Cooper Container

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    J. Cooper Jan 2003

    Detector in a BoxAll About Containers

    1. Why use containers ?2. What kind of containers ?

    3. More details on my faorite ty!e

    ". #tudies in !ro$ress

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    Why use containers?

    • We are talkin$ about 2% kilotons and the !rice of eerysin$le item in the detector &ill hae to be examinedclosely for C'#(.• If it’s too expensive we will NOT get the funds to do this experient

    • #o) some C'#( *uestions+• !a"#e it’s $heaper to use $oer$ial stru$tures instead of designing and

    installing $usto stru$tures a la !INO% &

    • !a"#e it’s $heaper to use pre'engineered solutions & I.e. the $oer$ialgu"s have alread" done the engineering and so we don’t have to pa" for it &

    • !a"#e it’s $heaper to #uild saller s$ale odules at hoe and then ship theto the dete$tor site &

    • !a"#e the $ontainers theselves $an for the dete$tor stru$ture andeliinate the need for an expensive $usto #uilding &

    • !o#ilit" &• !a"#e the ph"si$s will tell us to ove the dete$tor &

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    (y!es of Container #ystems

    • !" pre(udi$e is to fo$us on Interodal %hippingContainers) #ut one *ind of $oent I got after

    " tal* at the !a" +or*shop was• have "ou thought a#out ,,,,, t"pes of -$ontainers &

    /#ox$ars) tru$* trailers

    • %o let’s start with a surve" of soe existings"stes fro the transportation industr"

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    Commercial Aircraft #ystem

    1s /1nit oad evi$es

    • 4asi$ shapes fill $"linders) sothe $orners are lopped off.

    • Container range of spe$s5• 3.6 7 89 3) larger if on a pallet

    with no surrounding #ox

    • 88:0 7 :;00 *g pa"loads

    • 0.2 ' 0.:3 g

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    (ruck #ystems

    "3, of ehicles)

    -, of ehicle miles

    = 8> of vehi$les) (ust sees li*e ore&

    2, of ehicles

    • 4asi$ units) then $o#inations• 2.; illion vehi$les in 2000

    • ?ederal %i@e and +eight liits• 20)000 l# < single axle• 3A)000 l# < dou#le axles

    • ;0)000 l# gross vehi$le wt) #ut

    overwt perits B 800)000 l#

    • ; ft : wide) ft 2 high

    • A; ft 7 63 ft %eitrailer length

    • (rucks as containers+• /" 0 1/ m3

    • %.3 0 %.2 $mcc

    • Cost 13 4 for 1 year old 35

     7  (hey don5t stack 

    Dlso Triples

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    6ail #ystems

    • 4ox$ars) water tight• 60'foot and :0'foot versions

    • -90 ton and -800 ton• e.g. :0’ x 80’; x 89’ high

    • 203)000 pound load $apa$it"

    • ;3)000 pound ept"

    • Other rail$ars• Eondolas /open top)

    • ?lat Cars)• Covered Fopper Cars)

    • Coil Cars /$overed trough forsteel $oils

    • All similar loads

    •  4ox$ars as $ontainers• 26: ' 382 3

    •  0.3; ' 0.2A g

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    D%F 4arges/ighter D#oard %hip

    x 8; x 3 high

      ou#le Full

    •Bar$es

    • x 8; x 3.6 high• Fold 3;6 etri$ tons• 8;00 units worldwide) downsi@ing to

    900

    • Mother 7essels $arr" ;3 #arges• %ta$* A high

    • 22 in$h $ra$* due to dou#le hull• on’t fit through Ereat a*es lo$*s

    • 8A#9 as containers+• m3

    • %.-/ $mcc

    • Cost 1%%4 each in uantitiesof 800 /$heap right now&

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    :ntermodal Containers• #teel boxes &ith doors) 

    no wheels) #ra*es) lights)

    • 1 million units exist &orld&ide• ;ar$on unit is the ( %.22 $mcc

    • Cost as lo& as 1%% each in *uantity@

    • (hey stack / hi$h

    • There is also an air$raft series 7 %ae height) width) 6 to 20 feet long

     7 : 7 33 3

     7 6)000 7 20)000 *g

     7 0.:: 7 0.3: g

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    #ummary of Container ty!esOrdered #" volue

    • #o) :ntermodal Containers are the best ans&er9i$h density) C9

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    Containers sta$* high full" loadedA posts M ;:)A00 *g

    ea$h in I%O standard

    4otto $ontainer

    $an support ;

    %ta$* high in ship holds

    %ta$* 6': high on land and

    a#ove de$* on ships 

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    Interodal Containers5%hip #" tru$*) rail) ship) even air$raft

    9)600 TK1 %hip

    2% ft in a C013%

    Double #tack 6ail car

    "% ft on a truck chassis

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    Where are Containers built?

