003,004LOWER/UPPER ARM HARNESS3HAC024651-001

* Circuitdiagram shows marking on wires for bothdual and single cabinet

0V Y7/S2

WH/GN

0V EXC2/R2

GN

EXC2/R1

WH/BN

KSR

BN

KSR

677X7/S1

678 0V X7/S3

WH/BU

BK

BU

BN

WH/OG

*

OG

DUAL12

3/3

*SINGLE

WH/GN

GN

WH/BN

BN

WH/BU

BU

WH/OG

OG

WH/GN

GN

WH/BN

BN

WH/BUBU

WH/OGOG

WH

BU

123/

4

121/

512

3/5

2 2

-ROBOTCABINET

1 1-XP5.1

1 1-XP5.2

2 2

3 3

4 4

9 9-XP5.1

10 10

11 11

12 12

-XS13

B3 b3

B4 b4

B5 b5

B6 b6

B7 b7

B8 b8

B9 b9

B10 b10

B1 b1

B2 b2

-MANIPULATOR BASE

B3 b3

B4 b4

B5 b5

B6 b6

B1 b1-R1.CP/CS

B2 b2

B7 b7

B8 b8

B9 b9

B10 b10

SP3

SP4

SP5

SP6

SP1

SP2

F F-R2.FB7

E E

D D

C C

B B

A A

9 9-R1.SMB1

2 2

11 11

4 4

12 12

5 5

1 1

-SMB

B20

B21

B22

B23

B24

B25

B16

B17

-AXIS 6

B18-R3.CP/CS

B19

WH/RD

WH/BNBKWH/BK

RD

BN

WH/BN

BN

WH/RD

RD

WH/OGOG

WHBU

WH/BK

BK

WH/RD

WH/BNBKWH/BK

RD

BN

121/

812

3/8

Y7/S4

Page 20: © Copyright 2004 ABB ALL right reserved.isa.uniovi.es/~jalvarez/abb/en/3HAC026136-001_rev07.pdfPlantLocationPagePage description Remark DateABB_table_of_contentsEditor ... 114 113

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ight

s in

this

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umen

t and

in th

e in

form

atio

n co

ntai

ned

ther

ein.

Rep

rodu

ctio

n, u

se o

r di

sclo

sure

to th

ird p

artie

s w

ithou

t exp

ress

aut

horit

y is

stri

ctly

forb

idde

n. ©

Cop

yrig

ht 2

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AB

B

Page111

43TotalTYPE Se

Latest revision:

Approved by, date:

CUSTOMER SIGNALS, PROFIBUSLocation:Plant: =

++Sublocation:

DPSe(-)

Document no.Next

Rev. Ind

Lab/Office: Status:IRB6620 & IRC5ECO 41031, SPR 1038931Screen adjustment

2010-05-28

sejomor

APPROVED

seermes 3HAC026136-001 07

1 2 3 5 6 7 84

PRMP

TYPE SECUSTOMER SIGNALSPROFIBUSCOMMUNICATIONVALID FORHARNESS IN CABINET3HAC022852-001 (Dual)3HAC024371-001 (Single)3HAC021791-0013HAC022868-001FLOOR HARNESS3HAC022988-001,002,003,0063HEA800736-001,002,003,004LOWER/UPPER ARM HARNESS3HAC024651-001

* Circuitdiagram shows markingon wires for both dual andsingle cabinet

679680681682

693694695696697698

WH/GN

685

GN

686

WH/BU

687

BU

WH/VT

683

VT

688

WH/GY

684

GY

689690

WH/BKBK

691

BN

692

699

RD

700

WH/BK

RD

BK

GN

WH/BN

666

BN

667

5

668

6

669

7

122/

2

8

12

34

YEYE

VTVT

GNGN

GNGN

122/

8

RXD/TXD-P

RXD/TXD-N

RDOGYEGN

GYWHWH/BKWH/BNWH/RDWH/OG

GYGH

WH/BK

BU

WH/BN

VT

WH/RDWH/OG

WH/YE

-ROBOTCABINET

3 3-XP5.1

4 4

5 5

6 6

5 5-XP5.2

6 6

7 7

7 7-XP5.1

8 8-XP5.2

8 8-XP5.1

1 1-XP5.3

2 2

3 3

4 4

5 5

6 6

9 9-XP5.2

10 10

11 11

12 12

7 7-XP5.3

8 8

1B 1B-DP-M

1A 1A

9 9-XP5.3

10 10

11 11

12 12

-XS13

B11 b11

B12 b12

B13 b13

B14 b14

B15 b15

B16 b16

B18 b18

B19 b19

B20 b20

B21 b21

C16 c16

C17 c17

C18 c18

C19 c19

C20 c20

C21 c21

B22 b22

B23 b23

B24 b24

B25 b25

C10 c10

C11 c11

F5 f5

F6 f6

C12 c12

C13 c13

C14 c14

C15 c15

-MANIPULATOR BASE

B11 b11-R1.CP/CS

B12 b12

B13 b13

B14 b14

B15 b15

B16 b16

B18 b18

B19 b19

B20 b20

B21 b21

C16

C17

C18

C19 c19

C20

C21 c21

B22 b22

B23 b23

B24 b24

B25 b25

A3 a3

A4 a4

A5 a5

A6 a6

A9 a9

A10 a10

A11 a11

A12 a12

B14

C8

-AXIS 6

B1-R3.CP/CS

B2

B3

B4

B5

B6

B7

B8

B9

B10

A1

A2

A3

A4

A7

A8

A9

A10

A5

A6

A11

A12

WH/GN

WH/YEWH/GN

RDGN

WH/BU

RD

WH/VT

OG

WH/GY

RD

DUAL

GN

SINGLE

RD

*

BN

*WHOG

BN/BK

WHGN

WHBNWHGYRDBU

RDGY

BKBU

BKOG

RDGN

BKGN

BKBN

122/

4

122/

4

Page 21: © Copyright 2004 ABB ALL right reserved.isa.uniovi.es/~jalvarez/abb/en/3HAC026136-001_rev07.pdfPlantLocationPagePage description Remark DateABB_table_of_contentsEditor ... 114 113

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ein.

Rep

rodu

ctio

n, u

se o

r di

sclo

sure

to th

ird p

artie

s w

ithou

t exp

ress

aut

horit

y is

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ctly

forb

idde

n. ©

Cop

yrig

ht 2

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AB

B

Page200

43TotalTYPE H, HS AND HSe

Latest revision:

Approved by, date:

CUSTOMER SIGNALS, PARALLELLocation:Plant: =

++Sublocation:

DPH1

Document no.Next

Rev. Ind

Lab/Office: Status:IRB6620 & IRC5ECO 41031, SPR 1038931Screen adjustment

2010-05-28

sejomor

APPROVED

seermes 3HAC026136-001 07

1 2 3 5 6 7 84

PRMP

TYPE H, HS AND HSeCUSTOMER SIGNALSPARALLELCOMMUNICATIONVALID FORHARNESS IN CABINET3HAC022852-001 (Dual)3HAC024371-001 (Single)FLOOR HARNESS3HAC022957-001,002,003,006

