CONVEYORS TB PRODUCT DESCRIPTION - Montech · PDF fileCONVEYORS TB PRODUCT DESCRIPTION ......

41

CONVEYORS TB PRODUCT DESCRIPTION

Conveyors TB are used to carry parts to or from the various manufacturingstations or combined to form complete production lines.

Thanks to the modular design, they are very suitable for customer specifictransport solutions. At the same time, the conveyors form the basis of ourlongitudinal transfer systems.

The following chassis widths are available: 60, 80, 105, 140, 185 and250 mm.

– The conveyors are CE-compliant– Workmanship is covered by a 2 year warranty from date of delivery

(except for the belts).

Either a single belt or a dual belt can be used.

TB CALCULATION FORMULAS 44

TB TECHNICAL DATA 43

TB SINGLE BELT HORIZ. 50

TB PRODUCT DESCRIPTION 41

TB SINGLE BELT VERT. 54

TBD DUAL BELT HORIZ. 58

TBD DUAL BELT VERT. 62

TTBD HORIZ. 66

TTBD VERT. 70

TB ACCESSORIES 74

09/2008

42

For transporting larger pallets and other dimensionally stable products, it is possible to use the tandem conveyor TTBD: here, two conveyors areconnected by means of a cardan shaft and driven by only one motor.

The modular design of the conveyors allows them to easily be extendedor shortened at any time at a very low cost.

The drive unit in conveyors with center drive can be moved over the entirefree chassis length and positioned as desired.

The mounting systems permit precise adjustment of the initial belt tensionand of the tracking. For abnormally long conveyors an additional tensioningstation may also be fitted.

A number of different belt materials and transport speeds are available.

Significant to the user is the low energy consumption and low noise level.The conveyors require no maintenance. The accessories can be mountedeasily and quickly, without any machining even after construction has beencompleted.

TB single belt horizontal

TB single belt vertical

TBD dual belt horizontal

TBD dual belt vertical

TTBD horizontal

TTBD vertical

CONVEYORS TB PRODUCT DESCRIPTION

43

Ambient temperature +10 to +40 °C

Rel. Humidity < 95% (without condensation)

Air purity normal workshop atmosphere

Noise level < 60 dBA

Protection category of the drive unit IP 54

Belt speed 0.6 – 38.4 m/min (± 10%)

On-time 100%

Motor1) Type three-phase asynchronous motor

Rated voltage 1 x 230 V/ 50/60 Hz

3 x 230 V/ 50/60 Hz

3 x 400 V/ 50/60 Hz

Frequency converter 1 x 230 V/ 50 Hz

Material Chassis aluminium, anodized natural

Deflecting rollers stainless steel, plastic POM

Drive roller rubber-coated aluminum PU, steel

Drive unit stainless/nickel-plated steel, plastic ABS

Protective plate plastic PS

Gear motor aluminum

CONVEYORS TB TECHNICAL DATA

1) For detailed information, see page 48: technical data of drive

Legend

TB Single-belt conveyor

TBD Dual-belt conveyor

TTBD Dual-belt tandem conveyors

with gliding plate

center drive extension center drive extensionWeight (base L = 1000 mm) [kg] per meter [kg] [kg] per meter [kg]

Type TB-60 11.7 2.3 11.9 2.5

TB-80 12.5 2.6 12.6 2.8

TB/TBD-105 13.4 3.1 14.1 3.8

TB/TBD-140 14.7 3.7 15.6 4.6

TB/TBD-185 16.3 4.4 17.6 5.7

TB/TBD-250 19.2 5.8 21.0 7.6

44

Drives horizontal/vertical

Calculation of chassis length

Chassis length Lc = L – 120 mm

Calculation of gliding plate length

Gliding plate length LG = L – 121 mm

Calculation of belt length

TB with 2 deflection rollers Ø 30 mm G = 2 x L + 237 mm

TB with 1 deflection roller Ø 30 mm and 1 nose bar G = 2 x L + 257 mm

TB with 2 nose bar G = 2 x L + 277 mm

TB with additional tensioning station Gs = G + 280 mm

L

L

Lc

Lc

L

L

G

G

Drive horizontal

Drive vertical

CONVEYORS TB CALCULATION FORMULAS FOR CHASSIS, GLIDING PLATE AND BELT LENGTHS

45

Structure of our code: 11/0135/09085/1

TB-center drive Belt definition: TB-185, L= 4450 mm, with 1 x deflecting roller Ø 30 mmand 1 x nose bar, belt type FAB-2E

according to formula on page 44: G = (2 x L + 257 mm) = 9157 mm

Belt definition 11/0135/09157/2

LIST OF BELT CODES

CALCULATION EXAMPLES

Connection code (see code below)

Belt length (always 5-digit)

Belt width (always 4-digit)

Belt number (see code below)

No. Belt designation Connection code Supplier

10 FNB-5E 1 / 2 / 3 / 4 Habasit

11 FAB-2E 1 / 2 / 3 / 4 Habasit

12 FNI-5E 1 / 2 / 3 / 4 Habasit

15 ENI-5EE 1 / 3 / 4 Habasit

19 ENI-5AQ 1 / 3 / 4 Habasit

20 HNB-5E 1 / 3 / 4 Habasit

21 HAT-5E 1 / 3 / 4 Habasit

Connection code 1 = endless flexproofConnection code 2 = endless thermofixConnection code 3 = open beveledConnection code 4 = cut square

Version 1 You order the belt yourself from the manufacturer in the table below.You determine the belt length using the formula at the bottom of page 44.