    C9:EA

    8egion T:& ;utput in /11+ T:& Capacity

    China +-1/1-111  /-131-111 ;ther %sia 60-111  +63-111 

    :urope +1)-111  //1-111 

    %mericas /-111  .1-111 

    all others 3-111  +3-111 

    T;T%' +-/31-111  /-3)1-111 

    / Output in 2000 was 8)30)000

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    Where do you find these containers?

    • Busiest Countries• China 7 36.A !illion TK1• 1%D 7 29.3

    • %o an" end up here due to #alan$e oftrade

    • %ingapore 7 89.0

    • Japan 7 83.:• Taiwan 7 80.6

    • %. Horea 7 ;.6

    • Eeran" 7 9.9

    • Ital" 7 :.

    • 1H 7 :.6•  Netherlands 7 :.A

    • +orld total 7 226.3

    • Iplies ever" $ontainer handled 86ties per "ear 

    • Busiest orts in year 2%%%• 8 Fong Hong 7 8;.8 ! TK1• 2 %ingapore 7 89.0

    • Most actie =# orts• 9 D 7 A.

    • ; ong 4ea$h 7 A.:

    • 83 N 7 3.0• 2 Oa*land 7 8.;

    • 32 Charleston 7 8.:

    • 3A %eattle 7 8.6

    • 3 Ta$oa 7 8.A

    • A0 Pirginia 7 8.3• 60 Fouston 7 8.8

    • +est Coast B than Kast < Eulf • Chi$ago does not appear in the top

    360 Q

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    But they are $ettin$ more

    common in Chica$o

    Joliet Ferald) Januar" 2003 arti$le

    'n Chica$o Area :nterstates you see about

    one container truck !er mile in oncomin$ traffic.

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    Cost s. Fuantity for 2% ft units

    • 4ased on inforation fro several vendors• in fa$t interediaries) not anufa$turers

    • 2)%% > 3)%%% ea$h for ONK• This is for a -new unit / eans one trip to 1%

    • 1)"% ea$h in uantities of 200• -6': onths to #uild and position in the 1%• %till waiting on $ost inforation to ove fro 1% port to Chi$ago

    • 1)"-% ea$h in uantities of 8000 /save another 6>

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    Cost s. A$e of 2% ft Dry Grei$ht

    0 1000 2000 3000 4000

    Handyman < needs =ork

    %s 4s < minor damage

    >ood ( ? 0 yrs old!

    Premium ( /*0 yrs old!

    2e= (one trip!

      Condition

    /1*@oot Price ($!

    expected life > 20 years

    I’ve re$eived several

    warnings NOT to sta$* these

    Gor one unitin Chica$o

    ?erila# has 2 of these

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    Commercially Aailable ModificationsDdditions to %tandard Containers R the $ost

    • More doors• oors at #oth ends  add 1%, to the cost of std (

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    Commercially Aailable Modifications%u#tra$tions fro standard $ontainers R the $ost

    •'!en to!s or Seova#le 9ard to!s  add "% ,

    •Glat racks /no top or sides add ,

    •#horter containers /air$raft series TK1 U sae Gas 8 TK1 so 2.% H the pri$e per TK1 

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    Commercial 8esson+Kver" deviation fro the #asi$ 8 TK1 $osts soething.

    ou don’t get the pri$e advantage of !ass Vrodu$tion

    Container Type T:& ;utput in /11+ Aorld @leet

    (numBer! (millions!

    /1 #t Dry @reight //-111  )/3 

    )1 #t Dry @reight (0 . high! 3/3-111  3/+ 

    )1 #t Dry @reight (6 . high! 3/-111  /6 

    )3 #t Dry @reight /0-111  1// 

    )0 #t Dry @reight 6-311  1/1 

    3 #t Dry @reight +1-111  1+/ 

    ;pen Top +3-111  1+ 

    @latracks )-311  1/+ 

    /1 4nsulated E 8ee#er +1-311  1+. 

    ots of the) therefore

    onl" 90> ore

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    =!dated Cost 0 2% 4iloton Detector

    • 1sing %td 20 ft r" ?reight odules• 3 Modules x :.8 &ide U 8;.3 • I Modules x 2.6 hi$h U 20.9

