Conveyor Belt Products Guide - ASGCO Conveyor Solutions€¦ · Conveyor Belt Products Guide High...

Conveyor Belt Group

Conveyor Belt Products GuideHigh Performance Belting for BulkMaterial Handling Applications

The ContiTech Conveyor Belt Group is a technology leader and the world’s largest bulk material handling conveyor belt manufacturer. We carry a broad selection of both steel cord and textile reinforced conveyor belts, service/repair materials and special engineered products – for mining, machine and equipment construction and many other branches of industry. Starting with our flagship plant in Northeim, Germany – one of the most technologically advanced production facilities in the world, we now manufacture a complete range of belting products at factories strategically located around the globe.

ContiTech’s performance based conveyor belt technology represents safe, reliable, cost e�icient and eco friendly operation – both above and below ground. ContiTech provides customer

oriented services worldwide. From consulting and planning for new and existing conveyor systems, to installation, start-up, and post commissioning service, our application engineers are at your service. These engineers are on hand to make design calculations using special computer programs and o�er on-site recommenda-tions. They are backed by the total resources of the ContiTech Conveyor Belt Group and the experience gained in the use of our conveyor belts throughout the world.

All of our conveyor belt production is tracked by a comprehensive quality assurance program that fully complies with the require-ments of ISO 9001. The program draws heavily on the strict quality guidelines the ContiTech division applies in supplying the automo-tive industry. Alongside standard tests, properties like rubber penetration, troughability and the dynamic durability of the belt splices are also tested. In addition to ensuring compliance with the requirements defined in the standards, ContiTech laboratories are flexible enough to meet customer-specific demands, and can document each certification process.

ContiTech CoverCompounds

O�ering high performance rubber covers with optimum properties is instrumental in ranking ContiTech number one in the world. Our portfolio of compounds contains a broad selection of cover stocks optimally adaptable to the applications of mining and industry. ContiTech o�er compounds to meet global quality standards such as the Rubber Manufacturers Association (RMA), Deutsches Institut für Normung (DIN), and the Mine Safety and Health Administration (MSHA). The compound types go well beyond mere compliance with the stipulations contained in these types of standards. Their specific properties are the result of intensive research that is based on lifelike laboratory testing procedures and extensive, wide-ranging field trials. The ContiTech Conveyor Belt Group has over 2,000 di�erent compounds to choose from, and continues to develop additional compounds that extend conveyor belt life cycles. Here is a list of the most popular compounds along with their respective physical characteristics.

General Purpose Compounds

Compound Description Applications

Sentry

Cover Compounds

Sentry meets RMA Grade II requirements and is a good choice for transport of coal, aggregates, sand and gravel. Good resistance to abrasion and wear in bulk handling applications.

Sentry AR Sentry AR meets RMA Grade II requirements for tensile and elongation but is formulated to have advanced abrasion resistance. Recommended for applications requiring superior resistance to abrasion and wear.

Aggregates

Cement

Cement

Power Generation

Steel

Fertilizer

Prep Plants

Aboveground Coal

Sentry Plus When RMA Grade II is not quite good enough - Sentry Plus is used in primary crushing applications where the RMA Grade I specification is preferred. Provides cut and gouge resistance as well as advanced abrasion resistance.

Severe Duty and High Performance Compounds


DIN Y DIN Y is a premium general purpose cover. Meets requirement for DIN Y which exceeds RMA requirements for Grade I. Force is the best value for most abrasive material handling applications.

DIN W

DIN W is designed for high impact stress applications where cutting, gouging and tearing of the cover is a primary concern. Very good abrasion resistance. Designed for hard rock ore, granite, quartz, and other sharp edged, abrasive material. Meets DIN W specification which exceeds RMA Grade I requirements. Hard Rock Mining

Aggregates

Cement

Power Generation

Steel

Bulk Terminals

Prep Plants

Aboveground Coal

DIN X

DIN X o�ers enhanced physical properties for abusive applications where the combination of abrasion and cutting, tearing and gouging of the covers is extreme. Excellent abrasion and abuse resistance. Meets DIN X specification.

DuraStar DuraStar has tremendous resistance to cutting, tearing and gouging stresses. Developed primarily for hard rock ore, DuraStar is a premium compound for the most abusive applications. It is unmatched in resisting the damaging e�ects of large, sharp edged, abrasive materials.

DuraStar AR DuraStar AR o�ers superb abrasion resistance in combination with outstand-ing cut, gouge and tear resistance. Suitable for the most severe abrasive application such as copper, gold, taconite, crushed stone and other materials where superior performance is required.

Everlast The best resistance to sliding abrasion in the industry. Everlast is recommended for applications where highly abrasive material is conveyed and premature belt wear is the primary reason for replacement. High tensile properties allow Everlast to resist cutting, gouging and tearing of the cover.

Oil Resistant Compounds


Lumberjack

Designed to be a high performance, yet cost e�ective, moderately oil resistant compound for the wood products industry. Lumberjack is best suited for handling logs, bark and wood chips in both paper and saw mill applications.

MOR

Moderate Oil Resistance (MOR) is engineered to resist cover swell due to oil exposure. MOR is ideally suited to handling waste products, sludge, sewage, wood products and other moderately oily materials.