IRBDP MH3LOWER ARM HARNESS3HAC029704-001UPPER ARM HARNESS3HAC026813-001

* Circuitdiagram showsmarking on wires for bothdual and single cabinet

WH/BNBN

201/

4

670

WH/RD

671

RD

672

WH/OGOG

201/

5

673

WH/YE

677

YE

678

WH/GN

WH/GN

GN

GN

WH/BN

WH/BU

BN

BU

WH/BU

WH/VT

BU

VTWH/GY

WH/OG

GY

OG

679680681682

693694695

201/

8

696697698

24V

685

0V

686

24V

-

0V

-

PE

-

GN/YE

-

GN/YE

*DUAL

GN/YE

WH/GN

GN

WH/BN

BN

WH/BU

BU

WH/OG

OG

*SINGLEBKBNRDOG

YE

4

GN

5

6

BUVT

7

GN/YEGN/YE

WH/BKBKBKBN

WH/BN

RD

BN

OG

WH/RD

YEGN

RD

GY

WH/OG

WH

OG

WH/YE

WH/BKWH/BN

YE

WH/RD

WH/GN

-XS13

-ROBOTCABINET

1 1-XP6

2 2

3 3

4 4

1 1-XP5.1

2 2

1 1-XP5.2

2 2

3 3

4 4

9 9-XP5.1

10 10

11 11

12 12

3 3

4 4

5 5

6 6

1 1-XP5.3

2 2

3 3

4 4

5 5

6 6

5 5-XP5.2

6 6

B2 b2

A1 a1

A2 a2

A3 a3

A4 a4

B1 b1

B2 b2

B3 b3

B4 b4

B5 b5

B6 b6

B7 b7

B8 b8

B9 b9

B10 b10

B11 b11

B12 b12

B13 b13

B14 b14

B15 b15

B16 b16

B18 b18

B19 b19

B20 b20

B21 b21

C16 c16

C17 c17

-MANIPULATOR BASE

D1 d1-R1.CP/CS

D6 d6

D3 d3

D4 d4

B1 b1

B2 b2

B3 b3

B4 b4

B5 b5

B6 b6

B7 b7

B8 b8

B9 b9

B10 b10

B11 b11

B12 b12

B13 b13

B14 b14

B15 b15

B16 b16

B18 b18

B19 b19

B20 b20

B21 b21

C16 c16

C17 c17

-AXIS 3

D1 d1-R2.CP/CS

D6 d6

D3 d3

D4 d4

B1 b1

B3 b3

B4 b4

B5 b5

B6 b6

B7 b7

B8 b8

B9 b9

B10 b10

B11 b11

B12 b12

B13 b13

B14 b14

B15 b15

B16 b16

B18 b18

B19 b19

B20

B21

C16

C17

-AXIS 6

f-R3.CP/CS

g

h

j

A

B

C

D

E

F

G

H

J

K

L

M

N

P

R

S

T

U

v

WH/OG

GN

GY

WH/BU

WH

BU

201/

3

WH/VTVTWH/GYGYWH/BKBK

WH/OGOG

201/

6

201/

7

12

34

GN/YE

WHBU

WH/GNGN

WH/BNBN

WH/BUBU

WH/OGOG

WHOGWHGN

WH

WH/BK

BN

BK

WH

WH/OG

GY

OG

RD

WH/BN

BU

BN

RD

WH/RD

OG

RD

WH/BKBK

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t and

in th

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atio

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ntai

ned

ther

ein.

Rep

rodu

ctio

n, u

se o

r di

sclo

sure

to th

ird p

artie

s w

ithou

t exp

ress

aut

horit

y is

stri

ctly

forb

idde

n. ©

Cop

yrig

ht 2

003

AB

B

Page201

43TotalTYPE H, HS AND HSe

Latest revision:

Approved by, date:

CUSTOMER SIGNALS, PARALLELLocation:Plant: =

++Sublocation:

DPH1

Document no.Next

Rev. Ind

Lab/Office: Status:IRB6620 & IRC5ECO 41031, SPR 1038931Screen adjustment

2010-05-28

sejomor

APPROVED

seermes 3HAC026136-001 07

1 2 3 5 6 7 84

PRMP

TYPE H, HS AND HSECUSTOMER SIGNALSPARALLELCOMMUNICATIONVALID FORHARNESS IN CABINET3HAC022852-001 (Dual)3HAC024371-001 (Single)FLOOR HARNESS3HAC022957-001,002,003,006

IRBDP MH3LOWER ARM HARNESS3HAC029704-001UPPER ARM HARNESS3HAC026813-001

* Circuitdiagram showsmarking on wires for bothdual and single cabinet

687

683

688

684

689690691692

699700666667668669

*DUAL

WH/BK

BU

WH/BN

VT

WH/RDWH/OGWH/YEWH/GN

WH/YEWH/GNWH/BUWH/VTWH/GYWH/BK

*SINGLE 20

0/3

RD

GN

RD

BN

RDGYBKBU

200/

4

200/

5

12 12

-ROBOTCABINET

9 9-XP5.2

10 10

11 11

C15

7 7-XP5.3

8 8

9 9

10 10

11 11

12 12

7 7-XP5.2

7 7-XP5.1

8 8-XP5.2

8 8-XP5.1

-XS13

B22 b22

B23 b23

B24 b24

B25 b25

C10

C11

C12

C13

C14

C18 c18

C19 c19

C20 c20

C21 c21

-MANIPULATOR BASE

B22 b22

B23 b23

B24 b24

B25 b25

C18 c18-R1.CP/CS

C19 c19

C20 c20

C21 c21

-AXIS 3

B22 b22

B23 b23

B24 b24

B25 b25

C18 c18-R2.CP/CS

C19 c19

C20 c20

C21 c21

-AXIS 6

WH/YEYEWHGN

WH/BN

BN

WH/RD

RD

200/

6

Page 23: © Copyright 2004 ABB ALL right reserved.isa.uniovi.es/~jalvarez/abb/en/3HAC026136-001_rev07.pdfPlantLocationPagePage description Remark DateABB_table_of_contentsEditor ... 114 113

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t and

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atio

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ned

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ein.

Rep

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ctio

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se o

r di

sclo

sure

to th

ird p

artie

s w

ithou

t exp

ress

aut

horit

y is

stri

ctly

forb

idde

n. ©

Cop

yrig

ht 2

003

AB

B

Page202

43TotalTYPE H, HS AND HSe

Latest revision:

Approved by, date:

CUSTOMER SIGNALS, CANBUSLocation:Plant: =

++Sublocation:

DPH1

Document no.Next

Rev. Ind

Lab/Office: Status:IRB6620 & IRC5ECO 41031, SPR 1038931Screen adjustment

2010-05-28

sejomor

APPROVED

seermes 3HAC026136-001 07

1 2 3 5 6 7 84

PRMP

TYPE H, HS AND HSeCUSTOMER SIGNALSCANBUSCOMMUNICATIONVALID FORHARNESS IN CABINET3HAC022852-001(Dual)3HAC024371-001 (Single)3HAC022866-001FLOOR HARNESS3HAC022978-001,002,003,006

IRBDP MH3LOWER ARM HARNESS3HAC029705-001UPPER ARM HARNESS3HAC026813-002

* Circuitdiagram showsmarking on wires for bothdual and single cabine

677678

WH/GN

GN

WH/BN

BN

WH/BU

BU

WH/OG

OG

670

671

672

673

WH/BK- BK

-WH/OG

-

OG

-

WH/BN

*

BN

DUAL

WH/RDRD

GN/YE

WH/BKBKBKBN

WH/GN WH/BNGN BN

WH/BN WH/RDBN RD

WH/BU WH/OGBU OG

WH/OG WH/YEOG YE

*SINGLEBKBNRDOG

203/

8

YE

24V

GNBU

0V

24V

VT0V

GN/YE

PE

203/

3

GN/YEGN/YE

WHBU

WH/GNGN

WH/BNBN

WH/BUBU

WH/OGOG

GN/YE

1

v

-ROBOTCABINET

1 1-XP6

2 2

3 3

4 4

1 1-XP5.1

2 2

1 1-XP5.2

2 2

3 3

4 4

9 9-XP5.1

10 10

11 11

12 12

-XS13

A1 a1

A2 a2

A3 a3

A4 a4

B1 b1

B2 b2

B3 b3

B4 b4

B5 b5

B6 b6

B7 b7

B8 b8

B9 b9

B10 b10

-MANIPULATOR BASE

D1 d1-R1.CP/CS

D6 d6

D3 d3

D4 d4

B1 b1

B2 b2

B3 b3

B4 b4

B5 b5

B6 b6

B7 b7

B8 b8

B9 b9

B10 b10

-AXIS 3

D1 d1-R2.CP/CS

D6 d6

D3 d3

D4 d4

B1 b1

B2 b2

B3 b3

B4 b4

B5 b5

B6 b6

B7 b7

B8 b8

B9 b9

B10 b10

-AXIS 6

f-R3.CP/CS

g

h

j

A

B

C

D

E

F

G

H

J

K

2

3

4

203/

4

203/

5

WH/BKBK

WH/BNBN

WH/RDRD

WH/OGOG

WH/YEYE

4

5

6

7

GN/YE

203/

6

203/

7

Page 24: © Copyright 2004 ABB ALL right reserved.isa.uniovi.es/~jalvarez/abb/en/3HAC026136-001_rev07.pdfPlantLocationPagePage description Remark DateABB_table_of_contentsEditor ... 114 113