    • 33 Modules x 2.AA dee! U ;0.6 • This ta*es 92 TK1

    • J 1%% each) im!lies 1.2% M)note 3% , chea!er than : re!orted in May

    • -?or free "ou also get5 • A self0su!!ortin$ &eather0ti$ht structure

    •An additional 1I" metric tons of steel built in 7  Ds steel) the $ost is a#out G0.33 < l#) onl" 8:> B present

    ar*et pri$e /the new for of steel -duping&

    • And about 1I2 metric tons of !ly&ood

    • 4ut5 +hat a#out $a#ling& +hat a#out Tep $ontrol&

    In$oing

     #ea

    view

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    %, more ) but look at #ome #!ecial (y!es+ 

    '!en (o!s for eas" loading20' Full Height Open Top Container

    Exterior

     

    length width height

    19'10 1/2" 8'0" 8'6"

    6.06 m 2.44 m 2.59 m

    Interior

    length width height

    19'4 1/4" 7'8 1/2" 7'8 1/8"

    5.90 m 2.35 m 2.34 m

    Weight Door Opening

    MGW TAR !T width height

    44800 l# 4850 l# 39950 l# 7'$7 47/64" 7'$5 1/8"

    20320 %g 2200 %g 18120 %g 2.330 m 2.263 m

    Purpose:

    &it(#le )*+ ,en,iti-e (+g*, whih +ei+e t* l*(ding ,h (, ,heet gl(,,tim#e+ (nd m(hine+.

    (hey still stack / hi$h @

    6 bl 9 d t

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    6emoable 9ard to!s

     

    Millimeter/mm

    Foot/ft   Kilogram/kg

    Lbs/Pound

    4nternal Length

    5886 19' 33/4"

      Weight

    Max. Gross 30480 67200

    Width 2342 7' 81/8"

     are 2590 5710

    !eigh

    t

    2375 7 9 1/2" Max. a#$oad 27890 61490

    Door  Width 2336 7' 8"

    ;pening CuBic meter"mF CuBic #oot"cu#t

    !eight

    2280 7' 53/4"

    Capacity

    32%8 1160

    8oo#  Width 2208 7' 27/8"

    ;pening

    Length

    5590 18' 4"

    (hey still stack / hi$h @

    '!en to!s and remoable hard to!s &ould also allo& the actie detectors to stick

    out the to! sli$htly aboe the :#' standard limit to minimiKe the ertical cracks

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    Glatracks

    ength Feight +idth Feight

    CollapsedKxterior Interior Kxterior Interior Kxterior Interior Feight

    8L80W 8L : 6

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    #tudies =nder&ay

    • 9o& hi$h can they stack?• I%O sa"s ; on 8) #ut

    /;:)A00 *g M A posts < 2A)000 *g per #ox U 8A.6 U 1.I  M  ;

    • I%O spe$ -rationale tal*s a#out 8.; g for$es in ships5• -D$$ording to studies ade in 8:A and the a$$eleration easured on #oard

    of ships under the worst sea and wind $onditions) a value of 8.; represents anaverage whi$h is perfe$tl" adapted to the a$tual reuireents of I%O for$ontainer testing . %u#seuent studies have shown the $ontinued validit" ofthis value with evolving vessel designs regardless of their $apa$it".

    • -D$$eleration values of 8.; g are still $onsidered as valid #" ship#uilders ofnew generation $ontainer vessels with an even higher sta$*ing $apa#ilit".

    • Of $ourse we would not #e sta$*ing the at sea Q

    • Ji Hiler /?erila# engineer is $al$ulating the post strength froa vendor spe$  

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    #tudies under&ay) continued

    • Can &e remoe !arts for access) cablin$?• The -Open Top $ontainers show that we $an ta*e the top off.• !a"#e $heaper to #u" the standard #ox) then reove the top)

    reove soe walls or parts of walls &

    • OS) It a" #e that the other walls are integral to the stru$ture &

    • Ji Hiler and 4o# +ands /?erila# ?KD group will anal"@e• Ironi$all" engineers are reuired to understand the pre'engineered o#(e$t

    sin$e the I%O spe$ifi$ation tal*s onl" to the tests a $ontainer ust pass.

    •9o& do they behae if loaded &ith structural obLects like

    !ly&ood boxes?• !a"#e then we $an ta*e out soe walls < parts of walls &

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    #tudies under&ay) continued• 9o& do containers behae as bricks ?