Aggregates

Cement

Power Generation

Steel

Fertilizer

Prep Plants

Aboveground Coal

Oily Coke

Petroleum

Lubricants

Fertilizer

Chemicals

SOR

Superior Oil Resistance (SOR) is recommended for use with materials having extreme concentrations of oil. In addition to o�ering the best oil resistance in the industry, SOR displays excellent resistance to abrasion, cutting and gouging.

Oil Sand MiningOilSand OilSand is designed to retain its flexibility while conveying oily material in temperatures as low as -50OF. Highly recommended for oil sand service in Northern Canada.

High Temperature Compounds


Vulkan Classic

Perfectly suited for transporting moderately hot materials up to 300ºF/150ºC. Vulkan Classic is an SBR based compound formulated for superior abrasion resistance, as well as, moderate heat.

Vulkan Prime

Designed to withstand the degrading e�ects of material at elevated tempera-tures, Vulkan Prime is the workhorse of ContiTech hot materials portfolio. Vulcan Prime can handle hot materials up to 400ºF/350ºC while retaining excellent wear properties.

Cement

Calcined Lime

Foundries

Taconite

CokingVulkanOptimum

Designed for the hottest materials, Vulkan Optimum can carry materials as hot as 430ºF/22ºC. Modified polymer compositions and an optimized cross linking system give Vulkan Optimum 30% higher tensile strength. Adhesion remains constant under extreme thermal loads.

Special Purpose Compounds/Covers


ContiCoal ContiCoal is a compound engineered to be free from halogens and heavy metals. It contains no chlorine, so when heated it does not release hydrochloric acid.

ContiClean ContiClean is a family of non-stick belts that are designed to minimize the problems associated with conveying damp, sticky materials such as gypsum.

Coal Mining

Terminals

Power Generation

GypsumCement

Overland ConveyorsPower Saving Opportunities

XLL Low rolling resistance bottom cover compound. XLL (Extra Low Loss) is up to 30% more e�icient than standard rubber covers.

Fire and Oil Retardant Compounds


Coaline OR

Flame retardant and resistant to materials with moderate amounts of oil. Coaline OR is fully ozone, UV and abrasion resistant and meets the ASTM D378 Part 13.2 specification for flame retardance.

ContiGrain

Ideal for handling extremely oily materials such as grain, soybeans or vegetable fats. Heartland's compound is not only highly oil resistant but engineered to surpass both the static conductivity specifications set by OSHA, as well as, the fire retardant specifica-tions of ASTM D378 Part 13.2.

Aboveground Coal

Handling

Power Generation

Bulk Terminals

Prep Plants

Agricultural

Grain

Feed

Fire Retardant Compounds


Coaline

Coaline o�ers high performance where flame retardance is required in aboveground or non-coal mining underground applications. Coaline is fully ozone, UV and abrasion resistant and meets the ASTM D378 Part 13.2 specification for flame retardance.

Coaline Plus

Coaline Plus takes everything good from the original Coaline while improved with 25% better abrasion resistance. Coaline Plus is fully ozone, UV and abrasion resistant and meets both DIN K and ASTM D378 Part 13.2 specifications for flame retardance.

Aboveground Coal

Handling

Power Generation

Ports

Bulk Terminals

Prep Plants

Trona

Potash

Underground Coal Mining

FireSentinel

A high performance compound specifically engineered for the demanding underground coal mining market. FireSentinel is unmatched in cut and gouge resistance and meets MSHA CFR Title 30, Part 14 fire retardance standards.

Compound SpecificationsGeneral Purpose Compounds (RMA)

Rubber Specifications Unit Sentry Sentry AR Sentry Plus

Tensile Strength (Minimum)

Elongation (Minimum)

Abrasion (Maximum)

Durometer

Temperature Range

Continental Quality Label

PSIMpa

%

DIN (mm3)

Shore A

ºFºC

203114

400

200

60±5

-40 to 200-40 to 129

T560

203114

400

150

58±5

-40 to 200-40 to 129

T544

261118

400

120

0

-40 to 200-40 to 129

N17

Premium General Purpose Compounds (DIN & More)

Rubber Specifications Unit DIN Y DIN W DIN X



Abrasion (Maximum)

Durometer

Temperature Range


PSIMpa

%

DIN (mm3)

Shore A

ºFºC

290120

400

150

64±5

-40 to 200-40 to 129

TDNZ

261118

400

90

60±5

-40 to 200-40 to 129

7260

362625

450

120

60±5

-40 to 200-40 to 129

TDAN

DuraStar

333623

430

120

63±5

-40 to 200-40 to 129

TDVZ

Everlast2

290120

550

40

63±5

-40 to 200-40 to 129

AAA

DuraStar AR2

319122

500

65

62±5

-40 to 200-40 to 129

CGLA

Fire Retardant Compounds

Rubber Specifications Unit Coaline

Fire Retardant Standard



Abrasion (Maximum)

Durometer

Temperature Range


PSIMpa

%

DIN (mm3)

