CONVENTIONAL PALLETIZERS - Kockums Bulk Systems · 2019-04-04 · Options • Unitizing...
Transcript of CONVENTIONAL PALLETIZERS - Kockums Bulk Systems · 2019-04-04 · Options • Unitizing...
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CONVENTIONALPALLETIZERSProduct line
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2Lopal
The Lopal palletizer is an automatic, floor-level palletizer for applications where high-level case conveyors, incline conveyors and platforms are neither feasible nor desired. Its rugged, unitized frame is designed and built to the same exacting standards as the high-level infeed series. The Lopal palletizer can be off-loaded, moved into position and
Options
• Unitizing capabilities• Slip sheet dispenser or Tier sheet dispenser• Full load discharge conveyor (powered 2-strand chain, powered roller or gravity roller)• Two or four way compression
Features and benefits
• Product infeed is available in one of four standard configurations. Design case infeed elevation is 3’-0”. A two-piece, rough-top belt is also included.• Automatic pallet handling. Pallets of up to 48” x 48” in size are standard.• Floor-level design provides ease of maintenance. All case and pallet handling can be viewed at floor level.• Layer-forming system accepts rows of product and forms layers directly onto the slide plate. This plate, which elevates or lowers, shuttles into position and gently strips layers onto the pallet
mechanically installed by the owner’s personnel with less than a single shift effort. Energy efficient, it unitizes pneumatic and electrical power, producing and exceptionally quiet design. The Lopal is engineered to be user-friendly, and allows ready access for adjustment and maintenance of components at floor level.
• The slide plate and related adjustable guides accurately center layers to provide square, closely stacked loads. An optional two or four-way layer compression feature is available• Comprehensive safety features include emergency stop button(s), photo cell interlocks, warning signs, guards, automatic locking brakes on layer elevator, and multi-beam safety devices.• Rigid, welded structural steel frame• Wide range of options
• Manual pallet handling-pallet on skid plate at load position• Removal of load with simple hand truck• Side infeed case conveyor• PLC upgrades
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Production rate
Up to 35 CPM depending on case sizes, stacking patterns and configurations
Technical data
Electrical Connection:...........................................................Programming:.........................................................................
Control Circuits:.....................................................................Floor Space:...........................................................................Net Weight:.............................................................................Pallets:.....................................................................................Patterns:..................................................................................
Pallet Magazine Cap:.............................................................
Stack Heights:........................................................................
HMI Controls:.........................................................................
Installation:..............................................................................
Maintenance:..........................................................................
Paint:........................................................................................
230/460v/3ph/60hzAllen-Bradley Compact Logix L32E Programmable Controller with Ethernet24 VDC175 sq. ft. average, exclusive of case conveyorsApproximately 8,000 lbs.Handles virtually any type and size up to 48” x 48”Unlimited on the number of stacking patterns, including interlocking or column stacks, overhung or underhung loads10-12 empty pallets, standard.20-25 with optional guide extensionsOperator interface for quick change of layers per load. 82” plus one layer height (using pallet skid), 70” plus one layer height (using pallet handling) and 70” plus only layer height (for unitizing)Controls for all machine functions to facilitate maintenance and clearing of machine – Allen Bradley Touchscreen Fast and simple. No excavation or special foundations requiredAll bearings are lubricated for life, and all components are accessible for lubrication, adjustment and inspection, for easier cleaning and maintenance.Standard color is gray. Other colors, epoxies or special paints are available.
Available configurations
Right HandSide Infeed
Right HandRear Infeed
Left HandRear
Left HandSide Infeed
4SPLX MKI
The SPLX MKI is the newest member added to the SPLX family Premier Tech Chronos. The MKI is the smallest SPLX of the group, but don’t let the small footprint fool you. The minimized design cuts down on cost, but the MKI can handle the same pallet and load sizes as the rest of the family of palletizers. The SPLX MKI also utilizes gentle product handling, as well as a user friendly design. The MKI can handle cases, shrinkwrapped trays, and shrink
wrapped pads, in a wide range of shapes and sizes. The open back design of the pallet dispenser allows the addition of pallet stack staging conveyors to increase total pallet capacity. The SPLX MKI is a completely automatic machine constructed of heavy structural steel and formed steel members welded into a rugged compact frame.