Version 2 Montech procures the belt for you according to the list of belt codesbelow.

CONVEYORS TB BELT FABRICATION

46

k1% Required force for 1% elongationkperm. Maximum permissible force

1) Nose bar radius2) Important! Cleats not possible in combination with

nose bar!3) EU yes / FDA no

L FoodCh ChemistryPh PharmaceuticalsMo Mounting systems, generaEl Electronics industry (electrically conductive)Oe Effect of oil and greaseHT For high operating temperaturesDr Printing industryHo High-performance belt, heat-resistant,

high mechanical and chemical resistance

CONVEYORS TB BELT TYPES

COEFFICIENT OF FRICTION

Conveying mode: coefficient of friction µG at 50% relative humidity

Deflection roller [µG] 0.25 0.25 0.25 0.25 0.20 0.25 0.25

Nose bar infeed or run-out 0.5 0.5 0.5 0.5 not suitable

Buffering mode: coefficient of friction µG at 50% relative humidity

Deflection roller [µG] 0.5 0.5 0.5 0.5 0.4 0.5 –

Nose bar infeed or run-out 1.0 1.4 1.0 1.0 not suitable

Manufacturer’s designation FNB-5E FAB-2E FNI-5E ENI-5EE ENI-5AQ HNB-5E HAT-5E

Thickness [mm] 1.3 0.7 0.9 1.2 0.5 1.3 1.5

Dimensions [kg/m2] 1.5 0.7 0.9 1.2 0.5 1.5 1.8

Min. drum Ø [mm] R41) R41) R41) R41) 30 R41) 25

k1% [N/mm] 5 2 5 5 5 5 5

kperm. [N/mm] 8 3 8 8 5 8 8

Operating temp., cont. [°C] –15/80 –30/80 –30/80 –30/80 –30/250 –15/80 0/80

Operating temp., briefly [°C] –20/110 –30/110 –30/110 –30/100 –30/250 –20/110 –10/110

Field of use L, Ch, L, Ch, L, Ch, Mo, El HT, Dr L, Ch, Ph, HoPh Ph Ph Mo, Oe

Method of transportHorizontal X X X X X X XBuffering X X X X X XRejection of goods X X X X X XInclined X X

Surface of conveying side smooth smooth fabric struc- smooth smooth struc-tured tured

Cleats yes no no no no yes no

Color of conveying side white white white black whitish green green

Nose bar2) yes yes yes yes no yes no

Antistatic yes yes yes yes no yes yes

Suitable for food yes yes yes no yes3) yes no

47

Load limits of the belt mG

To ensure that the chosen conveyor optimally fulfills the specific conditions of use, all influencing factorsmust be taken into account. The maximum permissible loading of a conveyor is limited by two elements:

Element 1: Permissible belt loading (mG perm. see below)Element 2: Load limit of the drive (mA perm. see page 48)

1. Determination of the permissible belt loading force (mG perm. using the two data: belt type and belt width X (in mm).

Conveying mode

FNB-5E FAB-2E FNI-5E ENI-5EE ENI-5AQ HNB-5E HAT-5E

Belt width [mm] Permissible belt load mG perm. [kg] as a function of µG1)

302) 52 19 52 52 40 52 52

50 86 32 86 86 67 86 86

75 129 48 129 129 101 129 129

90 155 58 155 155 121 155 155

135 232 87 232 232 181 232 232

200 343 129 343 343 268 343 343

Buffering mode

302) 26 7 26 26 27 18 –

50 43 11 43 43 45 31 –

75 64 17 64 64 67 46 –

90 77 21 77 77 80 55 –

135 116 31 116 116 121 83 –

200 172 46 172 172 179 123 –

1) Coefficient of friction µG, see page 462) Values also apply to dual-belt conveyors

Limitations:– When 1 nose bar is used, the load limits must be reduced by 50%.– When 2 nose bars are used, the load limits must be reduced by 75%.

CONVEYORS TB DETERMINATION OF THE LOAD LIMITS

48

CONVEYORS TB TECHNICAL DATA OF DRIVE

Bel

t sp

eed

[m/m

in

Mot

or t

ype

Gea

r re

duc

t. i

No.

of

dri

ving

tee

th

No

of d

rive

rolle

r te

eth

3x

230

V

50 H

z [A

]

3x

400

V

50 H

z [A

]

1x

230

V C

apa-

cito

r [A

]