Shore A

ºFºC

ASTM D378Part 13.2

217615

400

150

65±5

-40 to 180-40 to 82

TDFZ

FireSentinel

MSHA CFRTitle 30 Part 14

246617

450

180

65±5

-40 to 180-40 to 82

7783

Coaline Plus2

ASTM D378 Part 13.2, DIN K

290120

500

110

63±5

-40 to 180-40 to 82

7050

ContiGrain

ASTM D378Part 13.2

159511

400

280

62±5

-40 to 180-40 to 82

7962

Coaline OR

ASTM D378 Part 13.2

224815.5

400

140

65±5

-40 to 180-40 to 82

TDFM

Fire & Oil Retardant Compounds

Oil Resistant Compounds

Rubber Specifications Unit Lumberjack MOR



Abrasion (Maximum)

Durometer

Temperature Range


PSIMpa

%

DIN (mm3)

Shore A

ºFºC

210014

370

200

63±5

-30 to 180-34 to 82

LJWP

232116

400

165

63±5

-30 to 180-34 to 82

TDRZ

SOR

290120

450

100

62±5

-30 to 180-34 to 82

7962

OilSand2

210314.5

500

100

60±5

-50 to 180-46 to 82

5061

Heat Resistant Compounds

Rubber Specifications Unit Vulkan Classic



Abrasion (Maximum)

Durometer

Temperature Range1


PSIMpa

%

DIN (mm3)

Shore A

ºFºC

217615

350

120

64±5

-40 to 200/400-40 to 100/200

TDHZ

Vulkan Prime

159511

370

150

60±5

-40 to 300/900-40 to 150/500

HOB

Vulkan Optimum3

290120

450

120

65±5

-40 to 400/1100-40 to 200/600

TDEE

1. The maximum temperatures are dependent on the form of the material, duration of exposure and characteristics of the installation2. Manufactured only at facility in Volos, Greece3. Manufactured only at facility in Northeim, Germany

CONTIFLEX®Conveyor BeltingIts advanced design is engineered for exceptionally dependable service in demanding applications. Mining and industrial opera-tions have learned to expect this from ContiTech - the leader in bulk material handling conveyor and elevator belting. CONTIFLEX® takes advantage of ContiTech’s resources in textile and polymer technology, and applies this expertise to a high-performance belt design for utilization in modern conveyor and elevator systems. Never has the performance, e�iciency, and longevity of a textile reinforced conveyor belt been advanced this far.

CONTIFLEX® textile reinforced conveyor belts are highly engineered for a variety of bulk material handling applications in the mining, aggregate, and industrial markets. The dimensionally stable, high-performance polyester/nylon textile reinforcement is suitable for heavy-duty operations. The high physical and mechanical properties of the rubber covers are designed to operate in a wide range of environments and conditions.

CONTIFLEX® General Specifications

Unit 2-220Technical Specifications 2-250 3-330 3-375 4-440 3-450 4-500 3-600 4-600 3-750

Textile Type

2 2 3 3 4 3 4 3 4 3Number of Textile Plies

P/N P/N P/N P/N P/N P/N P/N P/N P/N P/N

Operating Tensile Strength PIW 220 250 330 375 440 450 500 600 600 750

Nominal Carcass Gauge inches 0.100 0.104 0.154 0.166 0.213 0.201 0.228 0.260 0.276 0.236

Belt Modulus PIW 24400 23800 36600 38000 48000 38000 45000 50000 50000 62500

2-400

2

P/N

400

0.172

39000

CONTIFLEX® Minimum Belt Width (inches)1

2-220 2-250 3-330 3-375 4-440 3-450 4-500 3-600 4-600 3-750

20° 16 16 20 20 24 24 30 30 30 30

Carrying Idlers 35° 18 18 24 24 30 30 36 30 36 36

45° 24 24 30 30 36 30 42 36 42 42

Belt Carcass Type 2-400

20

24

30

1. Load support and minimum belt width can be influenced by the cover gauge utilized.

CONTIFLEX® Load Support (inches)1

Material Weight Idlers 2-220 2-250 3-330 3-375 4-440 3-450 4-500 3-600 4-600 3-750

20° 48 54 60 72 72 72 84 84 96 84

Light 0 to 40 lbs/ft 3 35° 42 48 54 60 72 66 72 72 84 72

45° 36 42 48 60 60 60 72 66 72 66

20° 42 48 60 60 66 66 72 72 84 72

Medium 41 to 80 lbs/ft3 35° 36 42 48 60 60 60 60 60 72 60

45° 36 36 42 54 54 54 54 54 66 54

20° 36 42 48 54 60 60 66 66 72 66

Heavy 81 to 120 lbs/ft3 35° 30 36 42 54 54 54 60 54 60 60

45° 24 30 36 48 48 48 54 48 54 54

20° 30 36 42 48 48 54 60 54 66 54

Extra Heavy Over 120 lbs/ft 3 35° 24 30 42 42 42 48 54 48 54 48

45° NR NR 36 36 36 42 48 42 48 42

2-400

60

54

54

54

48

42

48

48

42

42

36

30

CONTIFLEX® Minimum Pulley Diameters (inches)

