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    ABBLtd-1

    10-0

    3-2003

    -UsersGuid

    e

    High Voltage TestingTraining Module/CTR

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    INPT-R&DAgenda

    Introduction

    Definitions, Significance of insulation, Why testing?

    High voltage testing techniques

    Definitions, General requirement, Generation and measurement, Test

    procedure, Methods of evaluation, Uncertainty in tests and

    measurement

    High voltage tests on high voltage products

    Test objects and various high voltage tests, General safety and

    precautions, Test objects standard requirement, Evaluation of test

    results

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    A

    BBLtd-3

    10-0

    3-2003

    -UsersGuid

    e

    High Voltage Testing

    TechniquesTraining Module/CTR

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    INPT-R&DTopics

    Definitions and general standards requirements

    Generation of high voltages Measurement of high voltages

    Test procedures

    Uncertainty

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    INPT-R&DStandards

    IEC 60060-1 High-voltage testing techniques

    Part 1 General definitions and test requirements

    Describes general definitions and test requirements in high voltage

    testing techniques

    IEC 60060-2 High-voltage testing techniques

    Part 2 Measuring devices Describes general definitions and measuring systems requirement in

    high voltage testing techniques

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    INPT-R&DDefinitions

    Disruptive discharge (also referred as electrical breakdown)

    Failure of insulation under electrical stress, in which the discharge completely bridges theinsulation under test, reducing the voltage between the electrodes practically to zero

    It applies to electrical breakdown in solid, liquid and gaseous dielectrics and combinations ofthese

    Non-disruptive discharge (also referred as partial discharges)

    A discharge that does not completely bridge the insulation between electrodes, the voltagebetween the electrodes does not drop to zero

    Sparkover

    Disruptive discharge occurs in a gaseous or liquid medium

    Flashover

    Disruptive discharge occurs over the surface of a dielectric in a gaseous or liquid medium

    Puncture

    Disruptive discharge occurs through the solid dielectrics

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    INPT-R&DDefinitions

    External insulation

    Is the air insulation and the exposed surfaces of the solid insulation of the

    equipment

    Internal insulation

    Is the internal solid, liquid or gaseous elements of the insulation of equipment

    Self-restoring insulation

    Is the insulation which completely recovers its insulating properties after adisruptive discharge caused by the application of test voltage

    Non-self-restoring insulation

    Is the insulation which losses its insulating properties, or does not recover them

    completely, after a disruptive discharge caused by the application of test voltage

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    INPT-R&DDefinitions

    Impulses

    Is an intentionally applied aperiodic transient voltage or current which

    usually rises rapidly to a peak value and then falls slowly to zero

    Lightning and switching impulses

    Impulses with front duration up to 20 s are defined lightning impulsesand those with longer fronts are defined as switching impulses

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    INPT-R&DGeneral requirements for test procedures

    The requirements of test procedures are dependent on the follwing

    factors

    Required accuracy of tests results

    Random nature of observed phenomena / polarity dependence of

    measurement

    Progressive deterioration with repeated voltage application

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    INPT-R&DRequirements for test objects

    Test object should be complete in all respects;

    Complete in all details

    Should be processed in normal manner for similar equipment

    General arrangement in terms of clearances to other live /

    grounded parts should be taken care of

    A clearance of not less than 1.5 times of the shortest possible

    discharge path should be maintained from extraneous structures

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    INPT-R&DDry tests

    Test object should be dry and clean

    Test should be made at ambient temeprature The procedure for voltage application is as per IEC 60060 1

    The voltage value and various configuration to be tested is as per

    relevant product standard

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    INPT-R&DWet tests

    Intended to simulate performance of test object when overvoltages occur in raincondition

    The procedure for voltage application is as per IEC 60060 1 The voltage value and various configuration to be tested is as per relevant product

    standard

    Precipitation condition for standard procedure

    Water resistivity 100 15 m

    Precipitation rate 1 to 2 mm/min in horizontal and vertical

    Water temperature ambient temperature 15 C

    Test specimen should be wetted for minimum15 minutes before start of testing

    Reproducibility of wet test results is low

    Adequate precautions on collecting vessel and method precipitation measurement aretaken to minimize this dispersion

    The test object may be cleaned with a surface-active detergent. This is to be removed

    before beginning of wetting

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    INPT-R&DAtmospheric conditions

    The standard reference atmosphere is;

    Temperature to

    20 C

    Pressure bo 101.3 kPa

    Absolute humidity 11 g/m3

    As products are tested under exsisting ambient conditions the

    applied voltage has to be corrected for the prevailing conditions

    Refer to relevant product standard for applicability of correction factors

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    INPT-R&DCorrection factors