Motor Gear Spur gear Current consumption

0.6 SG-80 / M50 L4 197 :1 12 29 0.55 0.32 0.55

0.7 SG-80 / M50 L4 197 :1 15 29 0.55 0.32 0.55

0.9 SG-80 / M50 L4 197 :1 19 29 0.55 0.32 0.55

1.0 SG-80 / M50 L4 197 :1 23 29 0.55 0.32 0.55

1.3 SG-80 / M50 L4 197 :1 29 29 0.55 0.32 0.55

1.7 SG-80 / M50 L4 61 :1 12 29 0.55 0.32 0.55

2.1 SG-80 / M50 L4 61 :1 15 29 0.55 0.32 0.55

2.7 SG-80 / M50 L4 61 :1 19 29 0.55 0.32 0.55

3.3 SG-80 / M50 L4 61 :1 23 29 0.55 0.32 0.55

4.1 SG-80 / M50 L4 61 :1 29 29 0.55 0.32 0.55

6.0 G80F / 4D63A-4 18.87 :1 12 29 0.77 0.45 0.75

7.5 G80F / 4D63A-4 18.87 :1 15 29 0.77 0.45 0.75

9.5 G80F / 4D63A-4 18.87 :1 19 29 0.77 0.45 0.75

11.5 G80F / 4D63A-4 18.87 :1 23 29 0.77 0.45 0.75

14.5 G80F / 4D63A-4 18.87 :1 29 29 0.77 0.45 0.75

15.9 G80F / 4DB63A-4 7.1 :1 12 29 1.00 0.60 1.10

19.9 G80F / 4DB63A-4 7.1 :1 15 29 1.00 0.60 1.10

25.2 G80F / 4DB63A-4 7.1 :1 19 29 1.00 0.60 1.10

30.5 G80F / 4DB63A-4 7.1 :1 23 29 1.00 0.60 1.10

38.4 G80F / 4DB63A-4 7.1 :1 29 29 1.00 0.60 1.10

Remarks:– Max. 10 switching operations per minute in stop and go mode up to 4.1 m/min, max. 15 switching operations from

5.3 m/min.– The current data are guide values. The motors are equipped with heat sensors (130°).

49

CONVEYORS TB DETERMINATION OF THE LOAD LIMITS

Belt speed Load limit Drive mode

[m/min] Permissible belt load mA perm. [kg] BA = permissible starting loadas a function of µG1) in % of mA perm.

BD = permissible continuous loadin % of mA perm.

3 x 230 V 1 x 230 V 3 x 230 V, withv variable 3 x 400 V 50 Hz, with Freq. converter

50 Hz Capacitor veff ≤ vfix veff ≥ vfix

vfix vmin. vmax. 0.25 0.3 0.4 0.5 0.6 0.7 0.8 1.0 BA, BD BA BD BA, BD BA, BD

0.6 0.1 1.2 124 103 78 62 52 44 39 31 100 45 96 88 77

0.7 0.2 1.5 124 103 78 62 52 44 39 31 100 37 96 88 77

0.9 0.2 1.9 97 81 61 49 40 35 30 24 100 37 96 88 76

1.0 0.2 2.3 77 64 48 38 32 27 24 19 100 36 96 88 76

1.3 0.3 2.9 57 48 36 29 24 20 18 14 100 36 96 88 76

1.7 0.5 3.6 133 111 83 66 55 47 42 33 100 44 90 82 74

2.1 0.6 4.5 133 111 83 66 55 47 42 33 100 35 90 82 74

2.7 0.8 5.7 104 87 65 52 43 37 33 26 100 35 90 82 74

3.3 1.0 6.9 82 69 52 41 34 29 26 21 100 34 90 82 73

4.1 1.2 8.6 61 51 38 31 25 22 19 15 100 34 90 82 73

6.0 1.6 10.6 182 152 114 91 76 65 57 46 100 91 100 83 44

7.5 2.0 13.3 182 152 114 91 76 65 57 46 100 91 100 80 44

9.5 2.5 16.8 158 132 99 79 66 56 49 39 100 68 100 80 28

11.5 3.0 20.3 128 106 80 64 53 46 40 32 100 56 100 76 28

14.5 3.8 25.6 98 82 61 49 41 35 31 24 100 37 100 81 31

15.9 4.2 28.3 170 142 106 85 71 61 53 43 100 36 79 75 24

19.9 5.2 35.4 133 111 83 66 55 47 42 33 100 26 77 74 23

25.2 6.6 44.8 101 84 63 50 42 36 32 25 100 23 77 74 22

30.5 8.0 54.3 80 67 50 40 33 29 25 20 100 21 77 74 22

38.4 10.1 68.4 60 50 37 30 25 21 19 15 100 21 77 73 21

Load limits of drive mA

2. Determination of the permissible load limits of the drive (mA perm. using the three data:Belt speed v [m/min], coefficient of friction µG1), drive mode.

Evaluation:For the maximum permissible loading of the conveyor, the lower of the two values of mG and mA is always critical.

1) Coefficient of friction µG, see page 46

50

11.5

40

Ø 30

42.5

L

max

. 207

128

5

max. 275

min. 90 min. 90

A

E

110.

5

B

A

11

5.52.5

6916

(4)

0.25

12

4014

0.25X

C10.5

1

11.5

Ø 30

245

175 35

A

A

A – A

M50 L4 = 99ØG80F = 122.2Ø

Direction of travel

All drawings are available at www.montech.com for download.