Production rate
Up to 40 cases per minute, depending on size and stacking patterns.
Features and benefits
• Completely automatic, no operator required• Allen Bradley Touch Screen Display with pattern programming• Compact Logix Processor with enhanced diagnostics• Safety-rated multi-beam personnel detection, enhancing employee safety• 24VDC Controls• 230/460v,3ph ,60hz• 3000 LB hoist capacity
• 4840 GMA or CHEP pallet• 72” load stack height capacity• 8 pallet magazine capacity with an open back design that is easily expandable• Belt-driven liveroller conveyor• Standard model ships in enclosed trailer for reduced freight costs• Wide range of value-adding optional features
5SPLX Compact
Production rate
Up to 60 cases per minute, depending on size and stacking patterns.
Technical data
• Completely Automatic, no operator required• Compact Logix Processor with enhanced diagnostics.• 8 Pallet Magazine Capacity with an open back design that is easily expandable.
When design and floor space are at a premium, the modified SPLX Compact is diminutive and ergonomically designed to do the job. With our compact design reduction of
approximately 30% in length and 20% in width; it allows for applications that require high throughput rates with minimal floor space.
• 24VDC Controls• 230/460v,3ph,60hz Belt• Friction Belt Driven Live Roller • Range of Options
6SPLX MK II
Features and benefits
• Strong steel bi-parting stripper plates for precise positioning of heavy loads and short cycle times• Rigid all-welded structural steel frame• 4,000 lb. hoist with four-corner pallet lift on RC80 chain• Handrails are available on 4 sides of palletizer and 4 sides of operator platform
• Advanced programmable safety features, such as emergency stop buttons, warning signs, removable guards and an automatic locking brake• Wide range of options, extensive customer training, and toll-free service hot line (1-800-542-6570)
Economics of motion and mechanics: The SPLX MKII palletizer utilizes simplified mechanical systems to provide smooth and gentle case handling, while still meeting speed requirements. A case turner cushions cases during turning, and the friction belt live roller decelerates the cases prior to contact with the vertical case stops. The SPLX MK II is ideal for handling a wide variety of fragile packages, such as un-supported shrink-wrapped bundles, bales and thin-walled cartons.
All mechanical components, including the rake, pushover and hoist drive, are located within the frame of the machine, resulting in a clear, unobstructed top. The open top makes it easy to add top-mounted equipment such as tie-sheet dispensers, gluers or strappers. The pallet magazine is open-top for high capacity and easy access.
Flexibility: The SPLX MK II has a rake backup which easily adjusts for changes in pattern and product size. It is part of
a low-profile, four-way compression system that produces a perfectly centered layer on the stripper plates. The SPLX MK II forms virtually any stacking pattern, including interlocking, column stack, overhung and under-hung loads.
Economy of maintenance: Key components of the SPLX MK II are essentially maintenance-free, and all are easily accessible through removable guards and doors. All systems are designed for easy access and safe entry when prescribed safety measures are followed. All pneumatic controls are centrally located for easy access, and there are no costly hydraulic systems to maintain. The friction belt live roller utilizes patented tapered hex shaft rollers for quick and easy replacement. Pallet conveyors utilize removable UHMW chain wear strips. The SPLX MK II exceeds all standards for reliability set by the original SPLX.
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Technical data
Operation:...............................................................................Electrical Connection:...........................................................Programming:.........................................................................
Control Circuits:.....................................................................Floor Space:............................................................................Net Weight:..............................................................................Pallets:.....................................................................................Patterns:..................................................................................
Pattern Magazine Cap.:.........................................................
Stack Heights:........................................................................
HMI Controls:.........................................................................
Installation:.............................................................................Maintenance:..........................................................................
Paint:........................................................................................
Completely automatic, no operator required230/460v/3ph/60cyAllen-Bradley Compact Logix L32E programmablecontrollers with Ethernet24 VDC145 sq. ft. average, excluding case conveyorsApproximately 12,000 Ibs.Handles virtually any type or sizeNo limit on number of stacking patterns including interlocking or column stacks, overhung or underhung loads10 to 12 empty pallets, standard 20 to 25 with optional guide extensionsSelector switch for quick selection of number of layers per load. Standard load height is 72”Controls for all machine functions to facilitate maintenance and cleaning of machine – Allen Bradley Touch ScreenFast. No excavation or special foundations requiredAll bearings are lubricated for life, and all components are accessible for adjustment and inspection, for easier cleaning and maintenance.Standard color is gray. Other colors, epoxies or special paints are available.