    The total correction factor Kt is the product of

    air density correction factor k1 and humidity correction factor k2

    The applied voltage is calculated as

    U = Uo Kt where Uo is the specified test voltage

    Air density correction factor at temperature t and pressure b is

    figurefromtakenism

    t273

    t273

    b

    bwhere

    k

    o

    o

    m

    1

    =

    +

    +=

    =

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    INPT-R&DCorrection factors

    Humidity correction factor

    No humidity correction shall be applied for wet

    tests

    metresinpathdischargeminimumtheisL

    voltage)testtimes1.1assumeavailablenot(if

    voltagedischargeedistruptiv50%theisUwhere

    kL500

    Ug

    slide)previousingraph(refergofvalueonbasedisw

    hratioandvoltagetestoftypeondependentiskwhere

    kk

    B

    B

    w2

    =

    =

    =

    =

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    INPT-R&DCorrection factors

    Conflicting requirments for testing internal and external insulation

    Due to laboratory altitude and or extreme climatic conditions, the

    correction factor results in withstand level for internal insulation in

    excess to discharge voltages of external insulation

    In such condition the test object may be immersed in oil or

    compressed gas so that there are no discharges in external

    insulation during test

    Reverse may happen in some cases, where external insulation is to be

    tested at significantly higher voltages. In order to assess the external

    insulation,

    Either the internal insulation is reinforced for test purpose or

    The test is made with dummies

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    INPT-R&DAltitude Correction factors

    For installation at an altitude higher than 1 000 m, the insulation level of external insulation isdetermined by multiplying the insulation withstand voltages required at the service location by afactor Ka in accordance with figure (see next slide)

    Also see product standard for specific requirements

    Ka is also give by following formula;

    Ka = em(H- 1000)/8150

    where

    H is the altitude in metres

    m is taken as fixed value in each case for simplification as follows:

    m = 1 for power-frequency, lightning impulse and phase-to-phase switching impulse voltages

    m = 0,9 for longitudinal switching impulse voltage

    m = 0,75 for phase-to-earth switching impulse voltage.

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    INPT-R&DAltitude Correction factors

    For internal insulation, the

    dielectric characteristics are

    identical at any altitude andno special precautions need

    to be taken. For external and

    internal insulation, see IEC

    60071-2

    For low-voltage auxiliary and

    control equipment, no special

    precautions need to be taken

    if the altitude is lower than

    2000 m. For higher altitude,

    see IEC 60664-1

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    INPT-R&D

    Definitions and general standards requirements

    Generation of high voltages Measurement of high voltages

    Test procedures

    Uncertainty

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    INPT-R&DTypes of high voltage waveshapes

    High ac voltage of power frequency

    High ac voltage of higher frequency

    Impulse voltage

    Lightning impulse ( High transient or

    impulse voltage of very short duration)

    Switching impulse ( Transient voltage

    of longer duration)

    High dc voltage

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    INPT-R&DAlternating voltages

    A sinusoid in the range 45 to 65 Hz

    Value of peak to rms ratio should be 2 5% For test durations upto 60 s the measured value of test voltage shall

    be maintained within 1%

    For test durations exceeding 60 s the measured value of test

    voltage shall be maintained within 3%

    The total uncertainty of measurement of test value should be no

    more than 3%

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    INPT-R&DGeneration Power frequency voltages

    Single phase testing transformer

    Cascaded transformer

    Resonance test transformer

    Testing transformers are generally designed to withstand frequent short circuit

    failures.

    Short circuit current rating is 10 to 20 times rated current.

    Three Phase test transformer

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    INPT-R&DTest circuit requirement

    The voltage in the test circuit should be stable enough to be practicallyunaffected by varying leakage currents

    Non-sustained disruptive discharges may cause over-voltages in the testcircuit due to uncontrolled resonance conditions produced by theinteraction of leakage inductance of the source and the varyingimpedance of the high-voltage circuit

    This can be eliminated

    by providing sufficient damping resistance in the high-voltage circuit or

    short-circuiting the primary voltage to the high-voltage test transformerimmediately following a disruptive discharge

    Controlled high-voltage resonant circuits do not produce over-voltagesfollowing disruptive discharges since they de-tune whenever the loadimpedance changes

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    INPT-R&DTesting transformer requirement

    They are designed to withstand frequent short circuits when the test object

    fails or experiences flashover

    They should have higher impedance than typical HV power transformer.Typical range is 20-30%. Too high is not good for regulation.