CONVEYORS TB SINGLE-BELT HORIZONTAL DIMENSIONS

Type TB-60 TB-80 TB-105 TB-140 TB-185 TB-250

A [mm] chassis 60 80 105 140 185 250

B ± 0.5 mm conv. width 0–38 8–58 33–83 68–118 113–163 178–228

C gliding plate 39 59 84 119 164 229

X belt width 30 50 75 90 135 200

E total width 0.6 – 4.1 m/min = 248 mm 6.0 – 38.4 m/min = 328 mm

L total length horizontal drive min. 425 mm

max. 10 m – belts over 10 m long on request

left right

R4 (nose bar)

51

CONVEYORS TB HORIZONTAL COMPONENTS FOR SINGLE-BELT

TB conveyor end with deflectionroller, single-belt Ref. No.

TB-60 56988

TB-80 56989

TB-105 56990

TB-140 56991

TB-185 56992

TB-250 56993

TB conveyor end with nose bar,single-belt Ref. No.

TB-60 57961

TB-80 57962

TB-105 54871

TB-140 57963

TB-185 57990

TB-250 57991

TB drive unit horizontal, single-belt Ref. No.

TB-60 57994

TB-80 57995

TB-105 54332

TB-140 57996

TB-185 57997

TB-250 57998

52

* customer-specific in mm, several plates possible

When ordering chassis for gliding plate and glide plate with-out assembly, the gliding plate is attached only per cus-tomer’s request.

Chassis for gliding plate Ref. No.

TB-60 L=....* 58652/....*

TB-80 L=....* 58653/....*

TB-105 L=....* 58787/....*

TB-140 L=....* 58788/....*

TB-185 L=....* 58789/....*

TB-250 L=....* 58790/....*

Gliding plate stainless Ref. No.

TB-60 L=.... (at max. 1500 mm)* 58791/0039/....*

TB-80 L=.... (at max. 1500 mm)* 58791/0059/....*

TB-105 L=.... (at max. 1500 mm)* 58791/0084/....*

TB-140 L=.... (at max. 1500 mm)* 58791/0119/....*

TB-185 L=.... (at max. 1500 mm)* 58791/0164/....*

TB-250 L=.... (at max. 2000 mm)* 58791/0229/....*

CONVEYORS TB HORIZONTAL COMPONENTS FOR SINGLE-BELT

* customer-specific in mm, max. 3000 mm (see page 44)


Chassis Ref. No.

TB-60 L=....* 23584/....*

TB-80 L=....* 23583/....*

TB-105 L=....* 26330/....*

TB-140 L=....* 21476/....*

TB-185 L=....* 26331/....*

TB-250 L=....* 37435/....*

53

conveyor conveyor chassis /

end left end right drive unit chassis for gliding plate motor sprocket set

Ref. No.

belt (page 45) gliding plate remarks

Ref. No.

Spur gear motors Ref. No.

SG-80 / M50 L4 (v = 0.6–1.3 m/min) 505874

SG-80 / M50 L4 (v =1.7–4.1 m/min) 505873

G80F / 4D63A-4 (v = 6.0–14.5 m/min) 510003

G80F / 4DB63A-4 (v =15.9–38.4 m/min) 510004

MY CONVEYORS TB SINGLE-BELT HORIZONTAL

Sprocket set for motor typeSG-80 / M50 L4

v [m/min] Ref. No.

z =12/Ø10 0.6 1.7 41667

z =15/Ø10 0.7 2.1 41668

z =19/Ø10 0.9 2.7 41669

z = 23/Ø10 1.0 3.3 41670

z = 29/Ø10 1.3 4.1 41671

Sprocket set for motor typeG80F / 4D63A-4G80F / 4DB63A-4

v [m/min] Ref. No.

z =12/Ø12 6.0 15.9 44979

z =15/Ø12 7.5 19.9 44980

z =19/Ø12 9.5 25.2 44981

z = 23/Ø12 11.5 30.5 44982

z = 29/Ø12 14.5 38.4 44983

54

9

0.25

616

(4)

Ø 30

E

11.5

11.5

42.5

A

min. 90

40

L

144

max. 155

Ø 30

min. 90

250

max

. 240

max

. 336

70 35

10.5

A

0.25

C

B

11

5.52.5

1

40

12

14

X

M50 L4 = 99ØG80F = 22.21Ø

A

A

A – A

Direction of travel


CONVEYORS TB SINGLE-BELT VERTICAL DIMENSIONS

left right

Type TB-60 TB-80 TB-105 TB-140 TB-185 TB-250

A [mm] chassis 60 80 105 140 185 250

B ± 0.5 mm conv. width 0–38 8–58 33–83 68–118 113–163 178–228

C gliding plate 39 59 84 119 164 229

X belt width 30 50 75 90 135 200


L total length vertical drive min. 324 mm


R4 (nose bar)

55

CONVEYORS TB VERTICAL COMPONENTS FOR SINGLE-BELT

TB conveyor end with deflectionroller, single-belt Ref. No.

TB-60 56988

TB-80 56989

TB-105 56990

TB-140 56991

TB-185 56992

TB-250 56993

TB conveyor end with nose bar,single-belt Ref. No.

TB-60 57961

TB-80 57962

TB-105 54871

TB-140 57963

TB-185 57990

TB-250 57991

Motor support for vertical drive* Ref. No.

TB-60 at TB-250 56531

* only for gear motors US-302

TB drive unit vertical, single-belt Ref. No.

