Copper Alloys Casting by Supreme Metals Rajkot

17
Supreme Metals An ISO 9001:2008 company

Transcript of Copper Alloys Casting by Supreme Metals Rajkot

Page 1: Copper Alloys Casting by Supreme Metals Rajkot

Supreme MetalsAn ISO 9001:2008 company

Page 2: Copper Alloys Casting by Supreme Metals Rajkot

CompanyCompany Name:

S U P R E M E M E T A L S

Year of Establishment: 1974

Administrative Office:Chhatrala Building,Behind J.P.TowersTagore RoadRAJKOT – 360 002GujaratIndia

Core Team Members:Mr. R.J.Patel Mr. Satish J. Chhatrala Mr. Mihir R. Chhatrala Mr. Janak S. Chhatrala

Product Produced:Manufacturer of Copper Alloys Casting & Parts – Sourcing of

Engineering Casting & Parts

Page 3: Copper Alloys Casting by Supreme Metals Rajkot

Contact DetailsManufacturing Plant: Contact Information:

Chhatrala Building, Mr. Mihir ChhatralaBehind J.P.Towers, Cell : +91 9898074984 Tagore Road, Tele: +91 281 2460771RAJKOT – 360 002 +91 281 2468801

Fax : +91 281 2463549 E-mail: [email protected] Web: www.suprememetals.co.in

Bankers: www.bearingandbush.comCorporation BankHDFC Bank

Member:Rajkot Engineering Association (REA)Rajkot Chamber of Commerce & Industry (RCCI)

Weekly Off:Wednesday

Type of Company:Partnership

Employees:

35

Page 4: Copper Alloys Casting by Supreme Metals Rajkot

Quality Policy

We at, Supreme Metals,

Ensure to Constantly Upgrade the Product Quality

& Manufacturing Customized Product to Meet the

Total Customer Satisfaction

Through Continual Improvement.

Page 5: Copper Alloys Casting by Supreme Metals Rajkot

The CompanySupreme Metals is the manufacturer in all kind of Gunmetal/Bronze

Castings & Components like Bushes - Bearings - Impellers - Washers according to customers Drawings - Designs and Specifications with any required Material compositions, since last three decades and has been supplying in the market ever since and as Original Equipments Manufacturer for past three decades to various private and public sector organizations.

A Company headed by core team members, technocrats with a rich years of grass-roots engineering experience, Supreme Metals has been in the field of Bushes and Bearings since 1974.

Driven by a vision of building the company into a temple of Precision, Accuracy & Technology through team work, the organization that began by Manufacturing precision Gun metal components in small unit, soon Mastered the nuances of developing precision, accurate quality end products and is approved as vendor in reputed private and public organizations

SM born with Quality, Continuous process improvements and adapting to new technology resulted in the development of name in the market.

SM Philosophy is to do everything to improve the performance of each of Our departments through teamwork in our pursuit to provide optimum satisfaction to our valued customers who have reposed their trust and Expectations in us.

Page 6: Copper Alloys Casting by Supreme Metals Rajkot

Resource ViewMANUFACTURINGSM Manufactures Bushes and Bearing with a great expertise and specific

engineering to make a compatible end product. SM have different facilities and maintains required standards to produce quality end product. SM involves in specialized engineering spares.

This is specifically for components which are not sourced easily, with low volumes and are critical in nature. The company is now having more than 200 odd components in stock.

FOUNDRYThe company has a Non-ferrous foundry consisting over 2000 patterns, &

is equipped with latest facility of Casting & furnaces capable of casting 2 MT per day. SM is also capable of manufacturing Non-Ferrous Bushes in Gun Metal, Leaded Bronze, Phosphorous Bronze, Tin Bronze and other Copper based alloys. The Foundry is self sufficient since the alloys are being manufactured in house to required standards and specifications.

MACHINE SHOPThe company has a state-of-the-art technology machine workshop includes

various machinery viz. CNC,VMC with 4th Axis Rotary Table, Lathe Machine, Slotting Machines, Center less Grinders, Milling Machines, Lapping Machines, SPM’s, Drilling Machines, Etc. With all the required jig’s and Fixtures developed according to requirements.