Prepared by, date:206

We

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rve

all r

ight

s in

this

doc

umen

t and

in th

e in

form

atio

n co

ntai

ned

ther

ein.

Rep

rodu

ctio

n, u

se o

r di

sclo

sure

to th

ird p

artie

s w

ithou

t exp

ress

aut

horit

y is

stri

ctly

forb

idde

n. ©

Cop

yrig

ht 2

003

AB

B

Page203

43TotalTYPE H, HS AND HSe

Latest revision:

Approved by, date:

CUSTOMER SIGNALS, CANBUSLocation:Plant: =

++Sublocation:

DPH1

Document no.Next

Rev. Ind

Lab/Office: Status:IRB6620 & IRC5ECO 41031, SPR 1038931Screen adjustment

2010-05-28

sejomor

APPROVED

seermes 3HAC026136-001 07

1 2 3 5 6 7 84

PRMP

TYPE H, HS AND HSeCUSTOMER SIGNALSCANBUSCOMMUNICATIONVALID FORHARNESS IN CABINET3HAC022852-001 (Dual)3HAC024371-001 (Single)3HAC022866-001FLOOR HARNESS3HAC022978-001,002,003,006

IRBDP MH3LOWER ARM HARNESS3HAC029705-001UPPER ARM HARNESS3HAC026813-002

* Circuitdiagram showsmarking on wires for bothdual and single cabine

RDBK

679

BK

680

BU

681

WH

682

BU

693

WH/GN

BK

694

GN

OG

695

WH/BU

BK

696

BU

GN

697

WH/VT

BK

698

VT

BN

685

WH/GY

686

GY

687

WH/BK

202/

4

BK

683

688

WH/BN

684

BN

RD

5

BK

6

691

78

202/

5

692689

1

690

2

WH

3

BU

4

699

YE

700

YE

666

VT

667

VT

668

GN

669

GN

*

GN

DUAL

GN

RD

202/

8

OGYEGN

GYWH

+24V CAN

WH/BK

0V CAN

WH/BN

CAN_H

CAN_L

WH/RDWH/OG

GYWHWH/BK

BU

WH/BN

VT

RDBK

WH/YEWH/GNWH/RDWH/OG

WHBU

WH/YEWH/GN

WH/BUWH/VT

WH/GYBN/BK

*

B16 b16

-ROBOTCABINET

5 5-A35.X2

1 1

11 11-XP5.2

12 12

9 9

10 10

4 4-A35.X2

2 2

3 3

7 7-XP5.3

8 8

9 9

10 10

11 11

12 12

3 3-XP5.1

4 4

5 5

6 6

1 1-XP5.3

2 2

3 3

4 4

5 5

6 6

5 5-XP5.2

6 6

7 7

7 7-XP5.1

8 8-XP5.2

8 8-XP5.1

-XS13

B11 b11

B12 b12

B13 b13

B14 b14

B15 b15

B18 b18

B19 b19

B20 b20

B21 b21

C16 c16

C17 c17

C18 c18

C19 c19

C20 c20

C21 c21

F1 f1

F2 f2

B24 b24

B25 b25

B22 b22

B23 b23

F3 f3

F4 f4

C10 c10

C11 c11

C12 c12

C13 c13

C14 c14

C15 c15

-MANIPULATOR BASE

B11 b11-R1.CP/CS

B12 b12

B13 b13

B14 b14

B15 b15

B16 b16

B18 b18

B19 b19

B20 b20

B21 b21

C16 c16

C17 c17

C18 c18

C19 c19

C20 c20

C21 c21

B22 b22

B23 b23

B24 b24

B25 b25

A3 a3

A4 a4

A5 a5

A6 a6

A9 a9

A10 a10

A11 a11

A12 a12

-AXIS 3

B11 b11-R2.CP/CS

B12 b12

B13 b13

B14 b14

B15 b15

B16 b16

B18 b18

B19 b19

B20

B21

C16

C17

C18

C19

C20

C21

B22 b22

B23 b23

B24 b24

B25 b25

A3 a3

A4 a4

A5 a5

A6 a6

A9 a9

A10 a10

A11 a11

A12 a12

-AXIS 6

A-R3.CBUS

B

C

D

L-R3.CP/CS

M

N

P

R

S

T

U

E

F

G

H

J

K

L

M

SINGLEWH/GN20

2/3

GNWH/BUBU

WH/VT

VTWH/GYGYWH/BKBK

WH/OGOGWH/BN

BN

WH/RD

RD

WH/BKBK

WH/BNBN

56

78

12

34

YEYE

VTVT

GNGN

GNGN

202/

6

202/

7

WHOGWHGN

WHBNWHGYRDBU

RD

OGRD

GN

RD

BN

Page 25: © Copyright 2004 ABB ALL right reserved.isa.uniovi.es/~jalvarez/abb/en/3HAC026136-001_rev07.pdfPlantLocationPagePage description Remark DateABB_table_of_contentsEditor ... 114 113

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umen

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e in

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atio

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ned

ther

ein.

Rep

rodu

ctio

n, u

se o

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to th

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ress

aut

horit

y is

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ctly

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idde

n. ©

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Page206

43TotalTYPE H, HS AND HSe

Latest revision:

Approved by, date:

CUSTOMER SIGNALS, PROFIBUSLocation:Plant: =

++Sublocation:

DPH1

Document no.Next

Rev. Ind

Lab/Office: Status:IRB6620 & IRC5ECO 41031, SPR 1038931Screen adjustment

2010-05-28

sejomor

APPROVED

seermes 3HAC026136-001 07

1 2 3 5 6 7 84

PRMP

TYPE H, HS AND HSeCUSTOMER SIGNALSPROFIBUSCOMMUNICATIONVALID FORHARNESS IN CABINET3HAC022852-001 (Dual)3HAC024371-001 (Single)3HAC022868-001FLOOR HARNESS3HAC022988-001,002,003,006