2-220 2-250 3-330 3-375 4-440 3-450 4-500 3-600 4-600 3-750

BeltOperating Range

Belt Carcass Type

81-100% of Rated Tension 16 16 18 20 24 24 28 24 30 30

61% to 80% of Rated Tension 14 14 16 18 20 20 24 20 24 24

Up to 60% of Rated Tension 12 12 14 16 18 18 20 18 20 20

2-400

20

16

14

ImperialCONTIFLEX® General Specifications

5-750 4-800 3-900 4-1000 5-1000 4-1200 6-1200 5-1250 3-1500 4-1800 4-2000 5-2000

Number of Textile Plies 5 4 3 4 5 4 6 5 3 4 4 5

Textile Type P/N P/N P/N P/N P/N P/N P/N P/N P/N P/N P/N P/N

Operating Tensile Strength 750 800 900 1000 1000 1200 1200 1250 1500 1800 2000 2000

Nominal Carcass Gauge .351 .354 .272 .323 .350 .370 .425 .409 .410 .540 .555 .581

Belt Modulus 62500 66600 75000 83300 83300 100000 100000 104100 100000 120000 133000 133300

UnitTechnical Specifications

PIW

inches

PIW

CONTIFLEX® Minimum Belt Width (inches)1

5-750 4-800 3-900 4-1000 5-1000 4-1200 6-1200 5-1250 3-1500 4-1800 4-2000 5-2000

20° 36 30 30 36 42 42 42 42 42 48 54 54

Carrying Idlers 35° 36 36 36 42 42 42 42 48 48 54 54 54

45° 42 42 42 48 48 48 48 54 54 60 60 60

Belt Carcass Type


CONTIFLEX® Load Support (inches)1

Material Weight Idlers 5-750 4-800 3-900 4-1000 5-1000 4-1200 6-1200 5-1250 3-1500 4-1800 4-2000 5-2000

20° 96 96 84 96 108 108 120 120 108 126 126 126

Light 0 to 40 lbs/ft 3 35° 84 84 72 84 96 96 108 108 96 126 126 126

45° 84 72 66 84 84 84 96 96 84 120 126 126

20° 84 84 72 84 96 96 108 108 96 120 126 126

Medium 41 to 80 lbs/ft 3 35° 72 72 72 72 84 84 96 96 96 120 126 126

45° 60 66 66 72 78 78 96 84 84 108 120 126

20° 72 84 72 84 96 84 108 108 96 108 120 126

Heavy 81 to 120 lbs/ft 3 35° 60 72 60 72 84 72 96 96 84 108 114 120

45° 54 60 54 60 72 72 84 84 72 96 108 114

20° 60 72 60 72 84 72 96 96 84 108 114 114

Extra Heavy Over 120 lbs/ft 3 35° 54 60 54 60 72 66 84 84 72 96 102 108

45° 48 54 48 54 66 60 84 72 72 84 96 102

CONTIFLEX® Minimum Pulley Diameters (inches)

5-750 4-800 3-900 4-1000 5-1000 4-1200 6-1200 5-1250 3-1500 4-1800 4-2000 5-2000

BeltOperating Range

Belt Carcass Type

81-100% of Rated Tension 30 30 32 36 36 42 48 42 48 54 60 60

61% to 80% of Rated Tension 24 24 26 30 30 36 42 36 42 48 54 54

Up to 60% of Rated Tension 20 20 20 24 26 30 36 30 36 42 48 48

CONTIFLEX® General Specifications (millimeters)

Unit EP400/2Technical Specifications EP500/2 EP630/3 EP750/3 EP800/3 EP800/4 EP1000/4 EP1050/3 EP1200/4 EP900/3

Textile Type

Number of Textile Plies

EP

2

40

2.54

4270

EP

2

50

2.64

4160

EP

3

60

3.91

6400

EP

3

75

4.22

6650

EP

2

70

4.37

6830

EP

3

75

5.11

6650

EP

4

80

5.41

8400

EP

4

100

5.79

7880

EP

3

105

6.60

8750

EP

4

120

7.01

8750

EP

3

90

5.99

10940

Operating Tensile Strength kN/m

Nominal Carcass Gauge mm

Belt Modulus N/mm

EP700/2

EP400/2 EP500/2 EP630/3 EP750/3 EP800/3 EP800/4 EP1000/4 EP1050/3 EP1200/4 EP900/3

400

450

600

400

450

600

500

600

750

500

600

750

500

600

750

600

750

900

600

750

900

750

900

1050

750

750

900

750

900

1050

750

900

1050

EP700/2

CONTIFLEX® Minimum Belt Width (millimeters)1

20°

Carrying Idlers 35°

45°

Belt Carcass Type


1200

1000

900

1000

900

900

900

700

600

700

600

NR

1300

1200

1000

1200

1000

900

1000

900

700

900

700

NR

1500

1300

1200

1500

1200

1000

1200

1000

900

1000

1000

900

1800

1500

1500

1500

1500

1300

1300

1300

1200

1200

1000

900

1500

1300

1300

1300

1200

1000

1200

1200

1000

1000

900

700

1800

1600

1500

1600

1500

1300

1500

1300

1200

1300

1200

1000

1800

1800

1500

1600

1500

1300

1500

1300

1200

1200

1000

900

2100

1800

1800

1800

1500

1300

1600

1500

1300

1500

1300

1200

2100

1800

1600

1800

1500

1300

1600

1300

1200

1300

1200

1000

2400

2100

1800

2100

1800

1600

1800

1500

1300

1600

1300

1200

2100

1800

1600

1800

1500

1300

1600

1500

1300

1300

1200

1000

EP700/2

CONTIFLEX® Load Support (millimeters)1

Material Weight Idlers

20°

Light 0 to 40 lbs/ft 3 35°

45°

20°

Medium 41 to 80 lbs/ft3 35°

45°

20°

Heavy 81 to 120 lbs/ft3 35°

45°

20°

Extra Heavy Over 120 lbs/ft 3 35°

45°


400

450

650

400

450

650

550

650

800

550

650

800

550

650

800

650

800

950

650

800

950

800

950

1100

800

800

950

800

950

1100

800

950

1100

EP700/2

CONTIFLEX® Minimum Pulley Diameters (millimeters)