Page 7: Copper Alloys Casting by Supreme Metals Rajkot

QualitySM maintains highest quality standards with regards to requirement of

different parameters for different components. This is assisted by full-fledged facilities available at plant.

Supreme Metals an ISO 9001 : 2008 Quality Management System Certified Company.

Inspection

Stringent standards for acceptance of raw materials lead to perfect quality circle, emphasizing not only flawless products but improvement through various innovative moves. Quality functions, analysis and statistics are performed as per the product needs and can be compared to international System/Standards.

CastingThe company is fully equipped with in house Wet Analysis Lab and

Spectrometer with every required chemicals and instruments for analysis of different non-ferrous alloys the company provides guaranteed chemical analysis of ferrous and non-ferrous metals as per IS, BS & ASTM

Finish JobThe company is fully equipped with Inspection room with highly precise

testing instruments viz. Digital Vernier, Digital Micro Meter, Go-Nogo gauges, Digital Bore gauge, Digital Dial gauge, Hardness Tester, Surface finish tester, etc.

Page 8: Copper Alloys Casting by Supreme Metals Rajkot

Technology Updated

VMC with 4th Axis Spectrometer

Hardness TesterSurface Finish Tester

CNC Machining Center

Page 9: Copper Alloys Casting by Supreme Metals Rajkot

Certificate

Page 10: Copper Alloys Casting by Supreme Metals Rajkot

Trust

Page 11: Copper Alloys Casting by Supreme Metals Rajkot

Recent DevelopmentSupreme Metals with an aim to go global have flourished by the way of

Export. The company is today exporting to U.S.A., United Kingdom, Italy, Spain, Germany, Vietnam, Middle East, African countries, and is keen on developing customers abroad with good profile.

The Company, to support it’s quality structure is implementing technologies and management system.

Page 12: Copper Alloys Casting by Supreme Metals Rajkot

Products

Page 13: Copper Alloys Casting by Supreme Metals Rajkot

New Product Range

Oilless Bush Copper alloys Casting

Precision Machined Parts

Page 14: Copper Alloys Casting by Supreme Metals Rajkot

Leak Proof Casting

THROUGH POROSITY ENGLOSE POROSITY BLIND POROSITY

Basically in Casting process, there is bound to be micro porosity. Even after through process control, One cannot eliminate the problem of porosity in casting, To eliminate leakages in critical parts like valves, Strainer, Housing, etc. SM install In-House Vacuum Impregnation Plant.

In-House Vacuum Impregnation Plant

Die Penetration Test (DP Test)Liquid penetrate testing is a non-destructive method used to detect surface breaking defects in any nonporous material. Liquid penetrate is applied to the surface and is drawn into defects by capillary action. Once a preset dwell time has passed, excess penetrate is removed and developer applied to draw out penetrate from defects. Visual inspection is then performed. Visible and Fluorescent Liquid Penetrate Examinations are Non-Destructive methods of revealing discontinuities that are open to the surfaces of solid and essentially non-porous materials, ferrous or non-ferrous.

Page 15: Copper Alloys Casting by Supreme Metals Rajkot

Reliable Source

Ingots Continuous Cast Hollow Bar

Continuous Cast Solid Bar Centrifugal Casting

Continuous Casting

Page 16: Copper Alloys Casting by Supreme Metals Rajkot

Sourcing and Process Capability

Types of Oil Grooves

Ferrous Casting & PartsAluminum Casting & Parts

Page 17: Copper Alloys Casting by Supreme Metals Rajkot

Customers DelightCasting : As Per Customers Specification / International

Standards.

Bushes & Bearings : As Per Customer’s Drawings / Specifications.

Contract Manufacturing And Outsourcing Engineering Goods From

INDIA

“QUALITY YOU CAN TRUST ON EXPERIENCE YOU CAN DEPEND ON”