    Short circuit current should be

    Minimum 0.1 A for dry tests on solid and liquid insulation

    On external self restoring insulation 0.1 A for dry tests and 0.5 A for wet tests. 1

    A may be necessary for wet test on large specimens.

    For artificial pollution test this value should be upto 15 A. Also R/X 0.1

    In order to prevent large dip in applied voltage during non-disruptive partial

    discharges the total capacitance of test object and any other capacitor in

    test circuit should be in the range of 0.5 to 1 nF

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    INPT-R&DSingle phase testing transformers

    Though power station equipment are three phase, single phase testing

    transformer is normally used for testing

    Features;

    They differ from power transformer in the sense that they have higher short

    circuit impedance to withstand frequent short circuit

    It can be operated with overload for short duration

    Major advantage of this below 200 kVA is less cost

    Major disadvantage above 300 kVA is more cost

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    INPT-R&DGeneral arrangement

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    INPT-R&DTank type

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    INPT-R&DTank type

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    INPT-R&DTank type

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    INPT-R&DTank type

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    INPT-R&DCylindrical type

    The test transformer are of theinsulating shell design with metallic

    cover and base The insulating cylinder is made of

    reinforced Fibreglass, covered with amoisture-rejecting paint

    It is important to keep the surface of

    insulating cylinder dry and dust free allthe time

    During high moisture periods infra-redlamps are used to keep the cylindersurface warm and preventcondensation

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    INPT-R&DCylindrical type

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    INPT-R&D Cascaded Transformer

    Cost of insulation for a single unit is square of operating voltage

    When the voltage higher than 400 kV cascade is done

    as the insulation required is very high in conventional type

    Transportation and assembly are easy as the whole unit is divided into smaller

    units

    Natural cooling is sufficient

    The units are enclosed by large size metal rings to prevent corona

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    INPT-R&DBlock diagram

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    INPT-R&D Construction of Cascaded Transformer

    V1V2

    3V2V1

    V12V2

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    INPT-R&DCascaded transformer

    First unit is energized from low voltage primary

    In the same unit second unit excitation winding is available with the

    same no of turns as the primary of the first unit

    Second unit primary is fed from the first unit

    The potential of Second unit is fixed by the potential of secondary of

    the first unit

    Secondary of second stage transformer is connected in series with

    secondary of first unit

    Some times the second transformer unit is grounded at the half of

    the potential to reduce the insulation to half

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    INPT-R&D Cascaded transformer

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    INPT-R&D Cascaded transformer

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    INPT-R&DHigh voltage resonant circuits

    Series resonant circuit

    Consists of an inductor in series with a capacitive test object, or a capacitor in

    series with an inductive test object By varying circuit parameters or the supply frequency, the circuit can be tuned to

    achieve a voltage considerably greater than that of the source and with asubstantially sinusoidal shape

    This circuit is useful when testing objects such as cables, capacitors in which theleakage currents on the external insulation are very small in comparison with thecapacitive currents through the test object

    Unsuitable for testing external insulation under contaminated conditions

    Parallel resonant circuit

    Consists of a capacitive test object in parallel with a variable inductance and ahigh-voltage source

    By varying the inductance, the circuit can be tuned, resulting in a considerable

    reduction in the current drawn from the high-voltage source

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    INPT-R&D

    R L

    VoV C

    Equivalent circuit with Capacitive load

    Transformers simplified equivalent circuit can be modeled as shown in figure.

    The output voltage, V0 for the circuit is given by the expression

    I Vo/ V I = 1/ {( RC)2

    + (2

    LC - 1)2

    }0.5

    For the light loads C is very less.

    As the load increases output voltage increases.

    Vo = I * Xc

    = V/R * Xc

    = 1/( CR) * V

    = Q V

    Q is the quality factor of the circuit. It is designed with the value of 50 to 70

    So the output voltage is Q times input voltage applied

    INPT R&D

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    INPT-R&DHigh voltage resonant circuits

    Advantages

    Low input power requirements

    Negligible harmonic distortion

    Fault Current is limited in the series

    resonant mode preventing damage to the

    test sample

    Smaller in size compared to similar rating

    of conventional transformer Used for routine and type tests of MV and

    HV and general purpose laboratory tests

    including wet tests

    INPT R&D

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    INPT-R&DHigh Voltage Impulse Generation

    Transient over voltages due to lightning and switching surges causes fast

    rising voltage on transmission tower and hence on electrical equipments

    To simulate the service transient condition on the equipment for itswithstand strength it is necessary to generate the impulse voltage