TB-60 57999

TB-80 58000

TB-105 54333

TB-140 58001

TB-185 58002

TB-250 58003

56

CONVEYORS TB VERTICAL COMPONENTS FOR SINGLE-BELT


When ordering chassis for gliding plate and glide platewithout assembly, the gliding plate is attached only percustomer’s request.


TB-60 L=....* 58652/....*

TB-80 L=....* 58653/....*

TB-105 L=....* 58787/....*

TB-140 L=....* 58788/....*

TB-185 L=....* 58789/....*

TB-250 L=....* 58790/....*


TB-60 L=.... (at max. 1500 mm)* 58791/0039/....*

TB-80 L=.... (at max. 1500 mm)* 58791/0059/....*

TB-105 L=.... (at max. 1500 mm)* 58791/0084/....*

TB-140 L=.... (at max. 1500 mm)* 58791/0119/....*

TB-185 L=.... (at max. 1500 mm)* 58791/0164/....*

TB-250 L=.... (at max. 2000 mm)* 58791/0229/....*



Chassis Ref. No.

TB-60 L=....* 23584/....*

TB-80 L=....* 23583/....*

TB-105 L=....* 26330/....*

TB-140 L=....* 21476/....*

TB-185 L=....* 26331/....*

TB-250 L=....* 37435/....*

57


SG-80 / M50 L4 (v = 0.6–1.3 m/min) 505874

SG-80 / M50 L4 (v =1.7–4.1 m/min) 505873

G80F / 4D63A-4 (v = 6.0–14.5 m/min) 510003

G80F / 4DB63A-4 (v =15.9–38.4 m/min) 510004

MY CONVEYORS TB SINGLE-BELT VERTICAL



Ref. No.

Motor

support belt (page 45) gliding plate remarks

Ref. No.


v [m/min] Ref. No.

z =12/Ø10 0.6 1.7 41667

z =15/Ø10 0.7 2.1 41668

z =19/Ø10 0.9 2.7 41669

z = 23/Ø10 1.0 3.3 41670

z = 29/Ø10 1.3 4.1 41671


v [m/min] Ref. No.

z =12/Ø12 6.0 15.9 44979

z =15/Ø12 7.5 19.9 44980

z =19/Ø12 9.5 25.2 44981

z = 23/Ø12 11.5 30.5 44982

z = 29/Ø12 14.5 38.4 44983

58

11.5

11.5

40

Ø 30

42.5

L

max

. 207

128

5

max. 275

min. 90 min. 90

A

E

110.

5

0.25 0.25

A

B

D25 16 16 25

4014

112.5 5.5(4

)16 9

12

6 1

10.5 C

35175

245

M50 L4 = 99ØG80F = 122.2Ø

Ø 30

A – A

A

A

Direction of travel


CONVEYORS TBD DUAL-BELT HORIZONTAL DIMENSIONS

Type TBD-105 TBD-140 TBD-185 TBD-250

A [mm] chassis 105 140 185 250

B ± 0.5 mm conv. width 55–83 90–118 135–163 200–228

C gliding plate 84 119 164 229

D belt distance 23 58 103 168




left right

R4 (nose bar)

59

TBD conveyor end with deflectionrollers, dual-belt Ref. No.

TBD-105 56994

TBD-140 56995

TBD-185 56996

TBD-250 56997

TBD conveyor end with nose bar,dual-belt Ref. No.

TBD-105 54873

TBD-140 57969

TBD-185 57992

TBD-250 57993

TBD drive unit horizontal, dual-belt Ref. No.

TBD-105 54334

TBD-140 58004

TBD-185 58005

TBD-250 58006

CONVEYORS TBD HORIZONTAL COMPONENTS FOR DUAL-BELT

60


TB-105 L=....* 58787/....*

TB-140 L=....* 58788/....*

TB-185 L=....* 58789/....*

TB-250 L=....* 58790/....*

CONVEYORS TBD HORIZONTAL COMPONENTS FOR DUAL-BELT




TB-105 L=.... (at max. 1500 mm)* 58791/0084/....*

TB-140 L=.... (at max. 1500 mm)* 58791/0119/....*

TB-185 L=.... (at max. 1500 mm)* 58791/0164/....*

TB-250 L=.... (at max. 2000 mm)* 58791/0229/....*



Chassis Ref. No.

TB-105 L=....* 26330/....*

TB-140 L=....* 21476/....*

TB-185 L=....* 26331/....*

TB-250 L=....* 37435/....*

61


SG-80 / M50 L4 (v = 0.6–1.3 m/min) 505874

SG-80 / M50 L4 (v =1.7–4.1 m/min) 505873

G80F / 4D63A-4 (v = 6.0–14.5 m/min) 510003

G80F / 4DB63A-4 (v =15.9–38.4 m/min) 510004

MY CONVEYORS TBD DUAL-BELT HORIZONTAL



Ref. No.


