COPPER PLUMING TOOLS - asada.co.jp · copper pluming tools tube cutters / expander / bending tools...
Transcript of COPPER PLUMING TOOLS - asada.co.jp · copper pluming tools tube cutters / expander / bending tools...
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Code No.CT222
Code No.CT232
Code No.CT266
ø5~ 22mm
ø4~ 32mm
ø10~66mm
Tube Cutter WS22
Tube Cutter WS32
Tube Cutter S66
Double spring type
Double spring and cutter balde with bearing type
Spring type
Cutting capacity ø4~32mm
Weight 296g
Cutting capacity ø5~22mm
Weight 176g
Cutting capacity ø10~66mm
Weight 734g
For precise cutting copper tube, brass, aluminium, thin - wall mild steel !!
For precise cutting thin -wall SUS, copper tube, brass, aluminium, thin -wall mild steel !!
For precise cutting copper tube, brass, aluminium,thin - wall mild steel !!
Cut easily without over- tightening !
TUBE CUTTERSPRING TYPE
TUBE CUTTERRATCHET TYPE
■Double spring reduce the number of handle rotation compared with usual tube cutter. Cut also deformed cupper tube. (WS22 • WS32)
■Cut easily by cutter blade with bearing and reduce resistance of cutting. (WS32 • S66)
■Very sharp and high durable balde. Exchange easily cutter balde. Suitable for thin -wall SUS and mild steel pipe.
■Prevent copper tube from deforming during cutting and reduce inside burr. (WS22 • S66)
■Removable cutter can be used as mini cutter and suitable for cutting in the limited space.
Double spring
Cutter blade with bearing
High -grade titanium-coated blade
Special roller
Removable cutter
With double spring.
Cut easily by double spring, bearing roller and cutter blade with bearing.
Cut easily by cutter balde with bearing.Clamp copper tube by one - touch operaiton.
Suitable for the cutting in limited space.
78mm
152mm
191mm
189mm
For precise cutting copper tube, brass, aluminium, thin - wall mild steel !!
Cutting capacity ø5~22mm
Weight 279g
Code No.CT322
ø5~ 22mm
Tube Cutter Ratchet TypeDouble spring type a ratchet type with spring
Item Code No. Suitable model
WS22 Cutter Wheel 2pcs CT223WS22Ratchet type
WS22 Cutter Shaft CT224WS22 Roller Shaft CT225WS32 Cutter Wheel 2pcs CT233
WS32WS32 Cutter Shaft CT234WS32 Roller Shaft CT235S66 Cutter Wheel 2pcs CT267
S66S66 Cutter Shaft CT268S66 Roller Shaft CT269Ratchet Handle CT323 Ratchet type
Optional accessories
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Code No.CT538
Code No.CT545
Code No.CT570Code No.CT435
ø3~ 38mm
ø3~ 45mm
ø6~ 70mmø3 ~35mm
Tube Cutter BB38
Tube Cutter BB45
Tube Cutter BB70Tube Cutter 35
Bearing roller • Cutter balde with bearing type
Bearing roller • Cutter balde with bearing type
Bearing roller • Cutter balde with bearing typeFor various pipe cutting
Mini Cutter BB19 • BB25 • BB28Bearing roller • Cutter balde with bearing type
Code No. CT519 CT525 CT528Cutting capacity ø3~19mm ø3~25mm ø3~28mm
Weight 134g 142g 188g
For cutting thin -wall SUS, copper tube, brass, aluminium, thin -wall mild steel !!
For cutting copper tube, brass, aluminium, thin -wall mild steel !!
For precise cutting thin -wall SUS, copper tube, brass, aluminium, thin -wall mild steel !!
For precise cutting thin -wall SUS, copper tube, brass, aluminium, thin -wall mild steel !!
For precise cutting thin -wall SUS, copper tube, brass, aluminium, thin -wall mild steel !!
Cut easily with less power !
TUBE CUTTER BEARING TYPE
■Bearing roller and cutter blade with bearing reduce frictional resistance during cutting. Cut with less power. (BB19 • 25 • 28 • 38 • 45 • 70)
■Clamp copper tube by one - touch operation. (BB70 )
■Deburr cleanly. (BB38 • BB45)
■Deburr various shape. (BB70 )
Bearing
Ratchet action
Built - in scraper
Removable scraper
Cut easily with bearing roller and cutter blade with bearing.
Cut easily with bearing roller and cutter balde with bearing.
Cut easily with bearing roller and cutter balde with bearing.
Cut easily with bearing roller and cutter balde with bearing.Clamp copper tube by one - touch operaiton.