BeltOperating Range

81-100% of Rated Tension

61% to 80% of Rated Tension

Up to 60% of Rated Tension

Belt Carcass Type


CONTIFLEX® General Specifications (millimeters)

Unit EP1500/5Technical Specifications EP1400/4 EP1500/3 EP1400/4 EP2000/4 EP2100/6 EP2250/5 EP2400/3 EP3200/4 EP3500/4

Textile Type


EP

5

150

8.92

10940

EP

4

140

8.99

11660

EP

3

188

6.91

13130

EP

4

175

8.20

14580

EP

5

188

8.89

14580

EP

4

250

9.40

17510

EP

6

263

10.80

17510

EP

5

281

10.39

18230

EP

3

300

10.41

17510

EP

4

400

13.72

21010

EP

4

400

14.10

23290

Operating Tensile Strength kN/m

Nominal Carcass Gauge mm

Belt Modulus N/mm

EP1600/5 EP3150/5

EP

5

394

14.76

23340


900

900

1050

750

900

1050

750

900

1050

900

1050

1250

1050

1050

1250

1050

1050

1250

1050

1050

1200

1050

1200

1350

1050

1200

1350

1200

1350

1550

1350

1350

1550

EP1600/5 EP3150/5

1350

1350

1550

CONTIFLEX® Minimum Belt Width (millimeters)1

20°

Carrying Idlers 35°

45°

Belt Carcass Type


2400

2100

2100

2100

1800

1500

1800

1500

1300

1500

1300

1200

2400

2100

1800

2100

1800

1600

2100

1800

1500

1800

1500

1300

2100

1800

1600

1800

1800

1600

1800

1500

1300

1500

1300

1200

2400

2100

2100

2100

1800

1800

2100

1800

1500

1800

1500

1300

2700

2400

2100

2400

2100

1900

2400

2100

1800

2100

1800

1600

2700

2400

2100

2400

2100

1900

2100

1800

1800

1800

1600

1500

3000

2700

2400

2700

2400

2400

2700

2400

2100

2400

2100

2100

3000

2700

2400

2700

2400

2100

2700

2400

2100

2400

2100

1800

2700

2400

2100

2400

2400

2100

2400

2100

1800

2100

1800

1800

3200

3200

3000

3000

3000

2700

2700

2700

2400

2700

2400

2100

3200

3200

3200

3200

3200

3000

3000

2800

2700

2800

2500

2400

EP1600/5 EP3150/5

3200

3200

3200

3200

3200

3200

3200

3000

2800

2800

2700

2500

CONTIFLEX® Load Support (millimeters)1

Material Weight Idlers

20°


45°

20°

Medium 41 to 80 lbs/ft 3 35°

45°

20°

Heavy 81 to 120 lbs/ft 3 35°

45°

20°


45°


950

950

1100

800

950

1100

800

950

1100

950

1100

1220

1100

1100

1250

1100

1100

1250

1100

1100

1250

1100

1250

1400

1100

1250

1400

1250

1400

1550

1400

1400

1550

EP1600/5 EP3150/5

1400

1400

1550

CONTIFLEX® Minimum Pulley Diameters (millimeters)

BeltOperating Range


61% to 80% of Rated Tension


Belt Carcass Type


Metric

CONTI TITANConveyor Belting

CONTI TITAN General Specifications

I-230 I-285 I-350 I-450 I-550 I-700 I-800 I-900

Textile Type P/N/N

1

230

0.094

26000

290

P/N/N

1

285

0.098

29000

475

P/N/N

1

350

0.109

37000

900

P/N/N

1

450

0.120

48000

1000

P/N/N

1

550

0.141

52000

1325

P/N/N

1

700

0.156

56000

1800

P/N/N

1

800

0.172

-

3130

P/N/N

1

900

0.203

-

3540


Operating Tensile Strength

Nominal Carcass Gauge

Belt Modulus

Impact Resistance1

Technical Specifications I-180

P/N/N

1

180

0.078

23000

220

Unit

PIW

inches

PIW

ft-lbs

I-230 I-285 I-350 I-450 I-550 I-700 I-800 I-900

14

18

24

18

24

30

20

24

30

24

30

36

24

30

36

30

36

42

36

42

48

36

42

48

I-180

14

18

18

CONTI TITAN Minimum Belt Width (inches)

Belt Carcass Type

20°

Idlers 35°

45°

CONTI TITAN Load Support2 (inches)