Available configurations
REPD SEPD
REPD SEPD
REPD SEPD
REPD SEPD
RAPD
Right Hand Left Hand
RAPD
Production rate
Up to 60 CPM, depending on case sizes, stacking pattern and configurations
Options
• PLC upgrades• Slip-sheet and Tie-sheet dispenser• Unitize Capability
• Roller, chain or gravity discharge conveyors• Additional features upon request
8SPLX MKII stack and wrap palletizer
Designed for today’s demanding requirements in highly challenging applications, Premier Tech Chronos introduces the SPLX-MKII Stack & Wrap Palletizer, the proven solution for your palletizing challenges. The Stack & Wrap features
an innovative and simplistic design while incorporating state-of-the-art-technologies. The integrated palletizer wrapper combination allows for a smaller footprint and a lower cost.
Production rate
Up to 60 cases per minute, depending on size and stacking patterns.
Technical data
• Completely Automatic, no operator required• Allen Bradley HMI with pattern programming Touch Screen Display• Compact Logix Processor with enhanced diagnostics• 24VDC Controls
Available configurations
• 230/460v,3ph,60hz• Belt Driven Liveroller• 10-12 Pallet Magazine Capacity with a 20-24 option• Wide Range of Options
Right Hand Left Hand
REPD SEPD
REPD SEPD
REPD SEPD
REPD SEPD
REPD SEPD
RAPD
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10VG2200
Features and benefits
• Rigid, all-welded structural steel frame• Can accommodate products as small as 6” square• Two belt drives provide the right amount of roller drive on the turning and rake areas• Case turning is cushioned for consistent positive turns• Rake accumulation rollers are driven by a 2’’ - wide friction belt, providing adjustable low pressure accumulation for optimum case handling• Electric vector-drive non-reciprocating overhead rakes with wide surface plates are used at the infeed and accumulation areas
Options
• PLC Upgrades• Slip sheet and Tie sheet dispensers• Product handling conveyors to suite specific requirements
The VG2200 palletizer is the obvious choice
While improving the manufacturing quality by standardization of components and sub-assemblies, the basic requirements for improved operator safety, improved controls, minimized maintenance and decreased noise have been met. A quieter operation is achieved through the use of UHMW and Nylatron for chain guides and idlers. Belt-driven product conveying rollers are smooth, quiet and low maintenance. All major mechanical components, including the hoist drive, are located within the frame of the machine. The VG2200 features a pallet hoist designed to accommodate up to a
• Compression plates firmly center each pallet layer to assure compact, stable pallet loads• 24 VDC is used for control to ensure safety• Comprehensive safety features include emergency stop buttons, warning signs, safety guards, multi-beam safety device and optimal visibility
• Full pallet load conveyors (powered and gravity)• Unitize capabilities
4000-pound load. The hoist platform is raised and lowered at four connection points. Since speed, accuracy and dependability are three key factors in this design, the hoist is powered by an electric motor through worm gearboxes which employs a unique oil shear brake. An easy-to-use operator interface replaces push buttons and selector switches. A touch screen display provides all the machine functions for automatic and manual operations, pattern selection, pattern status, alarm messages, fault indication by device and maintenance messages.
The VG2200 palletizer is designed for today’s demanding requirements in a highly competitive marketplace. While incorporating state-of-the-art technologies and rugged steel construction, this machine offers a concept in palletizing that meets the demand of today’s production
needs.The VG2200 has the ability to handle a wide range of products and sizes including cases, cartons, bundles, cases, crates and trays. Speeds up to 75 CPM can be attained.
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Technical data
Operation:...............................................................................Electrical Connection:...........................................................Programming:.........................................................................
Control Circuit:.......................................................................Floor Space:............................................................................Air Requirements:...................................................................Net Weight:.............................................................................Pallets:.....................................................................................
Patterns:..................................................................................
Pallet Magazine Cap.:............................................................
Stack Heights:........................................................................
Installation:..............................................................................
Maintenance:..........................................................................
Paint:........................................................................................