63mm
70mm 71mm
163mm
175mm
142mm
220mm
Item Code No. Suitable model
Snap Ring 35 • BB CT592 35BB all modelCutter Shaft 35 • BB CT593
Roller Shaft Set 35 CT59435
Cutter Wheel 35 CT595Cutter Wheel BB CT591 BB all model
Optional accessories
19 :Code No.CT519 25 : Code No.CT525 28 : Code No.CT528
Mini cutter 19ø3~ 19mm
Mini cutter 25ø3~ 25mm
Mini cutter 28ø3~ 28mm
Cutting capacity ø3~38mm
Weight 490g
Cutting capacity ø3~45mm
Weight 520g
Cutting capacity ø6~70mm
Weight 726g
Cutting capacity ø3~35mm
Weight 346g
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Speedy deburring by crank type.Remove easily chips from tube.
Easy and clean deburring.
Item Reamer35 Reamer54Suitable material copper, steel, stainless steel, aluminum, brass plastic pipes
Capacity ø8~35mm ø12~54mmBlade 40 pieces 40 pieces
Weight 208g 479g
Capacity ø8~35mm
Weight 236g
Smooth clear deburring
Deburring with portable screwdriver or drill
For deburring various shape !!
item Crank type scraper 16 Crank type scraper 19
Capacity ø1/4"~5/8" ø1/4"~3/4"
Weight 96g 120g
Weight 70g
Clean deburring by single balde !!
Deburring and reaming is essential for copper tube plumbing
DEBURRING TOOLS
35 : Code No.CT422 54 :Code No.CT423
Code No.CT424
Reamer 35 • 54
Drill Reamer
For precise deburring of various tube
For precise deburring of various tube
16 : Code No.CT401 19 : Code No.CT427
Crank Type ScraperFor precise deburring of various tube
Code No.CT426
Scraper MFor precise deburring of various tube
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Flare size 1/4" • 5/16" • 3/8" • 1/2" • 5/8" • 3/4"
Weight 778g
Flare size 1/4" • 5/16" • 3/8" • 1/2" • 5/8" • 3/4"
Flare size 1/4" • 5/16" • 3/8" • 1/2" • 5/8" • 3/4"
Weight 1,100g
Flare, swaging size 1/4" • 5/16" • 3/8" • 1/2" • 5/8" • 3/4"
Weight 605g (body)
Standard accessories
Flare swaging body,flare swaging set(1/4" • 5/16" • 3/8" 1/2" • 5/8" • 3/4"), case
Easy & accurate flaring !
FLARING TOOLSWith white line.
Professional, high accurate tool
■When flaring is completed, the clutch makes the handle run idle to take load off.
■Off - center cone produces a rolling action for uniform flare walls.
■Size : 1/4" • 5/16" • 3/8" • 1/2" •
5/8" • 3/4"■Applicable to R32, R410A
Clutch type
Off - center cone
Applicable to new refrigerant
The standard of flaring size ( JIS.B8607 )
Normal size DiameterA size ( +0 −0.4)
R410A (※1) Others (※2)
1/4" 6.35 9.1mm 9.0mm3/8" 9.52 13.2mm 13.0mm1/2" 12.70 16.6mm 16.2mm5/8" 15.88 19.7mm 19.4mm3/4" 19.05 24.0mm 23.3mm
※1 : R32 • R410A ※2 :R407C(E), R404A, R507A, R134a, and usual refrigeant.
A size
Thicker
Other
3/4"
OtherLo
nger
Code No.FT100
Code No.CT645L
Code No.CT645A
Code No.CT416
1/4"~3/4"
1/4"~3/4"
1/4"~3/4"
1/4"~3/4"
R32applicable
R32applicable
R32applicable
R32applicable
R410Aapplicable
R410Aapplicable
R410Aapplicable
R410Aapplicable
Flaring Tool 645
Flaring Tool L
Flaring Tool A
Flare Swaging Set
For flaring
For flaring
For flaring
For flaring and swaging
For checking correct flare size.
Correct size is less narrow thanA and wider than B.
Just insert the flare and easy checking !!
B
A
Flare Gauge
Code No. Flare sizes Weight
CT647 1/4" • 3/8" • 1/2" • 5/8" • 3/4" 48g
Precise flaring with titanium-coated flare cone.
Aluminum body and high durability steel bar.Precise flaring with titanium–coated flare cone.
Aluminum body & bar, light weight 605g.Head can be changed by one touch.For both flaring and swaging.
Aluminum body & bar, light weight 778g !!
Light weight
Automatic centering function
Easy adjustment with automatic centering function!!