    On the basis of the front and tail time following classification is made

    Lightning impulse generation

    Switching impulse generation

    Very fast transient generation

    INPT R&D

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    INPT-R&DHigh Voltage Impulse Generation

    The impulse is usually generated by an

    impulse generator consisting of

    a number of capacitors that are charged in

    parallel from a direct voltage source and then

    discharged in series into a circuit that includes

    the test object and the measuring system

    INPT R&D

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    INPT-R&DImpulse generator Block diagram

    INPT R&D

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    INPT-R&DSingle Stage Marx Circuit

    Rs - Front resistor V0 - Rectified voltage

    Rp - Tail resistor V(t) - Impulse voltage

    C1 - Generator capacitor

    C2 - Load capacitance

    G - Sphere gap

    V0 C1C2

    Rs

    Rp

    G

    V (t)

    INPT R&D

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    INPT-R&DThree stage Marx Circuit

    Uo charging voltage

    Cs impulse capacitor

    f sphere gap

    Re discharging resistor

    RL charging resistor

    RD damping resistorRL>>Re>>RD

    INPT R&D

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    INPT-R&DLightning impulse waveshape

    Impulses with front duration up to 20 s are defined as lightningimpulses

    Standard Lightning Impulse 1.2/50 s

    1.2 s is front time ( 30%)

    50 s is time to half-value( 20%)

    Peak value ( 3%)

    Nomenclature U Peak value

    T1 Front time

    T2 Time to half-value (tail time)

    T Time between point A and B

    (30% and 90% of peak valuerespectively)

    O1 Virtual origin

    INPT R&DCh d li h i i l h

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    INPT-R&DChopped lightning impulse waveshape

    A chopped lightning impulse is a prospective full lightning impulse

    during which any type of discharge causes a rapid collapse of the

    voltage The collapse of the voltage can occur on the front, at the peak, or on

    the tail

    Tc Time to chopping virtual origin to instant of chopping

    INPT-R&DCh d li ht i i l h

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    INPT-R&DChopped lightning impulse waveshape

    A standard chopped lightning impulse is a standard impulse that is

    chopped by an external gap after 2 to 5 s

    Other time values for chopping may be specified by the product

    standard

    Because of practical difficulties in measurement, the virtual duration of

    voltage collapse has not been standardized.

    INPT-R&DCh d li ht i i l h

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    INPT-R&DChopped lightning impulse waveshape

    Chopped impulse is defined by

    Peak voltage U

    Front time T1

    Virtual steepness S = U/T1. This is the

    slope of a straight line drawn between

    points E and F

    This front-chopped impulse is considered

    linearly rising if the front, from 30%

    amplitude up to the instant of chopping, isentirely enclosed between two lines

    parallel to the line E-F, but displaced from

    it in time by 0.05 T1

    INPT-R&DS it hi i l h

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    INPT-R&DSwitching impulse waveshape

    Impulses with longer front duration (>20 s) are defined as switchingimpulses

    Standard switching impulse 250/2500 s

    250 s is time to peak ( 20%)

    2500 s is time to half-value( 60%)

    Peak value ( 3%)

    Nomenclature U Peak value

    Tp Time to peak

    T2 Time to half-value (tail time)

    Td Time above 90% of peak

    value

    INPT-R&DI l t

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    INPT R&DImpulse current

    Exponential

    Defined by the front time T1 and the time to half-value T2

    1/20 impulse: front time : 1 s time to half-value : 20 s

    4/10 impulse: front time : 4 s time to half-value : 10 s

    8/20 impulse: front time : 8 s time to half-value : 20 s

    30/80 impulse: front time : 30 s time to half-value : 30 s

    Tolerances

    Peak value 10%

    Front time (T1) 10%

    Time to half-value (T2) 10%

    INPT-R&DI l t

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    INPT R&DImpulse current

    Rectangular

    Defined by the duration of the peak Td and the total duration Tt

    Rectangular impulse currents with durations of the peak of 500 s,

    1000 s, or 2000 s and total durations from 2000 s to 3200 s

    Tolerances

    Peak value +20% - 0%

    Duration of peak +20% - 0%

    INPT-R&D

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    INPT R&D

    Definitions and general standards requirements

    Generation of high voltages

    Measurement of high voltages

    Test procedures

    Uncertainty

    INPT-R&DI t d ti t HV M t

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    INPT R&DIntroduction to HV Measurement

    Low Voltage system: Voltage < 1 kV

    Moving iron and moving coil type instruments are used with series

    resistance (multiplier) for low voltage measurement Factors in high voltage measurements