Ref. No.


v [m/min] Ref. No.

z =12/Ø10 0.6 1.7 41667

z =15/Ø10 0.7 2.1 41668

z =19/Ø10 0.9 2.7 41669

z = 23/Ø10 1.0 3.3 41670

z = 29/Ø10 1.3 4.1 41671


v [m/min] Ref. No.

z =12/Ø12 6.0 15.9 44979

z =15/Ø12 7.5 19.9 44980

z =19/Ø12 9.5 25.2 44981

z = 23/Ø12 11.5 30.5 44982

z = 29/Ø12 14.5 38.4 44983

62

11.5

11.5

40

Ø 30

42.5

L

max

. 336

max

. 240

144

250

A

E

0.25 0.25

A

B

D25 16 16 25

4014

112.5 5.5(4

)16 9

12

6

1

10.5 C

min. 90 min. 90

3570

max. 155

Ø 30

M50 L4 = 99ØG80F = 122.2Ø

A – AA – A

A

A

Direction of travel


CONVEYORS TBD DUAL-BELT VERTICAL DIMENSIONS

left right

R4 (nose bar)

Type TBD-105 TBD-140 TBD-185 TBD-250

A [mm] chassis 105 140 185 250

B ± 0.5 mm conv. width 55–83 90–118 135–163 200–228


D belt distance 23 58 103 168




63

TBD conveyor end with deflectionrollers, dual-belt Ref. No.

TBD-105 56994

TBD-140 56995

TBD-185 56996

TBD-250 56997

TBD conveyor end with nose bar,dual-belt Ref. No.

TBD-105 54873

TBD-140 57969

TBD-185 57992

TBD-250 57993

TBD drive unit vertical, dual-belt Ref. No.

TBD-105 54335

TBD-140 58007

TBD-185 58008

TBD-250 58009


TB-60 at TB-250 56531

* only for gear motors US-302

CONVEYORS TBD VERTICAL COMPONENTS FOR DUAL-BELT

64

CONVEYORS TBD VERTICAL COMPONENTS FOR DUAL-BELT


TB-105 L=....* 58787/....*

TB-140 L=....* 58788/....*

TB-185 L=....* 58789/....*

TB-250 L=....* 58790/....*




TB-105 L=.... (at max. 1500 mm)* 58791/0084/....*

TB-140 L=.... (at max. 1500 mm)* 58791/0119/....*

TB-185 L=.... (at max. 1500 mm)* 58791/0164/....*

TB-250 L=.... (at max. 2000 mm)* 58791/0229/....*



Chassis Ref. No.

TB-105 L=....* 26330/....*

TB-140 L=....* 21476/....*

TB-185 L=....* 26331/....*

TB-250 L=....* 37435/....*

65


SG-80 / M50 L4 (v = 0.6–1.3 m/min) 505874

SG-80 / M50 L4 (v =1.7–4.1 m/min) 505873

G80F / 4D63A-4 (v = 6.0–14.5 m/min) 510003

G80F / 4DB63A-4 (v =15.9–38.4 m/min) 510004

MY CONVEYORS TBD DUAL-BELT VERTICAL


v [m/min] Ref. No.

z =12/Ø10 0.6 1.7 41667

z =15/Ø10 0.7 2.1 41668

z =19/Ø10 0.9 2.7 41669

z = 23/Ø10 1.0 3.3 41670

z = 29/Ø10 1.3 4.1 41671


v [m/min] Ref. No.

z =12/Ø12 6.0 15.9 44979

z =15/Ø12 7.5 19.9 44980

z =19/Ø12 9.5 25.2 44981

z = 23/Ø12 11.5 30.5 44982

z = 29/Ø12 14.5 38.4 44983



Ref. No.

Motor


Ref. No.

66

TANDEM-CONVEYORS TTBD HORIZONTAL DIMENSIONS

Lmax. 275

min. 126 min. 12642.5

4012

85m

ax. 2

07

min. 90 min. 162

110.

5A

A

11.5

11.5

X

6

5.5

11

2.5(4)

916

0.25

max. 1000

BX

AA min. 145

C10.5

1

C 10.5

35175245

Ø 30

Ø 30A

A

A – A

Direction of travel


Type TTBD-105 TTBD-140 TTBD-185 TTBD-250

A [mm] chassis 105 140 185 250

B ± 0.5 mm conv. width 333–978 403–978 493–978 623–978


X belt width 75 90 135 200



left right

R4 (nose bar)

one support every2 meters

67

TANDEM-CONVEYORS TTBD HORIZONTAL COMPONENTS

TTBD end with deflection roller Ref. No.

TTBD-60 56988

TTBD-80 56989

TTBD-105 56990

TTBD-140 56991

TTBD-185 56992

TTBD-250 56993

TTBD conveyor end with nose bar Ref. No.

TTBD-60 57961

TTBD-80 57962

TTBD-105 54871

TTBD-140 57963

TTBD-185 57990

TTBD-250 57991

TTBD drive unit horizontal Ref. No.

TTBD-60H complete 58010






68

TANDEM-CONVEYORS TTBD HORIZONTAL COMPONENTS

TTBD connection (1000 mm) Ref. No.

55312




TB-60 L=....* 58652/....*

TB-80 L=....* 58653/....*

TB-105 L=....* 58787/....*

TB-140 L=....* 58788/....*

TB-185 L=....* 58789/....*

TB-250 L=....* 58790/....*


TB-60 L=.... (at max. 1500 mm)* 58791/0039/....*

TB-80 L=.... (at max. 1500 mm)* 58791/0059/....*

TB-105 L=.... (at max. 1500 mm)* 58791/0084/....*

TB-140 L=.... (at max. 1500 mm)* 58791/0119/....*

TB-185 L=.... (at max. 1500 mm)* 58791/0164/....*

TB-250 L=.... (at max. 2000 mm)* 58791/0229/....*



Chassis Ref. No.