IRBDP MH3LOWER ARM HARNESS3HAC029705-001UPPER ARM HARNESS3HAC026813-002

* Circuitdiagram showsmarking on wires for bothdual and single cabine

670

671

672

673

677678

WH/GN

GN

WH/BN

BN

WH/BU

BU

WH/OG

OG

WH/BK- BK

WH/OG- OG

-

-

WH/BNBN

*

WH/RD

DUAL

GN/YE

RD

BK

WH/BK

BN

BK

RD

WH/BN

OG

BN

YE

WH/RD

GN

RD

BU

WH/OG

VT

OG

BK

WH/YE

BN

YE

WH/GN

GN

WH/BN

BN

WH/BU

BU

207/

8

WH/OG

OG

24V

*

0V

SINGLE

24V0V

GN/YE

207/

3

GN/YEGN/YE PE

GN/YE

WH/GNGN

WH/BNBN

WH/BUBU

WH/OGOG

1

2

3

4

v v

-ROBOTCABINET

1 1-XP6

2 2

3 3

4 4

1 1-XP5.1

2 2

1 1-XP5.2

2 2

3 3

4 4

9 9-XP5.1

10 10

11 11

12 12

-XS13

A1 a1

A2 a2

A3 a3

A4 a4

B1 b1

B2 b2

B3 b3

B4 b4

B5 b5

B6 b6

B7 b7

B8 b8

B9 b9

B10 b10

-MANIPULATOR BASE

D1 d1-R1.CP/CS

D6 d6

D3 d3

D4 d4

B1 b1

B2 b2

B3 b3

B4 b4

B5 b5

B6 b6

B7 b7

B8 b8

B9 b9

B10 b10

-AXIS 3

D1 d1-R2.CP/CS

D6 d6

D3 d3

D4 d4

B1 b1

B2 b2

B3 b3

B4 b4

B5 b5

B6 b6

B7 b7

B8 b8

B9 b9

B10 b10

-AXIS 6

f f-R3.CP/CS

g g

h h

j j

A A

B B

C C

D D

E E

F F

G G

H H

J J

K K

WH

BU

207/

4

207/

5

4

5

6

7

GN/YE

WH/BKBK

WH/BNBN

WH/RDRD

WH/OGOG

WH/YEYE

207/

6

207/

7

Page 26: © Copyright 2004 ABB ALL right reserved.isa.uniovi.es/~jalvarez/abb/en/3HAC026136-001_rev07.pdfPlantLocationPagePage description Remark DateABB_table_of_contentsEditor ... 114 113

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umen

t and

in th

e in

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atio

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ned

ther

ein.

Rep

rodu

ctio

n, u

se o

r di

sclo

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to th

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s w

ithou

t exp

ress

aut

horit

y is

stri

ctly

forb

idde

n. ©

Cop

yrig

ht 2

003

AB

B

Page207

43TotalTYPE H, HS AND HSe

Latest revision:

Approved by, date:

CUSTOMER SIGNALS, PROFIBUSLocation:Plant: =

++Sublocation:

DPH1

Document no.Next

Rev. Ind

Lab/Office: Status:IRB6620 & IRC5ECO 41031, SPR 1038931Screen adjustment

2010-05-28

sejomor

APPROVED

seermes 3HAC026136-001 07

1 2 3 5 6 7 84

PRMP

TYPE H, HS AND HSeCUSTOMER SIGNALSPROFIBUSCOMMUNICATIONVALID FORHARNESS IN CABINET3HAC022852-001 (Dual)3HAC024371-001 (Single)3HAC022868-001FLOOR HARNESS3HAC022988-001,002,003,006

IRBDP MH3LOWER ARM HARNESS3HAC029705-001UPPER ARM HARNESS3HAC026813-002

* Circuitdiagram showsmarking on wires for bothdual and single cabine

BKBU

BKOG

RD

*

WH/GN

GN

679GN

BK

WH/BU680

GN

BK

681BU682

WH/VT

BN

VT693

WH/GY694

206/

4

GY695

WH/BK

696

BK

697698

WH/BN

685

206/

5

BN

686

5

687

6

683

7

688

8

684

1

689

2

690

3

691

4

YE

692

YE699

VT

700

VTRD

GN

GN

GN666

GN

667

GN668

206/

8

669

DUAL

RDOG

RXD/TXD-P

YE

RXD/TXD-N

GN

GYWHWH/BKWH/BNWH/RDWH/OG

GY

WHWH/BK

BU

WH/BN

VT

WH/RDWH/OGWH/YEWH/GN

WH/YEWH/GN

RDGN

WH/BUWH/VT

WH/GYBN/BK

*SINGLE

9 9-XP5.3

-ROBOTCABINET

3 3-XP5.1

4 4

5 5

6 6

1 1-XP5.3

2 2

3 3

4 4

5 5

6 6

5 5-XP5.2

6 6

7 7

7 7-XP5.1

8 8-XP5.2

8 8-XP5.1

9 9-XP5.2

10 10

11 11

12 12

7 7-XP5.3

8 8

1B 1B-DP-M

1A 1A

10 10

11 11

12 12

-XS13

B11 b11

B12 b12

B13 b13

B14 b14

B15 b15

B16 b16

B18 b18

B19 b19

B20 b20

B21 b21

C16 c16

C17 c17

C18 c18

C19 c19

C20 c20

C21 c21

B22 b22

B23 b23

B24 b24

B25 b25

C10 c10

C11 c11

F5 f5

F6 f6

C12 c12

C13 c13

C14 c14

C15 c15

-MANIPULATOR BASE

B11 b11-R1.CP/CS

B12 b12

B13 b13

B14 b14

B15 b15

B16 b16

B18 b18

B19 b19

B20 b20

B21 b21

C16 c16

C17 c17

C18 c18

C19 c19

C20 c20

C21 c21

B22 b22

B23 b23

B24 b24

B25 b25

A3 a3

A4 a4

A5 a5

A6 a6

A9 a9

A10 a10

A11 a11

A12 a12

-AXIS 3

B11 b11-R2.CP/CS

B12 b12

B13 b13

B14 b14

B15 b15

B16 b16

B18 b18

B19 b19

B20

B21

C16

C17

C18

C19

C20

C21

B22 b22

B23 b23

B24 b24

B25 b25

A3 a3

A4 a4

A5 a5

A6 a6

A9 a9

A10 a10

A11 a11

A12 a12

-AXIS 6

L-R3.CP/CS

M

N

P

R

S

T

U

A-R3.CBUS

B

C

D

E

F

G

H

J

K

L

M

WH/GN

206/

3

GNWH/BUBU

WH/VTVTWH/GYGYWH/BKBK

WH/OG

OGWH/BN

BN

WH/RD

RD

WH/BKBKWH/BNBN

56

78

12

34

YEYE

VTVT

GNGN

GNGN

206/

6

206/

7

WHOGWHGN

WHBNWHGYRDBU

RD

OGRD

GN

RD

BN

RDGY

Page 27: © Copyright 2004 ABB ALL right reserved.isa.uniovi.es/~jalvarez/abb/en/3HAC026136-001_rev07.pdfPlantLocationPagePage description Remark DateABB_table_of_contentsEditor ... 114 113

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rve

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ight

s in

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doc

umen

t and

in th

e in

form

atio

n co

ntai

ned

ther

ein.

Rep

rodu

ctio

n, u

se o

r di

sclo

sure

to th

ird p

artie

s w

ithou

t exp

ress

aut

horit

y is

stri

ctly

forb

idde

n. ©

Cop

yrig

ht 2

003

AB

B

Page300

43TotalTYPE H and HSe

Latest revision:

Approved by, date:

CUSTOMER SIGNALS, PARALLELLocation:Plant: =

++Sublocation:

DPHSe

Document no.Next

Rev. Ind

Lab/Office: Status:IRB6620 & IRC5ECO 41031, SPR 1038931Screen adjustment

2010-05-28

sejomor

APPROVED

seermes 3HAC026136-001 07

1 2 3 5 6 7 84

PRMP

TYPE H and HSeCUSTOMER SIGNALSPARALLELCOMMUNICATIONVALID FORHARNESS IN CABINET3HAC022852-001 (Dual)3HAC024371-001 (Single)FLOOR HARNESS3HAC022957-001,002,003,006LOWER/UPPER ARM HARNESS3HAC024654-001