    The measurement of voltage and current in the HV tests are difficult byconventional measuring and recording systems

    When the voltage increases power consumed by multipliers increases

    Reduction of stray capacitance is not easy

    The other difficulties are related to large sizes necessary to

    control electrical fields

    avoid flashover

    to control heat dissipation within the circuits

    INPT-R&DHV measuring system

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    &HV measuring system

    Measuring system

    Complete set of devices suitable for performing a high-voltage or

    impulse-current measurement is called as measuring system

    Components of HV measuring systems consists of

    Converting device

    Transmission device

    Recording device

    INPT-R&DClassification HV Measurement

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    Classification HV Measurement

    Direct method

    Voltage is measured when the meter is connected directlywith high voltage system

    Examples;

    Electrostatic voltmeter

    Sphere gap / rod-rod gap

    Indirect method

    Voltage is measured by scaling it down to suitably lowervalue

    Examples;

    Series resistance Micro ammeter

    Voltage transformer Peak volt meter

    Potential dividers Oscilloscopes , HV probe

    HV probe

    10 kV Electrostatic voltmeter

    INPT-R&DSphere gaps

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    Sphere gaps

    IEC 60052 - Voltage measurement by means ofstandard air gaps

    A uniform field spark gap will have sparkover

    voltage within tolerance under constantatmospheric conditions

    By precise experiments, the breakdown voltagevariation with gap spacing, for different diametersand distances, can be measured

    Two identical metal spheres made of copper,aluminium or brass is used separated by an air

    gap

    The potential difference between the spheres israised until a spark appears

    Standard values of Diameter of spheres are 6.25,12.5, 25, 50, 75, 100, 150, and 200 cm

    INPT-R&DSphere gaps

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    Sphere gaps

    INPT-R&DEffect of atmosphere

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    Effect of atmosphere

    The density of the gas (generally air) and humidity affects the spark-over

    voltage for a given gap setting

    The spark over voltage for a given gap setting under STP must bemultiplied by the correction factor to obtain the actual spark-over voltage

    Spark over voltage at NTP, U = KtU0

    The atmospheric correction factors have been described earlier

    In the uniform field configuration, sparkover voltage is 30 kVpeak/cm in air at

    20 0C and 101.3 kPa pressure

    INPT-R&DSphere gaps Protection

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    Sphere gaps Protection

    A series resistance of 100 to 1000 k is connected in series withsphere gap to

    limit the break down current as causes pitting of sphere gap

    suppress unwanted oscillation in the source voltage when break down

    occurs in the case of impulse voltage

    INPT-R&DFactors affecting measurement

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    Factors affecting measurement

    Tolerance on size, shape and conditions of spheres and their surfaces

    Nearby earthed objects

    Humidity

    Irradiation and polarity

    Dust particle

    Rise time of voltage waveforms

    INPT-R&DPeak values disruptive discharge voltages

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    Peak values disruptive discharge voltages

    Reference: Table 2 from IEC 60052

    INPT-R&DSphere gaps

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    Sphere gaps

    Advantage

    The sphere gap method of measuring high voltage is the most reliable

    and is used as the standard for calibration purposes

    It can be used to measure peak ac voltage up to 1 MHz

    Accuracy of measurement is proved as 3 %

    Disadvantage

    It can not be used for the voltage having rise time of lesser than 0.5 s DC spark over voltage reduction was about 20 % for lesser gap

    distances (1.3mm) with irradiation

    At long gap spark over voltage is not linear with dc voltage

    INPT-R&DRod gap measurement

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    Rod gap measurement

    The rods shall be made of steel or brass, with a

    solid square section, sides between 10 mm and

    25 mm and have a common axis. The ends

    shall be cut at right angles to the axis leaving

    the edges sharp in order to get a reproducible

    breakdown mechanism

    The clearance from the tip of the high voltage to

    earthed objects and walls, other than the ground

    plane, shall be not less than 5 m

    INPT-R&DRod gap measurement

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    Rod gap measurement

    The disruptive discharge voltage Uo for positive and negative direct

    voltage at standard reference atmosphere is given, for either the

    vertical and horizontal gap by; Uo = 2 + 0,534 d

    Where, Uo is in kilovolts and d is the gap spacing in millimeters

    This equation is valid for gap distances d between 250 mm and 2 500 mm

    and for a humidity range h/ between 1 g/m3 and 13 g/m3

    Under these conditions, the disruptive discharge voltage Uo has an

    estimated uncertainty of 3% for a level of confidence not less than 95%

    The rod-rod gap shall not be used as an approved measuring device at

    gap spacing less than 250 mm because of the absence of streamer

    pre-discharges

    INPT-R&DResistance in series with Micro ammeter

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    Resistance in series with Micro ammeter

    High series resistance (specially designed to withstand high voltage) and

    resistance of 20 k /V is used with micro ammeter (having 50 A -movement).