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No sockets is needed ! Soldering point become half of socket jointmethod !!
Socket joint method
Conventional method / Socket (fitting) joint
Expander method
Socket
Soldering point
No socket is needed and reduce soldering point by 50%
Save cost
Reduce oxide film
Trouble less
Expanding
ExpandingExpanding
Soldering point
(fitting-free)
Expanding capacity 1/4"~11/8"
Weight 875g (body)
Standard accessories Head(1/4" • 5/16" • 3/8" • 1/2" • 5/8" • 3/4" • 7/8" • 1" • 11/8"), Case
With 1/4" head
365mm
ø42mm
55mm
435mm
246mm
1/4"~ 11/8" Manual Soft copper tube
EXPANDER SET
■Expanding with less power.
■Aluminum head • handle, 875g.
■Easy to grip.
■1/4"–11/8", 8 sizes.
Aluminum head • handle
Light weight
Handle
Expanding capacity
Code No.CT201
Expander SetFor expanding soft copper tube
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Code No. CT421
Copper tube size1/4" (ø6.35mm) • 5/16" (ø8mm) • 3/8" (ø9.52mm) • 1/2" (ø12.7mm) •
5/8" (ø15.88mm) • 3/4" (ø19.05mm)
Set content Spring bender (1/4" • 5/16" • 3/8" • 1/2" • 5/8" • 3/4")
Copper tube size Code No. Copper tube size Code No.
1/4" ø6.35mm R25187 1/2" ø12.7mm R251905/16" ø8mm R25181 5/8" ø15.88mm R251863/8" ø9.52mm R25188 3/4" ø19.05mm R25185
Spring benders slip over soft copper tube during bending to help prevent tube collapse.
Suitable for manual bending by hand !!
Spling BenderFor bending soft copper tube
No elbow, no soldering point bending method
BENDER SIREIS
Elbow joint method
Conventional method / Elbow (coupling) joint use
Soldering point
No elbow is needed and no soldering points
Save cost
No oxide film
Trouble free
Bending
Bending
Elbow
Bending method
1/4"~3/4"
1/4" ~7/8"
Manual
Manual
Soft copper tube
Soft copper tube
Bending angle ~90°
Bending capacity1/4" 5/16" 3/8" 1/2" 5/8" 3/4" 7/8"ø6.35mm ø8mm ø9.52mm ø12.7mm ø15.88mm ø19.05mm ø22.22mm
Bending radius 30mm 31mm 32mm 38mm 50mm 74mm 86mmWeight 4.5kg
Standard accessories Former (1/4" • 5/16" • 3/8" • 1/2" • 5/8" • 3/4" • 7/8"),Case
Indication at 90°bending.High durability aluminum former.With reversible adaptor.
Spling Bender
Spling Bender Set
Code No.CT202
Ratchet Bender Reversible SetFor bending soft copper tube
L= L1 + L2a= L1 − LR
L = L1 + L2 − LMa= L1 − LR
L = L1 + L2 + LMa= L1 − LR
Size of Tube(ø)
RadiusR (mm)
45° 90° 180°
LR (mm) LM (mm) LR (mm) LM (mm) LR (mm) LM (mm)
5/8" 64.0 25 – 66 35 66 52
3/4" 77.0 30 – 79 35 79 63
7/8" 88.0 35 – 92 48 92 96
1" 102.0 39 – 103 58 103 112
11/8" 115.0 45 – 118 55 118 118
11/4" 127.0 50 – 130 71 130 135
How to calculate for accurate bendingIn case of Electric Bender
L1 = LW −AWa = L1−LRL = L1+L2− LM
L : Total length of tubeLW : Length between wall and tube endAW : Length between wall and center of tubea : Length between bending end and tube end
Ex. In case of bending with W=1,200mm, AW =30mm, 90° degrees L1=1,200mm−30mm =1,170mm a=1,170mm−45mm=1,125mm
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①Set copper tube.
②Bend up to 90°.
③Change handle position by 2 stage quick action.
④Bend up to 180°.
Easy 180°bending with quick action.
With [0 ], [ L ] and [R ] mark for bending measurement.
※No [L ] mark on CT206 :3/4”
Quick action handle
Mark for bending measurement
Easy bending up to 180°.For soft copper tube only.