* Circuitdiagram shows markingon wires for both dual andsingle cabinet

670

671

672

673

677678

WH/GN

GN

WH/BN

BN

WH/BU

BU

WH/OG

45

OG

679680

67

681

GN/YE

682

WH/BK

693694

BK

695

WH/BN

696

BN

697

WH/RD

698

RD

685

WH/OG

686

OG

GN/YE

WH

201/

3

BU

WH/GNGNWH/BUBU

WH/VTVTWH/GYGYWH/BKBK

201/

8

24V

0V

24V

0V

PE

BKBNRDOGYEGN

12

BU

3

VT

4

GN/YE GN/YE

RDOG

WH

5 5

YE

-ROBOTCABINET

1 1-XP6

2 2

3 3

4 4

1 1-XP5.1

2 2

1 1-XP5.2

2 2

3 3

4 4

9 9-XP5.1

10 10

11 11

12 12

3 3

4 4

5 5

6 6

1 1-XP5.3

2 2

3 3

4 4

6 6

5 5-XP5.2

6 6

-XS13

A1 a1

A2 a2

A3 a3

A4 a4

B1 b1

B2 b2

B3 b3

B4 b4

B5 b5

B6 b6

B7 b7

B8 b8

B9 b9

B10 b10

B11 b11

B12 12

B13 b13

B14 b14

B15 b15

B16 b16

B18 b18

B19 b19

B20 b20

B21 b21

C16 c16

C17 c17

-MANIPULATOR BASE

D1 d1-R1.CP/CS

D6 d6

D3 d3

D4 d4

B1 b1

B2 b2

B3 b3

B4 b4

B5 b5

B6 b6

B7 b7

B8 b8

B9 b9

B10 b10

B11 b11

B12 b12

B13 b13

B14 b14

B15 b15

B16 b16

B18 b18

B19 b19

B20 b20

B21 b21

C16

C17

-AXIS 6

C4-R3.CP/CS

C5

C6

C7

B18

B19

B20

B21

B22

B23

B24

B25

B16

B17

B1

B2

B3

B4

B5

B6

B7

B8

B9

B10

BU

GN

WH/GN

GY

GN

WH

WH/BN

WH/BK

BN

WH/BN

WH/BU

WH/RD

BU

WH/OG

WH/OG

GY

OG

WH

WH

*

OG

DUAL *

WHGN

SINGLE

WHBN

-

WH

-

GY

-

RD

-

BU

677

RD

678

OG

WH/GN

GN

WH/BN

BN

WH/BU

BU

201/

4

WH/OG

OG

201/

5

Page 28: © Copyright 2004 ABB ALL right reserved.isa.uniovi.es/~jalvarez/abb/en/3HAC026136-001_rev07.pdfPlantLocationPagePage description Remark DateABB_table_of_contentsEditor ... 114 113

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rve

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s in

this

doc

umen

t and

in th

e in

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atio

n co

ntai

ned

ther

ein.

Rep

rodu

ctio

n, u

se o

r di

sclo

sure

to th

ird p

artie

s w

ithou

t exp

ress

aut

horit

y is

stri

ctly

forb

idde

n. ©

Cop

yrig

ht 2

003

AB

B

Page301

43TotalTYPE H and HSe

Latest revision:

Approved by, date:

CUSTOMER SIGNALS, PARALLELLocation:Plant: =

++Sublocation:

DPHSe

Document no.Next

Rev. Ind

Lab/Office: Status:IRB6620 & IRC5ECO 41031, SPR 1038931Screen adjustment

2010-05-28

sejomor

APPROVED

seermes 3HAC026136-001 07

1 2 3 5 6 7 84

PRMP

TYPE H and HSeCUSTOMER SIGNALSPARALLELCOMMUNICATIONVALID FORHARNESS IN CABINET3HAC022852-001 (Dual)3HAC024371-001 (Single)FLOOR HARNESS3HAC022957-001,002,003,006LOWER/UPPER ARM HARNESS3HAC024654-001

* Circuitdiagram shows markingon wires for both dual andsingle cabinet

687

683

688

684

689690691692

699700666667668669

200/

3

RD

GN

RD

BN

RDGYBKBU

200/

4

200/

5

WH/RDRDWH/YE11 11

-ROBOTCABINET

9 9-XP5.2

10 10

C14

12 12

7 7-XP5.3

8 8

9 9

10 10

11 11

12 12

7 7-XP5.2

7 7-XP5.1

8 8-XP5.2

8 8-XP5.1

-XS13

B22 b22

B23 b23

B24 b24

B25 b25

C10

C11

C12

C13

C15

C18 c18

C19 c19

C20 c20

C21 c21

-MANIPULATOR BASE

B22 b22

B23 b23

B24 b24

B25 b25

C18 c18-R1.CP/CS

C19 c19

C20 c20

C21 c21

A1

A2

A3

A4

-AXIS 6

B13-R3.CP/CS

B14

B15

C8

YE

WH/OG

OG

WH/BN

BN

200/

8

WH/BK

BU

WH/BN

VT

WH/RDWH/OGWH/YEWH/GN

WH/YEWH/GNWH/BUWH/VTWH/GY

*DUAL *SINGLE

BN/BK

Page 29: © Copyright 2004 ABB ALL right reserved.isa.uniovi.es/~jalvarez/abb/en/3HAC026136-001_rev07.pdfPlantLocationPagePage description Remark DateABB_table_of_contentsEditor ... 114 113

Prepared by, date:303

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rve

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ight

s in

this

doc

umen

t and

in th

e in

form

atio

n co

ntai

ned

ther

ein.

Rep

rodu

ctio

n, u

se o

r di

sclo

sure

to th

ird p

artie

s w

ithou

t exp

ress

aut

horit

y is

stri

ctly

forb

idde

n. ©

Cop

yrig

ht 2

003

AB

B

Page302

43TotalTYPE H and HSe

Latest revision:

Approved by, date:

CUSTOMER SIGNALS, CANBUSLocation:Plant: =

++Sublocation:

DPHSe

Document no.Next

Rev. Ind

Lab/Office: Status:IRB6620 & IRC5ECO 41031, SPR 1038931Screen adjustment

2010-05-28

sejomor

APPROVED

seermes 3HAC026136-001 07

1 2 3 5 6 7 84

PRMP

TYPE H and HSeCUSTOMER SIGNALSCANBUSCOMMUNICATIONVALID FORHARNESS IN CABINET3HAC022852-001 (Dual)3HAC024371-001 (Single)3HAC022866-001FLOOR HARNESS3HAC022978-001,002,003,006LOWER/UPPER ARM HARNESS3HAC024655-001

* Circuitdiagram shows markingon wires for both dual andsingle cabinet

WH/BU

670

BU

671

WH/OG

672

OG

673

677678

WH/GN

GN

WH/BN

BN

WH/BU

BU

WH/OG

OG

GN/YE

203/

3

WHBU

WH/GNGN

WH/BNBN

WH/BUBU

WH/OGOG

GN/YE

12

34

203/

4

203/

5

-ROBOTCABINET

1 1-XP6

2 2

3 3

4 4

1 1-XP5.1

2 2

1 1-XP5.2

2 2

3 3

4 4

9 9-XP5.1

10 10

11 11

12 12

-XS13

B10 b10

A1 a1

A2 a2

A3 a3

A4 a4

B1 b1

B2 b2

B3 b3

B4 b4

B5 b5

B6 b6

B7 b7

B8 b8

B9 b9

B10 b10

-MANIPULATOR BASE

D1 d1-R1.CP/CS

D6 d6

D3 d3

D4 d4

B1 b1

B2 b2

B3 b3

B4 b4

B5 b5

B6 b6

B7 b7

B8 b8

B9 b9

-AXIS 6

C4-R3.CP/CS

C5

C6

C7

B18

B19

B20

B21

B22

B23

B24

B25

B16

B17

WH/BKBK

WH/BNBN

WH/RDRD

WH/OGOG

WHBU

45

67

GN/YE

203/

8

24V0V

24V0V

PE

-

-

-

-

BKBNRDOGYEGNBUVTGN/YE

BKBN

*DUAL *SINGLE

WH/GN

GN

WH/BN

BN

Page 30: © Copyright 2004 ABB ALL right reserved.isa.uniovi.es/~jalvarez/abb/en/3HAC026136-001_rev07.pdfPlantLocationPagePage description Remark DateABB_table_of_contentsEditor ... 114 113

Prepared by, date:306

We

rese

rve

all r

ight

s in

this

doc

umen

t and

in th

e in

form

atio

n co

ntai

ned

ther

ein.