    •That is) if used as a #uilding $onstru$tion odule• e.g. $ould the" #e used to support sheet piling walls as a -$ounterfort &

    • ?erila# 4o# +ands’ ?KD group to anal"@e

    •What are the costs of buildin$s to house containers can

    &e use containers as the buildin$ blocks ?• ?erila# ?a$ilities Kngineering %ervi$es /?K%% anal"@ing

    • Eoal is G per linear foot for different *inds of #uildings• On grade) open $ut ex$avation in soil) #ra$ed ex$avation in soil) ex$avation

    in different t"pes of ro$*)

    • !a"#e the $ost of su$h a -#uilding should di$tate a site &

    • Fow do "ou handle the $ontainers /travel lifts) $ranes).. for tall sta$*sor wide ex$avations&

    • FPDC

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    Gixtures to attach containers to$etherOnl" the $orner 

    4lo$*s tou$h

    when sta$*ed

    7ertical Connector

    #it

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    #ite

    :ssues

    9elo= >roundLooks like a ship hold

    Ground level

    %BoGe >round Looks like a container depot

    :xcept =e can tie all the containersTogether =ith clamps #or staBility

    Fow to sta$*loaded $ontainers

    this high a#ove ground& Fow to straddle

    a wide tren$h and

    lower in $ontainers&

    Initial ?K%% opinion5 li*el" #est to reove over#urden to get partiall" in the ground.

    9edrock

    Eeed caissons to bedrock

    belo& the corner blocks? 8ateral forcesheld by

    containers

    or are &alls

    re*uired?

    8;

     Next slide

    F id t i d 6(

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    Fuayside antries and 6(s

    • 288 new Eantries sold in 2008• Dt a#out G 6 ! ea$h

    • T"pi$all" -ediu post'Vanaax• Outrea$h of 60 7 66

    • Older -%all Vanaax availa#le• Outrea$h of -onl" 32

    • Sea$h 3: high

    • 360 in 1% older than 6 "ears• " &ere scra!!ed durin$ 2%%1

    •3A0 new STEs sold in 2008

    • STE U Su##er T"red Eantries• !ost new are -8 over 6 re!lacin$

    older 1 oer " stackin$ units

    • 260 of the 3A0 were straddle t"pe

    • T"pi$al straddle distan$e is 8; 7 2

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    Attach other thin$s to containers6oof trusses) sidin$) electronics racks

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    Co#ination with Teperature Control

    Ground level

    H'ightI4nsulatedSurroundingContainers(15) x 33 ros

    !2 x 35 ends " 

    $ 031 J

    attached truss and roo# (cost ?!

    %ttachedSiding 

    9edrock

    A0'ft

    %till diffi$ult

    to get at the $enter

    of the three

    dete$tor sta$*s

    a#out 22

    outrea$h fro

    the side

    Wall cost ?

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    Could &e aoid the center stack?

    • See#er longer #oxesstill have the sae weightliit) so longer eans lowerdensit"

    • Son Sa"’s suggestion is totie two 20'foot units

    together and reove thead(a$ent walls

    • !a"#e $laps

    • !a"#e even weld together 

    20 foot U 8 TK1

    A; foot

    63 foot

    %trong posts at A0’ positions

    A0 foot

     6on 6ay Double

    Seove short walls)+eld or $lap together 

    Kle$troni$s

    %pa$e & dete$tor dete$tor 

    • #till looks like a "%0footcontainer) Lust has extra !osts in

    the ri$ht !lace• Va"load is now 8.6 M 2A)000 *g• Tare +t is now 2 M 2)2;0 *g• Total is 62)6:0 *g U 88:)000 l#s

    • Mi$ht be trans!ortable on:nterstates &ith a !ermit @

    enou$h axles on the truckchassis ?

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    2 exam!lesno &alls remoed)

      note the small $a!@

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    6on 6ay double N shieldin$ insulation

    Ground level

    Shielding E insulation Gia HheaGyI (0#$ %&'cc)Containers

    40 x 33 ros! x 2 ends "

    $ //31 J

    Detector no= takes32 x 33 ros "

      $ +.11 J

    attached truss and roo# 

    %ttachedSiding

    9edrock

    .

    a#out 26

    .

    .

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    e#un$her5 Neutrino Test 4ea

    D#out 886

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    #heet ile Container

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    D suggestion fro Fans Jostlein

     Neutrino Test 4ea/#

    Dlternateo$ation

    -in T+O Neutrino #eas&