Completely automatic, no operator required230/460v/3ph/60HzAllen-Bradley Compact Logix L32E programmable controller with Ethernet24 VDC235 sq. ft. average, exclusive of case conveyorsSystem air pressure - 80 P.S.I., 3 S.C.F. M. (free air)Approximately 16,500 lbs.Handles virtually any type and size. Can befurnished with minimal adjustment to handle two or more different pallet sizesUnlimited on the number of stacking patterns,including interlocking or column stacks10 to 12 empty pallets, standard 20 to 25 with optional guide extensionsOperator interface allows minimumchangeover time for any pre-determined load height. 72” maximum stack height is standardFast and simple. No excavation or specialfoundations requiredAll bearings are lubricated for life, and all components are accessible for adjustment and inspection, for easier cleaning and maintenance.Standard color is gray. Other colors, epoxies or special paints are available.
Production rate
Up to 75 CPM depending on machineconfiguration, product type and stacking pattern
12Formula VG
Enhanced diagnostics and elimination of unnecessary components make the Formula VG easier to access and maintain. Individual takeup and hollow-shaft gear motors are used wherever possible.
Features and benefits
• Rigid all-welded structural steel frame• Safety features, such as emergency stop buttons, cables and switches, warning signs, multi-beam safety devices and guards
Options
• Overhead rake with biparting pull plates.• Rollerbed accumulation in lieu of mat-top.
Other features
• Apron Slat – A unique application of a composite slat material with the strength of steel but weighing 75% less, the Formula VG’s apron slat reduces friction for easier handling of wrapped products and quiet operation.
• Accumulator – Positive flow accumulation is made possible by the mat-top,rakeless design of the accumulator. Smooth, rollerless conveyance reduces product damage and minimizes maintenance.
• Hoist – The all-electric hoist uses a vector drive for more positive control.
• Case Turner – Both bumpstyle and inline bumperless case turning are available.
• Clean, unobstructed top for safety and easy access• Hoist lock out and spring loaded idlers
User-friendly operation: The touch-screen display simplifies operation, with enhanced graphics. Minimum effort is required to reset and clear upset conditions.
Clean, smooth appearance: An un-obstructed top with apron design and mat top conveyors give these machines a clean and smooth appearance.
Rakeless operation: Cartons are conveyed rather than pushed to further minimize product damage.
Low-noise performance: The Formula VG generates less than 80 decibels of noise.
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Production rate
Up to 200 CPM, depending on case size, stacking pattern and configuration
Technical data
Operation:...............................................................................Electrical Connection: ..........................................................Programming:........................................................................
Control Circuits:.....................................................................HMI Controls:.........................................................................
Pallets:.....................................................................................Patterns:..................................................................................
Installation:.............................................................................
Paint:........................................................................................
Completely automatic no operator required230/460/60HzAllen Bradley Compact Logix L32E programmable controls with Ethernet24v DCControls for all machine functions to facilitate maintenance and clearing of machine – Allen Bradley TouchscreenHandles virtually any type or sizeUnlimited on the number of stacking patterns,including interlocking or column stacks overhung or underhung loadsNo excavation or special foundations Required. For easier cleaning and maintenance 6”-18” elevating piers are available.Standard color: Gray. Additional colors, epoxies or special paints are available.
Available configurations
44’-5’’
49’-5’’
13’-0’’
13’-0’’
6’-0’’
6’-0’’
10’-0’’
10’-0’’10’-0’’
2’-6’’
2’-6’’
6’-9’’
6’-9’’
10’-0’’10’-0’’
5’-0’’ 5’-0’’
8’-0’’
8’-0’’
13’-0’’54’-5’’
59’-5’’
13’-0’’
6’-0’’
6’-0’’ 10’-0’’
10’-0’’ 5’-0’’
5’-0’’ 5’-0’’
6’-9’’
6’-9’’
5’-0’’ 5’-0’’
5’-0’’ 5’-0’’
8’-0’’
8’-0’’2’-6’’
2’-6’’
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The information contained in this brochure is based upon the latest information available at the time of publication and is designed to provide you with a general introduction to our products. We make no warranties or representations as to its accuracy. We are continually updating and improving our products and reserve the right to amend, discontinue or alter specifications and prices without prior notice. Premier Tech is a registered trademark of Premier Tech Ltd © Premier Tech Ltd. 2018 PTCHRONOS.COM