TB-60 L=....* 23584/....*

TB-80 L=....* 23583/....*

TB-105 L=....* 26330/....*

TB-140 L=....* 21476/....*

TB-185 L=....* 26331/....*

TB-250 L=....* 37435/....*

69


SG-80 / M50 L4 (v = 0.6–1.3 m/min) 505874

SG-80 / M50 L4 (v =1.7–4.1 m/min) 505873

G80F / 4D63A-4 (v = 6.0–14.5 m/min) 510003

G80F / 4DB63A-4 (v =15.9–38.4 m/min) 510004

MY TANDEM-CONVEYORS TTBD HORIZONTAL


end left end right drive unit chassis for gliding plate connection motor sprocket set

Ref. No.


Ref. No.


v [m/min] Ref. No.

z =12/Ø10 0.6 1.7 41667

z =15/Ø10 0.7 2.1 41668

z =19/Ø10 0.9 2.7 41669

z = 23/Ø10 1.0 3.3 41670

z = 29/Ø10 1.3 4.1 41671


v [m/min] Ref. No.

z =12/Ø12 6.0 15.9 44979

z =15/Ø12 7.5 19.9 44980

z =19/Ø12 9.5 25.2 44981

z = 23/Ø12 11.5 30.5 44982

z = 29/Ø12 14.5 38.4 44983

70

TANDEM-CONVEYORS TTBD VERTICAL DIMENSIONS

L

min. 126 min. 12642.5

4025

0

max

. 336

min. 162 min. 162

AA

11.5

11.5

X

6

5.511

2.5(4)

916

0.25

max. 1000

BX

AA min. 145

C10.5

1

C 10.5

144max. 155

70 35

max

. 240 Ø 30

Ø 30A

A

A – A

Direction of travel


left right

R4 (nose bar)

one support every2 meters

Type TTBD-105 TTBD-140 TTBD-185 TTBD-250

A [mm] chassis 105 140 185 250

B ± 0.5 mm conv. width 333–978 403–978 493–978 623–978


X belt width 75 90 135 200



71

TANDEM-CONVEYORS TTBD VERTICAL COMPONENTS

TTBD end with deflection roller Ref. No.

TTBD-60 56988

TTBD-80 56989

TTBD-105 56990

TTBD-140 56991

TTBD-185 56992

TTBD-250 56993

TTBD conveyor end with nose bar Ref. No.

TTBD-60 57961

TTBD-80 57962

TTBD-105 54871

TTBD-140 57963

TTBD-185 57990

TTBD-250 57991

TTBD drive unit vertical Ref. No.

TTBD-60V complete 58015







TB-60 at TB-250 56531

* only for gear motors US-302; see the picture on page 63

72

TANDEM-CONVEYORS TTBD VERTICAL COMPONENTS

TTBD connection (1000 mm) Ref. No.

55312




TB-60 L=....* 58652/....*

TB-80 L=....* 58653/....*

TB-105 L=....* 58787/....*

TB-140 L=....* 58788/....*

TB-185 L=....* 58789/....*

TB-250 L=....* 58790/....*


TB-60 L=.... (at max. 1500 mm)* 58791/0039/....*

TB-80 L=.... (at max. 1500 mm)* 58791/0059/....*

TB-105 L=.... (at max. 1500 mm)* 58791/0084/....*

TB-140 L=.... (at max. 1500 mm)* 58791/0119/....*

TB-185 L=.... (at max. 1500 mm)* 58791/0164/....*

TB-250 L=.... (at max. 2000 mm)* 58791/0229/....*



Chassis Ref. No.

TB-60 L=....* 23584/....*

TB-80 L=....* 23583/....*

TB-105 L=....* 26330/....*

TB-140 L=....* 21476/....*

TB-185 L=....* 26331/....*

TB-250 L=....* 37435/....*

73


v [m/min] Ref. No.

z =12/Ø10 0.6 1.7 41667

z =15/Ø10 0.7 2.1 41668

z =19/Ø10 0.9 2.7 41669

z = 23/Ø10 1.0 3.3 41670

z = 29/Ø10 1.3 4.1 41671


v [m/min] Ref. No.

z =12/Ø12 6.0 15.9 44979

z =15/Ø12 7.5 19.9 44980

z =19/Ø12 9.5 25.2 44981

z = 23/Ø12 11.5 30.5 44982

z = 29/Ø12 14.5 38.4 44983


SG-80 / M50 L4 (v = 0.6–1.3 m/min) 505874

SG-80 / M50 L4 (v =1.7–4.1 m/min) 505873

G80F / 4D63A-4 (v = 6.0–14.5 m/min) 510003

G80F / 4DB63A-4 (v =15.9–38.4 m/min) 510004

MY TANDEM-CONVEYORS TTBD VERTICAL


end left end right drive unit chassis for gliding plate connection motor sprocket set

Ref. No.

motor


Ref. No.

74

CONVEYORS TB ACCESSORIES

Holder for lateral guideadjustable

Ref. No. 43968

Special lateral guideson request.