Material Weight Idlers I-180 I-230 I-285 I-350 I-450 1-550 I-700 I-900

20° 42

36

30

36

30

24

30

24

NR

30

NR

NR

48

42

36

42

36

36

36

30

NR

30

NR

NR

60

54

48

54

48

42

48

42

36

36

30

24

72

60

54

60

54

48

54

48

42

48

42

36

84

72

60

72

60

54

60

54

48

54

48

42

84

72

60

72

60

54

72

60

54

60

54

48

84

84

72

84

72

60

72

72

60

72

60

54

84

84

84

84

84

72

84

72

72

84

72

60

I-800

84

84

72

84

72

60

72

72

60

72

60

54


45°

20°


45°

20°


45°

20°


45°

I-230 I-285 I-350 I-450 1-550 I-700 I-800 I-900I-180

CONTI TITAN Minimum Pulley Diameters (inches)

Belt Carcass Type

81-100% of Rated TensionBeltOperating Range

14

12

10

14

12

10

16

14

12

18

16

14

20

18

16

24

20

18

24

20

18

28

24

20

30

24

20



1. Impact resistance is based upon soft material with rounded edges plus the use of an appropriate design for loading and transfer points. For harder material with sharp edges, impact resistance is downgraded from the values shown in the table. Testing performed in accordance with DIN 22102. 2. Load support and minimum belt width can be influenced by the cover gauge utilized.

A tough belt designed for tough conditions, CONTI TITAN is constructed to withstand brutal operating conditions. The unique, highly engineered, straight-warp carcass is designed to maximize the resistance to extreme ripping, tearing, gouging, and impact stresses. Conventional plied conveyor belting utilizes fabric plies consisting of longitudinal and transverse yarns that cross over and under each other. This “crimping” of the yarns is elongated under tension, and as a result manifests additional stretch. The CONTI TITAN straight-warp fabric is designed with heavy duty, high-strength, straight yarns in the longitudinal direction, which are bound to heavy duty weft yarns with a specially engineered binder yarn. This unique construction eliminates most all of the crimp found in conventional conveyor belting fabrics.

CONTI TITAN is engineered and designed to provide the follow-ing characteristics:

• High-strength with exceptional dimensional stability• Rip and tear resistance that is 2-3 times that of conventional conveyor belting• Impact resistance that far exceeds conventional conveyor belting• Outstanding puncture resistance• Excellent flexibility and load support

CONTI TITAN is available in operating tension ratings up to 900 PIW (160 kN/m) in the single unit design and up to 2,250 PIW (400 kN/m) in the double unit design. Combined with one of ContiTech’s high-performance covers, CONTI TITAN will provide the lowest cost of ownership in demanding applications.

CONTI TITAN General Specifications

II-450 II-550 II-700 II-1000 II-1250 II-1750 II-2000 II-2250

Textile Type P/N/N

2

450

0.250

39000

1475

P/N/N

2

550

0.257

44000

2200

P/N/N

2

700

0.264

50000

2900

P/N/N

2

1000

0.284

68000

4720

P/N/N

2

1250

0.347

82000

5900

P/N/N

2

1750

0.378

95000

8850

P/N/N

2

2000

0.394

-

11060

P/N/N

2

2250

0.457

-

14750




Belt Modulus

Impact Resistance1

Technical Specifications II-350

P/N/N

2

350

0.219

35000

1250

Unit

PIW

inches

PIW

ft-lbs

II-450 II-550 II-700 II-1000 II-1250 II-1750 II-2000 II-2250

24

30

36

24

30

36

30

36

42

30

36

42

30

36

42

36

42

48

42

48

54

42

48

54

II-350

24

30

36

CONTI TITAN Minimum Belt Width (inches)

Belt Carcass Type

20°

Idlers 35°

45°

II-450 II-550 II-700 II-1000 II-1250 II-1750 II-2000 II-2250II-350

CONTI TITAN Minimum Pulley Diameters (inches)

Belt Carcass Type


24

20

18

24

20

18

24

20

18

30

24

20

36

30

24

36

30

24

48

42

36

54

48

42

54

48

42




CONTI TITAN Load Support2 (inches)

Material Weight Idlers II-350 II-450 II-550 II-700 II-1000 II-1250 II-1750 II-2000 II-2250

20°


45°

20°


45°

20°


45°

20°


45°

84

72

66

72

66

60

72

60

54

60

54

48

84

84

72

84

72

72

84

72

60

72

60

54

84

84

72

84

72

72

84

72

60

72

60

54

84

84

84

84

84

84

84

84

72

84

72

60

84

84

84

84

84

84

84

84

84

84

78

72

84

84

84

84

84

84

84

84

84

84

84

84

126

126

108

120

120

108

108

108

96

108

96

84

126

126

114

126

120

114

120

114

102

114

102

96

126

126

114

126

120

114

120

114

102

114

108

96

Imperial

CONTI TITAN General Specifications (millimeters)