Rep

rodu

ctio

n, u

se o

r di

sclo

sure

to th

ird p

artie

s w

ithou

t exp

ress

aut

horit

y is

stri

ctly

forb

idde

n. ©

Cop

yrig

ht 2

003

AB

B

Page303

43TotalTYPE H and HSe

Latest revision:

Approved by, date:

CUSTOMER SIGNALS, CANBUSLocation:Plant: =

++Sublocation:

DPHSe

Document no.Next

Rev. Ind

Lab/Office: Status:IRB6620 & IRC5ECO 41031, SPR 1038931Screen adjustment

2010-05-28

sejomor

APPROVED

seermes 3HAC026136-001 07

1 2 3 5 6 7 84

PRMP

TYPE H and HSeCUSTOMER SIGNALSCANBUSCOMMUNICATIONVALID FORHARNESS IN CABINET3HAC022852-001 (Dual)3HAC024371-001 (Single)3HAC022866-001FLOOR HARNESS3HAC022978-001,002,003,006LOWER/UPPER ARM HARNESS3HAC024655-001

* Circuitdiagram shows markingon wires for both dual andsingle cabinet

RDBK

691692689690

WHBU

699700

666667

668669

679680681682

693694695696697698

685686687

683

688

684

WH/GN202/

3

GNWH/BUBU

WH/VT

VTWH/GYGYWH/BKBK

WH/OGOGWH/BN

BN

WH/RD

RD

WH/BKBK

WH/BNBN

56

78

12

34

YEYE

VTVT

GN

5 5

-ROBOTCABINET

5 5-A35.X2

1 1

11 11-XP5.2

12 12

9 9

10 10

4 4-A35.X2

2 2

3 3

7 7-XP5.3

8 8

9 9

10 10

11 11

12 12

3 3-XP5.1

4 4

5 5

6 6

1 1-XP5.3

2 2

3 3

4 4

B21 b216 6

5 5-XP5.2

6 6

7 7

7 7-XP5.1

8 8-XP5.2

8 8-XP5.1

-XS13

B11 b11

B12 b12

B13 b13

B14 b14

B15 b15

B16 b16

B18 b18

B19 b19

B20 b20

B21 b21

C16 c16

C17 c17

C18 c18

C19 c19

C20 c20

C21 c21

F1 f1

F2 f2

B24 b24

B25 b25

B22

B23

F3 f3

F4 f4

C10 c10

C11 c11

C12 c12

C13 c13

C14 c14

C15 c15

-MANIPULATOR BASE

B11 b11-R1.CP/CS

B12 b12

B13 b13

B14 b14

B15 b15

B16 b16

B18 b18

B19 b19

B20 b20

C16 c16

C17 c17

C18 c18

C19 c19

C20 c20

C21 c21

B22 b22

B23 b23

B24 b24

B25 b25

A3 a3

A4 a4

A5 a5

A6 a6

A9 a9

A10 a10

A11 a11

A12 a12

A1

A2

A3

A4

-AXIS 6

B1-R3.CP/CS

B2

B3

B4

B5

B6

B7

B8

B9

B10

B11

B12

B13

B14

B15

C8

A7

A8

A9

A10

A5

A6

A11

A12

GN

GNGN

202/

8

+24V CAN

0V CAN

CAN_H

CAN_L

697

WH

693

OGRD

WHOG

GNYE

WH

GN

BNGY

WHWH

GYWH/BK

RDWH/BN

BUWH/RD

RD

WH/OG

OGGY

RDWH

GN

WH/BK

RD

BU

BN

WH/BN

RD

VT

BK

WH/YE BK

WH/GN BU

WH/RD

WH

WH/OG

BU

WH/YE BK

WH/GN

WH/BU

OG

BK

WH/VT GN

WH/GY BK

*

BN

DUAL *SINGLE

202/

4

BN/BK

RDBK

WHBU

202/

5

Page 31: © Copyright 2004 ABB ALL right reserved.isa.uniovi.es/~jalvarez/abb/en/3HAC026136-001_rev07.pdfPlantLocationPagePage description Remark DateABB_table_of_contentsEditor ... 114 113

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umen

t and

in th

e in

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atio

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ntai

ned

ther

ein.

Rep

rodu

ctio

n, u

se o

r di

sclo

sure

to th

ird p

artie

s w

ithou

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ress

aut

horit

y is

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idde

n. ©

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Page306

43TotalTYPE H and HSe

Latest revision:

Approved by, date:

CUSTOMER SIGNALS, PROFIBUSLocation:Plant: =

++Sublocation:

DPHSe

Document no.Next

Rev. Ind

Lab/Office: Status:IRB6620 & IRC5ECO 41031, SPR 1038931Screen adjustment

2010-05-28

sejomor

APPROVED

seermes 3HAC026136-001 07

1 2 3 5 6 7 84

PRMP

TYPE H and HSeCUSTOMER SIGNALSPROFIBUSCOMMUNICATIONVALID FORHARNESS IN CABINET3HAC022852-001 (Dual)3HAC024371-001 (Single)3HAC022868-001FLOOR HARNESS3HAC022988-001,002,003,006LOWER/UPPER ARM HARNESS3HAC024655-001

* Circuitdiagram shows markingon wires for both dual andsingle cabinet

WH/BU

670

BU

671

WH/OG

672

OG

673

677678

WH/GN

GN

WH/BN

BN

WH/BU

BU

WH/OG

OG

GN/YE

207/

3

GN/YE

WH/GNGN

WH/BNBN

WH/BUBU

WH/OGOG

12

34

WH

BU

207/

4

207/

5

-ROBOTCABINET

1 1-XP6

2 2

3 3

4 4

1 1-XP5.1

2 2

1 1-XP5.2

2 2

3 3

4 4

9 9-XP5.1

10 10

11 11

12 12

-XS13

A1 a1

A2 a2

A3 a3

A4 a4

B1 b1

B2 b2

B3 b3

B4 b4

B5 b5

B6 b6

B7 b7

B8 b8

B9 b9

B10 b10

-MANIPULATOR BASE

D1 d1-R1.CP/CS

D6 d6

D3 d3

D4 d4

B1 b1

B2 b2

B3 b3

B4 b4

B5 b5

B6 b6

B7 b7

B8 b8

B9 b9

B10 b10

-AXIS 6

C4-R3.CP/CS

C5

C6

C7

B18

B19

B20

B21

B22

B23

B24

B25

B16

B17

45

67

GN/YE

WH/BKBK

WH/BNBN

WH/RDRD

WH/OGOG

WHBU

207/

8

24V0V

24V0V

PE

-

-

-

-

BKBNRDOGYEGNBUVTGN/YE

BKBN

*DUAL

*SINGLE

WH/GN

GN

WH/BN

BN

Page 32: © Copyright 2004 ABB ALL right reserved.isa.uniovi.es/~jalvarez/abb/en/3HAC026136-001_rev07.pdfPlantLocationPagePage description Remark DateABB_table_of_contentsEditor ... 114 113

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rve

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ight

s in

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umen

t and

in th

e in

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atio

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ntai

ned

ther

ein.