Lateral guide fixedL = 2000 mm

Lateral guide adjustableL = 3000 mm

Ref. No. Type A 504985Type B 504986Type C 504987

white blackRef. No. (antistatic)F = 10.75 28187 28187SF = 15.75 33652 33652SF = 20.75 28186 28186SF = 26.75 32071 32071SF = 35.75 28188 28188S

In addition to the standardwidths, project-specific lateralguides are also available.

Ø16 45 24

max

.50

105

min

.15

Ø12

3.5

38.5

max. 100.5

Ø20

max

. 48

40

21

20

2117

12

F

14

12

122

Type A Type B Type C

75

Ø 9

25

50

700

–12

30

40

53.6

48.5

15 88

118

A

A+25

Single-foot supportheight adjustable

Ref. No.TB-60 55062TB-80 55063TB-105 55064TB-140 55065TB-185 55066TB-250 55067

AA+25

714

–12

20

40

Ø 16.5

25 400

450

48.5

25

50

53.6

Floor standheight adjustable


76

Double supportheight adjustable765 – 1220 mm


Double support, movable,height adjustable870 – 1325 mm


25

16.6

40

16.6

40

48.5

A+25A

562.

5

25 400450

Ø 16.5

2550

3

H

max. 1540

40

16.6

Ø 75

668.

5

50

H

15.5

40

16.6

25

AA+25

400450

48.5

126

max. 1540


77

Table stand for TB-60

Ref. No. see next page

Table stand for TB-80/TB-105

Ref. No. see next page

B

45 /60

H

10

Ø 6.6

28

740

A

64

1828

5621

H

=

0–8

=

2020

Ø 6.628

A

B

40

2864

1856

80/105

0–8

78

H

4.5

=

20

4.5

20

B

A

28

Ø 6.6

40

18

64 =

28

140/185/250

56

A B H Version 1 (up to 250 mm)* H Version 2 (250 to 500 mm)*

min. max. Ref. No. min. max. Ref. No.

TB-60 72.5 64 106 250 55343 250 500 55350

TB-80 105 88 105 250 55344 250 500 55351

TB-105 130 113 105 250 55345 250 500 55352

TB-140 165 148 130 250 55346 250 500 55353

TB-185 210 193 130 250 55347 250 500 55354

TB-250 275 258 130 250 55348 250 500 55355

Table stand forTB-140/TB-185/TB-250

* The supports can be cut to the desired height.


79

80/10512.5 12.5 12.512.5 140/185/250 40

57.5

6622

4

224

66

Table stand TB/QS

Ref. No.TB-80 45882NTB-105 45226NTB-140 45227NTB-185 45228NTB-250 45883N

40

57.5

12.5A12.5

6622

4

Table stand TB/QS

Ref. No.Pair 44616N

13

1.2

6

T-slot cover

Artikel Nr.per meter 48143

The cover profile serves for closing the open T-slot in the chassis, for example: in applications in the food industry or in clean-room applications.

80

35.5 35.5 56

40

1

5616

A

Table stand TB/QS

Ref. No.Pair 45340N

35.5 35.5 56 1

40

4028

A

Table stand TB/QS 90°

Ref. No.Pair 45341N

530

45

30

1530

12

Ø 6.5

Ø6.

5

Fixing bracket

Ref. No.45469


81

Motor switch with fixing plate

Ref. No.50092

1068

2510

3 61

40230150 24

40

8912

165.

5

66.5

I0

~45

0

10

65

75 65

~ 2

500

12

45

115

Ø 7

10 10

Frequency converter

Ref. No.54546

Capacitor

Ref. No.8 µF 30263

28

12.5

3

70

25

30

56

82

Holder for reflection light barrier(Scope of delivery without reflection light barrier)

Ref. No.M 18x1 34957

Holder for proximity switch(Scope of delivery without proximity switch)

Ref. No.M 8x1 36491M 12x1 42142

28

56

76 (

M8

x1)

80 (

M12

x1)

25

30

11

22.5

Ø 9 (M8x1)

Ø 13 (M12x1)

M8x1M12x1

94.5

52.5

S

Ø12

11.5

32

7

35.5

23

21.5

39

SLL-20

F

25

30

11

22.528

min

. 36

82

Ø 19

max

. 61

Stopper

Ref. No.51590

adjustable range S = 0–32 mmmax. transverse force F = 210 N at 5 bar

stroke 10


83

15°

8

2

17 M6

Ø 8

7

(5)

(5)

M

7.5

7.5

15

M6

8.4

8.7

9

1

4 LR3.5

15.5

16

60

16

15

7.5

6

5

16

Connecting element

Ref. No.Pair 36546

Slot nut

Ref. No.36551

Slot insert

Ref. No.M5 45089M6 21913M8 45091

Hammer-head screw

Ref. No.L = 15 mm 40829L = 20 mm 40830L = 25 mm 40831

84

300

35

8585

96

Extra belt tensioner(for minidrive conveyors from 5 m and conveyors from 7 m)

Ref. No.TB-60 43287TB-80 43288TB-105 43289TB-140 43290TB-185 40518TB-250 43291TBD-105 43292TBD-140 43293TBD-185 41431TBD-250 43294


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