Size Code No. Bending angle Bending radius Weight
1/4" CT402 ~ 180° 14.3mm 450g
5/16" CT425 ~ 180° 17.5mm 518g
3/8" CT403 ~ 180° 23.8mm 790g
1/2" CT404 ~ 180° 38.1mm 1,57kg
5/8" CT405 ~ 180° 57.2mm 2.49kg
3/4" CT406 ~ 180° 76.2mm 3,17kg
Standard hand bender
3/8" ~ 3/4" Manual Soft copper tube
Size Code No. Bending angle Bending radius Weight
3/8" CT203 ~ 180° 23.8mm 350g
1/2" CT204 ~ 180° 38.1mm 470g
5/8" CT205 ~ 180° 57.2mm 740g
3/4" CT206 ~ 180° 76.2mm 806g
Easy bending with quick action !!
1/4" ~ 3/4" Manual Soft copper tube
Tube Bender
Quick Action Tube Bender
For bending soft copper tube
For bending soft copper tube
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Code No. CT142 CT143Bending angle 0~180°
Bending capacity Copper tube : 5/8"~11/4" Thin wall stainless steel tube :20~ 25SU
Weight 14.5kg
Voltage 220–240V • 1600W
Standard accessories
Former & shoe (7/8" • 1" • 11/8" ),Set– pin, Tripod, Case
Former & shoe (5/8" • 3/4" • 7/8" • 1" • 11/8" • 11/4" ),Set– pin, Tripod, Case
Precise and powerful bending with digital control and high output motor !!
ELECTRIC BENDER
Slow Start
■Easy angle adjustment with the dial.
■4D • • • All size bending radius is 4 times diameter or cupper tube.
■Robust gear box can endure hard bending.
■1600W double insulation motor enables to bend cooper tube quickly.
■Check bending angle easily with LCD display.
■Slow start function enable to adjust bending angle precisely.
Former & shoe
Code No. CT135
Tripod690mmWith rock–pin to fix the legs, which
prevents fall down.
Easy setting
4DR Former & shoe
Gear box
High power double insulation motor
LCD display
Slow speed start function
Precise bending with digital controlled powerful motor
Inch 5/8" 3/4" 7/8" 1" 11/8" 11/4"
mm 15.88 19.05 22.22 25.40 28.58 31.75
Bending radius 68mm 80mm 92mm 103mm 118mm 130mm
Copper tube bending radius
SU 20SU 25SU
mm 22.22mm 28.58mm
Bending radius 92mm 118mm
Thin wall stainless steel tube (bending radius)
All size bending radius is 4 times diameter of copper tube.Digital controlled strong motor enables to bend tube powerfully.Precise bending with angle adjustment by 1°.
5/8"~11/4" Electric Soft copper tube
Semi hard copper tube Hard copper tube Thin wall stainless steel tube
180mm
620mm
230mm
32A :Code No.CT142 32B : Code No.CT143
Electric BenderFor bending soft copper tube, semi hard copper tube, hard copper tube, thin wall stainless steel tube
Size Code No. Bending radius
5/8"(15.88mm) CT105 68mm
3/4"(19.05mm) CT106 80mm
7/8"(22.22mm) CT107 92mm
1"(25.40mm) CT110 103mm
11/8"(28.58mm) CT111 118mm
11/4"(31.75mm) CT112 130mm
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With high accurate drill
Tee joint method
Conventional method / Tee joint
T-Drill method
Soldering point
Soldering point
No Tee joint is needed and reduce soldering point by 1/3
Save cost
Reduce oxide film
Touble less
Branching
Tee joint
Branching
No T fittingsoldering spot 1/3 !
T-Drill method !
T- DRILL
Collaring HeadLong life.Special steel pin ensures fine T-making.
※Anneal before making rib for 1.5mm coper tube.※Thickness varies according to the size of Collaring head. Refer to the maximum thinckness of collaring head list.
Branching capacityRib making range : ø5/16" ~13/8" (ø8~ 35mm)Thickness : 0.8 ~1.5mm (※)Maximum O.D of main Pipe : ø3" (ø76mm)
Weight 4.3kg
Motor 120V • 825W (50 /60Hz)
Standard accessories Collaring head (5/8", 3/4"), Case, Lubricant, Allen key, Plug adaptor
Branching process finish immediately
Size Maximum thickness Code No.
5/16"= 8mm 0.8mm R502753/8"=10mm
1.2mmR50276
1/2"=12mm R502775/8"=15mm
1.5mm (※)
R502003/4"=18mm R502057/8"=22mm R50210
1"=25mm R5031911/8" =28mm R5021611/4" =32mm R5600213/8" =35mm R50220
※Anneal before making rib for 1.5mm copeer tube.
200mm460mm
80mm
Compact size and light weight.
Electric T-making system can branch off copper tube with high accuracy at high speed.
5/16"~13/8" Electric
Code No.R50344
T−Drill T−35 SetFor branching process of copper tube