Rep

rodu

ctio

n, u

se o

r di

sclo

sure

to th

ird p

artie

s w

ithou

t exp

ress

aut

horit

y is

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ctly

forb

idde

n. ©

Cop

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ht 2

003

AB

B

Page307

43TotalTYPE H and HSe

Latest revision:

Approved by, date:

CUSTOMER SIGNALS, PROFIBUSLocation:Plant: =

++Sublocation:

DPHSe

Document no.Next

Rev. Ind

Lab/Office: Status:IRB6620 & IRC5ECO 41031, SPR 1038931Screen adjustment

2010-05-28

sejomor

APPROVED

seermes 3HAC026136-001 07

1 2 3 5 6 7 84

PRMP

TYPE H and HSeCUSTOMER SIGNALSPROFIBUSCOMMUNICATIONVALID FORHARNESS IN CABINET3HAC022852-001 (Dual)3HAC024371-001 (Single)3HAC022868-001FLOOR HARNESS3HAC022988-001,002,003,006LOWER/UPPER ARM HARNESS3HAC024655-001

* Circuitdiagram shows markingon wires for both dual andsingle cabinet

689690691692

699700

RDGN

666667

668669

679680681682

693694695696697698

685

686687

683

688

684

WH/GN

206/

3

GNWH/BUBU

WH/VTVTWH/GYGYWH/BKBK

WH/OG

OGWH/BN

BN

WH/RD

RD

WH/BKBKWH/BNBN

56

78

12

34

YEYE

VTVT

10 10

GN

-ROBOTCABINET

3 3-XP5.1

4 4

5 5

6 6

1 1-XP5.3

2 2

3 3

4 4

5 5

6 6

5 5-XP5.2

6 6

7 7

7 7-XP5.1

8 8-XP5.2

8 8-XP5.1

9 9-XP5.2

11 11

12 12

7 7-XP5.3

8 8

1B 1B-DP-M

1A 1A

9 9-XP5.3

10 10

11 11

12 12

-XS13

B11 b11

B12 b12

B13 b13

B14 b14

B15 b15

B16 b16

B18 b18

B19 b19

B20 b20

B21 b21

C16 c16

C17 c17

C18 c18

C19 c19

C20 c20

C21 c21

B22 b22

B23 b23

B24 b24

B25 b25

C10 c10

C11 c11

F5 f5

F6 f6

C12 c12

C13 c13

C14 c14

C15 c15

-MANIPULATOR BASE

B11 b11-R1.CP/CS

B12 b12

B13 b13

B14 b14

B15 b15

B16 b16

B18 b18

B19 b19

B20 b20

B21 b21

C16 c16

C17 c17

C18 c18

C19 c19

C20 c20

C21 c21

B22 b22

B23 b23

B24 b24

B25 b25

A3 a3

A4 a4

A5 a5

A6 a6

A9 a9

A10 a10

A11 a11

A12 a12

-AXIS 6

B1-R3.CP/CS

B2

B3

B4

B5

B6

B7

B8

B9

B10

B11

B12

B13

B14

B15

C8

A1

A2

A3

A4

A7

A8

A9

A10

A5

A6

A11

A12

GN

GNGN

206/

8

RXD/TXD-P

RXD/TXD-N

RDOGYEGN

GY

WH

WH

OG

WH/BK

WH

WH/BN

GN

WH/RD

WH

WH/OG

BN

GY

WH

WH

GY

WH/BK

RD

BU

BU

WH/BN

RD

VT

OG

WH/RD

RD

WH/OG

GN

WH/YE

RD

WH/GN

BN

WH/YE

RD

WH/GN

GY

RD

BK

GN

BU

WH/BU

BK

WH/VT

WH/GY

OG

RD

*

GN

DUAL

BK

*

GN

SINGLE

BKBNBN/BK

206/

4

206/

5

Page 33: © Copyright 2004 ABB ALL right reserved.isa.uniovi.es/~jalvarez/abb/en/3HAC026136-001_rev07.pdfPlantLocationPagePage description Remark DateABB_table_of_contentsEditor ... 114 113

Prepared by, date:+CS.B/600

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umen

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in th

e in

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atio

n co

ntai

ned

ther

ein.

Rep

rodu

ctio

n, u

se o

r di

sclo

sure

to th

ird p

artie

s w

ithou

t exp

ress

aut

horit

y is

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ctly

forb

idde

n. ©

Cop

yrig

ht 2

003

AB

B

Page310

43TotalTYPE HSe

Latest revision:

Approved by, date:

SERVO PEDESTAL GUNLocation:Plant: =

++Sublocation:

DPHSe

Document no.Next

Rev. Ind

Lab/Office: Status:IRB6620 & IRC5ECO 41031, SPR 1038931Screen adjustment

2010-05-28

sejomor

APPROVED

seermes 3HAC026136-001 07

1 2 3 5 6 7 84

PRMP

TYPE HSeRESOLVER SIGNALSVALID FORFLOOR HARNESS3HAXD1250-70LOWER ARM HARNESS3HAC023278-001

SERVO POWERVALID FORHARNESS IN CABINET3HAC021791-001FLOOR HARNESS3HEA800736-001,002,003,004

BKBUBN

GN/YE

PKRD

OGGN

YE

GY

GRBNWH

PK

YEWH/RD

WH/BNBKWH/BK

RD

BNWH/RD

WH/BNBKWH/BK

RD

BN

BURD

Type HSeSignals to pedestal gunSee page pedestalgun (PG)In circuit diagram 3HAC026208-001

400240044000

40134014

40104012

4011

4006400840094007

GN/YE

-ROBOTCABINET

3 3-A41.1.3.X21

5 5

1 1

1 1-A43.X24

2 2

5 5-XS40

6 6

1 1-A43.X22

3 3

4 4

2 2

-XS7

A3 a3

A5 a5

A1 a1

E1 e1

E2 e2

F7 f7

F9 f9

F8 f8

F1 f1

F2 f2

F3 f3

F4 f4

-SERVO PEDESTAL GUN(AXIS 7)

F F-FB.M7

E E

D D

C C

B B

A A

E E-R1.SP

C C

A A

G G

J J

K K

L L

M M

R R

F F-R2.FB7

E E

D D

C C

B B

A A

9 9-R1.SMB1.7

2 2

11 11

4 4

12 12

5 5

1 1

-SMB-MANIPULATOR BASE

G G

H H

G G

H H

A A

B B

C C

D D

E E

F F-R3.FB7

Page 34: © Copyright 2004 ABB ALL right reserved.isa.uniovi.es/~jalvarez/abb/en/3HAC026136-001_rev07.pdfPlantLocationPagePage description Remark DateABB_table_of_contentsEditor ... 114 113

Prepared by, date:+RG./601

We

rese

rve

all r

ight

s in

this

doc

umen

t and

in th

e in

form

atio

n co

ntai

ned

ther

ein.