    This method is applicable for both ac and dc

    A safety gap or neon lamp is connected across the micro-ammeter

    INPT-R&DResistance in series with Micro ammeter

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    Resistance in series with Micro ammeter

    Advantage

    By using a stable supply (of accuracy 0.1%) 1% accuracy can be

    achieved

    Disadvantages

    When the above method is used for alternating voltages, there would

    be the effect of the distributed capacitances

    Their stability of resistances are temperature dependant The two resistors are set by heat dissipation and heat transfer outside

    Current limits can be up to 1 to 2 mA

    INPT-R&DPeak reading voltmeters

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    Peak reading voltmeters

    Peak value measurement is important in HV measurement

    Types of Peak voltage measurement

    Capacitor charging method

    Neon Lamp Method

    Rectifier-Capacitor current method

    Rectifier with divider method - Impulse voltage measurement

    INPT-R&DVoltage/potential transformer

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    Potential transformer

    Inductive voltage transformer

    Capacitor voltage transformer

    Voltage/potential transformer

    Voltage is measured by stepping down the voltage from one side to

    another side by Faradays law principle

    INPT-R&DInductive voltage transformer

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    Inductive voltage transformer

    High voltage is measured by stepping down

    according to the ratio of turns between the

    primary and secondary Very simple design and construction

    Error due to Phase angle and ratio

    It does not permit fast rising transient

    Insulation required for very high voltages morethan 100 kV is more and hence not cost effective

    INPT-R&DCapacitor voltage transformer

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    Capacitor voltage transformer

    Capacitance divider with a inductive voltagetransformer is used

    These are field measuring equipment unlikedividers are laboratory measuring equipmentswith very good accuracy

    Advantages

    The high voltage capacitor can be used in PLCCapplication instead of coupling capacitor

    Simpler design and easy installation

    Disadvantages

    Voltage ratio will vary with temperature

    Ferro resonance occurrence in power system

    Limited power output

    INPT-R&DCapacitor voltage transformer

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    Capacitor voltage transformer

    INPT-R&DHigh Voltage divider

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    Types of Dividers

    Resistive dividers

    Capacitance dividers

    Mixed dividers

    High Voltage divider

    Potential divider consists of two impedances , HV arm (Z1) and LV

    arm (Z2) connected in series

    High voltage is applied to HV arm and measuring voltage is taken

    from LV arm

    The height of the divider depends on the flashover voltage between

    the electrodes

    Connection between LV arm and and measuring instrument ismade by shielded cable to avoid stray capacitance

    INPT-R&DResistive potential divider

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    200 kV and 100 kV

    Resistive potential divider

    Used for the measurement of all kind of high

    impulse voltages with steep wave fronts

    measurement of front chopped impulses Used when an additional capacitance in the test

    circuit is not permissible

    A distributed screen of sections and using an

    auxiliary potential divider to give fixed potential to

    the screens

    These are housed in flexi-glass cylinders

    containing a matched set of precision metal film

    resistors, alternatively anti inductively wound CrNi

    wire wound resistors

    INPT-R&DResistive potential divider

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    Resistive potential divider

    Advantages

    Resistive Voltage Dividers can measure up to 100 kV ac or 200 kV dc

    with accuracy better than 0.5% It is possible to measure the impulse voltage 2 MV by the careful design

    of low voltage arm

    They are generally used when an additional capacitance in the test

    circuit is not permissible due to the slowdown effect on the rise time

    Disadvantages

    Distributed capacitance significantly affect the resultant ratio.

    More than 200 kV resistive divider design is difficult

    INPT-R&DCapacitive potential divider

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    Capac t e pote t a d de

    A single capacitor unit or stack of units can be used forthe measurement

    In capacitor voltage divider two capacitances C1

    and C2

    are used in series, and the measuring system isconnected across the lower arm capacitor

    Pure capacitive voltage dividers cannot be used formeasuring impulses due to generation of oscillationscreated by with pure LC circuit

    L being stray inductance of lead and C the capacitance ofthe divider

    Neglecting the capacitance of the cable (approx. 50pF/m)the effective capacitance of C1 and C2 in series is C1C2/

    (C1+C2), and since the charge is the same,

    VC2

    = C1

    /(C1

    +C2

    ) V

    1000 kV divider

    INPT-R&DCapacitive potential divider

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    p p

    Advantage

    Very good high frequency response for small capacitance and small

    dimensional divider

    Disadvantage

    Pure capacitive dividers are sensitive to input voltage with short rise

    time

    It forms series resonance circuit with lead inductance in the low voltage

    arms

    INPT-R&DMixed divider circuit

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    Combination of resistor and capacitor are used to

    eliminate the effect of distributed stray capacitances.