EPP400/1 EPP500/1 EPP630/1 EPP800/1 EPP1000/1 EPP1250/1 EPP1400/1 EPP1600/1

Textile Type EPP

1

40

2.10

4550

395

EPP

1

50

2.30

5080

645

EPP

1

63

2.60

6480

1220

EPP

1

80

3.05

8410

1350

EPP

1

100

3.60

9110

1800

EPP

1

125

4.00

9810

2440

EPP

1

140

4.10

-

4240

EPP

1

160

5.00

-

4800




Belt Modulus

Impact Resistance1

Technical Specifications EPP315/1

EPP

1

32

1.90

4030

300

Unit

kN/m

mm

N/mm

N-m


350

450

600

450

600

800

550

650

800

650

800

900

650

800

900

800

950

1100

950

1100

1250

950

1100

1250

EPP315/1

350

450

450

CONTI TITAN Minimum Belt Width (millimeters)

Belt Carcass Type

20°

Idlers 35°

45°

CONTI TITAN Load Support2 (millimeters)

Material Weight Idlers EPP315/1 EPP400/1 EPP500/1 EPP630/1 EPP800/1 EPP1000/1 EPP1250/1 EPP1600/1

20° 1000

900

750

900

750

600

750

600

NR

750

NR

NR

1200

1000

900

1000

900

900

900

700

NR

700

NR

NR

1500

1300

1200

1300

1200

1000

1200

1000

900

900

700

600

1800

1500

1300

1500

1300

1200

1300

1200

1000

1200

1000

900

2100

1800

1500

1800

1500

1300

1500

1300

1200

1300

1200

1000

2100

1800

1500

1800

1500

1300

1800

1500

1300

1500

1300

1200

2100

2100

1800

2100

1800

1500

1800

1800

1500

1800

1500

1300

2100

2100

2100

2100

2100

1800

2100

1800

1800

2100

1800

1500

EPP1400/1

2100

2100

1800

2100

1800

1500

1800

1800

1500

1800

1500

1300


45°

20°


45°

20°


45°

20°


45°

EPP400/1 EPP500/1 EPP630/1 EPP800/1 EPP1000/1 EPP1250/1 EPP1400/1 EPP1600/1EPP315/1

CONTI TITAN Minimum Pulley Diameters (millimeters)

Belt Carcass Type


400

350

300

400

350

300

450

400

350

500

450

400

550

500

450

650

550

500

650

550

500

750

650

550

800

650

550




CONTI TITAN General Specifications (millimeters)


Textile Type EPP

2

80

5.80

6830

2000

EPP

2

100

6.10

7710

2980

EPP

2

126

6.70

8760

3930

EPP

2

200

7.20

11910

6400

EPP

2

250

8.80

14360

8000

EPP

2

313

9.60

16640

12000

EPP

2

350

10.00

-

15000

EPP

2

400

11.60

-

20000




Belt Modulus

Impact Resistance1

Technical Specifications EPP630/2

EPP

2

63

5.40

6130

1700

Unit

kN/m

mm

N/mm

N-m


650

800

950

650

800

950

800

950

1100

800

950

1100

800

950

1100

950

1100

1250

1100

1250

1400

1100

1250

1400

EPP630/2

650

800

950

CONTI TITAN Minimum Belt Width (millimeters)

Belt Carcass Type

20°

Idlers 35°

45°

EPP800/2 EPP1000/2 EPP1250/2 EPP1600/2 EPP2000/2 EPP2500/2 EPP2800/2 EPP3150/2EPP630/2

CONTI TITAN Minimum Pulley Diameters (millimeters)

Belt Carcass Type


650

550

500

650

550

500

650

550

500

800

650

550

950

800

650

950

800

650

1250

1100

950

1400

1250

1100

1400

1250

1100




CONTI TITAN Load Support2 (millimeters)

Material Weight Idlers EPP630/2 EPP800/2 EPP1000/2 EPP1250/2 EPP1600/2 EPP2000/2 EPP2500/2 EPP2800/2 EPP3150/2

20°


45°

20°


45°

20°


45°

20°


45°

2100

1800

1600

1800

1600

1500

1800

1500

1300

1500

1300

1200

2100

2100

1800

2100

1800

1800

2100

1800

1500

1800

1500

1300

2100

2100

1800

2100

1800

1800

2100

1800

1500

1800

1500

1300

2100

2100

2100

2100

2100

2100

2100

2100

1800

2100

1800

1500

2100

2100

2100

2100

2100

2100

2100

2100

2100

2100

1900

1800

2100

2100

2100

2100

2100

2100

2100

2100

2100

2100

2100

2100

3200

3200

2700

3000

3000

2700

2700

2700

2400

2700

2400

2100

3200

3200

2800

3200

3000

2800

3000

2800

2500

2800

2500

2400

3200

3200

2800

3200

3000

2800

3000

2800

2500

2800

2700

2400

Metric

STAHLCORDConveyor Belting

Technical data (reference values)

Belt spliceType

ST 500

ST 630

ST 800

ST 1000

ST 1120

ST 1250

ST 1400

ST 1600

ST 1800

ST 2000

ST 2250

ST 2500

ST 2800

ST 3150

ST 3500

ST 4000

ST 4500

ST 5000

ST 5400

ST 6300

ST 7100

Ratedbreak.strength

N/mm

500

630

800

1000

1120

1250

1400

1600

1800

2000

2250

2500

2800

3150

3500

4000

4500

5000

5400

6300

7100

Cordpitch

mm

14

12

10

12

11

14

12

15

14

12

12

15

14

15

15

15

16

17

17

2)