Rep

rodu

ctio

n, u

se o

r di

sclo

sure

to th

ird p

artie

s w

ithou

t exp

ress

aut

horit

y is

stri

ctly

forb

idde

n. ©

Cop

yrig

ht 2

003

AB

B

Page600

43TotalBASE- AX 6

Latest revision:

Approved by, date:

CUSTOMER SIGNAL - IRBDP SW5Location:Plant: =

++Sublocation:

DPCSB

Document no.Next

Rev. Ind

Lab/Office: Status:IRB6620 & IRC5ECO 41031, SPR 1038931Screen adjustment

2010-05-28

sejomor

APPROVED

seermes 3HAC026136-001 07

1 2 3 5 6 7 84

PRMPRegion E

TYPECUSTOMER SIGNALS

VALID FORFLOOR HARNESS3HAC029393-001, -005

LOWER ARM HARNESS3HAC029390-001, 005

UPPER ARM HARNESS3HAC029391-001, -005

SWC CONNECTION BOX

GNYE

0,750,750,75

MANIPULATOR

GNYE

0,750,750,75

24 VDC

0 VDC

EARTH

SPARE (KSR)

SPARE (KSR)

SPARE

SPARE

SPARE

SPARE

gun_open

hlift_open

temp_ok

SPARE

equalize

close_gun

open_hlift

close_hlift

SPARE

SPARE

SPARE

-XT/XP5.2

-XT/XP5.1

-XT/XP5.2

-XT/XP5.3

5 56 67 78 89 9

10 1011 1112 12

1 1

2 2

3 3

4 4

1 1

2 2

3 3

4 4

5 5

6 6

7 7

8 8

9 9

10 10

11 11

12 12

13 13

14 14

1 12 23 34 4

-3HAC2360-3

-3HAC15620-1

-3HAC2360-1

-XS/XP8.1

-XS/XP8.2

-XS/XP8.3

7 78 89 9

10 1011 1112 1213 1314 14

1 14 4

1 1

2 2

7 7

8 8

9 9

10 10

11 11

12 12

13 13

14 14

1 1

2 2

3 3

4 4

5 5

6 6

7 7

8 8

9 9

10 10

11 1112 1213 1314 14

-3HAC022454-001 -R2.CP/CSf f

g g

h h

A A

B B

C C

D D

E E

F F

G G

H H

J J

K K

L L

M M

N N

P P

R R

S S

T T

U U

X XY YZ Za ab bc cd de e

-3HAC022454-001 -R3.CP/CSf f

g g

h h

A A

B B

C C

D D

E E

F F

G G

H H

J J

K K

L L

M M

N N

P P

R R

S S

T T

U U

X XY YZ Za ab bc cd de e

10:RD/GY

10:GY

11:BK/BU

11:BU

12:BK/OG

12:OG

13:BK/GN

13:GN

3BK

4BK

1BK

2BK

1:WHBU

1:BU

2:WH/OG

2:OG

3:WH/GN

3:GN

4:WH/BN

4:BN

5:WH/GY

5:GY

6:RD/BU

6:BU

7:RD/OG

7:OG

8:RD/GN

8:GN

9:RD/BN

9:BN

4,WH

5,WH

1:WHBK

1:BK

2:WHBN

2:BN

3:WHRD

3:RD

4:WHOG

4:OG

5:WHYE

5:YE

6:WHGN

6:GN

6:WHBU

6:BU

7:WHVT

7:VT

7:WHGY

7:GY

8:WHBK

8:BK

8:WHOG

8:OG

7,WH

4,WH

5,WH

7,WH

1:WHBK

1:BK

2:WHBN

2:BN

3:WHRD

3:RD

4:WHOG

4:OG

5:WHYE

5:YE

6:WHGN

6:GN

6:WHBU

6:BU

7:WHVT

7:VT

7:WHGY

7:GY

8:WHBK

8:BK

8:WHOG

8:OG

9:WHBN

9:BN

9:WHRD

9:RD

SPARE

SPARESPARESPARESPARESPARESPARESPARESPARE

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We

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rve

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ight

s in

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doc

umen

t and

in th

e in

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atio

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ntai

ned

ther

ein.

Rep

rodu

ctio

n, u

se o

r di

sclo

sure

to th

ird p

artie

s w

ithou

t exp

ress

aut

horit

y is

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forb

idde

n. ©

Cop

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ht 2

003

AB

B

Page601

43TotalPOWER

Latest revision:

Approved by, date:

ROBOT GUN (RG) - IRBDP SW5Location:Plant: =

++Sublocation:

DPRG

Document no.Next

Rev. Ind

Lab/Office: Status:IRB6620 & IRC5ECO 41031, SPR 1038931Screen adjustment

2010-05-28

sejomor

APPROVED

seermes 3HAC026136-001 07

1 2 3 5 6 7 84

PRMPREGION E

TYPE7TH AXIS POWER SIGNALS

VALID FORLOWER ARM HARNESS3HAC029579-001, 005

UPPER ARM HARNESS3HAC029580-001, -005

For further information see circuit diagram,

3HAC024480-004 for single cabinet.

DRIVE MODULE CABINET

R

S

T

EARTH

PTC

PTC 0V

BRAKE REL

BRAKE 0V

LIM1

LIM2

LIM2

LIM1

BRAKE PB

6 module

2,5

2,5

2,5

2,5

23p

1,5

1,5

1,5

1,5

MECHANICAL UNIT

8p

R3.SP

FREE END

-XS/XP1

A1 a1

A5 a5

A3 a3

E1 e1

E2 e2

F7 f7

F9 f9

F1 f1

F2 f2

F4 f4

F3 f3

F8 f8

-3HAC15653-1-R1.SP

A A

C C

E E

G G

J J

K K

L L

M M

R R

-3HAC3726-1-R2.SP

A A

C C

E E

G G

B B

D D

F F

H H

-3HAC3726-4BN

BU

BK

PK

RD

OG

GN

YE

GNYE

1/OG

2/OG

3/OG

GNYE

4/OG

5/OG

6/OG

7/OG

1/OG

2/OG

3/OG

GNYE

4/OG

5/OG

6/OG

7/OG

Page 36: © Copyright 2004 ABB ALL right reserved.isa.uniovi.es/~jalvarez/abb/en/3HAC026136-001_rev07.pdfPlantLocationPagePage description Remark DateABB_table_of_contentsEditor ... 114 113

Prepared by, date:

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rese

rve

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ight

s in

this

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umen

t and

in th

e in

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atio

n co

ntai

ned

ther

ein.

Rep

rodu

ctio

n, u

se o

r di

sclo

sure

to th

ird p

artie

s w

ithou

t exp

ress

aut

horit

y is

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ctly

forb

idde

n. ©

Cop

yrig

ht 2

003

AB

B

Page602

43TotalSIGNAL

Latest revision:

Approved by, date:

ROBOT GUN (RG) - IRBDP SW5Location:Plant: =

++Sublocation:

DPRG

Document no.Next

Rev. Ind

Lab/Office: Status:IRB6620 & IRC5ECO 41031, SPR 1038931Screen adjustment

2010-05-28

sejomor

APPROVED

seermes 3HAC026136-001 07

1 2 3 5 6 7 84

PRMPREGION E

TYPE Se AND HSe7TH AXIS FEEDBACK SIGNALS

LOWER/UPPER ARM HARNESS3HAC030638-001, 005

BATT LOAD

MRCO

MRCO_N

MRCI

MRCI_N

0V

24V

BATT BR

BATT-

BATT+

SINGLE CABINET

WHBU

BU

WHOG

OG

WHGN

WHBN

GN

BN

WHGY

GY

RD

KEYPIN

WHBU

BU

WHOG

OG

WHGN

GN

GY

RD

MECHANICAL UNIT

FREE END

-A42.X1

1 1

2 2

4 4

5 5

6 6

7 7

3 3

9 9

-XS/XP2

A A

B B

C C

D D

E E

F F

G G

J J

K K

L L

-R1.SMB

A A

B B

C C

D D

E E

F F

G G

H H

J J

K K

L L

M M

-SMB

-R2.SMB

9 9

5 5

8 8

4 4

3 3

7 7

6 6

2 2

-R1.SMB 1.1

5 5

12 12

4 4

11 11

2 2

9 9

1 1

-3HAA2485-1-R2.FB1

A A

B B

C C

D D

E E

F F

-3HAA2485-11/WHBK

1/BK

2/WHBN

2/BN

3/WHRD

3/RD

1/WHBK

1/BK

2/WHBN

2/BN

3/WHRD

3/RD