    The distributed capacitors compensate for the currentdrawn by stray capacitances

    It can be classified into two types

    Parallel Resistive-capacitive voltage divider

    Damped capacitive voltage dividers

    3 MV 3.5 MV

    1 MV

    INPT-R&DParallel Resistive-capacitive voltage divider

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    p g

    To reduce the nonlinear frequency dependant characteristics

    resistive divider capacitance is connected in parallel with resistor

    This is achieved by selecting equal time constants in both highvoltage and low voltage arms

    Advantages

    At high frequencies it acts like a capacitive divider and at low frequency

    like resistive divider.

    Loading effect can be reduced by step by step

    compensation

    INPT-R&DDamped capacitive voltage dividers

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    p p g

    Combination of very low resistors and pure

    capacitance are connected in series

    This used to reduce the voltage oscillationsand reflections due to traveling wave

    It is possible to design more than 6.5 MV

    voltage measurements

    Disadvantage

    Pure capacitive dividers are sensitive to inputvoltage with short rise time.

    It forms series resonance circuit with lead

    inductance in the low voltage arms

    6.5 MV outdoor type

    INPT-R&DRequirements of divider as per IEC 60-2

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    q p

    Measuring system should measure Peak impulse voltage with the overall

    uncertainty of 3%

    Uncertainty of front chopped impulse measurement should be 5% Uncertainty of tail chopped impulse measurement should be 3%

    Time parameters should be measured within 10 % accuracy

    To reproduce oscillations partial response time should be < 15 ns

    Rise time and response time are important so that measuring circuit will transfer

    the same voltage to be measured

    Eliminating the stray capacitance in the secondary of the divider is important

    INPT-R&DSelection of Dividers

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    Selection of divider is based on

    Maximum value of each voltage type to be measured

    Required or specified transfer behavior of the voltage measuring

    configuration consisting of high voltage lead/divider, measuring

    cable/measuring unit

    Adaptability of low voltage arm to measuring instruments and

    measuring cable

    Capacitive load of test circuit

    Application of divider : -indoor, -outdoor, -stationary, -mobile and

    -suspended installation at ceiling or wall

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    INPT-R&DAccuracy requirements

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    Alternating voltage

    Total uncertainty of peak or mean value measurement should be < 3 %

    Harmonics < 10 %

    Direct voltage

    Total uncertainty of mean value measurement should be < 3 %

    Lesser than 10 % of actual ripple or 1% error of the mean value

    whichever is more

    INPT-R&DAccuracy requirements

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    Lightning and switching impulse voltage

    Uncertainty of Peak of full impulse or chopped impulse on the tail < 3 %

    Impulse chopped on the front when the chopping time Tc , Tc > 2 s,uncertainty should be 3 %

    when the chopping time Tc, 0.5 s Tc 2 s, uncertaintyshould be less than 5 %

    Time parameter less than 10 %

    If the frequency of oscillation is less than 0.5 MHz and duration of

    overshoot is 1 s mean curve should be drawn to see the magnitude.Overshoot is nearer to peak of less than 5 % of peak value

    INPT-R&D

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    Definitions and general standards requirements

    Generation of high voltages

    Measurementof high voltages

    Test procedures

    Uncertainty

    INPT-R&DTest with alternating voltage

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    Withstand voltage tests

    The voltage is applied starting at a value sufficiently low to prevent effects ofover-voltages due to switching transients

    It should be raised sufficiently slowly to permit accurate reading of themeasuring instrument, but not so slowly as to cause unnecessarily prolongedstress on the test object at the test voltage

    The rate of rise should be 2% per second above 75% of the estimated final testvoltage

    The test voltage should be maintained for the specified time and then reduced

    It should not be suddenly interrupted as this may generate switching transientsthat could cause damage or erratic test results

    The requirements of the test are satisfied if no disruptive discharge occurs onthe test object

    Deviations from this recommendation may be specified by the appropriateapparatus standard

    INPT-R&DTest with alternating voltage

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    Disruptive discharge voltage tests