2)

Belt width, for30º trough,at least 3)

mm

400

400

500

500

500

500

500

600

650

650

650

800

800

800

800

800

1000

1000

1000

2)

2)

Weight ofbelt core 4)

kg/m2

5.7

6.1

6.5

8.6

10.1

10.6

11.3

12.4

12.8

14.0

14.6

18.0

18.6

21.7

24.1

25.8

27.9

31.4

12.3

2)

2)

Diameter of the drive pulley, at least

mm

500

500

500

630

630

800

800

800

800

800

800

1000

1000

1250

1250

1250

1400

1600

1600

2)

2)

Minimum cover gauge

mm

3

3

3

4

4

4

4

4

4

4

4

5

5

6

6

7

7

8

8

2)

2)

Reference elongation at 10% of minimum breaking strength

%

0.1 - 0.3

0.1 - 0.3

0.1 - 0.3

0.1 - 0.3

0,1 - 0,3

0.1 - 0.3

0.1 - 0.3

0.1 - 0.3

0.1 - 0.3

0.1 - 0.3

0.1 - 0.3

0.1 - 0.3

0.1 - 0.3

0.1 - 0.3

0.1 - 0.3

0.1 - 0.3

0.1 - 0.3

0.1 - 0.3

0.1 - 0.3

2)

2)

Lenght lv

1)

mm

600

600

600

600

650

650

950

750

800

1150

1250

1350

1450

1650

2350

2650

2800

4050

4450

2)

2)

No. ofSteps

1

1

1

1

1

1

2

1

1

2

2

2

2

2

3

3

3

4

4

2)

2)

Corddiameter

mm

2.80

2.80

2.80

3.60

3.60

4.40

4.40

5.10

5.10

5.10

5.30

6.70

6.70

7.50

8.10

8.60

9.20

10.4

10.8

2)

2)

*Other types on request1) It is rcommendable that the belts will be spliced in a bias that depends on the vulcaniser used. Most vulcanisers have a bias of 16° 40', corresponding to 0.3 x belt width. 2) To be determined as per requirements. 3) With cover thicknesses normally used. 4) Belt weight: Add product of cover gauge (carrying side plus bottom side) and density.

Tried and tested in long distance conveyance in both surface and underground mining applications around the globe, STAHLCORD conveyor belts are available in many di�erent belt designs and cover compound qualities. Thanks to the high tensile strength and low elongation of the steel cords, STAHLCORD belts are perfectly suited to long-distance conveyance. ContiTech is fully aware that these applications demand extremely wide and long conveyor belts. STAHLCORD is o�ered in widths up to 6400mm (252 inches), strengths up to ST10,000 and roll weights of up to 60 tons.

By employing state of the art equipment and the foremost technological methods, STAHLCORD quality is second to none. ContiTech manufactures their own steel cord which enables our factories to measure and control the entire production process from beginning to end. All parameters of production – cord design, compound quality, pre-tensioning of the cords, and vulcanization are expertly harmonized.

ServiceMaterials

Visit our web store at:www.contitech-online.com/cbg/us-shop

With smooth surface and contact layer

There are many surfaces on a conveyor that are subject to corrosion and wear. This undesirable change leads to reduced service life and increased downtime costs. Correx® lining has a contact layer which increases adhesion to the surface it is bonded to and enhances overall productivity.

With profiled surface and contact layer

In order to improve the resistance between the conveyor belt and the drive pulley, as well as, the frictional force under unfavorable drive conditions (e. g. wetness or contamination), drive pulleys are covered with profiled rubber or ceramic lagging.

In order to make repairs to damaged conveyor belts and other rubber lined surfaces, ContiTech developed Conrema®. Depending on the product, either one or two contact layers are used to maximize adhesion to the product being repaired. The Conrema® cold repair material product portfolio allows downtime to be minimized.

For specific jobs, it is now a technical standard to utilize cold bond technology with industrial adhesives. This technology is also employed in conveyor belt splicing, where hot vulcanization is not viable. This saves time and money and can be applied in many areas. ContiTech service materials use safe, non-carcinogenic ingredients in order to keep both our employees and clients free from harm.

• ContiSecur® BFA / Activator (two part cold adhesion)• ContiPlus® (bonding primer)• ContiSecur® PREMIUM (single part cold adhesion)• CCS Solution (cleaning solvent)

ABS scrapers with smooth surface and no contact layer can be used to clean the belt surface. These are available in di�erent designs with di�erent degrees of shore hardness.

Correx®

Conrema® Repair Materials Cold Bonding Solutions and Solvents

Scraper Rubber

www.contitech.usConveyor Belt Group

Your local [email protected]

The ContiTech division of the Continental Corporation is a

development partner and original equipment supplier to nume-

rous industries for high-quality functional parts, components and

systems. With its know-how in rubber and plastics technology,

ContiTech contributes significantly to industrial progress and

mobility that is safe, comfortable and eco-friendly.

The content of this publication is not legally binding and is

provided as information only. The trademarks displayed in this

publication are the property of Continental AG and/or its affi liates.

Copyright© 2014 ContiTech AG. All rights reserved.

For complete information go to: www.contitech.de/discl_en

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