    The voltage should be raised in the manner described in withstand

    voltage tests until a disruptive discharge occurs on the test object The value of the test voltage reached at the instant of the disruptive

    discharge shall be recorded

    Assured disruptive discharge voltage tests

    The voltage should be raised in the manner described in withstand

    voltage tests until a disruptive discharge occurs on the test object The value of the test voltage reached just prior to the disruptive

    discharge should be recorded

    The requirements of the test are generally satisfied if this voltage is nothigher than the assured disruptive discharge voltage on each one of aspecified number of voltage applications

    INPT-R&DTests with impulse voltages

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    There are four methods are specified by IEC 60060-1

    Procedure A

    This procedure is applicable to the non-self restoring insulation

    3 impulses of specified shape and polarity at the rated withstand voltage level are

    applied to the test object

    If there is no indication of discharges observed, test object passes

    Procedure B

    15 impulses of the specified shape and polarity at the withstand level are applied

    to the test object

    Test object passes if not more than two disruptive discharge occurs in the self

    restoring part of the insulation and no indication of failure in the non-restoring

    insulation

    INPT-R&DTests with impulse voltages

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    Procedure C

    3 specified shape and polarity at the withstand voltage level is applied

    to the test object If no disruptive discharge occurs test object passed the test

    If more than one disruptive discharge occurs, test object failed the

    test

    If one disruptive discharge occurs in the self restoring part of the

    insulation, then 9 additional impulses are applied. If no dischargeoccurs test object has passed the test

    INPT-R&DTests with impulse voltages

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    Procedure D Statistical method

    For self restoring insulation the 10% impulse disruptive discharge voltage U10 is

    evaluated by using statistical test procedures

    Direct evaluation of U10or U50 and indirect evaluation of U10 can be done.

    In direct method number of test voltage are applied to find 10% disruptivedischarge voltage

    In indirect method

    U10 = U50( 1 - 1.3z ) z= 0.03 in general

    U50 can be evaluated by

    multiple level method

    up-and-down method

    Test object is passed if U10 is not less than the specified impulse withstand

    voltage

    INPT-R&DCombined Voltage Tests

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    Simulate conditions where one terminal of the open switch is

    energized at the specified power frequency voltage and the other

    terminal may be subject to either a lightning or switchingovervoltage

    The test voltages are characterized by their amplitude, waveshape,

    polarity, and any time delay between the application of the two

    voltages

    INPT-R&DCombined Voltage Tests

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    There is possibility of a disruptive

    discharge during the test

    suitable protective devices (decouplingresistors, inductors, capacitors,

    orprotective gaps) protect the test

    sources

    Definition of the applied waveshape is

    left to the appropriate product standard

    Measuring device is based on the

    requirements for the fastest and slowest

    waveshapes to be observed

    In all cases, voltages are measured as

    referred to ground

    INPT-R&D

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    Definitions and general standards requirements

    Generation of high voltages

    Measurementof high voltages

    Test procedures

    Uncertainty

    INPT-R&DConcept of Uncertainty

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    Error

    The concept of error is now old and no longer used.

    Error is deviation from true value. While calculating error we assumethat the true value is known. However true value is never known.

    Uncertainty

    This concept says that any quantity is known to exist within a definite

    interval (nominal value and a range around that) with a given degree of

    confidence.

    Thus in this concept any quantity is described to lie within an interval

    and the level of confidence associated with it.

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    INPT-R&DComponents of uncertainty

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    Systematic components

    Uncertainty arising out of attributable factors which are known

    They are estimated by knowledge of effects of such factors on themeasurement

    They represent the accuracy of the system

    Random components

    These components are ones which cannot be attributed to any known factors

    These are evaluated by statistical measurements

    They represent the precision of the system

    INPT-R&DOld and new ways

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    Old way

    The measurement is represented by the indicated single value say 10

    Volts If a 0.5 class instrument has been used for this measurement we

    assume that the true value lies within 10 0.5%.

    However the meter is not the only source of error in measurement.

    There are other sources like, personnel, ambient conditions which

    affect meter performance and various unknown (random) factors

    INPT-R&DOld and new ways

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    New way

    The concept of uncertainty accounts for all these.

    The meter when calibrated is characterized with total uncertainty of calibrationaccounting all factors which affected calibration.

    Further, when measurement is made the total uncertainty of the measurement isevaluated considering all factors that affect the measurement (including theuncertainty of the calibration)

    A typical report of measurement with uncertainty figure is

    10 V 0.5 V with 95% confidence level.Here 0.5 V is the total uncertainty in estimating the voltage value. Andthere is 95% confidence that the measurement lies within the range 9.5 to 10.5 V

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